CN109352543A - A semi-automatic abrasive spraying device for preparing single-layer abrasive gel polishing film - Google Patents
A semi-automatic abrasive spraying device for preparing single-layer abrasive gel polishing film Download PDFInfo
- Publication number
- CN109352543A CN109352543A CN201811483430.8A CN201811483430A CN109352543A CN 109352543 A CN109352543 A CN 109352543A CN 201811483430 A CN201811483430 A CN 201811483430A CN 109352543 A CN109352543 A CN 109352543A
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- China
- Prior art keywords
- abrasive
- semi
- abrasive material
- nozzle
- spraying device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 32
- 238000005498 polishing Methods 0.000 title claims abstract description 19
- 239000002356 single layer Substances 0.000 title claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 108010010803 Gelatin Proteins 0.000 claims description 22
- 239000008273 gelatin Substances 0.000 claims description 22
- 229920000159 gelatin Polymers 0.000 claims description 22
- 235000019322 gelatine Nutrition 0.000 claims description 22
- 235000011852 gelatine desserts Nutrition 0.000 claims description 22
- 238000006073 displacement reaction Methods 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000000499 gel Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 6
- 230000001133 acceleration Effects 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims description 3
- 229920001661 Chitosan Polymers 0.000 claims description 3
- 238000010907 mechanical stirring Methods 0.000 claims description 3
- 239000004745 nonwoven fabric Substances 0.000 claims description 3
- 235000010987 pectin Nutrition 0.000 claims description 3
- 229920001277 pectin Polymers 0.000 claims description 3
- 239000001814 pectin Substances 0.000 claims description 3
- 235000010413 sodium alginate Nutrition 0.000 claims description 3
- 239000000661 sodium alginate Substances 0.000 claims description 3
- 229940005550 sodium alginate Drugs 0.000 claims description 3
- 239000002759 woven fabric Substances 0.000 claims description 3
- 239000000230 xanthan gum Substances 0.000 claims description 3
- 235000010493 xanthan gum Nutrition 0.000 claims description 3
- 229920001285 xanthan gum Polymers 0.000 claims description 3
- 229940082509 xanthan gum Drugs 0.000 claims description 3
- 229940045110 chitosan Drugs 0.000 claims description 2
- 229940014259 gelatin Drugs 0.000 claims description 2
- 229960000292 pectin Drugs 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 238000002360 preparation method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 4
- 239000003082 abrasive agent Substances 0.000 description 75
- 239000007921 spray Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 8
- 238000002156 mixing Methods 0.000 description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000013019 agitation Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0072—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using adhesives for bonding abrasive particles or grinding elements to a support, e.g. by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
本发明公开了一种制备单层磨料凝胶抛光膜的半自动磨料喷涂装置，包括一旋转基座、一喷涂机构和一磨料储存输送机构。本发明可实现单层磨料凝胶抛光膜的半自动化磨料喷涂，通过旋转抛光膜并结合喷嘴移动喷涂的方式，能有效改善在磨料喷涂过程中出现的喷涂不均匀现象，提高单层磨料凝胶抛光膜的制备效率。
The invention discloses a semi-automatic abrasive spraying device for preparing a single-layer abrasive gel polishing film, comprising a rotating base, a spraying mechanism and an abrasive storage and conveying mechanism. The invention can realize the semi-automatic abrasive spraying of the single-layer abrasive gel polishing film, and can effectively improve the uneven spraying phenomenon in the abrasive spraying process by rotating the polishing film and combining with the nozzle moving spraying, and improve the single-layer abrasive gel Preparation efficiency of polished films.
Description
Technical field
The invention belongs to single layer abrasive material Gelatin finish membrane preparation technology fields, and in particular to a kind of to prepare single layer abrasive material gel
The semi-automatic abrasive material spray equipment of polished film.
