CN109340120B - A kind of four volute chambers three outlet self-balancing multi-stage pump - Google Patents
A kind of four volute chambers three outlet self-balancing multi-stage pump Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D1/06—Multi-stage pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
- F04D29/10—Shaft sealings
- F04D29/106—Shaft sealings especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
- F04D29/4273—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps suction eyes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/669—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps
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Abstract
Description
技术领域technical field
本发明涉及多级泵技术领域,具体而言,涉及一种四涡室三出口自平衡多级泵。The invention relates to the technical field of multistage pumps, in particular to a self-balancing multistage pump with four vortex chambers and three outlets.
背景技术Background technique
节段式多级泵是一种高扬程泵,广泛应用于电力、煤炭开采、油田注水和石油化学工业。随着工业的发展,节段式多级泵的单机容量越来越大,对泵的要求除了效率和气蚀性能以外,其可靠性要求也越来越高。然而可靠性尚没有一个与设计参数相联系的统一的计算公式以便进行比较,因此,设计时往往成为一种抽象的要求,无法预先估计。采用优质钢材固然是提高泵的可靠性的一方面,然而作为设计者,合理的结构设计无疑是可靠性得以保证的另一方面。Segmental multistage pump is a high lift pump widely used in electric power, coal mining, oilfield water injection and petrochemical industries. With the development of industry, the unit capacity of segmental multi-stage pumps is getting bigger and bigger. In addition to efficiency and cavitation performance, the requirements for pump reliability are also getting higher and higher. However, there is no unified calculation formula related to design parameters for reliability, so design often becomes an abstract requirement and cannot be estimated in advance. The use of high-quality steel is one aspect of improving the reliability of the pump, but as a designer, reasonable structural design is undoubtedly another aspect of reliability.
目前,现有技术中的节段式多级泵结构复杂,并且不够合理。例如公开号为CN2646424Y的中国专利公开了一种高压自平衡节段式离心泵,包括泵转子部件,泵壳,前、后轴承部件和拉紧螺栓,将对称布置的叶轮转子部件与壳体的节段式有机结合,采用外置管道形成叶轮对称布置所需的流道;壳体按节段式的形式和级数分为进水段、中段、出水段和内流道进水段,出水段布置在泵的中部,采用分段式拉紧螺栓紧固各段形成泵壳体的整体;通过多级非接触式螺旋密封和注入有新型合成材料的泥状填缝料密封部件形成组合密封。所述的组合密封是指叶轮级间密封、中间轴套密封以及节流衬套密封所构成的多级非接触式螺旋密封;与低压腔相通的平衡腔室;新型合成材料的泥状填缝料密封和套杯式填料函。At present, the structure of the segmental multistage pump in the prior art is complicated and not reasonable enough. For example, the Chinese patent whose publication number is CN2646424Y discloses a high-pressure self-balancing segmental centrifugal pump, including pump rotor parts, pump casing, front and rear bearing parts and tension bolts, and the symmetrically arranged impeller rotor parts and the casing. The segmental type is organically combined, and the external pipe is used to form the flow channel required for the symmetrical arrangement of the impeller; the shell is divided into the water inlet section, the middle section, the water outlet section and the inner flow channel water inlet section according to the segmental form and series. The sections are arranged in the middle of the pump, and each section is fastened by segmented tension bolts to form the whole of the pump casing; a combined seal is formed by multi-stage non-contact screw seals and mud-like joint filler sealing parts injected with new synthetic materials . The combined seal refers to the multi-stage non-contact spiral seal composed of the impeller interstage seal, the intermediate shaft sleeve seal and the throttling bush seal; the balance chamber communicated with the low-pressure chamber; the mud-like caulking of new synthetic materials Material seal and cup-type stuffing box.
现有技术中的这种节段式多级泵的缺点非常明显,由于其多级叶轮按同一方向顺序布置,运行时产生的轴向力高达数十吨,必须通过平衡盘机构进行平衡,而平衡盘机构不足以平衡轴向力时,其余轴向力则由角接触球轴承承受。当运行工况频繁变化时,轴向力的变化必然造成泵转子部件的频繁窜动而常常使平衡盘发生瞬间摩擦,甚至出现因平衡盘咬死而导致断轴事故发生。为了减少平衡盘咬死的隐患,采用角接触球轴承进行限位,并承受剩余轴向力,但又造成平衡盘的动态平衡功能受限制。因此,该类型泵平衡盘和角接触球轴承在运行工况频繁变化时的相互干涉是导致在部份使用条件下,两者使用寿命短和可靠性差的致命因素。The disadvantage of this segmental multistage pump in the prior art is very obvious. Because its multistage impellers are arranged in the same direction, the axial force generated during operation is as high as tens of tons, which must be balanced by a balance plate mechanism. When the balance plate mechanism is not enough to balance the axial force, the rest of the axial force is borne by the angular contact ball bearing. When the operating conditions change frequently, changes in the axial force will inevitably cause frequent movement of the pump rotor components, which often causes instantaneous friction on the balance plate, and even causes shaft broken accidents due to the seizure of the balance plate. In order to reduce the hidden danger of balance plate seizure, angular contact ball bearings are used to limit the position and bear the remaining axial force, but the dynamic balance function of the balance plate is limited. Therefore, the mutual interference between the balance disc and the angular contact ball bearing of this type of pump when the operating conditions change frequently is the fatal factor leading to the short service life and poor reliability of both under some operating conditions.
