CN109332046A - A kind of steel pipe automatic colouring rolling ring painting colour band device - Google Patents
A kind of steel pipe automatic colouring rolling ring painting colour band device Download PDFInfo
- Publication number
- CN109332046A CN109332046A CN201811200769.2A CN201811200769A CN109332046A CN 109332046 A CN109332046 A CN 109332046A CN 201811200769 A CN201811200769 A CN 201811200769A CN 109332046 A CN109332046 A CN 109332046A
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- CN
- China
- Prior art keywords
- spray gun
- steel pipe
- lifting
- colour band
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of steel pipe automatic colouring rolling rings to apply colour band device, its main feature is that, including the lifting of N platform straight line rollgang (1), M platform lifting carrier roller device (3), spray gun and back-and-forth motion device, PLC electrical system, blanking panel turnover；Set of device can improve steel pipe colour circle colour band quality to steel pipe automatic colouring rolling ring and to steel pipe automatic colouring rolling band, apparatus structure is simple, reliable in action, and spray gun replacement adjustment is simple, it is convenient, adaptable, the displacement of spray gun pipeline-cleaning is convenient and efficient, improves automation degree of equipment, improve production efficiency, device convenient operating maintenance, it is reliability and durability, reduce equipment investment.
Description
Technical field:
The present invention relates to specifically a kind of steel pipe automatic colouring rolling rings of steel-tube finishing production technical field to apply colour band device；Dress
Setting can be to steel pipe automatic colouring rolling ring and to steel pipe automatic colouring rolling band.
Background technique:
In existing steel-tube finishing production process, automatic colouring rolling ring apparatus mainly has ultraviolet curing UV coating offset printing roll shape, paint
Idler wheel drum-type or offset printing roll shape, spray gun spraying type, main problem existing for the above equipment:
1, ultraviolet curing UV coating offset printing roller apparatus, needs ultraviolet lamp, UV coating, high production cost, and offset printing roller is for a long time and steel
Pipe surface friction, easy to damage, poor reliability, there are ultraviolet pollutions；
2, it paints tint ring apparatus, roller or offset printing roller of idler wheel drum-type or offset printing roller and contacts painting colour circle with tube fraction, generally
It is painted using quick-dry type, such device is difficult to adjust the disadvantage is that applying colour circle paint thickness, and painting layer is thick, slow drying speed, raw
Low efficiency colour band adhesion is produced, surface quality is poor；
3, using spray gun spraying colour circle equipment, such device main problem colour band edge level is uneven, while pipeline-cleaning is set
The too many paint thinner of waste is changed, time-consuming and laborious, due to that cannot clean displacement in time, spray gun, pipeline, pressure pump are easily blocked, easily
It is bad, reliability poor durability.
Summary of the invention:
The purpose of the present invention is overcoming the shortcomings of above-mentioned prior art, and provide a kind of steel pipe automatic colouring rolling ring painting colour band device；
It mainly solves existing equipment and applies colour circle to tint that band cannot be compatible with, clean replacement piping waste paint thinner, pipeline-cleaning is replaced
It is difficult and the problems such as need to manually apply colour circle.
The technical scheme is that a kind of steel pipe automatic colouring rolling ring applies colour band device, it is characterized in that, including N
Platform straight line rollgang, M platform lifting carrier roller device, spray gun lifting and back-and-forth motion device, PLC electrical system, blanking panel turnover；Institute
Tint ring sensor and painting ribbon sensor are set on the N platform straight line rollgang stated respectively；The lifting carrier roller device and straight
Line rollgang is corresponding, and lifting carrier roller device can go up and down and rotate, the lifting of lifting carrier roller device by carrying roller bottom cylinder
It moves up and down and realizes, the rotation of carrying roller drives carrying roller to rotate when rising by cycloidal-pin wheel motor reducer；The spray gun lifting
And it is moved forward and backward the gun stand that device includes T font, the first spray gun and the second spray gun are set in the concave groove of gun stand front end,
The front and back adjustment of spray gun energy, spray gun paint force (forcing) pump by piping connection；The rear end of the gun stand of the T font sets downslide
Dynamic guide tube and up and down adjustment jack adjust on jack up and down and set handle；The spray gun lifting and back-and-forth motion device is solid
It is scheduled on iron plate, fixed idler whell is distinguished on both sides below iron plate, and idler wheel is moved forward and backward along concave guide groove, while driving shifting before and after spray head
It is dynamic；The movement of first spray gun and the second spray gun is realized by the solenoid valve control of PLC electrical system；The blanking panel turnover and lifting
Support roller device is corresponding.