Background technique
With the fast development and improvement of living standard of information technology and photoelectric technology, ceramic substrate, decoration and work
Cheng Shicai, photoelectric material have also obtained a large amount of use in recent years, and the processing of these materials is generally divided into cutting, grinding, grinding
With polishing four processes, and polish be used as the final link in these material Ultra-precision Turnings, polishing quality will determine finally
The application performance of workpiece.
Currently, the polishing process of high-precision finished surface proposes requirements at the higher level to the preparation of used polishing tool.
Wherein, the semi-consolidated polishing tool such as boiomacromolecule flexible polishing film not only solves low removal efficiency, regular dressing tool, super
Fine granularity abrasive material equal traditional polishing tool easy to reunite sends one's regards to topic, simultaneously because there is biodegradability and biocompatibility,
The advantages that being easier to the processing of discarded polished film, has certain application in Ultra-precision Turning field.But boiomacromolecule
Flexible polishing film traditional preparation methods are by basis material and the resolidification molding after evenly mixing of ultra-fine abrasive material, in process
In, internal abrasive material is often difficult to good exposure and utilization rate is low；And the boiomacromolecule in boiomacromolecule flexible polishing film
Material has broken original gel network structure due to the mixing with abrasive material, so that the mechanical strength of flexible polishing film is inadequate, nothing
Method reaches high-intensitive processing request.Therefore need improved by preparing single layer abrasive material Gelatin finish film the utilization rate of abrasive material with
And the intensity of enhancing basis material improves polishing tool to advanced optimize the polishing performance of boiomacromolecule flexible polishing film
Service life.
Summary of the invention
It is an object of the invention to overcome prior art defect, provide it is a kind of prepare the half of single layer abrasive material Gelatin finish film from
Dynamic abrasive material spray equipment.
Technical scheme is as follows:
A kind of semi-automatic abrasive material spray equipment preparing single layer abrasive material Gelatin finish film, comprising:
One rotating basis, including a pedestal, on the pedestal to place Gelatin finish film a rotating circular disk, one drive
Move the first actuator and one first drive control part of rotating circular disk rotation, the first drive control part and the first actuator electricity
Connection, to control the rotation speed and rotational time of rotating circular disk；
One spraying mechanism, including a nozzle, a slide unit, a guide rail, one second actuator and one second drive control part, spray
Mouth is set on slide unit, and slide unit is set on guide rail, and the second actuator drives slide unit to be displaced along guide rail, the second drive control part and second
Actuator electrical connection, to control the velocity of displacement, displacement acceleration, the number of shift length and displacement back and forth of nozzle；
One abrasive material Storing and conveying mechanism, the abrasive material storage container of the mixture including one for containing abrasive material and water, a mill
Material conveying tube, an air supply pipe and an air compressor machine, one end of air supply pipe are connected to air compressor machine, and the other end is connected in abrasive material storage container
More than liquid level, the liquid level in one end connection abrasive material storage container of abrasive material delivery pipe is hereinafter, the other end is connected to said nozzle；Pneumatics
Machine, to air is provided in abrasive material storage container, increases the air pressure in abrasive material storage container by air supply pipe, makes the mixed of abrasive material and water
Conjunction object is delivered to nozzle by abrasive material delivery pipe and is sprayed；
Spraying mechanism be set to rotating basis pedestal on so that nozzle alignment set the edge of rotating circular disk after, further
In the radial displacement of the above-mentioned rotating circular disk of driving lower edge of the second actuator.
In a preferred embodiment of the invention, mixing component is equipped in the abrasive material storage container.
It is further preferred that the mixing component is electromagnetic agitation component or mechanical stirring component.
In a preferred embodiment of the invention, the abrasive material delivery pipe is equipped with one first shut-off valve.
In a preferred embodiment of the invention, the air supply pipe is equipped with one second shut-off valve.
In a preferred embodiment of the invention, the slide unit is equipped with a support rod, and the nozzle is set to the branch
On strut.
It is further preferred that the Gelatin finish film is in the upper coating of one of non-woven fabrics, woven fabric and synthesis lint
At least one of sodium alginate, gelatin, pectin, xanthan gum, chitosan and be made.