发明内容Contents of the invention
鉴于此,本发明提出了一种四涡室三出口自平衡多级泵,旨在解决现有多级泵在运行时易产生轴向力,使得泵转子部件频繁窜动,进而影响多级泵的使用寿命和可靠性的问题。In view of this, the present invention proposes a self-balancing multistage pump with four scroll chambers and three outlets, which aims to solve the problem that the existing multistage pumps are prone to generate axial force during operation, which makes the pump rotor parts move frequently, thereby affecting the multistage pump. service life and reliability issues.
本发明提出了一种四涡室三出口自平衡多级泵,包括:设置在泵壳体上的进水段、出水段和次级进水段,所述进水段和次级进水段对称地设置在所述出水段的两侧,所述进水段上设置有第一预设角度进水段进口,所述次级进水段上设置有第二预设角度的次级进水段进口,所述出水段上设置有一高压出口和两低压出口,所述进水段和所述出水段之间设置有导叶,所述出水段和所述次级进水段之间设置有反导叶,所述导叶和所述反导叶对称地设置在所述出水段的两侧,所述泵壳体的中心部沿轴向设置有中心轴,所述导叶和所述反导叶均套设在所述泵壳上,所述中心轴的一端端部伸出所述泵壳体的外部,并且伸出泵壳体的外部的中心轴端部与转子部件连接;其中,The present invention proposes a self-balancing multistage pump with four vortex chambers and three outlets, comprising: a water inlet section, a water outlet section and a secondary water inlet section arranged on the pump casing, the water inlet section and the secondary water inlet section Symmetrically arranged on both sides of the water outlet section, the water inlet section is provided with a first preset angle inlet of the water inlet section, and the secondary water inlet section is provided with a secondary water inlet section with a second preset angle There is one high-pressure outlet and two low-pressure outlets on the water outlet section, guide vanes are arranged between the water inlet section and the water outlet section, and guide vanes are arranged between the water outlet section and the secondary water inlet section. Anti-guide vane, the guide vane and the anti-guide vane are symmetrically arranged on both sides of the water outlet section, the central part of the pump casing is provided with a central axis in the axial direction, the guide vane and the anti-guide vane The guide vanes are all sleeved on the pump casing, one end of the central shaft protrudes from the outside of the pump casing, and the end of the central shaft protruding from the outside of the pump casing is connected to the rotor component; wherein,
所述进水段进口的第一预设角度δ1按照如下公式计算:The first preset angle δ1 of the inlet of the water inlet section is calculated according to the following formula:
其中, in,
式中,δ1为进水端进口的预设角度,L1为进水段至出水段的距离,H为出水口至泵中心轴的距离,R为高压出口的直径,r1为进水口的直径,为高压出水口的设置角度;In the formula, δ 1 is the preset angle of the inlet of the water inlet, L 1 is the distance from the water inlet section to the water outlet section, H is the distance from the water outlet to the central axis of the pump, R is the diameter of the high-pressure outlet, and r 1 is the water inlet diameter of, is the setting angle of the high-pressure water outlet;
所述次级进水段进口的第二预设角度δ2按照如下公式计算:The second preset angle δ2 of the inlet of the secondary water inlet section is calculated according to the following formula:
其中, in,
式中,δ2为次级进水端进口的预设角度,L2为次级进水段至出水段的距离,H为高压出水口至泵中心轴的距离,R为高压出水口的直径,r2为次级进水口的直径,为高压出水口的设置角度。In the formula, δ 2 is the preset angle of the inlet of the secondary water inlet, L 2 is the distance from the secondary water inlet section to the water outlet section, H is the distance from the high-pressure water outlet to the central axis of the pump, and R is the diameter of the high-pressure water outlet , r 2 is the diameter of the secondary water inlet, Sets the angle for the high pressure outlet.
进一步地,further,
所述进水端进口底端的侧壁的截面曲线由ab段、bc段、cd段构成,三段分别按照下述曲线规律设定,其中,The cross-sectional curve of the side wall at the bottom of the inlet of the water inlet is composed of ab section, bc section, and cd section, and the three sections are respectively set according to the following curve rules, wherein,
ab段曲线公式为:The formula of segment ab curve is:
其中,δ1为进水端进口的预设角度,L1为进水端进口至高压出水口的距离,r1为进水端进口的直径;Among them, δ 1 is the preset angle of the inlet of the water inlet, L 1 is the distance from the inlet of the water inlet to the high-pressure water outlet, and r 1 is the diameter of the inlet of the water inlet;
bc段曲线公式为:The formula of the bc segment curve is:
l2=r1×[l1]×sin(δ1+30)×tanδ1 (8)l 2 =r 1 ×[l 1 ]×sin(δ 1 +30)×tanδ 1 (8)
其中,δ1为进水端进口的预设角度,[l1]为ab段曲线的长度,r1为进水端进口的直径;Among them, δ 1 is the preset angle of the inlet of the water inlet, [l 1 ] is the length of the curve of segment ab, and r 1 is the diameter of the inlet of the water inlet;
cd段曲线公式为:The formula of the cd segment curve is:
其中,δ1为进水端进口的预设角度,[l1]为ab段曲线的长度,[l2]为bc段曲线的长度,r1为进水端进口的直径。Among them, δ 1 is the preset angle of the inlet of the water inlet, [l 1 ] is the length of the curve of section ab, [l 2 ] is the length of the curve of section bc, and r 1 is the diameter of the inlet of the water inlet.
