CN109326397A - A kind of high-tension insulator rubs a molding equipment and control method - Google Patents
A kind of high-tension insulator rubs a molding equipment and control method Download PDFInfo
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- CN109326397A CN109326397A CN201811290698.XA CN201811290698A CN109326397A CN 109326397 A CN109326397 A CN 109326397A CN 201811290698 A CN201811290698 A CN 201811290698A CN 109326397 A CN109326397 A CN 109326397A
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- base mud
- upper cap
- driving motor
- bracket
- molding machine
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- 238000000465 moulding Methods 0.000 title claims abstract description 51
- 239000012212 insulator Substances 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 24
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000007493 shaping process Methods 0.000 claims description 29
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 10
- 230000003028 elevating effect Effects 0.000 description 17
- 238000004826 seaming Methods 0.000 description 17
- 238000010586 diagram Methods 0.000 description 13
- 238000009434 installation Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 235000015895 biscuits Nutrition 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 241000252254 Catostomidae Species 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
Landscapes
- Insulating Bodies (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a kind of high-tension insulators to rub a molding equipment and control method, which includes: base mud feeding device, rotating device, the first molding machine, the second molding machine, bracket；Wherein the first molding machine includes and is installed on the first driving motor of cradle top, is installed on the first lifting device of bracket base；Second molding machine includes the second lifting device for being installed on the second driving motor at the top of auxiliary stand, being installed on auxiliary stand pedestal and being located at below the second driving motor；Rotating device includes a plurality of manipulators, and the driving portion for being separately connected rotating device goes to preset workbench in the driving backspin of the driving portion.Bracket is substantially in shaped door, the side for the bracket that auxiliary stand is fixed on, and such design improves the stability of connection after-poppet entirety, reduces influence of vibration when work to bracket or auxiliary stand.
Description
Technical field
The present invention relates to automated machine apparatus fields, rub a molding equipment and control more particularly to a kind of high-tension insulator
Method processed.
Background technique
Porcelain bobbin insulator is a kind of special insulation control, is also insulator, can play important work in overhead transmission lines
With.Usually it is made of glass or ceramics.It is artificial after squeezing soil stirring by machinery to be placed into molding in the prior art
Mold in, formed as requested, manual deburring after molding.Moulded pottery not yet put in a kiln to bake after the completion of molding is integrally put into oven dry,
Moulded pottery not yet put in a kiln to bake after drying is placed into rear road repaired biscuit station, and all by manual operation, the weight of single moulded pottery not yet put in a kiln to bake compares for manual cutting and deburring
Weight, labor intensity is big, and machining accuracy is low, is manually placed into molding mold, easily with bubble in one side moulded pottery not yet put in a kiln to bake, after
The bubble expanded by heating in phase sintering procedure, influences the quality disunity of insulator；The consistency that another aspect moulded pottery not yet put in a kiln to bake squeezes is low
It is easy to collapse in road repaired biscuit afterwards, deformation moulded pottery not yet put in a kiln to bake production failure, production efficiency is low.The production process is more, and producing line is long, the place of occupancy
Area is big, is unfavorable for high-volume large-scale production.And production method is also very complicated.
A kind of insulator making apparatus is needed currently on the market.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of efficient and convenient insulator making apparatus.
In order to solve the above technical problems, the present invention adopts the following technical scheme:
A kind of high-tension insulator rubs a molding equipment, comprising: base mud feeding device, rotating device, the first molding machine,
Two molding machines, bracket；Wherein
First molding machine includes the first driving motor for being installed on cradle top, is installed on the first of bracket base
Lifting device, the base mud will input from the base mud feeding device carry out external shaping；
Second molding machine include be installed on the second driving motor at the top of auxiliary stand, be installed on auxiliary stand pedestal and
The second lifting device below the second driving motor is carried out to the base mud after the shaping of first molding machine input
Internal shaping；
Rotating device includes a plurality of manipulators, is separately connected the driving portion of rotating device, in the driving of driving portion
Lower rotation.
