CN109356525B - Automatic vertical drilling tool stable platform function debugging experimental apparatus - Google Patents
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- 238000005553 drilling Methods 0.000 title claims abstract description 29
- 238000005259 measurement Methods 0.000 claims abstract description 35
- 239000000725 suspension Substances 0.000 claims abstract description 25
- 238000006243 chemical reaction Methods 0.000 claims abstract description 14
- 239000006247 magnetic powder Substances 0.000 claims abstract description 8
- 238000012360 testing method Methods 0.000 claims abstract description 5
- 230000005611 electricity Effects 0.000 claims description 6
- 238000002474 experimental method Methods 0.000 claims description 5
- 230000006641 stabilisation Effects 0.000 claims description 5
- 238000011105 stabilization Methods 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000011160 research Methods 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/04—Directional drilling
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/02—Rod or cable suspensions
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/08—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
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Abstract
一种自动垂直钻井工具稳定平台功能调试实验装置,包括主体结构总成、悬挂总成、稳定平台测控储单元、磁粉制动器、驱动单元和井斜角调整总成;所述的稳定平台测控储单元悬挂在悬挂总成上,包括稳定平台测控储单元柱支撑板和其上的组件、齿轮、电机、扭矩测试转换头等组成;所述的驱动单元包括驱动主支撑板和其上的电机以及电机上下、左右位置调整板和侧角度指针等组成,为调试提供动力;所述的下部支撑总成包括下部支撑组合体和调角度丝杠,通过调整调角度丝杠的长度来模拟调整井斜角;本发明解决了自动垂直钻井工具稳定平台在室内的功能调试问题,确保了自动垂直钻井工具最核心的单元—稳定平台测控储单元的功能实现。
An automatic vertical drilling tool stable platform function debugging experimental device, including a main structure assembly, a suspension assembly, a stable platform measurement, control and storage unit, a magnetic powder brake, a drive unit and a well inclination adjustment assembly; the stable platform measurement, control and storage unit. Suspended on the suspension assembly, it includes the column support plate of the stable platform measurement, control and storage unit and its components, gears, motors, torque test conversion heads, etc.; , left and right position adjustment plate and side angle pointer, etc., to provide power for debugging; the lower support assembly includes a lower support assembly and an angle adjustment screw, and the length of the angle adjustment screw is adjusted to simulate the adjustment of the inclination of the well; The invention solves the problem of indoor function debugging of the stable platform of the automatic vertical drilling tool, and ensures the function realization of the stable platform measurement, control and storage unit, the most core unit of the automatic vertical drilling tool.
Description
技术领域technical field
本发明属于石油钻井装备技术领域,特别涉及一种自动垂直钻井工具稳定平台功能调试实验装置。The invention belongs to the technical field of oil drilling equipment, in particular to an automatic vertical drilling tool stable platform function debugging experimental device.
背景技术Background technique
在石油钻井中,经常遇到的一个突出的问题是在直井段如何防止井斜即实现垂直钻井。国内直井的井斜控制主要采用钟摆组合钻具,利用这种钻具组合需要采取吊打(即小钻压)的方式,是一种以牺牲机械钻速换取井身质量的消极方法。国外进入商业化的自动垂直钻井系统主要有3种,分别为斯伦贝谢公司的Power V系统、贝克休斯公司的VertiTrak系统和德国智能钻井公司的SmartDrilling系统,但这些国外公司在自动垂直钻井系统技术方面对我国进行技术保密和垄断。我国石油钻井单位只能以租借国外产品的方式应用、试钻这些系统。In oil drilling, a prominent problem that is often encountered is how to prevent the well deviation in the vertical well section, that is, to realize vertical drilling. The well deviation control of domestic vertical wells mainly adopts the pendulum combination drilling tool. The use of this drilling tool combination requires the method of hoisting (ie low WOB), which is a negative method that sacrifices the ROP in exchange for the quality of the wellbore. There are three main types of automatic vertical drilling systems that have entered commercialization abroad, namely the Power V system of Schlumberger, the VertiTrak system of Baker Hughes, and the SmartDrilling system of German Smart Drilling Company. In the aspect of system technology, my country has technical secrecy and monopoly. my country's oil drilling units can only apply and test these systems by leasing foreign products.
