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CN109354485A - A kind of fixed structure of ceramic nozzle and the preparation method of ceramic nozzle - Google Patents

A kind of fixed structure of ceramic nozzle and the preparation method of ceramic nozzle Download PDF

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Publication number
CN109354485A
CN109354485A CN201811330297.2A CN201811330297A CN109354485A CN 109354485 A CN109354485 A CN 109354485A CN 201811330297 A CN201811330297 A CN 201811330297A CN 109354485 A CN109354485 A CN 109354485A
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Prior art keywords
ceramic nozzle
ceramic
metal sleeve
preparation
powder
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雷复兴
张拯
马文鹏
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Luoyang Mstar Technology Ltd
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Luoyang Mstar Technology Ltd
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Priority to CN201811330297.2A priority Critical patent/CN109354485A/en
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C04B2235/3222Aluminates other than alumino-silicates, e.g. spinel (MgAl2O4)
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/447Phosphates or phosphites, e.g. orthophosphate or hypophosphite
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    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

A kind of fixed structure of ceramic nozzle and the preparation method of ceramic nozzle, it is related to the technical field of oily cat-cracker, including ceramic nozzle and metal sleeve, metal sleeve is equipped in the outside of ceramic nozzle, the bottom of metal sleeve is welded on main pipeline, the upper end diameter of bore of ceramic nozzle is less than the diameter of bore of lower end, the round platform hole of transition connection is equipped between upper end inner hole and lower end inner hole, the upper end of ceramic nozzle is fixed by the step surface of metal sleeve upper end, on the upper surface that the upper end of metal sleeve is equipped with that the step surface to extend internally is connected to ceramic nozzle, and do not block the upper end inner hole of ceramic nozzle;The present invention has high hardness, erosion resisting and wearability preferable, while increasing nozzle service life, substantially prolongs the time between overhauls(TBO) of cracker by using ceramic nozzle resistant to high temperature.