Preferably, which is fixed on the bracket, and it includes output ends；
Upper cap connects the output end, and the rotation based on the output end drives the upper cap synchronous rotary；
First lifting device is installed in the pedestal of the bracket, the lifting of the output end of first lifting device or
The axis of decline and the rotation axis of upper cap are coaxial.
Preferably, the revolving speed of the upper cap is between 200~500 revs/min.
Preferably, which uses metal material.
Preferably, the upper cap include an interconnecting piece, the connecting pin connect first driving motor output end or
The output end of first driving motor is connected by middleware；
Cavity, the base mud being pushed into certain thrust is shaped to preset shape when rotated in the upper cap.
Preferably, the pedestal of the bracket is configured with the first adjustment guide rail, second adjustment guide rail, adjusts the first adjustment and leads
The rotation axis of axis and upper cap that the output end of first lifting device described in rail, second adjustment guide rail goes up and down or declines is same
Axis.
The embodiment of the present invention provides a kind of production method that above-mentioned high-tension insulator rubs a molding equipment, and the method includes
Following steps: the method comprises the following steps:
S1, the first manipulator that will be received base mud to be formed based on base mud feeding device and be placed in rotating device；
S2 carries out external shaping based on the base mud that the first molding machine inputs the first manipulator；
S3, the base mud after the external shaping for being inputted the first manipulator based on the second molding machine carry out internal shaping.
When preferred method S2, upper cap is rotated and will be sent into certain thrust based on the driving of first driving motor
Its internal base mud is shaped to preset shape °.
When preferred method S2, the revolving speed of the upper cap is between 200~500 revs/min.
In preferred method, when S3, also rotated comprising the first manipulator mechanical to second molding machine, described first
Hand rotates 180 ° along horizontal axis.
Scheme in compared with the existing technology, beneficial effects of the present invention:
Insulator making apparatus proposed by the present invention, this apparatus insulated molding occupied area of son is small, production it is high-efficient,
Manufacturing process reduces the consistency that artificial intervention improves product.Large-scale production can be achieved.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention.This hair
Upper cap in bright embodiment, to form the shape of base mud；Seaming chuck, to form the interior shape of base mud.
Fig. 1 is the schematic perspective view of the insulator molding equipment of the embodiment of the present invention；
Fig. 2 is the schematic perspective view of an insulator molding equipment of the embodiment of the present invention；
Fig. 3 is the structural schematic diagram of the driving motor and upper cap assembly in Fig. 1；
Fig. 4 is the structural schematic diagram of the first lifting device installation and bracket base in Fig. 1；
Fig. 5 is the structural schematic diagram of the second lifting device installation and auxiliary stand pedestal in Fig. 1；
Fig. 6 is the structural schematic diagram of the slewing in Fig. 1；
Fig. 7 is the overlooking structure diagram of the insulator molding equipment in Fig. 1；
Fig. 8 a-c is the structural schematic diagram of the manipulator of the slewing of the embodiment of the present invention.
Specific embodiment
Above scheme is described further below in conjunction with specific embodiment.It should be understood that these embodiments are for illustrating
The present invention and be not limited to limit the scope of the invention.Implementation condition used in the examples can be done according to the condition of specific producer
Further adjustment, the implementation condition being not specified is usually the condition in routine experiment.
It should be noted that it can be directly another when elements/components are referred to as " being fixed on " another elements/components
On one element or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be with
It is directly to another element or may be simultaneously present centering elements.
Embodiment:
It include schematic diagram in attached drawing, the reduced scale for having all parts and ratio in length and breadth etc. and practical different situation.
Next insulator molding (production) equipment of the embodiment of the present invention is described in conjunction with Fig. 1-7.