自动垂直钻井工具是集机、电、液一体化的自主纠斜、稳斜的钻井工具系统,能够有效解决防斜与打快这一困扰钻井工程界的难题。我国自动垂直钻井系统的研究虽然做了许多的研究工作,但目前还有一些技术难点有待攻克,现场的工程化应用还需要进一步的探索。The automatic vertical drilling tool is a drilling tool system that integrates mechanical, electrical and hydraulic functions to rectify and stabilize the deviation. Although a lot of research work has been done on the research of automatic vertical drilling system in my country, there are still some technical difficulties to be overcome, and the engineering application in the field needs further exploration.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有技术的缺陷,本发明的目的在于提供一种自动垂直钻井工具稳定平台功能调试实验装置,以解决自动垂直钻井工具稳定平台在室内的功能调试问题,为该工具在井下的可靠应用提供实验支撑。In order to overcome the above-mentioned defects of the prior art, the purpose of the present invention is to provide an automatic vertical drilling tool stable platform function debugging experimental device, so as to solve the indoor function debugging problem of the automatic vertical drilling tool stable platform, so as to ensure the reliable performance of the tool in the well. The application provides experimental support.
为了达到上述目的,本发明所采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种自动垂直钻井工具稳定平台功能调试实验装置,包括主体结构总成、悬挂总成、稳定平台测控储单元、磁粉制动器31、驱动单元和井斜角调整总成;An automatic vertical drilling tool stabilization platform function debugging experimental device, comprising a main structure assembly, a suspension assembly, a stable platform measurement, control and storage unit, a
所述的主体结构总成包括固定在地面上的主支架28,主支架28的中部设置有井斜角刻度盘29;主支架28与滑动轴承支座19连接,且滑动轴承支座19可以绕主支架28轴线转动;The main body structure assembly includes a
所述的悬挂总成包括安装在轴承支座19上的悬挂支撑主体18,悬挂支撑主体18与驱动单元主支撑板7连接;The suspension assembly includes a
所述的稳定平台测控储单元包括悬挂在悬挂主支撑主体18上的稳定平台测控储单元柱支撑板1;稳定平台测控储单元柱支撑板1与稳定平台开放式测控储组件3联结在一起,稳定平台开放式测控储组件3上部通过上电机大齿轮2连接驱动上电机发电,稳定平台开放式测控储组件3下部通过下电机大齿轮4连接驱动下电机发电,稳定平台开放式测控储组件3底部的扭矩测试转换头5与磁粉制动器31连接;The stable platform measurement and control storage unit includes a stable platform measurement and control storage unit
所述的驱动单元包括连接在悬挂支撑主体18上的驱动单元主支撑板7,驱动单元主支撑板7上部设置有能够配合运动的上电机上下位置调整板8和上电机左右位置调整板9,驱动单元主支撑板7中部设置有井斜角度指针12,驱动单元主支撑板7下部设置有能够配合运动的下电机上下位置调整板16和下电机左右位置调整板17上,上电机上下位置调整板8上安装有上变频电机11,上变频电机11主轴上安装有上电机小齿轮10;下电机上下位置调整板16上设置有下变频电机14,下变频电机14主轴上安装有下电机小齿轮13;The drive unit includes a drive unit
所述的井斜角调整总成包括下部支撑组合体22,下部支撑组合体22一侧与稳定平台测控储单元主支撑板1连接,下部支撑组合体22另一侧与驱动单元主支撑板7连接,下部支撑组合体22外侧通过螺栓固定调角度移动支座32,调角度移动支座32上安装调整丝杠转轴24,调整丝杠转轴24通过螺纹与调角度丝杠27连接;调角度丝杠27通过调角度转轴35活动安装在调角度支座25上并通过调整螺母26紧固,调角度支座25通过螺栓与主支架28联结,调角度支座25左右位置在紧固之前通过调角度横向固定板33和调整位置螺钉34进行位置调整;通过调整螺母26和移动调角度丝杠27的长度来模拟调整井斜角。The well inclination adjustment assembly includes a
所述的主支架28两侧还设置有梯子总成37,主支架28另一侧设置有起吊辅助装置36。
本发明的装置是针对自动垂直钻井工具稳定平台功能调试实验而设计,可解决自动垂直钻井工具稳定平台在室内的功能调试实验问题,为该工具在井下的实际应用提供了实验支撑,确保了自动垂直钻井工具最核心的单元—稳定平台测控储单元的功能实现。The device of the invention is designed for the function debugging experiment of the stable platform of the automatic vertical drilling tool, can solve the problem of the function debugging experiment of the stable platform of the automatic vertical drilling tool in the room, provides the experimental support for the practical application of the tool in the well, and ensures the automatic The core unit of the vertical drilling tool - the function realization of the stable platform measurement, control and storage unit.