Description

A kind of fixed structure of ceramic nozzle and the preparation method of ceramic nozzle
Technical field
The present invention relates to the technical fields of oily cat-cracker, more particularly, to a kind of petroleum cat-cracker The fixed structure of ceramic nozzle and the preparation method of ceramic nozzle.
Background technique
Well known, petroleum cracking is an important link during crude oil to be processed into various product oils, specifically It is exactly the product oil by the crude oil pyrolysis of macromolecular chain at various small molecule chains;Petroleum cracking process mainly passes through heating and urges Change process is come what is completed, and therefore, various catalyst become the important substance in petroleum cracking process;However, catalyst is sprayed Enter into cracker, at present mostly using the higher antifriction alloy nozzle of hardness, although these antifriction alloy nozzle energy Enough meet requirement, but due to being limited by its hardness and wear-resisting property, the service life of antifriction alloy nozzle is relatively short, This makes the time between overhauls(TBO) of its cracker relatively short;In view of the hardness and wearability of ceramics will than any antifriction alloy Many times are higher by, it is therefore proposed that a kind of hardness is high, wearability is good, can increase nozzle service life, the maintenance for extending cracker The ceramic nozzle in period becomes the basic demand of those skilled in the art.
Summary of the invention
In order to overcome the shortcomings in the background art, the invention discloses a kind of fixed structure of ceramic nozzle and ceramic nozzles Preparation method realize and improve high temperature resistance, corrosion-resistant property and wear resistance by the ceramic nozzle of preparation, extend The purpose of cracker time between overhauls(TBO).
In order to realize the goal of the invention, the present invention adopts the following technical scheme:
A kind of fixed structure of ceramic nozzle, including ceramic nozzle and metal sleeve are equipped with metallic sheath in the outside of ceramic nozzle Pipe, the bottom of metal sleeve are welded on main pipeline, and the upper end diameter of bore of ceramic nozzle is less than the diameter of bore of lower end, on The round platform hole that transition connection is equipped between inner hole and lower end inner hole is held, the upper end of ceramic nozzle passes through the step of metal sleeve upper end Face is fixed, and on the upper surface that the upper end of metal sleeve is equipped with that the step surface to extend internally is connected to ceramic nozzle, and is not blocked The upper end inner hole of ceramic nozzle.
The top of the fixed structure of the ceramic nozzle, ceramic nozzle passes through the annular groove and metallic sheath on periphery Becket on the inner face of pipe top is fixedly connected.
The fixed structure of the ceramic nozzle, the welding metal rings are on the inner face of metal sleeve top.
The fixed structure of the ceramic nozzle, ceramic nozzle are ceramic tube.
The fixed structure of the ceramic nozzle has weldering in lower part periphery and the junction with main pipeline of metal sleeve Contact.
A kind of preparation method of ceramic nozzle, including ceramic nozzle resistant to high temperature, specific preparation process is as follows:
(1), raw material proportioning:
Including dividing aggregate, powder and additive, each raw material is by weight percentage are as follows: aggregate: powder: additive=60~70: 30~ 40: 4~10;
(2), forming method: above-mentioned raw materials are uniformly mixed in batch mixer, become mixture;Mixture is poured by mud respectively Note method, machinery pressure preparation method, hot die-casting method are fabricated to green body, specific various forming method following steps:
A) slurry casting method: adding water 20 ~ 25% that slurry cast is made into metal die or rubber membrane above-mentioned mixture, to solidifying It is demoulded after Gu and dries the green body after demoulding;
B) machinery pressure preparation method: the water that weight is mixture 2 ~ 3% is added in above-mentioned mixture, is added to metal after mixing In mold, it is pressed into green body through mechanical pressurization, is dried after green body is demoulded;
C) hot die-casting method: above-mentioned mixture is added in the vasoliniment of fusing and is stirred evenly, then is pressed by pressure Into metal die, green body is formed after paraffin, is embedded in ceramic powder and heats after green body is demoulded, and excludes base Paraffin in body;
(3) high temperature firing: green body after molding being put into high temperature kiln and is sintered, and sintering temperature is 1300 DEG C~1500 DEG C, keep the temperature 2~6 hours.
The preparation method of the ceramic nozzle, the aggregate in step 1 are bauxite grains, corundum in granules, mullite Grain, any of them in cordierite particle or two kinds of combinations.
The preparation method of the ceramic nozzle, powder are any one of clay powder, active oxidation aluminium powder, cordierite powder Or two kinds of combinations.
The preparation method of the ceramic nozzle, additive are calgon, aluminous cement, wooden calcium sulfonate, cunning Any one in stone or two kinds of combinations.
By adopting the above-described technical solution, the invention has the following beneficial effects:
The fixed structure of ceramic nozzle of the present invention and the preparation method of ceramic nozzle are sprayed by using ceramics resistant to high temperature Mouth has high hardness, erosion resisting and wearability preferable, while increasing nozzle service life, substantially prolongs cracking dress The time between overhauls(TBO) set.
Detailed description of the invention
Fig. 1 is the ceramic nozzle of the invention structural schematic diagram fixed by step surface and metal sleeve;
Fig. 2 is the ceramic nozzle of the invention structural schematic diagram fixed by groove and metal sleeve;
In figure: 1, ceramic nozzle;2, metal sleeve;3, main pipeline;4, pad.
Specific embodiment
By the following examples can the detailed explanation present invention, the open purpose of the present invention is intended to protect model of the present invention Enclose all interior technological improvements.
In conjunction with the fixed structure of attached drawing 1-2 ceramic nozzle, including ceramic nozzle 1 and metal sleeve 2, in ceramic nozzle 1 Outside is equipped with metal sleeve 2, and the bottom of metal sleeve 2 is welded on main pipeline 3, and the upper end diameter of bore of ceramic nozzle 1 is small Diameter of bore in lower end, is equipped with the round platform hole of transition connection between upper end inner hole and lower end inner hole, the upper end of ceramic nozzle 1 is logical The step surface for crossing 2 upper end of metal sleeve is fixed, and is equipped with the step surface to extend internally in the upper end of metal sleeve 2 and is connected to ceramic spray On the upper surface of mouth 1, and the upper end inner hole of ceramic nozzle 1 is not blocked.