High-tension insulator rubs a molding equipment 100, comprising: rotating device 102, bracket 106, the first driving motor 103,
One lifting device 23, the second driving motor 105, the second lifting device 104；
Rotating device 102 includes 4 manipulators, and manipulator 102a-d is respectively connected to the driving portion of rotating device 102
Preset workbench is gone in rotation (direction along the horizontal plane) the driving backspin of the driving portion,
First driving motor 103 is fixed on the top of bracket 106, to drive upper cap 103c to rotate；
First lifting device 23 is fixed on the pedestal 106a of bracket 106, its lower section for being located at upper cap 103c；
Bracket 106 also includes auxiliary stand 106b, and auxiliary stand 106b and 106 ontology of bracket pass through a plurality of attachment devices
1006 are fixedly connected；
Second driving motor 105 is fixed on the top of auxiliary stand 106b, and the output end of the second driving motor 105 connects
Pressure head 105c, to drive seaming chuck 105c to rotate；
Second lifting device 104 is fixed on the pedestal 104b of auxiliary stand 106b, and the second lifting device 104 is gone up and down by it
Bar is connected to pallet 104a；
Bracket 106 is (bracket that vertical stand its top in two sides is connected by cross beam frame) substantially in shaped door in the present embodiment,
The side for the bracket 106 that auxiliary stand 106b is fixed on, substantially vertical connection, such design improve connection after-poppet entirety
Stability improves the rigidity of bracket entirety, while reducing the first driving motor, and vibration when the second driving motor works is to bracket
Or the influence of auxiliary stand.Be conducive to make the consistency of product.It include 3 stations in the present embodiment (according to configuration
Position substantially divides, the first station 10, to receive base mud to be formed；Second station 20, to form the outer of base mud
Portion's shape；3rd station 30, to form the interior shape of base mud.), rotating device is configured at middle position, by default
Orderly linking, the entire process for making insulator product realize automation between process control rotating device rotation realization station,
Artificial participation is reduced, the yields of product, and whole equipment occupied ground area are improved.The side substantially in shaped door of bracket 106 is set
Set base mud feeding device, the first molding machine is arranged in the other side；Second molding machine is set in auxiliary stand.In an embodiment party
In formula, the opposite side of the second molding machine is provided with injection system, fills lubricating oil (e.g., to equipment by the injection system
To lubricating oil is filled in upper cap, base mud preferably carries out external shaping).
In above-mentioned embodiment, feed mechanism 101, conveying structure 107 constitute base mud feeding device and (are located at the first station
10), the base mud to shaping is put into a manipulator of rotating device；First driving motor 103, the first lifting device 23 constitute the
One molding machine (is located at second station 20), with the outer shape of the base mud of shaping；Second driving motor 105, second lifting dress
104 the second molding machines of composition (being located at 3rd station 30) is set, with the interior shape of the base mud of shaping；Rotating device includes multiple
Several manipulators, the driving portion for being separately connected rotating device goes to preset workbench in the driving backspin of the driving portion, whole
The process of a production insulator product realizes automation, reduces and manually participates in, and improves the yields of product, and whole equipment occupies
Site area.
Next description rubs head molding (production) equipment making insulator using (high pressure) insulator proposed by the present invention
Control method, this method comprise the following steps:
S1, the first station receive base mud to be formed；
S2, second station base mud outside shaping；
S3,3rd station base mud inside shaping.
Wherein, S2, outside base mud in shaping, when upper cap rotates under the driving of the first driving motor, the first lifting dress
It sets and is pushed into base mud inside upper cap with certain pressure.Upper cap is sent into it to certain thrust while rotating in this way
The base mud in portion squeezes rotation and is shaped to preset shape.In the step, base mud to be formed under the turning effort of upper cap
Molding rises the compactness that base mud is improved under the collective effect squeezed in the first lifting device simultaneously, and the bubble in base mud is extruded
It is discharged by the perforation of upper cap.The perforation also has the function of vacuumizing, and base mud is sucked in upper cap rotation, improves molding
Yield.Improve since the quality not fine and close (local base mud is soft) for usually having bubble or part in base mud to be formed causes
Product defects, improve the yields of insulator.
Preferably, further including before S2, oiling spray is to spray lubricating oil to base mud.