附图说明Description of drawings
图1是本发明装置的总体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the device of the present invention.
图2是本发明装置的稳定平台测控储单元结构示意图,其中图2A是主视图,图2B是侧视图。FIG. 2 is a schematic structural diagram of a stable platform measurement, control and storage unit of the device of the present invention, wherein FIG. 2A is a front view, and FIG. 2B is a side view.
图3是本发明装置的驱动单元结构示意图,其中图3A是主视图,图3B是侧视图。FIG. 3 is a schematic view of the structure of the drive unit of the device of the present invention, wherein FIG. 3A is a front view, and FIG. 3B is a side view.
图4是本发明装置的悬挂总成结构示意图,其中图4A是主视图,图4B是轴测图。Fig. 4 is a schematic structural diagram of a suspension assembly of the device of the present invention, wherein Fig. 4A is a front view, and Fig. 4B is an axonometric view.
图5是本发明装置的主体结构总成结构示意图,图5A是轴测图,图5B是图5A顺时针旋转90度的示意图。5 is a schematic view of the main structure assembly of the device of the present invention, FIG. 5A is an axonometric view, and FIG. 5B is a schematic view of FIG. 5A rotated 90 degrees clockwise.
图6是本发明装置的井斜角调整总成结构示意图,其中图6A是主视图,图6B是图6A逆时针旋转90度的示意图。6 is a schematic structural diagram of a well inclination adjustment assembly of the device of the present invention, wherein FIG. 6A is a front view, and FIG. 6B is a schematic diagram of FIG. 6A rotated 90 degrees counterclockwise.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
参照图1,一种自动垂直钻井工具稳定平台功能调试实验装置,包括主体结构总成、悬挂总成、稳定平台测控储单元、磁粉制动器31、驱动单元和井斜角调整总成;Referring to Figure 1, an automatic vertical drilling tool stabilization platform function debugging experimental device, including a main structure assembly, a suspension assembly, a stable platform measurement and control storage unit, a
参照图5,所述的主体结构总成包括主支架28,主支架28的中部设置有井斜角刻度盘29,主支架28由地脚螺栓30固定在地面上;主支架28通过螺栓21与滑动轴承支座19连接,且滑动轴承支座19可以绕主支架28轴线转动,用来调整模拟井斜角。5, the main body structure assembly includes a
参照图4,所述的悬挂总成包括安装在轴承支座19上的悬挂支撑主体18,悬挂支撑主体18与驱动单元主支撑板7连接。Referring to FIG. 4 , the suspension assembly includes a
参照图2,所述的稳定平台测控储单元包括用螺钉20固定悬挂在悬挂支撑主体18的稳定平台测控储单元柱支撑板1;稳定平台测控储单元柱支撑板1与稳定平台开放式测控储组件3(既自动垂直钻井工具稳定平台测控储单元)通过螺钉6联结在一起,稳定平台开放式测控储组件3上部通过上电机大齿轮2连接驱动上电机发电,稳定平台开放式测控储组件3下部通过下电机大齿轮4连接驱动下电机发电,稳定平台开放式测控储组件3底部的扭矩测试转换头5与磁粉制动器31连接。2, the stable platform measurement and control storage unit includes a stable platform measurement and control storage unit
