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CN109354823A - Preparation method of anti-thermal insulation ceramizable phenolic resin-based gradient composite material - Google Patents

Preparation method of anti-thermal insulation ceramizable phenolic resin-based gradient composite material Download PDF

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CN109354823A
CN109354823A CN201811377638.1A CN201811377638A CN109354823A CN 109354823 A CN109354823 A CN 109354823A CN 201811377638 A CN201811377638 A CN 201811377638A CN 109354823 A CN109354823 A CN 109354823A
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phenolic resin
composite material
heat
gradient
ceramizable
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CN109354823B (en
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黄志雄
季亦同
丁杰
杨滔
杨威
秦岩
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Wuhan University of Technology WUT
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/04Condensation polymers of aldehydes or ketones with phenols only
    • C08J2361/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C08J2361/14Modified phenol-aldehyde condensates
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2461/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2461/04Condensation polymers of aldehydes or ketones with phenols only
    • C08J2461/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/06Elements
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/10Silicon-containing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • C08K7/28Glass

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Abstract

本发明公开了防隔热可陶瓷化酚醛树脂基梯度复合材料的制备方法。以纤维布作为增强相,分别浸渍在酚醛树脂为基体、陶瓷组分和空心微珠含量呈梯度分布的不同浸胶液中,制备预浸料;叠层、模压、150℃~200℃下热固化成型制得包含防热层、梯度过渡层、隔热层的梯度复合材料。本发明制得的梯度复合材料在温度高达1000℃时,防热层可转变为具有较高强度的陶瓷相,可以抵抗热流冲刷;梯度过渡层可以缓解应力集中,降低应力;添加空心微球使隔热层具有良好热匹配性能。The invention discloses a preparation method of a thermal insulation and ceramicizable phenolic resin-based gradient composite material. The fiber cloth was used as the reinforcement phase, and the prepregs were prepared by dipping the phenolic resin as the matrix, the ceramic components and the content of hollow microbeads in different dipping liquids with gradient distribution; A gradient composite material comprising a heat protection layer, a gradient transition layer and a heat insulation layer is prepared by curing and molding. When the temperature of the gradient composite material prepared by the invention is as high as 1000 DEG C, the heat protection layer can be transformed into a ceramic phase with higher strength, which can resist heat flow erosion; the gradient transition layer can relieve stress concentration and reduce stress; adding hollow microspheres makes the The thermal insulation layer has good thermal matching properties.