进一步地,上述四涡室三出口自平衡多级泵中,所述两低压出口的设置方向均垂直于所述中心轴的轴向方向。Further, in the self-balancing multi-stage pump with four vortex chambers and three outlets, the two low-pressure outlets are arranged in directions perpendicular to the axial direction of the central axis.
进一步地,上述四涡室三出口自平衡多级泵中,所述两低压出口的出水方向与所述高压出口的出水方向相同。Further, in the self-balancing multistage pump with four vortex chambers and three outlets, the water outlet direction of the two low-pressure outlets is the same as the water outlet direction of the high-pressure outlet.
进一步地,上述四涡室三出口自平衡多级泵中,所述导叶与所述反导叶地设置数量相等,且均与多级泵的级数相同。Further, in the self-balancing multi-stage pump with four vortex chambers and three outlets, the number of the guide vanes and the anti-guide vanes is equal, and the number of stages is the same as that of the multi-stage pump.
进一步地,上述四涡室三出口自平衡多级泵中,所述进水段和所述出水段之间设置有预设数量的前中段和中段。Further, in the self-balancing multistage pump with four vortex chambers and three outlets, a preset number of front middle sections and middle sections are arranged between the water inlet section and the water outlet section.
进一步地,上述四涡室三出口自平衡多级泵中,当所述多级泵的级数大于2时,所述前中段的预设数量为2。Further, in the self-balancing multi-stage pump with four scroll chambers and three outlets, when the number of stages of the multi-stage pump is greater than two, the preset number of the front and middle sections is two.
进一步地,上述四涡室三出口自平衡多级泵中,当所述多级泵的级数大于3时,所述中段的预设数量为2n-6,其中n为所述多级泵的级数。Further, in the above-mentioned four-volute three-outlet self-balancing multistage pump, when the number of stages of the multistage pump is greater than 3, the preset number of the middle section is 2n-6, where n is the number of stages of the multistage pump series.
进一步地,上述四涡室三出口自平衡多级泵中,所述进水段、出水段以及次级进水段的中心轴线均与所述泵壳体中的中心轴垂直。Further, in the self-balancing multi-stage pump with four vortex chambers and three outlets, the central axes of the water inlet section, the water outlet section and the secondary water inlet section are all perpendicular to the central axis of the pump housing.
进一步地,上述四涡室三出口自平衡多级泵中,所述次级进水段伸入所述泵壳体中心部的流道,并与所述中心轴之间通过轴封部件密封连接。Further, in the self-balancing multi-stage pump with four vortex chambers and three outlets, the secondary water inlet section extends into the flow channel at the center of the pump housing, and is sealingly connected with the central shaft through a shaft seal component. .
与现有技术相比,本发明的有益效果在于,本发明提供的四涡室三出口自平衡多级泵通过在四涡室三出口自平衡多级泵上设置具有预设角度的进水口,以使水流在进入泵体过程中与进水段入口侧壁发生对冲作用,形成与多级泵运行时内部产生的轴向力方向相反的对冲力,进而抵消多级泵运行过程中产生的轴向力,有效的防止了泵转子部件的频繁窜动,确保了多级泵在运行过程中的稳定性,提高了多级泵的使用寿命和可靠性。Compared with the prior art, the beneficial effect of the present invention is that the self-balancing multistage pump with four scroll chambers and three outlets provided by the present invention is provided with a water inlet with a preset angle on the self-balancing multistage pump with four scroll chambers and three outlets, In order for the water flow to enter the pump body, it will have a counteracting effect on the inlet side wall of the water inlet section, forming a counteracting force opposite to the axial force generated inside the multi-stage pump during operation, thereby offsetting the axial force generated during the operation of the multi-stage pump. It effectively prevents the frequent movement of the pump rotor parts, ensures the stability of the multi-stage pump during operation, and improves the service life and reliability of the multi-stage pump.