参照图3,所述的驱动单元包括通过螺钉连接在悬挂支撑主体18上的驱动单元主支撑板7,驱动单元主支撑板7上部通过螺钉15设置有能够配合运动的上电机上下位置调整板8和上电机左右位置调整板9,驱动单元主支撑板7中部设置有井斜角度指针12,驱动单元主支撑板7下部设置有能够配合运动的下电机上下位置调整板16和下电机左右位置调整板17上,上电机上下位置调整板8上安装有上变频电机11,上变频电机11主轴上安装有上电机小齿轮10;下电机上下位置调整板16上设置有下变频电机14,下变频电机14主轴上安装有下电机小齿轮13。Referring to FIG. 3 , the drive unit includes a drive unit
参照图6,所述的井斜角调整总成包括下部支撑组合体22,下部支撑组合体22一侧通过螺栓23与稳定平台测控储单元主支撑板1连接,下部支撑组合体22另一侧通过螺栓23与驱动单元主支撑板7连接,下部支撑组合体22外侧通过螺栓固定调角度移动支座32,调角度移动支座32上安装调整丝杠转轴24,调整丝杠转轴24通过螺纹与调角度丝杠27连接;调角度丝杠27通过调角度转轴35活动安装在调角度支座25上并通过调整螺母26紧固,调角度支座25通过螺栓与主支架28联结,调角度支座25左右位置在紧固之前通过调角度横向固定板33和调整位置螺钉34进行位置调整;通过调整螺母26和移动调角度丝杠27的长度来模拟调整井斜角。6, the well inclination adjustment assembly includes a
参照图1,所述的主支架28两侧还设置有梯子总成37,主支架28另一侧设置有起吊辅助装置36。Referring to FIG. 1 , a
本发明的工作原理为:The working principle of the present invention is:
起吊辅助装置36利用钢丝绳安装、拆卸稳定平台测控储单元,起辅助起吊导向作用。The hoisting
悬挂总成中的悬挂支撑主体18安装在轴承支座19上,用于悬挂、固定驱动单元和稳定平台测控储单元,整个悬挂总成可以绕轴承支座19摆动±10°来模拟井斜角的变化。The
驱动单元中各个部件为稳定平台测控储单元提供动力。磁粉制动器31为稳定平台开放式测控储组件3提供负载扭矩。Various components in the drive unit provide power for the stable platform measurement, control and storage unit. The
井斜角调整总成联结驱动单元和稳定平台测控储单元,并与悬挂支撑主体18一起组成刚性组合体,通过井斜角调整总成的调角度丝杠27调整,通过改变丝杠来模拟调整所需要的井斜角。可以绕轴承支座19旋转一定的角度,模拟钻井过程中的井斜角的变化。The well inclination adjustment assembly is connected to the drive unit and the stable platform measurement, control and storage unit, and forms a rigid assembly together with the
梯子总成37其结构是焊接件,与主支架28连接在一起,为操作人员提供实验安全保障。The structure of the
本发明的装置是针对自动垂直钻井工具稳定平台功能调试实验而设计,可解决自动垂直钻井工具稳定平台在室内的功能调试实验问题,为该工具在井下的实际应用提供了实验支撑,确保了自动垂直钻井工具最核心的单元—稳定平台测控储单元的功能实现。The device of the invention is designed for the function debugging experiment of the stable platform of the automatic vertical drilling tool, can solve the problem of the function debugging experiment of the stable platform of the automatic vertical drilling tool in the room, provides the experimental support for the practical application of the tool in the well, and ensures the automatic The core unit of the vertical drilling tool - the function realization of the stable platform measurement, control and storage unit.
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