The beneficial effects of the present invention are:
1, the semi-automatic abrasive material spraying of the achievable single layer abrasive material Gelatin finish film of the present invention, by rotation polished film and is tied
The mode for closing the mobile spraying of nozzle, can effectively improve the spraying non-uniform phenomenon occurred in abrasive material spraying process, improve single layer
The preparation efficiency of abrasive material Gelatin finish film.
2, the present invention is equipped with abrasive material Storing and conveying mechanism, effectively continuously can provide abrasive material for abrasive material spraying, and interior
The mixing component of portion's setting can guarantee that abrasive material is evenly dispersed in water and does not settle constantly, reduce the abrasive material that abrasive material spraying generates
Agglomeration.
3, the present invention can make polished film while rotating, in conjunction with the mobile spraying of nozzle, abrasive material even application be made to exist
The Gelatin finish film surface being fixed on rotating circular disk, making the single layer abrasive material Gelatin finish film prepared is not in large area
Abrasive material packing phenomenon.
4, the achievable abrasive material spray automation of the present invention, it is time saving and energy saving by the manipulation of machine, improve single layer abrasive material gel
The preparation efficiency of polished film.
Detailed description of the invention
Fig. 1 is result schematic diagram of the invention.
Fig. 2 is top view of the invention.
Fig. 3 is the structure sectional view of abrasive material storage container of the invention.
Specific embodiment
Technical solution of the present invention is further explained and described below by way of specific embodiment.
As shown in Figure 1, a kind of semi-automatic abrasive material spray equipment for preparing single layer abrasive material Gelatin finish film, including a rotation base
1, one spraying mechanism 2 of seat and an abrasive material Storing and conveying mechanism 3.
Rotating basis 1, including a pedestal 10, on the pedestal 10 to place a rotating circular disk of Gelatin finish film
11, the first actuator (not shown) of the driving rotating circular disk 11 rotation and one first drive control part (do not show in figure
Out), rotating circular disk 11 is to immobilized gel polished film, and has a diameter larger than the diameter of the Gelatin finish film, first driving
Control piece is electrically connected with the first actuator, to control the rotation speed and rotational time of rotating circular disk 11；
Spraying mechanism 2, including a nozzle 20, a slide unit 21, a guide rail 22, one second actuator 23 and one second driving control
Product 24, nozzle 20 are set on slide unit 21 by a support rod 210, and slide unit 21 is set on guide rail 22, the driving of the second actuator 23
Slide unit 21 is displaced along guide rail 22, and the second drive control part 24 is electrically connected with the second actuator 23, to control the displacement speed of nozzle 20
Degree, displacement acceleration, the number of shift length and displacement back and forth；
As shown in figs. 1 and 3, abrasive material Storing and conveying mechanism 3, including an abrasive material storage container 30, an abrasive material delivery pipe 31, one
Air supply pipe 32 and an air compressor machine 33, one end of air supply pipe 32 are connected to air compressor machine 33, and the other end is connected in abrasive material storage container 30
More than liquid level, the liquid level in one end connection abrasive material storage container 30 of abrasive material delivery pipe 31 is hereinafter, the other end is connected to said nozzle
20, air compressor machine 33, to air is provided in abrasive material storage container 30, increases the air pressure in abrasive material storage container 30 by air supply pipe 32,
Make the mixture of abrasive material and water be delivered to nozzle 20 by abrasive material delivery pipe 31 to be sprayed；Abrasive material storage container 30 is set to pedestal
On 10, mixing component 301 (preferably mechanical stirring component or electromagnetic agitation component) is provided with to guarantee that abrasive material is uniform in water
Disperse and do not settle, when abrasive material delivery pipe 31 is equipped with spraying of one first shut-off valve 310 to control the mixture of abrasive material and water
Between, air supply pipe 32 is equipped with one second shut-off valve 320 to control the supply time of air.