Description

Prevent it is heat-insulated can ceramic phenolic resin base gradient composite material preparation method
Technical field
The invention belongs to composite materials with regard to technical field, and in particular to one kind prevent it is heat-insulated can ceramic phenolic resin base gradient The preparation method of composite material.
Background technique
Functionally gradient material (FGM) is that one kind corresponds to its component and microstructure spatially consecutive variations, and ladder is presented in the performance of material Spend the composite material of variation.Compared with conventional composite materials, due to turning between the phase of composition gradient material with continuous, smooth Become, so that the thermal mismatching problem between material interface can be made when increasing functionally gradient material (FGM) between two kinds of different materials interfaces Greatly alleviate, to avoid integral material in the peeling-off destruction in different materials interface.
There are many kinds of the preparation processes for preparing functionally gradient material (FGM) at present, the gradient as disclosed in publication number CN101391895A/anti- Heat prevention/insulation ceramic base composite material and preparation method thereof is molded by powder and is made: ultrasonic cleaning, ball milling, drying are used to prepare The raw material powder of each layer is laid in graphite jig in order, under inert atmosphere conditions, 5 points is kept the temperature after mixture is heated up Clock is made.Since powder molding will receive such as, material weight is uneven, material fluidity is poor, the influence of the uncontrollable factor of operation, can lead Sample is caused to be easy to produce defect.
Gradient distribution heat insulation material and preparation method thereof as disclosed in publication number CN105294143A, is enhanced by Amorphous GaN O Porous ceramic matrix, silicon boron glass intermediate and the surface covering made of oxidation material are made.Made from this method Sample generates larger stress easily at interlayer.
Polymer matrix composite can ceramic technology, be improve polymer matrix composite high temperature resistant, resistance to ablation, anti-impact One brand-new route of brush.One kind as disclosed in publication number CN 102675822 can Carbon-based polymer composite material capable of being ceramized and Preparation method, by carbon-based resin, high temperature resistant coupling agent, fibre reinforced materials, aluminium silicate mineral matter powder and non-oxidizable Ceramic powders are suppressed through mixing.As one kind disclosed in publication number CN104945838A is fire-retardant can ceramic macromolecule composite wood Material, by New Ablative-resisting polymer/resin add can ceramic additive, through dipping, compression moulding be made.
Summary of the invention
It is an object of that present invention to provide it is a kind of prevent it is heat-insulated can ceramic phenolic resin base gradient composite material preparation method. Especially under the unilateral high hot-fluid of the components such as aerospace craft shell, the high thermal environment washed away, aircraft endothecium structure is protected It is not damaged, meets space flight and aviation aircraft component and the needs of anti-heat-insulation integrative, improve advanced space flight boat under high-heat environment The reliability of empty aircraft component thermal protection.
In order to achieve the above objectives, as follows using technical solution:
It is a kind of prevent it is heat-insulated can ceramic phenolic resin base gradient composite material preparation method, include the following steps;
Using fiber cloth as reinforced phase, being immersed in phenolic resin respectively is that matrix, ceramic composition and cenosphere content are in In the different dipping solutions of gradient distribution, prepreg is prepared;Lamination, molding, heat cure molding is made and includes at 150 DEG C~200 DEG C Heat shield, gradient transitional lay, thermal insulation layer gradient composites;
Wherein, the mass percent of ceramic composition is reduced according to 50%-0% gradient in the dipping solution, cenosphere Mass percent is increased according to 0%-4.8% gradient.
According to the above scheme, the fiber cloth includes one of quartz fiber cloth, carbon cloth, high silicon oxygen cloth or several Kind.
According to the above scheme, the phenolic resin is boron bakelite resin.
According to the above scheme, the tiny balloon is hollow glass micro-ball, hollow ceramic microspheres, phenolic resin tiny balloon One or more of;Particle size range is 10~250 μm, and bulk density is 0.35~0.45g/cm3
According to the above scheme, the ceramic composition is silicide based ceramic metal, kaolin, silica, one in mica Kind is several;D50Partial size is 2~3um, and purity is greater than 99%.
According to the above scheme, the dipping solution ingredient for preparing heat shield is as follows: ceramic composition, tiny balloon, resin, solvent are by matter Amount is than being 2:0:1:1;The dipping solution ingredient for preparing gradient transitional lay is as follows: ceramic composition, tiny balloon, resin, solvent are by matter Amount is than being 1.5:0.025:1:1,1:0.05:1:1,0.5:0.075:1:1;The dipping solution ingredient for preparing thermal insulation layer is as follows: ceramics Component, tiny balloon, resin, solvent are 0:0.1:1:1 in mass ratio.
According to the above scheme, the thickness control of the gradient composites is between 10~11mm.
When temperature is up to 1000 DEG C, heat shield can be changed into higher-strength gradient composites produced by the present invention Ceramic phase, hot-fluid can be resisted and washed away;Gradient transitional lay can alleviate stress concentration, reduce stress;Addition tiny balloon makes Thermal insulation layer has good thermal matching energy, can be controlled composite density in 0.7~1.2g/cm according to design3It is real in range Now anti-heat-insulation integrative.It is provided by the invention prevent it is heat-insulated can ceramic phenolic resin base gradient composite material can unidirectionally be heated When protection materials not by the destruction of high temperature.
The present invention realizes the function of anti-heat-insulation integrative by preparing the design of prepreg lamination molding, i.e. surface layer is non-ablative Solar heat protection, inner layer heat-insulation.
Specific embodiment
Following embodiment further illustrates technical solution of the present invention, but not as limiting the scope of the invention.
Embodiment 1
Stock: by weight: 0 part of cenosphere, 5 parts, 10 parts, 15 parts, 20 parts, 200 parts of ceramic composition, 150 parts, 100 parts, 50 parts, 0 part, 40 layers of fiber cloth.
100 parts of boron bakelite resins and 100 parts of alcohol 1 to 1 are dissolved, it is 5 groups standby.Cenosphere and ceramic composition are added respectively Enter wherein, stirs evenly and be made into gradient dipping solution.Regular fiber cloth is cut, dipping solution is equably brushed and is made in fiber cloth Prepreg, dry in the air is suitable for viscosity.
Prepreg is cut into regular size, according to ceramic composition sequence lamination from high to low, folds 40 layers.It is put in mold Be placed on hot press, be pressed and molded under 80 DEG C~200 DEG C, pressure 15MPa~19MPa, can be obtained prevent it is heat-insulated can ceramics Change phenolic resin base gradient composite material.
Embodiment 2
With embodiment 1.
To manufactured one kind prevent it is heat-insulated can ceramic phenolic resin base gradient composite material sample weighed, deburring, cut out It is measured at regular cube, then to the length of material, obtaining density is 1.1g/cm3
Embodiment 3
With embodiment 1.
It is analyzed using interface of the electron probe microanalyzer to composite material, it can be observed that ladder is presented in titanium elements Degree distribution.Show that preparation process of the present invention is good, gradient composites can be made.
Embodiment 4
With embodiment 1.
Sample is machined, and the ablation sample of 30 × 10mm of Φ is processed into.In air atmosphere, it is burnt using oxy-acetylene Erosion machine carries out ablation test to sample, and 5 samples are one group, and linear ablative rate is averaged.It is tested through oxyacetylene ablation, sample Linear ablative rate≤0.015mm/s.
Embodiment 5
With embodiment 1.
Manufactured gradient composites sample is put into Muffle furnace by 1200 DEG C of high warm experiments, with insulating brick and gas Gel protects sample side and internal layer, only exposes surface layer side.After ten minutes, scantling is stablized, and material surface is without bright Aobvious defect, thickness direction is without crack due to thermal stress, and without obvious ablation, overall performance is good for heat-insulated side layer by layer.Weightless >=70%, from Heat shield to thermal insulation layer thermal conductivity less than 0.4 [W/mK].