尤其,在本发明中,当进水端进口至高压出水口的距离越短、高压出水口的直径越小时,进水端进口的预设角度越大,也即,进水端进口趋近于直角,水流在进入泵体过程中与进水段入口侧壁发生对冲作用越小;反之,当进水端进口至高压出水口的距离越长、高压出水口的直径越大时,进水端进口的预设角度越小,也即,进水端进口趋近于锐角,水流在进入泵体过程中与进水段入口侧壁发生对冲作用越大;通过泵体结构的改变,进而改变水流冲击的大小。同理,高压出水口至泵中心轴的距离越大,进水端进口的直径大,进水端进口的预设角度越大,也即,进水端进口趋近于直角,水流在进入泵体过程中与进水段入口侧壁发生对冲作用越小;高压出水口至泵中心轴的距离越小,进水端进口的直径小,进水端进口的预设角度越小,也即,进水端进口趋近于锐角,水流在进入泵体过程中与进水段入口侧壁发生对冲作用越大。在进口较大时,水流速度一定程度的降低,此时,可以通过降低冲击作用来实现对冲力的平衡。Especially, in the present invention, when the distance from the inlet of the water inlet to the high-pressure water outlet is shorter and the diameter of the high-pressure water outlet is smaller, the preset angle of the inlet of the water inlet is larger, that is, the inlet of the water inlet tends to be closer to Right angle, the smaller the hedging effect between the water flow and the inlet side wall of the water inlet section during the process of entering the pump body; on the contrary, when the distance from the inlet of the water inlet to the high-pressure water outlet is longer, and the diameter of the high-pressure water outlet is larger, the water inlet will The smaller the preset angle of the inlet, that is, the inlet of the water inlet tends to be an acute angle, the greater the hedging effect between the water flow and the inlet side wall of the water inlet section during the process of entering the pump body; through the change of the pump body structure, the water flow will be changed. The size of the shock. In the same way, the greater the distance from the high-pressure water outlet to the central axis of the pump, the larger the diameter of the inlet of the water inlet, and the larger the preset angle of the inlet of the water inlet, that is, the inlet of the water inlet tends to be at a right angle, and the water flow when entering the pump The smaller the hedging effect with the inlet side wall of the water inlet section during the body process; the smaller the distance from the high-pressure water outlet to the central axis of the pump, the smaller the diameter of the inlet of the water inlet, and the smaller the preset angle of the inlet of the water inlet, that is, The inlet of the water inlet tends to be at an acute angle, and the greater the hedging effect between the water flow and the inlet side wall of the water inlet section during the process of entering the pump body. When the inlet is large, the water flow velocity is reduced to a certain extent. At this time, the balance of the counter force can be achieved by reducing the impact.
尤其,本发明提供的四涡室三出口自平衡多级泵通过在出水段的另一侧与进水段相对的次级进水段设置预设角度的反向进水口,且反进水段中设置有反导叶,在多级泵运行过程中产生反轴向力,进而与多级泵运行过程中进水段产生的轴向力相抵消,进一步防止了泵转子部件的频繁窜动,提高了多级泵的使用寿命和可靠性。In particular, the self-balancing multistage pump with four vortex chambers and three outlets provided by the present invention sets a reverse water inlet with a preset angle on the secondary water inlet section opposite to the water inlet section on the other side of the water outlet section, and the reverse water inlet section Anti-guide vanes are installed in the middle, which generates reverse axial force during the operation of the multi-stage pump, and then offsets the axial force generated by the water inlet section during the operation of the multi-stage pump, further preventing frequent movement of the pump rotor components. Increased service life and reliability of multistage pumps.
进一步地,本发明提供的四涡室三出口自平衡多级泵,通过在高压出口的两侧对称地设置低压出口,进一步确保多级泵在使用过程中的稳定性,延长了多级泵的使用寿命。Further, the self-balancing multi-stage pump with four vortex chambers and three outlets provided by the present invention further ensures the stability of the multi-stage pump during use by symmetrically setting the low-pressure outlets on both sides of the high-pressure outlet, and prolongs the life of the multi-stage pump. service life.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating a preferred embodiment and are not to be considered as limiting the invention. Also throughout the drawings, the same reference numerals are used to designate the same components. In the attached picture:
图1为本发明实施例提供的四涡室三出口自平衡多级泵的第一结构图;Fig. 1 is the first structural diagram of a self-balancing multistage pump with four vortex chambers and three outlets provided by an embodiment of the present invention;
图2为本发明实施例提供的四涡室三出口自平衡多级泵的侧视图;Fig. 2 is a side view of a self-balancing multistage pump with four scroll chambers and three outlets provided by an embodiment of the present invention;
图3为本发明实施例提供的四涡室三出口自平衡多级泵的第二结构示意图;Fig. 3 is a second structural schematic diagram of a self-balancing multistage pump with four vortex chambers and three outlets provided by an embodiment of the present invention;
图4为本发明实施例图3的局部示意图。Fig. 4 is a partial schematic diagram of Fig. 3 according to the embodiment of the present invention.
具体实施方式Detailed ways
下面参照附图来描述本发明的优选实施方式。本领域技术人员应当理解的是,这些实施方式仅仅用于解释本发明的技术原理,并非旨在限制本发明的保护范围。Preferred embodiments of the present invention are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention, and are not intended to limit the protection scope of the present invention.