Further, atomization wide cut knob and oil mass output knob are set on the spray gun, the coating interface on spray gun is logical
The paint force (forcing) pump connection paint can on feeding pipe and pipeline is crossed, coating interface connects solvent or diluent bucket by return pipeline；It is described
Spray gun by air atomizing pipeline, air conditioning pipe road and paint force (forcing) pump connect respectively with the gas source of PLC electrical system.
Further, air conditioning pipe road sets solenoid valve.
Further, paint shutter is set on the spray gun, paint blocks the spray pulled and be also secured to T font with spray gun
On gun carriage, paint shutter can be adjusted up and down.
Compared with the prior art a kind of steel pipe automatic colouring rolling ring of the invention, which applies colour band device, has substantive spy outstanding
Point and marked improvement, 1, set of device can apply at present colour circle dress to steel pipe automatic colouring rolling ring and to steel pipe automatic colouring rolling band
It sets and carries out painting colour circle using idler wheel, colour circle painting layer is thick, colour circle adhesion during steel pipe rolling bundling, colour circle poor appearance, and
It applies colour band and needs manual operation, the device of the invention improves steel pipe colour circle colour band quality；2, apparatus structure is simple, and movement can
It leans on, spray gun replacement adjustment is simple, and it is convenient, it is adaptable, fully achieve automatic colouring rolling ring, automatic colouring rolling band；3, spray gun pipeline
Cleaning displacement is convenient and efficient, and recycling paint thinner is recycling when replacement piping, reduces production cost, reduces environmental pollution, complete
Entirely instead of artificial mark spraying colour circle color spray band, human cost is reduced, improves automation degree of equipment；4, steel pipe identification quality is improved,
Guarantee that product meets API standard requirement, meet the requirement of client's difference, steel pipe colour circle chromaticness amount is greatly improved, improve production efficiency,
Device convenient operating maintenance, it is reliability and durability, reduce equipment investment.
Detailed description of the invention:
Structural schematic diagram of the invention on Fig. 1；
Fig. 2 is the structural schematic diagram of spray gun of the invention；
Fig. 3 is spray gun operation control principle drawing of the invention.
Wherein, 1 straight line rollgang, 2 apply ribbon sensor, 3 lifting carrier roller devices, 4 first spray guns, 5 second spray guns, 6
Slide up and down guide tube, 7 concave guide grooves, about 8 adjustment jack, 9 tint ring sensor, 10 iron plates, 11 gun stands, 12 atomization
Wide cut knob, 13 oil masses output knob, 14 coating interfaces, 15 paint force (forcing) pumps, 16 paint cans, 17 solvent or diluent buckets, 18 feeding pipes,
19 return pipelines, 20 air atomizing pipelines, 21 air conditioning pipe roads, 22 gas sources, 23 solenoid valves, 24 blenders, 25 blenders are empty
Air valve, 26 compressed air valves.
Specific embodiment:
For a better understanding and implementation, providing specific embodiment with reference to the accompanying drawing, the present invention will be described in detail；Illustrated embodiment
For explaining only the invention, it is not intended to limit the scope of the present invention.
Embodiment 1, referring to Fig. 1,2,3；Suitable more straight line rollgangs 1 and three liftings are selected according to design requirement
Support roller device 3, spray gun lifting and back-and-forth motion device, PLC electrical system, blanking panel turnover；Divide on more straight line rollgangs 1
An Zhuan not tint ring sensor 9 and painting ribbon sensor 2；Lifting carrier roller device 3 is corresponding with straight line rollgang 1, is convenient for steel
Pipe smoothly can move to lifting carrier roller device 3 from straight line rollgang 1, and lifting carrier roller device 3 can go up and down and rotate, moving vertically idler dress
The lifting for setting 3 moves up and down realization by the cylinder of carrying roller bottom, and the rotation of carrying roller drives carrying roller by cycloidal-pin wheel motor reducer
Rotation；Spray gun lifting and back-and-forth motion device include the gun stand 11 of T font, the interior side of concave groove of 11 front end of gun stand
Head screw be fixedly mounted simultaneously the first spray gun 4 and with the second spray gun 5, square head screw can move in concave groove, therefore two sprays
Rifle can front and back adjustment；Installation atomization wide cut knob 12 and oil mass export knob 13 on spray gun, can be with after the adjustment of two knobs fits
Obtain thickness uniformly it is satisfactory tint, oil mass export knob 13 control muzzle spray mist of oil concentration, to the left most for oil mass
Greatly, then opposite to the right；Coating interface 14 on spray gun connects coating by the paint force (forcing) pump 15 on feeding pipe 18 and pipeline
Bucket 16 paints and connects compressed air valve 26 before force (forcing) pump 15, and blender 24 is installed on paint can 16, is installed on blender 24
Blender air valve 25, coating interface 14 connect solvent or diluent bucket 17 by return pipeline 19；Spray gun passes through air atomizing pipeline 20, sky
Gas control piper 21, blender air valve 25 and compressed air valve 26 are connect with the gas source 22 of PLC electrical system respectively, air control