Claims (7)

1.一种防隔热可陶瓷化酚醛树脂基梯度复合材料的制备方法,其特征在于包括以下步骤;1. a preparation method of thermal insulation ceramizable phenolic resin-based gradient composite material is characterized in that comprising the following steps; 以纤维布作为增强相,分别浸渍在酚醛树脂为基体、陶瓷组分和空心微珠含量呈梯度分布的不同浸胶液中,制备预浸料;叠层、模压、150℃~200℃下热固化成型制得包含防热层、梯度过渡层、隔热层的梯度复合材料;The fiber cloth was used as the reinforcement phase, and the prepregs were prepared by dipping the phenolic resin as the matrix, the ceramic components and the content of hollow microbeads in different dipping liquids with gradient distribution; A gradient composite material comprising a heat protection layer, a gradient transition layer and a heat insulation layer is prepared by curing and molding; 其中,所述浸胶液中陶瓷组分的质量百分比按照50%-0%梯度降低,空心微珠的质量百分比按照0%-4.8%梯度升高。Wherein, the mass percentage of ceramic components in the dipping solution is decreased according to a gradient of 50%-0%, and the mass percentage of hollow microbeads is increased according to a gradient of 0%-4.8%. 2.根据权利要求1所述的防隔热可陶瓷化酚醛树脂基梯度复合材料,其特征在于:所述的纤维布包括石英纤维布、碳纤维布、高硅氧布中的一种或几种。2. The anti-heat-insulation ceramizable phenolic resin-based gradient composite material according to claim 1, wherein the fiber cloth comprises one or more of quartz fiber cloth, carbon fiber cloth, and high silica cloth . 3.如权利要求1所述防隔热可陶瓷化酚醛树脂基梯度复合材料的制备方法,其特征在于所述的酚醛树脂为硼酚醛树脂。3 . The method for preparing an anti-heat-insulating ceramizable phenolic resin-based gradient composite material according to claim 1 , wherein the phenolic resin is a boron phenolic resin. 4 . 4.如权利要求1所述防隔热可陶瓷化酚醛树脂基梯度复合材料的制备方法,其特征在于所述的空心微球为空心玻璃微球、空心陶瓷微球、酚醛树脂空心微球中的一种或几种;粒径范围为10~250μm,堆积密度为0.35~0.45g/cm34. The preparation method of the anti-heat insulation ceramizable phenolic resin-based gradient composite material according to claim 1, wherein the hollow microspheres are hollow glass microspheres, hollow ceramic microspheres, and phenolic resin hollow microspheres. One or more of them; the particle size ranges from 10 to 250 μm, and the bulk density ranges from 0.35 to 0.45 g/cm 3 . 5.如权利要求1所述防隔热可陶瓷化酚醛树脂基梯度复合材料的制备方法,其特征在于所述陶瓷组分为蒙脱石、二氧化硅、云母、高岭土中的一种或几种;D50粒径为2~3um,纯度大于99%。5. The preparation method of the anti-heat-insulation ceramizable phenolic resin-based gradient composite material according to claim 1, wherein the ceramic component is one or more of montmorillonite, silica, mica, and kaolin. Species; D 50 particle size is 2 ~ 3um, the purity is greater than 99%. 6.如权利要求1所述防隔热可陶瓷化酚醛树脂基梯度复合材料的制备方法,其特征在于制备防热层的浸胶液成分如下:陶瓷组分、空心微球、树脂、溶剂按质量比为2:0:1:1;制备梯度过渡层的浸胶液成分如下:陶瓷组分、空心微球、树脂、溶剂按质量比为1.5:0.025:1:1、1:0.05:1:1、0.5:0.075:1:1;制备隔热层的浸胶液成分如下:陶瓷组分、空心微球、树脂、溶剂按质量比为0:0.1:1:1。6. the preparation method of heat-proof and heat-proof ceramizable phenolic resin-based gradient composite material as claimed in claim 1, it is characterized in that the dipping liquid composition of preparing heat-proof layer is as follows: ceramic component, hollow microsphere, resin, solvent press The mass ratio is 2:0:1:1; the components of the dipping solution for preparing the gradient transition layer are as follows: ceramic components, hollow microspheres, resin, and solvent by mass ratio of 1.5:0.025:1:1, 1:0.05:1 : 1, 0.5: 0.075: 1: 1; the composition of the dipping liquid for preparing the thermal insulation layer is as follows: ceramic components, hollow microspheres, resin, and solvent in a mass ratio of 0: 0.1: 1: 1. 7.如权利要求1所述防隔热可陶瓷化酚醛树脂基梯度复合材料的制备方法,其特征在于所述梯度复合材料的厚度控制在10~11mm之间。7 . The method for preparing an anti-heat-insulation ceramizable phenolic resin-based gradient composite material according to claim 1 , wherein the thickness of the gradient composite material is controlled between 10 and 11 mm. 8 .