In present embodiment, at runtime, upper cap is under the driving of the first driving motor with 200~500 revs/min for equipment
Speed rotation, preferably rotated with 300~400 revs/min of speed.The elevating lever up/down of first lifting device is mobile to be driven
Base mud is mobile, preferably, the first lifting device drives elevating lever based on hydraulic or pneumatic mode, lifting height passes through stroke
Control.The upper cap base mud that its internal cavity will be pushed into while rotating with certain thrust (between 13Mpa~20Mpa) is whole
Form preset shape.In one embodiment elevating lever to extruding force (also referred to as thrust) of upper cap direction when mobile between
13Mpa~20Mpa.Elevating lever is to the extruding force when movement of upper cap direction between 13Mpa~15Mpa in one embodiment.
In this way, the process that base mud to be formed is admitted to upper cap be made into the matched shape of upper cap, simultaneously because squeeze
Effect improve the consistency of base mud (base soil), reduce the bubble in base mud, improve the yield of the finished product of insulator.Through the method
Repairing of the moulded pottery not yet put in a kiln to bake using outer surface after processing, the repairing of inside, glazing, the processes such as firing are fabricated to insulator finished product.
Wherein, S3, base mud inside shaping, when seaming chuck rotates under the driving of the second driving motor, the second lifting device
Base mud is moved up with certain pressure, seaming chuck is pushed into base mud.Seaming chuck is while rotating by the inside of base mud in this way
It is shaped to preset shape.
In the present embodiment, the second driving motor is fixed on the top of auxiliary stand, which includes output end, and upper
Pressure head connection, to drive the seaming chuck to rotate；Seaming chuck connects output end, and the rotation based on the output end drives seaming chuck
Synchronous rotary；Second lifting device is installed in the pedestal of auxiliary stand, is connect, is based on the elevating lever of workbench lifting device
Elevating lever rises or falls drive movable workbench；Workbench.
The structural schematic diagram of the first driving motor and upper cap assembly in Fig. 3 Fig. 1 comprising the first driving motor 103, is adjusted
The output shaft (not shown) of integeral part 103a, middleware 103b, upper cap 103c, driving motor 103 are connected to adjustment component
The output end of 103a, adjustment component 103a are connected to middleware 103b, and middleware 103b is fixed to the fixing end of upper cap 103c.
In present embodiment, the output end rotation of adjustment component 103a drives middleware 103b and upper cap 103c synchronous rotary.Adjustment
Component 103a is to adjust revolving speed and/or adjustment output torque.In a preferable embodiment, using reduction gearbox.
In one embodiment, adjustment component 103a can be omitted, during the output of such first driving motor 103 is pivotally connected to
Between part 103c, the rotation of output shaft drives middleware 103b and upper cap 103c synchronous rotary.
Fig. 4 is the structural schematic diagram of the first lifting device installation and bracket.First lifting device 23 is fixed on the bottom of bracket
In seat 106a, which is configured with the first adjustment guide rail 21, and second adjustment guide rail 22 adjusts the first adjustment guide rail 21, and second adjusts
Whole guide rail 22 makes the axis of the elevating lever of lifting device and upper cap rotate the axis coaxle to be formed.After adjusting, pass through spiral shell
The pedestal 106a for being fixed on bracket that bolt (or buckle) makes lifting device 23 firm.The elevating lever (not shown) of lifting device 23
The first workbench 24 is connected, drives the first workbench 24 mobile by elevating lever rise/fall.
Fig. 5 is the structural schematic diagram of the second lifting device installation and bracket in Fig. 1；Second lifting device 104 is installed on
The pedestal 104b of auxiliary stand 106b.The junction of second lifting device and pedestal 104b are configured with the first adjustment guide rail, and second
Adjustment guide rail leads (not shown)；Adjust the first adjustment guide rail, second adjustment guide rail lead so that the axis of the second lifting device with
The axis coaxle of seaming chuck rotation.The first adjustment guide rail, the set-up mode that second adjustment guide rail is led is the same as mode described in Fig. 4.