The top of the fixed structure of the ceramic nozzle, ceramic nozzle 1 passes through the annular groove and metal on periphery Becket on 2 top inner face of casing is fixedly connected.
The fixed structure of the ceramic nozzle, the welding metal rings are on 2 top inner face of metal sleeve.
The fixed structure of the ceramic nozzle, ceramic nozzle 1 are ceramic tube.
The fixed structure of the ceramic nozzle has in lower part periphery and the junction with main pipeline 3 of metal sleeve 2 Pad 4.
A kind of preparation method of ceramic nozzle, including ceramic nozzle resistant to high temperature 1, specific preparation process is as follows:
(1), raw material proportioning:
Including dividing aggregate, powder and additive, each raw material is by weight percentage are as follows: aggregate: powder: additive=60~70: 30~ 40: 4~10;
(2), forming method: above-mentioned raw materials are uniformly mixed in batch mixer, become mixture;Mixture is poured by mud respectively Note method, machinery pressure preparation method, hot die-casting method are fabricated to green body, specific various forming method following steps:
A) slurry casting method: adding water 20 ~ 25% that slurry cast is made into metal die or rubber membrane above-mentioned mixture, to solidifying It is demoulded after Gu and dries the green body after demoulding;
B) machinery pressure preparation method: the water that weight is mixture 2 ~ 3% is added in above-mentioned mixture, is added to metal after mixing In mold, it is pressed into green body through mechanical pressurization, is dried after green body is demoulded;
C) hot die-casting method: above-mentioned mixture is added in the vasoliniment of fusing and is stirred evenly, then is pressed by pressure Into metal die, green body is formed after paraffin, is embedded in ceramic powder and heats after green body is demoulded, and excludes base Paraffin in body;
(3) high temperature firing: green body after molding being put into high temperature kiln and is sintered, and sintering temperature is 1300 DEG C~1500 DEG C, keep the temperature 2~6 hours.
The preparation method of the ceramic nozzle, the aggregate in step 1 are bauxite grains, corundum in granules, mullite Grain, any of them in cordierite particle or two kinds of combinations.
The preparation method of the ceramic nozzle, powder are any one of clay powder, active oxidation aluminium powder, cordierite powder Or two kinds of combinations.
The preparation method of the ceramic nozzle, additive are calgon, aluminous cement, wooden calcium sulfonate, cunning Any one in stone or two kinds of combinations.
The preparation method of the ceramic nozzle, the dosage of the bonding agent and water that are added in the forming method of step (2) It is the percentage of mixture weight.
Embodiment 1
The upper end of the fixed structure of ceramic nozzle of the present invention, ceramic nozzle 1 is solid by the step surface of 2 upper end of metal sleeve It is fixed;
The preparation method of ceramic nozzle of the present invention, specific preparation process is as follows:
(1) raw material proportioning: aggregate: powder: additive=70: 30: 10;Aggregate is that bauxite grains and two kinds of corundum in granules combine, Powder is clay powder and two kinds of active oxidation aluminium powder combinations, and additive is calgon and two kinds of aluminous cement combinations;
(2) forming method: above-mentioned raw materials being uniformly mixed in batch mixer, become mixture,
It is formed using slurry casting method, i.e., adds 20% water that slurry cast is made into metal die above-mentioned mixture, it is to be solidified It demoulds afterwards and dries the green body after demoulding;
(3) high temperature firing: green body after molding being put into high temperature kiln and is sintered, and sintering temperature is 1450 DEG C, and heat preservation 4 is small When.
Embodiment 2
The upper end of the fixed structure of ceramic nozzle of the present invention, ceramic nozzle 1 is solid by the step surface of 2 upper end of metal sleeve It is fixed;
The preparation method of ceramic nozzle of the present invention, specific preparation process is as follows:
(1) raw material proportioning: aggregate: powder: additive=60: 40: 6;Aggregate is that corundum in granules and two kinds of mullite particle combine, Powder is active oxidation aluminium powder and two kinds of cordierite powder combinations, and additive is two kinds of groups of pure calcium aluminate cement and wooden calcium sulfonate It closes;
(2) mechanical compression molding method is used, add 2% water outside in above-mentioned mixture and is added to metal mold after mixing In tool, it is pressed into green body through mechanical pressurization, is dried after green body is demoulded;
(3) high temperature firing: green body after molding being put into high temperature kiln and is sintered, and sintering temperature is 1500 DEG C, and heat preservation 2 is small When.
Embodiment 3
The top of the fixed structure of ceramic nozzle of the present invention, ceramic nozzle 1 passes through the annular groove and gold on periphery The becket belonged on 2 top inner face of casing is fixedly connected;
The preparation method of ceramic nozzle of the present invention, specific preparation process is as follows:
(1) raw material proportioning: aggregate: powder: additive=65: 35: 4;Aggregate is corundum in granules, and powder is cordierite powder, additive For talcum;
(2) forming method: above-mentioned raw materials being uniformly mixed in batch mixer, become mixture, and
It is formed using hot die-casting method, above-mentioned mixture is added in the vasoliniment of fusing and is stirred evenly, then will by pressure It is pressed into metal die, and green body is formed after paraffin, is embedded in ceramic powder and heats after green body is demoulded, Exclude the paraffin in green body;
(3) high temperature firing: green body after molding being put into high temperature kiln and is sintered, and sintering temperature is 1300 DEG C, and heat preservation 6 is small When.
Ceramic nozzle prepared by the invention patent has extraordinary high temperature resistance, corrosion-resistant property and wear resistance Can, service life 2 times or more higher than antifriction alloy, so that the time between overhauls(TBO) of cracker extends 2 times or more.
Part not in the detailed description of the invention is the prior art.
The embodiment selected herein to disclose goal of the invention of the invention, is presently considered to be suitable, still, It is to be understood that the present invention is intended to include all changes and improvement that all belong to the embodiment in this design and invention scope.