As illustrated in fig. 1 and 2, spraying mechanism 2 is set on the pedestal 10 of rotating basis 1, so that nozzle 20 sets rotation in alignment
Behind the edge of disk 11, further in the radial displacement of the above-mentioned rotating circular disk 11 of the driving lower edge of the second actuator.
Application method of the invention is as follows:
Abrasive material spraying before, the mixture of abrasive material and water is stored in abrasive material storage container 30, and by mixing component constantly into
Row stirring, so that abrasive material is dispersed in water without settling.
When abrasive material sprays, first opens air compressor machine 33, the first shut-off valve 310 and the second shut-off valve 320, air compressor machine 33 and pass through confession
Tracheae 32 increases the air pressure in abrasive material storage container 30, leads to abrasive material and water together to air is provided in abrasive material storage container 30
Overground material conveying tube 31 is delivered to nozzle 20, and the mixture of abrasive material and water sprays to the gel being placed on rotating circular disk 11 from nozzle 20
It polishes in film surface, by the driving of the second actuator 23, nozzle 20 is along the radial from edge to central line of Gelatin finish film
Displacement, in combination with the continuous rotation of rotating circular disk 11, uniformly sprays the mixture of abrasive material and water in Gelatin finish film
On surface.
Nozzle 20 can carry out back and forth multiple straight-line displacement under the driving of the second actuator 23 along guide rail 22, to make to spray
Mouth 20 is constantly along the radial spraying carried out back and forth of Gelatin finish film；Nozzle 20 can be adjusted by the second drive control part 24
Velocity of displacement and displacement acceleration fit through the revolving speed that the first drive control part adjusts rotating circular disk 11, make abrasive material with specific
Degree of scatter be sprayed on the surface of Gelatin finish film；Can by the second drive control part 24 adjust nozzle 20 displacement away from
From to prepare the single layer abrasive material Gelatin finish film of disc or circular ring shape.
Above-mentioned Gelatin finish film refers in non-woven fabrics, woven fabric and the upper coating sodium alginate of synthesis one of lint, bright
Be prepared after the bioabsorbable polymer material colloidal sol of at least one of glue, pectin, xanthan gum, chitosan, coating thickness be 1~
5mm is conducive to the surface layer attachment of abrasive material.Diamond, carbide, boride and the oxide that above-mentioned abrasive material is 5~40 μm of granularity
At least one of, the mass fraction of abrasive material in water is 1~10%.
The foregoing is only a preferred embodiment of the present invention, the range that the present invention that therefore, it cannot be limited according to is implemented, i.e.,
Equivalent changes and modifications made in accordance with the scope of the invention and the contents of the specification should still be within the scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811483430.8A CN109352543A (en) | 2018-12-05 | 2018-12-05 | A semi-automatic abrasive spraying device for preparing single-layer abrasive gel polishing film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811483430.8A CN109352543A (en) | 2018-12-05 | 2018-12-05 | A semi-automatic abrasive spraying device for preparing single-layer abrasive gel polishing film |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109352543A true CN109352543A (en) | 2019-02-19 |
Family
ID=65331438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811483430.8A Pending CN109352543A (en) | 2018-12-05 | 2018-12-05 | A semi-automatic abrasive spraying device for preparing single-layer abrasive gel polishing film |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109352543A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757354A (en) * | 2019-11-07 | 2020-02-07 | 安徽禾臣新材料有限公司 | A kind of processing equipment and method of white grinding for hot melt adhesive polishing |
| CN111808533A (en) * | 2020-07-19 | 2020-10-23 | 湖州飞鹿新能源科技有限公司 | A kind of crystalline silicon polishing gel for Topcon battery and using method thereof |
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| CN111808533A (en) * | 2020-07-19 | 2020-10-23 | 湖州飞鹿新能源科技有限公司 | A kind of crystalline silicon polishing gel for Topcon battery and using method thereof |
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Application publication date: 20190219 |