Fig. 6 is the structural schematic diagram of the slewing in Fig. 1, and slewing 102 includes 4 manipulators, manipulator
102a-d, the driving portion for being respectively connected to rotating device 102 rotate under rotation (direction along the horizontal plane) driving of the driving portion
To preset workbench.The working method of slewing 102 is described in conjunction with Fig. 7, slewing 102 includes 4 manipulators,
Manipulator 102a, manipulator 102b, manipulator 102c, manipulator 102d are located at 10 (other machines of the first station with manipulator 102a
Tool is on hand without base mud) rotate a circle for be described, at this moment manipulator 102c is located at second station 20, manipulator 102b, position
In waiting station, manipulator 102d is located at 3rd station 30；Feed mechanism 101 receives the generation processing base mud of input and is overturn
As for the conveying structure 107 of its connection, the end face of the base mud is sucked simultaneously in a plurality of suckers for transporting 107 top of structure for 90 degree of transmission
It is placed into the manipulator 102a of rotating device, 102 driving manipulator 102a of rotating device is rotated to waiting station, wait meet
(refer to, second station 20 can be carried out shaping outside base mud) that manipulator 102a is driven to rotate to second station 20 when rotating condition
Carry out base mud external shaping (other machinery hand rotates accordingly), external shaping after the completion when meeting rotating condition (refer to,
3rd station 30 can be carried out shaping inside base mud) manipulator 102a is driven to rotate to the at this moment manipulator 102a of 3rd station 30
180 ° of rotation, base mud falls into preset pallet using the weight of itself, and followed by the inside shaping of base mud, internal shaping is complete
It is driven to rotate at rear manipulator 102a to the first station 10.So on circulate.The liter of second lifting device when internal shaping
Drop bar drives the pallet to move up toward seaming chuck side, and seaming chuck is squeezed into pallet while rotating and carried out to base mud internal whole
Shape.The lifting/lowering height of second lifting device is controlled by stroke.Pallet in one embodiment, is also configured with pallet in pallet
For pedestal to accept base mud, which preferably uses aluminium material.In other implementations, slewing includes
The manipulator of 3 manipulators or other quantity.
Fig. 7 is the overlooking structure diagram of the insulator molding equipment in Fig. 1.Insulator molding equipment includes 3 works
Position (substantially dividing according to the position of configuration) configures rotating device between 3 stations, and the manipulator for passing through rotating device realizes work
Make the production insulator product that automation is realized in the linking between platform orderly, manufacturing process does not participate in manually, improves the good of product
Product rate, consistency and whole equipment occupied ground area.First station 10, to receive base mud to be formed；Second station
20, to form the outer shape of base mud；3rd station 30, to form the interior shape of base mud.With 3rd station 30
Opposite side is configured with injection system.
Fig. 8 a-c be the embodiment of the present invention slewing manipulator structural schematic diagram, by taking manipulator 102a as an example into
Row description (structure of other manipulators is identical as 102a), manipulator 102a include a circular housings 102a1, bottom plate 102a2,
Supporting plate 102a3, positioning pin (not shown), supporting plate 102a3 are fixed to bracket 102a1 by bottom plate 102a2, and manipulator 102a is located at
When second station, the output end of the first lifting device is connected to the junction of bottom plate 102a2 for bottom plate 102a2 and supporting plate 102a3
It holds up and moves to upper cap direction.When manipulator 102a is located at 3rd station, manipulator 102a is selected by rotary shaft 102a4
180 degree falls into the pallet (not shown) of the second lifting device in weight of the base mud using itself on supporting plate 102a3, next into
Shaping processing inside row base mud.Supporting plate 102a3 is provided with a plurality of perforation, is located at the first station by punching mechanical hand 102a
Or when second station, base mud is adsorbed in the form vacuumized.In one embodiment, the central part protrusion of supporting plate 102a3.
The base mud through external shaping is placed on manipulator 102a opposite manipulator.