需要说明的是,在本发明的描述中,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that, in the description of the present invention, terms such as "upper", "lower", "left", "right", "inner", "outer" and other indicated directions or positional relationships are based on the terms shown in the accompanying drawings. The direction or positional relationship shown is only for convenience of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
此外,还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。In addition, it should be noted that, in the description of the present invention, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a It is a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be the internal communication of two components. Those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
参阅图1-2所示,为本发明施例提供的四涡室三出口自平衡多级泵,其包括:泵壳体、中心轴、进水段2、出水段6和次级进水段8;其中,所述中心轴的一端端部伸出泵壳体的外部,并且伸出泵壳体的外部的中心轴端部与转子部件1连接;所述出水段6设置在所述泵壳体的中部,所述进水段1和所述次级进水段8设置在所述出水段两侧的所述泵壳体上。在使用的过程中,水分别从所述进水段1和所述次级进水段8进入泵体,并在泵体进水段和反进水段内部的同时产生方向相反的轴向力,进而使得多级泵运行过程中产生的轴向力相抵消,防止了泵转子部件的频繁窜动,提高了多级泵的使用寿命和可靠性。Referring to Figures 1-2, the self-balancing multistage pump with four vortex chambers and three outlets provided by the embodiment of the present invention includes: a pump housing, a central shaft, a water inlet section 2, a water outlet section 6 and a secondary water inlet section 8; wherein, one end of the central shaft protrudes from the outside of the pump housing, and the end of the central shaft protruding from the outside of the pump housing is connected to the rotor component 1; the water outlet section 6 is arranged on the pump housing The middle part of the body, the water inlet section 1 and the secondary water inlet section 8 are arranged on the pump casing on both sides of the water outlet section. During use, water enters the pump body from the water inlet section 1 and the secondary water inlet section 8 respectively, and generates axial forces in opposite directions at the same time inside the water inlet section and the reverse water inlet section of the pump body , so that the axial force generated during the operation of the multi-stage pump is offset, preventing frequent movement of the pump rotor components, and improving the service life and reliability of the multi-stage pump.
具体而言,所述出水段6设置在所述泵壳体的中部,其上设置有一个高压出口61和两个低压出口62;其中,所述高压出水口61为主出水口,两个低压出口62为辅助出水口,在多级泵运行的过程中调节所述高压出水口的压强,以降低多级泵的超高压对泵体的损坏,并确保多级泵运行的稳定性。所述两个低压出口62相对地设置在所述高压出口61的两侧,并且垂直于所述多级泵中心轴的轴向方向。优选的,所述两低压出口62的出水方向与所述高压出口61的出水方向相同,以防止述所述多级泵在运行过程中因所述两低压出口62排水而产生其他方向的冲击力,进而影响所述多级泵运行的稳定性。Specifically, the water outlet section 6 is arranged in the middle of the pump housing, and is provided with a high-pressure outlet 61 and two low-pressure outlets 62; wherein, the high-pressure outlet 61 is the main outlet, and the two low-pressure outlets The outlet 62 is an auxiliary water outlet, and the pressure of the high-pressure water outlet is adjusted during the operation of the multi-stage pump to reduce damage to the pump body caused by the ultra-high pressure of the multi-stage pump and ensure the stability of the operation of the multi-stage pump. The two low-pressure outlets 62 are oppositely arranged on both sides of the high-pressure outlet 61 and perpendicular to the axial direction of the central axis of the multi-stage pump. Preferably, the water outlet direction of the two low-pressure outlets 62 is the same as the water outlet direction of the high-pressure outlet 61, so as to prevent the impact force in other directions from being generated by the two low-pressure outlets 62 during operation of the multi-stage pump. , thereby affecting the stability of the operation of the multistage pump.
具体而言,所述进水段2设置在所述泵壳体的一侧,其与所述出水段之间设置有一定数量的前中段3和中段5,以确保在其与所述出水段6之间形成充足的泵体腔室。所述前中段3和所述中段5的设置数量取决于多级泵的级数设置,当多级泵的级数n大于2时,在所述的进水段2和所述的出水段6之间设置有2个前中段3;当多级泵的级数n大于3时,在所述前中段3与所述出水段6之间设置有2n-6个中段5。例如,当多级泵的级数为4时,在所述进水段2和所述出水段6之间设置有2个前中段3,在所述前中段3与所述出水段6之间设置2×4-6=2个中段5;当多级泵的级数为2时,不设置前中段3;当多级泵的级数为2、3时,不设置中段5。同时,所述进水段2内部设置有一定数量的导叶4,所述导叶4套设在所述中心轴上,其设置数量与所述多级泵的级数相同。同时,所述进水段2上开设有进水段进口21,以确保所述多级泵在运行的过程中水流能够迅速的而稳定的进入泵体内部。Specifically, the water inlet section 2 is arranged on one side of the pump casing, and a certain number of front middle sections 3 and middle sections 5 are arranged between it and the water outlet section to ensure 6 to form ample pump body chamber. The number of settings of the front middle section 3 and the middle section 5 depends on the number of stages of the multistage pump. When the number of stages n of the multistage pump is greater than 2, the water inlet section 2 and the water outlet section 6 There are two front middle sections 3 arranged therebetween; when the number of stages n of the multistage pump is greater than 3, 2n-6 middle sections 5 are arranged between the front middle section 3 and the water outlet section 6 . For example, when the number of stages of the multistage pump is 4, two front middle sections 3 are arranged between the water inlet section 2 and the water outlet section 6, and between the front middle section 3 and the water outlet section 6 Set 2×4-6=2 middle section 5; when the number of stages of the multistage pump is 2, the front middle section 3 is not set; when the number of stages of the multistage pump is 2 and 3, the middle section 5 is not set. At the same time, a certain number of guide vanes 4 are provided inside the water inlet section 2, and the guide vanes 4 are sheathed on the central shaft, and the number of guide vanes 4 is the same as the number of stages of the multi-stage pump. At the same time, the water inlet section 2 is provided with an inlet 21 of the water inlet section to ensure that the water flow of the multi-stage pump can quickly and stably enter the inside of the pump body during operation.