Air-operated solenoid valve 23 is installed on tubulation road 21；Air atomizing pipeline 20 inputs the gas from air pressure pump, wide with atomization
Width knob 12 is used cooperatively, and adjusts spraying wide cut size；Air conditioning pipe road 21 controls air by air-operated solenoid valve 23
The spray painting movement of spray gun, air-supply spray painting are realized in input；There is one piece to block respectively in the front of the first spray gun 4 and the second spray gun 5
Plate, shutter can be adjusted up and down, keep colour band neat in edge beautiful；In the case where the rear end of the gun stand 11 of T font is installed
Guide tube 6 and up and down adjustment jack 8 are slided, sliding up and down guide tube 6 is two, plays the role of supporting and fixing, adjusts up and down very heavy
There is handle on top 8, pull jack handle manually, the height of adjustable gun stand adapts to 159mm-325mm different size
The painting colour circle and painting colour band of steel pipe；Spray gun is gone up and down and is moved forward and backward device to be fixed on the iron plate 10 of rectangle, under iron plate 10
Fixed idler whell is distinguished on face both sides, and idler wheel is moved forward and backward along concave guide groove 7, while spray head being driven to be moved forward and backward, when not needing to tint
When ring applies colour band, can spray gun device mobile hauling-out outward be detached from roller bed conveying line, spray gun is protected to collide from steel pipe；First
The movement of spray gun 4 and the second spray gun 5 is controlled by the solenoid valve 23 of PLC electrical system and is realized；Blanking panel turnover can be gone up and down, blanking panel turnover
It is corresponding with lifting carrier roller device 3, blanking panel turnover is moved to from lifting carrier roller device 3 convenient for steel pipe；It is automatic to form steel pipe of the invention
Colour circle is applied to tint with device.
A kind of steel pipe automatic colouring rolling ring of the present invention applies colour band device, the working principle of each component:
More straight line rollgangs realize that steel pipe moves along a straight line before spray gun from left to right on roller line, when PLC is electrically
When change-over switch selection applies colour band on the control cabinet of system, steel pipe moves on roller line, applies ribbon sensor and detects steel pipe, the
One, the second lance ejection mist of oil starts steel pipe and applies double-colored band；
Three lifting carrier roller devices drive steel pipe rotary to work as PLC electrical system by three cycloidal-pin gear speed reducers (band motor)
Control cabinet on change-over switch selection apply colour circle when, steel pipe moves on roller-way assembly line, and ring sensor of tinting detects steel pipe
When tail portion, the carrying roller rise of lifting carrier roller device holds up steel pipe, carrying roller rotation, drives steel pipe rotary, while the first, second spray
Rifle movement, starts to apply double-colored ring, for the steel pipe of 159-325 different size, change on the control cabinet of PLC electrical system the time after
Electric appliance setting time can adjust spray gun actuation time length, realize that different size steel pipe applies colour circle；After the completion of colour circle, under carrying roller
Drop, blanking panel turnover rise, and steel pipe is detached from roller line；
Spray gun is located at steel pipeline side, adapts to different size steel pipe, and spray gun adjustment is as follows: the gun stand lifting of T font is logical
It crosses to pull manually and adjusts the handle of jack up and down to realize that spray gun height adjusts, gun stand back-and-forth motion is by idler wheel edge
Concave guide groove, which is moved forward and backward, to be realized, while spray head being driven to be moved forward and backward；It is achieved in 159 to 325 different size steel pipes and applies colour circle
And apply colour band；When needing to spray 2 colour circles, two spray gun simultaneously operations；When needing to spray 2 colour bands, the fixation of two spray guns
Screw unclamps, and the nozzle of spray gun can be swung up and down, and so that the spray head of two spray guns is staggered up and down and realizes two colour bands of painting；If necessary
A colour circle or a colour band are sprayed, as long as opening the compressed air valve of the paint force (forcing) pump an of spray gun；Spray gun increases back
Expects pipe road, paints recoverable, and pipeline is simple；
After device use, two spray gun pipelines to carry out respectively cleaning cleaning when, first will paint pressurization oil pump suction tube and
Its filter is put into solvent or diluent bucket and moves on to feed back nozzle in paint can, first opens the second spray gun feed valve and material returning valve, then
The compressed air valve of the paint force (forcing) pump of second spray gun is opened, phase can be placed directly on by carrying out pipeline-cleaning recycling paint thinner
It answers in coloured paint bucket, after pipeline-cleaning is complete, the material returning valve of the second spray gun is closed, then cleaning spray gun spray gun cleans up；
The first spray gun pipeline-cleaning is similarly carried out again；Road displacement is very convenient, and paint loss is few.