Claims (9)

1. a kind of fixed structure of ceramic nozzle, including ceramic nozzle and metal sleeve, it is characterized in that: in the outside of ceramic nozzle Equipped with metal sleeve, the bottom of metal sleeve is welded on main pipeline, and the upper end diameter of bore of ceramic nozzle is less than lower end Diameter of bore is equipped with the round platform hole of transition connection between upper end inner hole and lower end inner hole, the upper end of ceramic nozzle passes through metallic sheath The step surface of pipe upper end is fixed, and is equipped with the upper surface that the step surface to extend internally is connected to ceramic nozzle in the upper end of metal sleeve On, and the upper end inner hole of ceramic nozzle is not blocked.
2. the fixed structure of ceramic nozzle according to claim 1, it is characterized in that: the top of ceramic nozzle passes through periphery On annular groove be fixedly connected with the becket on the inner face of metal sleeve top.
3. the fixed structure of ceramic nozzle according to claim 1, it is characterized in that: the welding metal rings are in metal sleeve On the inner face of top.
4. the fixed structure of ceramic nozzle according to claim 1, it is characterized in that: ceramic nozzle is ceramic tube.
5. the fixed structure of ceramic nozzle according to claim 1, it is characterized in that: metal sleeve lower part periphery with There is pad with the junction of main pipeline.
6. according to claim 1 in -5 ceramic nozzle described in any claim preparation method, it is characterized in that: including resistance to height The ceramic nozzle of temperature, specific preparation process is as follows:
(1), raw material proportioning:
Including dividing aggregate, powder and additive, each raw material is by weight percentage are as follows: aggregate: powder: additive=60~70: 30~ 40: 4~10;
(2), forming method: above-mentioned raw materials are uniformly mixed in batch mixer, become mixture;Mixture is poured by mud respectively Note method, machinery pressure preparation method, hot die-casting method are fabricated to green body, specific various forming method following steps:
A) slurry casting method: adding water 20 ~ 25% that slurry cast is made into metal die or rubber membrane above-mentioned mixture, to solidifying It is demoulded after Gu and dries the green body after demoulding;
B) machinery pressure preparation method: the water that weight is mixture 2 ~ 3% is added in above-mentioned mixture, is added to metal after mixing In mold, it is pressed into green body through mechanical pressurization, is dried after green body is demoulded;
C) hot die-casting method: above-mentioned mixture is added in the vasoliniment of fusing and is stirred evenly, then is pressed by pressure Into metal die, green body is formed after paraffin, is embedded in ceramic powder and heats after green body is demoulded, and excludes base Paraffin in body;
(3) high temperature firing: green body after molding being put into high temperature kiln and is sintered, and sintering temperature is 1300 DEG C~1500 DEG C, keep the temperature 2~6 hours.
7. the preparation method of ceramic nozzle according to claim 6, it is characterized in that: the aggregate in step 1 is bauxite Grain, corundum in granules, mullite particle, any of them in cordierite particle or two kinds of combinations.
8. the preparation method of ceramic nozzle according to claim 6, it is characterized in that: powder is clay powder, activated alumina The combination of any one or two kinds of powder, cordierite powder.
9. the preparation method of ceramic nozzle according to claim 6, it is characterized in that: additive is calgon, aluminic acid Calcium cement, wooden calcium sulfonate, any one or two kinds of combinations in talcum.
CN201811330297.2A 2018-11-09 2018-11-09 A kind of fixed structure of ceramic nozzle and the preparation method of ceramic nozzle Pending CN109354485A (en)

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CN102757215A (en) * 2012-08-13 2012-10-31 文斌 Composite type high strength wear resistant ceramic ball and preparation method thereof
CN102765949A (en) * 2012-08-02 2012-11-07 武汉科技大学 A kind of cordierite lightweight castable and preparation method thereof
CN103484744A (en) * 2013-08-29 2014-01-01 西南石油大学 Aluminum oxide base metal ceramic nozzle material and preparation method thereof
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CN1876597A (en) * 2006-06-16 2006-12-13 翟延军 Ceramic heat exchanger, composite ceramic material and production method thereof
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CN102295460A (en) * 2010-06-28 2011-12-28 淄博海泰高温材料科技有限公司 Making method of high-strength alumina magnesia spinel pouring material for ladles
CN102765949A (en) * 2012-08-02 2012-11-07 武汉科技大学 A kind of cordierite lightweight castable and preparation method thereof
CN102757215A (en) * 2012-08-13 2012-10-31 文斌 Composite type high strength wear resistant ceramic ball and preparation method thereof
CN103484744A (en) * 2013-08-29 2014-01-01 西南石油大学 Aluminum oxide base metal ceramic nozzle material and preparation method thereof
KR20160138612A (en) * 2015-05-26 2016-12-06 주식회사 인세라 Method for Manufacturing Ceramic Spherical Bead
CN105622122A (en) * 2016-02-02 2016-06-01 江苏瑞复达新材料有限公司 Ultramicro kyanite refractory castable and application thereof

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Application publication date: 20190219