In one embodiment, the first workbench is equipped with stationary jaw, and cylinder to be formed is made by the claw
Base mud is fixed and (is sucked) on the first workbench.
In one embodiment, an end face of cylindrical base mud is equipped with protruding end (preferably, an end face of cylindrical base mud
Central portion be equipped with protruding end), when forming outside base mud in this way, which is introduced into upper cap, plays guiding role, more
It is formed outside good progress.
In one embodiment, the first workbench is connected with the first adjustment guide rail, and second adjustment guide rail is led；Adjust this first
Guide rail is adjusted, second adjustment guide rail is led so that the axis of cylindrical base mud to be formed is consistent with the axis of upper cap.It mentions in this way
Height reduces and causes since the axis of cylindrical base mud to be formed is consistent with the axis of upper cap in the stability of manufacturing process
Product defects.
In one embodiment, the first workbench is connected with the first adjustment guide rail, and second adjustment guide rail is led；Adjust this first
Guide rail is adjusted, second adjustment guide rail is led so that the axis of cylindrical base mud to be formed is consistent with the axis of upper cap.First work
The first surface for making platform is preset with positioning column, to position cylinder to be formed, improves the stability in manufacturing process in this way,
Reduce due to the axis of the cylindrical base mud to be formed product defects caused consistent with the axis of upper cap.In an embodiment
In, base mud to be formed is substantially hemispherical, and end face is to be placed on the first workbench.
In above embodiment, in the design of the first driving motor, the first driving motor is fixed on bracket, output end
It is fixedly connected and (e.g., is bolted) with the one end of upper cap, upper cap rotation is driven under the driving of the first driving motor
Turn；The revolving speed of upper cap is between 200~500 revs/min.It is easy to influence the yield of finished product when revolving speed is too high.Preferably, first drive
Dynamic motor uses the control mode of frequency conversion.
In the design of upper cap, which uses metal material (such as stainless steel material, aluminum alloy material, cast iron),
The output end of dismountable connection and driving motor.Different insulator specifications is matched different upper caps.
In the design of the first lifting device, configured with output end (elevating lever) elevating lever in hydraulic or pneumatic effect
Lower reciprocating movement；When rising, moulded pottery not yet put in a kiln to bake is higher than in moulded pottery not yet put in a kiln to bake contact not in contact with the movement speed before upper cap (also referred to as light condition)
Movement speed (also referred to as loaded-up condition) after nut cap.
In the design of the first lifting device, rise under the control of servo motor configured with the elevating lever elevating lever/under
Drop movement；When rising, moulded pottery not yet put in a kiln to bake is higher than moulded pottery not yet put in a kiln to bake not in contact with the movement speed before upper cap (also referred to as light condition) and contacts upper cap
Movement speed (also referred to as loaded-up condition) afterwards.
The first lifting device design in, be fixed on the pedestal of bracket, the pedestal be configured with the first adjustment guide rail, second
Guide rail is adjusted, the first adjustment guide rail is adjusted, second adjustment guide rail rotates the axis of the elevating lever of lifting device and upper cap
The axis coaxle of formation.
In the design of slewing, 4 work heads are configured with, circumferentially spaced setting and pass through connecting rod respectively
It is connected to the rotary part of slewing, is substantially rotated along the horizontal plane under the driving of the rotary part.
In the design of the second driving motor, to drive seaming chuck to rotate, seaming chuck connects the second driving motor
Output end.
It in the design of the second lifting device, is installed in the pedestal of auxiliary stand, the second lifting in seaming chuck rotation
The output end (elevating lever) of device moves up base mud with certain pressure, and seaming chuck is squeezed into base mud.Seaming chuck exists in this way
The inside of base mud is shaped to preset shape while rotation.The elevating lever of the rotation axis of seaming chuck and the second lifting device
Axis coaxle.The elevating lever of second lifting device connects
That is, features described above of the invention can be made to arbitrary permutation and combination, and it is used for insulator making apparatus
Improvement, and above-described embodiment is only described in an illustrative manner.It is not intended to limit the scope of the present invention.All bases
The equivalent transformation or modification that spirit of the invention is done, should be covered by the protection scope of the present invention.