Claims (4)
1. a kind of steel pipe automatic colouring rolling ring applies colour band device, which is characterized in that gone up and down including N platform straight line rollgang (1), M platform
Support roller device (3), spray gun lifting and back-and-forth motion device, PLC electrical system, blanking panel turnover；The N platform straight line rollgang
(1) ring sensor of tinting (9) is set on respectively and applies ribbon sensor (2)；The lifting carrier roller device (3) and straight line conveying roller
Road (1) is corresponding, and lifting carrier roller device (3) can go up and down and rotate, the lifting of lifting carrier roller device (3) by carrying roller bottom cylinder
It moves up and down and realizes, the rotation of carrying roller drives carrying roller to rotate when rising by cycloidal-pin wheel motor reducer；The spray gun lifting
And it is moved forward and backward the gun stand (11) that device includes T font, the first spray gun (4) are set in the concave groove of gun stand (11) front end
With the second spray gun (5), the front and back adjustment of spray gun energy, spray gun paints force (forcing) pump by piping connection；The gun stand of the T font
(11) rear end, which is set, slides up and down guide tube (6) and up and down adjustment jack (8), adjusts set handle on jack (8) up and down；It is described
Spray gun lifting and be moved forward and backward device be fixed on iron plate (10), iron plate (10) below both sides distinguish fixed idler whell, idler wheel edge
Concave guide groove (7) is moved forward and backward, while spray head being driven to be moved forward and backward；The movement of first spray gun (4) and the second spray gun (5) is by PLC
The solenoid valve (23) of electrical system, which controls, to be realized；The blanking panel turnover is corresponding with lifting carrier roller device (3).
2. a kind of steel pipe automatic colouring rolling ring according to claim 1 applies colour band device, which is characterized in that on the spray gun
If being atomized wide cut knob (12) and oil mass output knob (13), the coating interface (14) on spray gun is by feeding pipe (18) and manages
The paint force (forcing) pump (15) of road connects paint can (16), and coating interface (14) connects solvent or diluent bucket by return pipeline (19)
(17)；The spray gun by air atomizing pipeline (20), air conditioning pipe road (21) and paint force (forcing) pump (15) respectively with PLC
The gas source (22) of electrical system connects.
3. a kind of steel pipe automatic colouring rolling ring according to claim 2 applies colour band device, which is characterized in that the air control
Solenoid valve (23) are set on tubulation road (21).
4. a kind of steel pipe automatic colouring rolling ring according to claim 1 applies colour band device, which is characterized in that on the spray gun
If painting shutter, paint, which blocks to pull, to be also secured on the gun stand of T font with spray gun, and paint shutter can be up and down
It adjusts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811200769.2A CN109332046A (en) | 2018-10-16 | 2018-10-16 | A kind of steel pipe automatic colouring rolling ring painting colour band device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811200769.2A CN109332046A (en) | 2018-10-16 | 2018-10-16 | A kind of steel pipe automatic colouring rolling ring painting colour band device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109332046A true CN109332046A (en) | 2019-02-15 |
Family
ID=65309373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811200769.2A Pending CN109332046A (en) | 2018-10-16 | 2018-10-16 | A kind of steel pipe automatic colouring rolling ring painting colour band device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109332046A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109834010A (en) * | 2019-02-19 | 2019-06-04 | 甘肃三色科技涂装工程有限公司 | A kind of new adjustable colour circle brush production structure |
| CN111841941A (en) * | 2020-05-14 | 2020-10-30 | 中交二公局第二工程有限公司 | Full-automatic double-color paint spraying machine and double-color paint spraying method thereof |
| CN113600359A (en) * | 2021-08-10 | 2021-11-05 | 保定市巨龙微波能设备有限公司 | Spraying system for surface treatment of rubber strip and implementation method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109834010A (en) * | 2019-02-19 | 2019-06-04 | 甘肃三色科技涂装工程有限公司 | A kind of new adjustable colour circle brush production structure |
| CN109834010B (en) * | 2019-02-19 | 2020-11-10 | 甘肃三色科技涂装工程有限公司 | Novel adjustable color ring brush manufacturing structure |
| CN111841941A (en) * | 2020-05-14 | 2020-10-30 | 中交二公局第二工程有限公司 | Full-automatic double-color paint spraying machine and double-color paint spraying method thereof |
| CN113600359A (en) * | 2021-08-10 | 2021-11-05 | 保定市巨龙微波能设备有限公司 | Spraying system for surface treatment of rubber strip and implementation method thereof |
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Application publication date: 20190215 |