具体而言,所述进水段进口21在设置的过程中具有一定的预设角度,以使水流在进入泵体过程中与进水段入口侧壁发生对冲作用,形成与多级泵运行时内部产生的轴向力方向相反的对冲力,进而抵消多级泵运行过程中产生的轴向力,防止泵转子部件的频繁窜动,确保多级泵在运行过程中的稳定性。所述进水段进口21的第一预设角度δ1按照如下公式计算:Specifically, the inlet 21 of the water inlet section has a certain preset angle during the setting process, so that the water flow will have a counteraction with the inlet side wall of the water inlet section when it enters the pump body, forming an angle similar to that of the multistage pump when it is running. The counteracting force of the opposite direction of the axial force generated inside can offset the axial force generated during the operation of the multi-stage pump, prevent the frequent movement of the pump rotor parts, and ensure the stability of the multi-stage pump during operation. The first preset angle δ1 of the inlet 21 of the water inlet section is calculated according to the following formula:
其中, in,
式中,δ1为进水端进口的预设角度,L1为进水端进口至高压出水口的距离,H为高压出水口至泵中心轴的距离,R为高压出水口21的直径,r1为进水端进口的直径,为高压出水口61的设置角度,也即,高压出水口的中心线与泵中心轴的夹角。In the formula, δ1 is the preset angle of the inlet of the water inlet, L1 is the distance from the inlet of the water inlet to the high-pressure water outlet, H is the distance from the high-pressure water outlet to the central axis of the pump, and R is the diameter of the high-pressure water outlet 21, r 1 is the diameter of the inlet of the water inlet, is the setting angle of the high-pressure water outlet 61 , that is, the angle between the centerline of the high-pressure water outlet and the central axis of the pump.
在本发明实施例中,当进水端进口至高压出水口的距离越短、高压出水口的直径越小时,进水端进口的预设角度越大,也即,进水端进口趋近于直角,水流在进入泵体过程中与进水段入口侧壁发生对冲作用越小;反之,当进水端进口至高压出水口的距离越长、高压出水口的直径越大时,进水端进口的预设角度越小,也即,进水端进口趋近于锐角,水流在进入泵体过程中与进水段入口侧壁发生对冲作用越大;通过泵体结构的改变,进而改变水流冲击的大小。同理,高压出水口至泵中心轴的距离越大,进水端进口的直径大,进水端进口的预设角度越大,也即,进水端进口趋近于直角,水流在进入泵体过程中与进水段入口侧壁发生对冲作用越小;高压出水口至泵中心轴的距离越小,进水端进口的直径小,进水端进口的预设角度越小,也即,进水端进口趋近于锐角,水流在进入泵体过程中与进水段入口侧壁发生对冲作用越大。在进口较大时,水流速度一定程度的降低,此时,可以通过降低冲击作用来实现对冲力的平衡。In the embodiment of the present invention, when the distance from the inlet of the water inlet to the high-pressure water outlet is shorter and the diameter of the high-pressure water outlet is smaller, the preset angle of the inlet of the water inlet is larger, that is, the inlet of the water inlet tends to be closer to Right angle, the smaller the hedging effect between the water flow and the inlet side wall of the water inlet section during the process of entering the pump body; on the contrary, when the distance from the inlet of the water inlet to the high-pressure water outlet is longer, and the diameter of the high-pressure water outlet is larger, the water inlet will The smaller the preset angle of the inlet, that is, the inlet of the water inlet tends to be an acute angle, the greater the hedging effect between the water flow and the inlet side wall of the water inlet section during the process of entering the pump body; through the change of the pump body structure, the water flow will be changed. The size of the shock. In the same way, the greater the distance from the high-pressure water outlet to the central axis of the pump, the larger the diameter of the inlet of the water inlet, and the larger the preset angle of the inlet of the water inlet, that is, the inlet of the water inlet tends to be at a right angle, and the water flow when entering the pump The smaller the hedging effect with the inlet side wall of the water inlet section during the body process; the smaller the distance from the high-pressure water outlet to the central axis of the pump, the smaller the diameter of the inlet of the water inlet, and the smaller the preset angle of the inlet of the water inlet, that is, The inlet of the water inlet tends to be at an acute angle, and the greater the hedging effect between the water flow and the inlet side wall of the water inlet section during the process of entering the pump body. When the inlet is large, the water flow velocity is reduced to a certain extent. At this time, the balance of the counter force can be achieved by reducing the impact.
继续参阅图4所示,本发明实施例同时对进水端进口底端的侧壁211进行设定,使水流经过净水端进入泵体内后,产生一定的加速冲击。具体而言,本实施例的侧壁211的截面曲线由ab段、bc段、cd段构成,三段分别按照下述曲线规律设定,其中,Continuing to refer to FIG. 4 , the embodiment of the present invention simultaneously sets the side wall 211 at the bottom of the inlet of the water inlet so that after the water flows into the pump body through the clean water end, a certain acceleration impact will be generated. Specifically, the cross-sectional curve of the side wall 211 in this embodiment is composed of section ab, section bc, and section cd, and the three sections are respectively set according to the following curve laws, wherein,
ab段曲线公式为:The formula of segment ab curve is:
其中,δ1为进水端进口的预设角度,L1为进水端进口至高压出水口的距离,r1为进水端进口的直径。ab曲线段向进水端进口凸出,缩小了进水端的尺寸,使得该段的水流产生一定程度的加速。Among them, δ 1 is the preset angle of the inlet of the water inlet, L 1 is the distance from the inlet of the water inlet to the high-pressure outlet, and r 1 is the diameter of the inlet of the water inlet. The ab curve section protrudes toward the inlet of the water inlet, which reduces the size of the water inlet and makes the water flow in this section accelerate to a certain extent.