Claims (10)
1. a kind of high-tension insulator rubs a molding equipment characterized by comprising base mud feeding device, rotating device, the first one-tenth
Type device, the second molding machine, bracket；Wherein
First molding machine includes the first driving motor for being installed on cradle top, the first lifting for being installed on bracket base
Device, the base mud will input from the base mud feeding device carry out external shaping；
Second molding machine includes to be installed on the second driving motor at the top of auxiliary stand, be installed on auxiliary stand pedestal and be located at
The second lifting device below second driving motor carries out internal to the base mud after the shaping of first molding machine input
Shaping；
Rotating device includes a plurality of manipulators, is separately connected the driving portion of rotating device, in the driving backspin of driving portion
Turn.
2. high-tension insulator according to claim 1 rubs a molding equipment, which is characterized in that
First driving motor is fixed on the bracket, and it includes output ends；
Upper cap connects the output end, and the rotation based on the output end drives the upper cap synchronous rotary；
First lifting device is installed in the pedestal of the bracket, the output end lifting or decline of first lifting device
Axis and upper cap rotation axis it is coaxial.
3. high-tension insulator according to claim 2 rubs a molding equipment characterized by comprising the upper cap
Revolving speed is between 200~500 revs/min.
4. high-tension insulator according to claim 2 rubs a molding equipment characterized by comprising the upper cap is adopted
Use metal material.
5. high-tension insulator according to claim 2 rubs a molding equipment, which is characterized in that the upper cap includes a company
Socket part, the connecting pin connect the output end of first driving motor or connect first driving motor by middleware
Output end；
Cavity, the base mud being pushed into certain thrust is shaped to preset shape when rotated in the upper cap.
6. insulator making apparatus according to claim 1, which is characterized in that the pedestal of the bracket is adjusted configured with first
Whole guide rail, second adjustment guide rail adjust the output end of the first lifting device described in the first adjustment guide rail, second adjustment guide rail
The axis of lifting or decline and the rotation axis of upper cap are coaxial.
7. a kind of as any one of claim 1-6 high-tension insulator rubs a control method for molding equipment production insulator, institute
The method of stating comprises the following steps:
S1, the first manipulator that will be received base mud to be formed based on base mud feeding device and be placed in rotating device；
S2 carries out external shaping based on the base mud that the first molding machine inputs the first manipulator；
S3, the base mud after the external shaping for being inputted the first manipulator based on the second molding machine carry out internal shaping.
8. the method according to the description of claim 7 is characterized in that when S2, drive of the upper cap based on first driving motor
It is dynamic to rotate and be shaped to preset shape ° for its internal base mud is sent into certain thrust.
9. according to the method described in claim 8, it is characterized in that, when S2, the revolving speed of the upper cap between 200~500 turns/
Point.
10. the method according to the description of claim 7 is characterized in that also being rotated comprising the first manipulator to described second when S3
Molding machine, first manipulator rotate 180 ° along horizontal axis.
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| CN201811290698.XA CN109326397B (en) | 2018-10-31 | 2018-10-31 | High-voltage insulator head kneading forming equipment and control method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112201418A (en) * | 2020-10-28 | 2021-01-08 | 中材江西电瓷电气有限公司 | Spinning forming equipment for disc-shaped suspension type porcelain insulator |
| CN112606173A (en) * | 2020-12-10 | 2021-04-06 | 江西高能陶瓷设备制造有限公司 | Pretreatment device for vacuum movable insulator mud blank |
| CN112873495A (en) * | 2021-01-12 | 2021-06-01 | 江西高强电瓷集团有限公司 | Mud blank stamping device and process |
| CN114147850A (en) * | 2021-11-29 | 2022-03-08 | 江西高能陶瓷设备制造有限公司 | Method for transferring insulator mud blank by using manipulator for processing |
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