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CN109910390A (en) * 2019-03-04 2019-06-21 湖北菲利华石英玻璃股份有限公司 A kind of preparation method of gradient density resin composite material preform
CN109968757A (en) * 2019-04-22 2019-07-05 中国人民解放军国防科技大学 A kind of ablation-resistant lightweight heat-proof and heat-insulation integrated composite material and preparation method thereof
CN110194609A (en) * 2019-04-22 2019-09-03 湖南远辉新材料研究院有限公司 A kind of high temperature resistant, it is anti-oxidant can ceramic resin composite materials and preparation method thereof
CN110627517A (en) * 2019-10-25 2019-12-31 航天特种材料及工艺技术研究所 A gradient ultra-high temperature ceramic matrix composite material and its preparation method
CN112457039A (en) * 2020-11-27 2021-03-09 尚天保 Carbon fiber heat insulation material and preparation method thereof
CN112708240A (en) * 2019-10-24 2021-04-27 洛阳双瑞橡塑科技有限公司 Thermosetting ceramizable phenolic aldehyde composite material and preparation process thereof
CN112920442A (en) * 2021-01-29 2021-06-08 中国人民解放军国防科技大学 Resin-based heat-proof composite material with surface coated with high-temperature infrared stealth coating and preparation method thereof
CN113276496A (en) * 2021-06-03 2021-08-20 北京理工大学 Light-weight heat-insulation integrated carbon fiber reinforced phenolic resin composite material
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CN115447218A (en) * 2022-09-23 2022-12-09 湖北航天技术研究院总体设计所 Light heat-proof and heat-insulating integrated structure with surface layer porcelainized and enhanced and preparation method thereof
CN115570852A (en) * 2021-12-30 2023-01-06 湖北三江航天红阳机电有限公司 Design, preparation and testing method of a low-density, high-temperature, heat-resistant and heat-insulating composite material
CN115816926A (en) * 2022-12-22 2023-03-21 武汉理工大学 Reusable heat-proof and heat-insulating structure based on ceramic tiles and preparation method thereof
CN115181393B (en) * 2022-07-01 2023-06-23 蚌埠凌空科技有限公司 Modified resin matrix composite material for heat insulation and preparation method thereof
CN117430912A (en) * 2023-12-20 2024-01-23 中国科学院赣江创新研究院 Expanded microsphere modified fiber reinforced phenolic aerogel composite material and preparation method and application thereof
CN118684912A (en) * 2024-07-04 2024-09-24 哈尔滨工业大学 A fiber-reinforced resin-based lightweight ablative composite material with a gradient structure and a preparation method thereof
CN118852717A (en) * 2024-06-28 2024-10-29 哈尔滨工业大学 A thermal insulation gradient composite material with controllable surface density and preparation method thereof
CN120137406A (en) * 2025-05-16 2025-06-13 蚌埠壹石通聚合物复合材料有限公司 Ceramic silicon rubber with gradient structure and preparation method and application thereof

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Publication number Priority date Publication date Assignee Title
CN109910390A (en) * 2019-03-04 2019-06-21 湖北菲利华石英玻璃股份有限公司 A kind of preparation method of gradient density resin composite material preform
CN109968757A (en) * 2019-04-22 2019-07-05 中国人民解放军国防科技大学 A kind of ablation-resistant lightweight heat-proof and heat-insulation integrated composite material and preparation method thereof
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