bc段曲线公式为:The formula of the bc segment curve is:
l2=r1×[l1]×sin(δ1+30)×tanδ1 (8)l 2 =r 1 ×[l 1 ]×sin(δ 1 +30)×tanδ 1 (8)
其中,δ1为进水端进口的预设角度,[l1]为ab段曲线的长度,r1为进水端进口的直径。本实施例中,bc曲线段为向侧壁内凹的近似于圆周的曲线形状,水流经过进水端进口凸出段的加速后,在该处产生强烈冲击及反弹,使得水流反向加速,发生对冲作用。Among them, δ 1 is the preset angle of the inlet of the water inlet, [l 1 ] is the length of the curve of segment ab, and r 1 is the diameter of the inlet of the water inlet. In this embodiment, the bc curve section is a curved shape that is concave toward the side wall and approximates a circle. After the water flow is accelerated by the protruding section of the inlet of the water inlet, a strong impact and rebound will be generated there, causing the water flow to reversely accelerate. Hedging occurs.
cd段曲线公式为:The formula of the cd segment curve is:
其中,δ1为进水端进口的预设角度,[l1]为ab段曲线的长度,[l2]为bc段曲线的长度,r1为进水端进口的直径。本实施例中,cd段曲线为相对平滑的曲线,并且与侧壁圆滑过渡,在水流产生冲击作用后,有一定程度的缓冲。Among them, δ 1 is the preset angle of the inlet of the water inlet, [l 1 ] is the length of the curve of section ab, [l 2 ] is the length of the curve of section bc, and r 1 is the diameter of the inlet of the water inlet. In this embodiment, the curve of section cd is a relatively smooth curve, and it transitions smoothly with the side wall, and there is a certain degree of cushioning after the impact of the water flow.
具体而言,所述反进水段8设置在所述泵壳体的一侧,其与所述出水段之间设置有一定数量的前中段3和中段5,以确保在其与所述出水段6之间形成充足的泵体腔室。所述前中段3和所述中段5的设置数量取决于多级泵的级数设置,当多级泵的级数n大于2时,在所述反进水段8和所述的出水段6之间设置有2个前中段3;当多级泵的级数n大于3时,在所述前中段3与所述出水段6之间设置有2n-6个中段5。例如,当多级泵的级数为4时,在所述反进水段8和所述出水段6之间设置有2个前中段3,在所述前中段3与所述出水段6之间设置2×4-6=2个中段5;当多级泵的级数为2时,不设置前中段3;当多级泵的级数为2、3时,不设置中段5。同时,所述反进水段8内部设置有一定数量的反导叶7,所述反导叶7套设在所述中心轴上,其设置数量与所述多级泵的级数相同,即所述反导叶7与所述导叶4的设置数量也相同。同时,所述反进水段8上开设有反进水段进口81,以确保所述多级泵在运行的过程中水流能够迅速的而稳定的进入泵体内部。优选的,所述反进水段进口81在设置的过程中具有一定的预设角度,以使水流在进入泵体过程中与反进水段入口侧壁发生对冲作用,形成与多级泵运行时内部产生的轴向力方向相反的对冲力,进而抵消多级泵运行过程中产生的轴向力,防止泵转子部件的频繁窜动,确保多级泵在运行过程中的稳定性。所述次级进水段进口的第二预设角度δ2按照如下公式计算:Specifically, the reverse water inlet section 8 is arranged on one side of the pump casing, and a certain number of front middle sections 3 and middle sections 5 are arranged between it and the water outlet section to ensure Ample pump body chambers are formed between the segments 6 . The number of settings of the front middle section 3 and the middle section 5 depends on the number of stages of the multistage pump. When the number of stages n of the multistage pump is greater than 2, the reverse water inlet section 8 and the water outlet section 6 There are two front middle sections 3 arranged therebetween; when the number of stages n of the multistage pump is greater than 3, 2n-6 middle sections 5 are arranged between the front middle section 3 and the water outlet section 6 . For example, when the number of stages of the multistage pump is 4, two front middle sections 3 are arranged between the reverse water inlet section 8 and the water outlet section 6, and two front middle sections 3 are arranged between the front middle section 3 and the water outlet section 6. Set 2×4-6=2 middle sections 5 between; when the number of stages of the multistage pump is 2, do not set the front middle section 3; when the number of stages of the multistage pump is 2,3, do not set the middle section 5. At the same time, a certain number of anti-guide vanes 7 are arranged inside the anti-water inlet section 8, and the anti-guide vanes 7 are sleeved on the central shaft, and the number of them is the same as the number of stages of the multi-stage pump, that is, The anti-guide vanes 7 and the number of the guide vanes 4 are also the same. At the same time, the reverse water inlet section 8 is provided with an inlet 81 of the reverse water inlet section to ensure that the water flow of the multi-stage pump can quickly and stably enter the inside of the pump body during operation. Preferably, the inlet 81 of the reverse water inlet section has a certain preset angle during the setting process, so that the water flow will have a hedge against the inlet side wall of the reverse water inlet section during the process of entering the pump body, forming a multi-stage pump. The counteracting force of the opposite direction of the axial force generated inside can offset the axial force generated during the operation of the multi-stage pump, prevent the frequent movement of the pump rotor parts, and ensure the stability of the multi-stage pump during operation. The second preset angle δ2 of the inlet of the secondary water inlet section is calculated according to the following formula:
其中, in,
式中,δ2为反向进水端进口的预设角度,L2为次级进水段至出水段的距离,H为高压出水口至泵中心轴的距离,R为高压出水口的直径,r2为反向进水口的直径,为高压出水口的设置角度。In the formula, δ 2 is the preset angle of the inlet of the reverse water inlet, L 2 is the distance from the secondary water inlet section to the water outlet section, H is the distance from the high-pressure water outlet to the central axis of the pump, and R is the diameter of the high-pressure water outlet , r 2 is the diameter of the reverse water inlet, Sets the angle for the high pressure outlet.
优选的,上述实施例中所述进水段2、出水段6和次级进水段8之间通过拉杆9连接;所述进水段2、出水段6和次级进水段8的中心轴线均与泵壳体中的中心轴垂直;所述中心轴与所述转子部件1连接的一端与泵壳体之间通过轴承体甲部件12连接;所述中心轴远离转子部件1的一端与泵壳体之间通过轴承体乙部10连接;所述次级进水段8伸入泵壳体的中心部的流道与所述中心轴之间通过轴封部件11密封连接。Preferably, the water inlet section 2, the water outlet section 6 and the secondary water inlet section 8 in the above embodiment are connected by a tie rod 9; the center of the water inlet section 2, the water outlet section 6 and the secondary water inlet section 8 The axes are all perpendicular to the central axis in the pump housing; the end of the central axis connected to the rotor part 1 is connected to the pump housing through a bearing body part 12; the end of the central axis away from the rotor part 1 is connected to the pump housing. The pump casings are connected through the second part 10 of the bearing body; the flow channel of the secondary water inlet section 8 extending into the center of the pump casing is connected with the central shaft through a shaft seal component 11 in a sealed connection.
此外,所述四涡室三出口自平衡多级泵还设置有侧座13和中座14,所述侧座13和中座14设置在地面上并与地面接触,有效地保证了所述四涡室三出口自平衡多级泵在运行过程中的稳定性。In addition, the four-volume three-outlet self-balancing multistage pump is also provided with a side seat 13 and a middle seat 14. The side seat 13 and the middle seat 14 are arranged on the ground and are in contact with the ground, effectively ensuring that the four The stability of the vortex chamber three-outlet self-balancing multistage pump during operation.
与现有技术相比,本发明的有益效果在于,本发明提供的四涡室三出口自平衡多级泵通过在四涡室三出口自平衡多级泵上设置具有预设角度的高压进水口,以在进水过程中与进水段入口侧壁发生对冲作用,形成与多级泵运行时内部产生的轴向力方向相反的对冲力,进而抵消多级泵运行过程中产生的轴向力,有效的防止了泵转子部件的频繁窜动,确保了多级泵在运行过程中的稳定性,提高了多级泵的使用寿命和可靠性。Compared with the prior art, the beneficial effect of the present invention is that the self-balancing multistage pump with four scroll chambers and three outlets provided by the present invention is provided with a high-pressure water inlet with a preset angle on the self-balancing multistage pump with four scroll chambers and three outlets. , in order to have a hedging effect with the inlet side wall of the water inlet section during the water intake process, forming a counter force in the opposite direction to the axial force generated inside the multi-stage pump during operation, thereby offsetting the axial force generated during the operation of the multi-stage pump , Effectively prevent the frequent movement of the pump rotor parts, ensure the stability of the multi-stage pump during operation, and improve the service life and reliability of the multi-stage pump.
尤其是,本发明提供的四涡室三出口自平衡多级泵通过在出水段的另一侧设置与进水段相对的次级进水段,且反进水段中设置有反导叶,在多级泵运行过程中产生反轴向力,进而与多级泵运行过程中进水段产生的轴向力相抵消,进一步防止了泵转子部件的频繁窜动,提高了多级泵的使用寿命和可靠性。In particular, the self-balancing multistage pump with four vortex chambers and three outlets provided by the present invention is provided with a secondary water inlet section opposite to the water inlet section on the other side of the water outlet section, and anti-guide vanes are arranged in the reverse water inlet section, The reverse axial force is generated during the operation of the multi-stage pump, which then offsets the axial force generated by the water inlet section during the operation of the multi-stage pump, which further prevents the frequent movement of the pump rotor parts and improves the use of the multi-stage pump. longevity and reliability.
进一步的,本发明提供的四涡室三出口自平衡多级泵,通过在高压出口的两侧对称地设置低压出口,进一步确保多级泵在使用过程中的稳定性,延长了多级泵的使用寿命。Further, the self-balancing multi-stage pump with four vortex chambers and three outlets provided by the present invention further ensures the stability of the multi-stage pump during use by symmetrically setting the low-pressure outlet on both sides of the high-pressure outlet, and prolongs the life of the multi-stage pump. service life.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.
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