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CN109306053A - Small molecule polyether polyol efficiently synthesizes new process - Google Patents

Small molecule polyether polyol efficiently synthesizes new process Download PDF

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Publication number
CN109306053A
CN109306053A CN201811131013.7A CN201811131013A CN109306053A CN 109306053 A CN109306053 A CN 109306053A CN 201811131013 A CN201811131013 A CN 201811131013A CN 109306053 A CN109306053 A CN 109306053A
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CN
China
Prior art keywords
polyether polyol
added
small molecule
epoxyalkane
new process
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Application number
CN201811131013.7A
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Chinese (zh)
Inventor
孙兆任
李剑锋
周玉波
王文涛
公维英
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Shandong Inov New Material Co Ltd
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Shandong Inov New Material Co Ltd
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Priority to CN201811131013.7A priority Critical patent/CN109306053A/en
Publication of CN109306053A publication Critical patent/CN109306053A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/26Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
    • C08G65/2603Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen
    • C08G65/2606Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups
    • C08G65/2609Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups containing aliphatic hydroxyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/26Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
    • C08G65/2642Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
    • C08G65/2645Metals or compounds thereof, e.g. salts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • C08K5/134Phenols containing ester groups
    • C08K5/1345Carboxylic esters of phenolcarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/329Phosphorus containing acids

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyethers (AREA)

Abstract

The invention belongs to polymer synthesis techniques fields, and in particular to a kind of small molecule polyether polyol efficiently synthesizes new process.Small molecule polyether polyol is added to polymerization reaction kettle, catalyst and acid regulator is added, it is warming up to 100~130 DEG C of 1~2h of dehydration, then epoxyalkane is added and carries out induction initiation reaction, after induction period, the mixture for being continuously added to small molecular alcohol and epoxyalkane in proportion carries out polymerization reaction, charging is further continued for a certain amount of epoxyalkane is added after finishing to be continued to polymerize, 0.5~1h of aging reaction after charging, 100~110 DEG C are cooled to vacuumize 0.5~1 hour, antioxidant and acid regulator is added, after mixing evenly blowing.The technique efficiently solve bimetallic catalyst can not direct catalytic small molecule initiator synthesizing polyether technical bottleneck, realize the technological break-through of bimetallic catalyst synthesized micromolecule polyether polyol, with short production cycle, no waste water and dregs generate, and product yield is high.

Description

Small molecule polyether polyol efficiently synthesizes new process
Technical field
The invention belongs to polymer synthesis techniques fields, are specifically related to a kind of efficiently synthesizing for small molecule polyether polyol New process.
Background technique
Polyether polyol is to prepare one of main raw material(s) of polyurethane material, is dosage maximum one in polyurethane material Class chemical raw material.Currently, the technology for producing of polyether polyol is highly developed, low molecular polyether, high-molecular-weight poly Ether, high functionality polyethers, high activity polyether, flame retarding polyether etc. various types of polyethers can be prepared.In polyethers synthesis at present According to the difference of catalyst system, mainly including KOH catalyst system, amines catalysis system and Bimetallic catalyst system three categories, often A kind of catalyst respectively has feature, and small-molecular-weight, middle high molecular weight high activity polyether can be achieved in KOH catalyst system in synthesizing polyether Synthesis, but the disadvantage is that catalytic activity is relatively low, and be related to aftertreatment technology, the three wastes generate more, and equipment investment is big, produces Low efficiency;Amines catalysis system be suitble to rigid-foam polyether polyol synthesis, catalytic activity is lower, can not prepare in high-molecular-weight poly Ethoxylated polyhydric alcohol;Bimetallic catalyst system catalytic activity is very high, and side reaction is few, and the polyether polyol of preparation has molecule The characteristics of amount is high, narrowly distributing, as patent CN201310628896 is mentioned using DMC catalyzed preparation of poly ethoxylated polyhydric alcohol, but it is mentioned The method of confession can only prepare high molecular weight polyether, its maximum restricts is exactly that cannot achieve in currently practical industrial application Low molecule weight initiator direct polymerization prepares small-molecular-weight polyether polyol, equipment investment is low, advantage of high production efficiency To comprehensive release, this is also existing technical problem in current industry.
Summary of the invention
The purpose of the present invention is overcome the deficiencies of the prior art and provide a kind of efficiently synthesizing newly for small molecule polyether polyol Technique.The synthesis technology efficiently solve bimetallic catalyst can not direct catalytic small molecule initiator synthesizing polyether technology bottle Neck realizes the technological break-through of bimetallic catalyst synthesized micromolecule polyether polyol, with short production cycle, no waste water, waste residue It generates, product yield is high.
Small molecule polyether polyol of the present invention efficiently synthesizes new process, specifically by small molecule polyether polyol It is added to polymerization reaction kettle, catalyst and acid regulator is added, is warming up to 100~130 DEG C of 1~2h of dehydration, ring is then added Oxygen alkane carries out induction initiation reaction, after induction period, starts the mixing for being continuously added to small molecular alcohol and epoxyalkane in proportion Object carries out polymerization reaction, and charging is further continued for a certain amount of epoxyalkane is added after finishing to be continued to polymerize, aging after charging 0.5~1h is reacted, 100~110 DEG C is cooled to and vacuumizes 0.5~1 hour, antioxidant and acid regulator is added, stirs evenly Blowing afterwards.
Wherein:
Small molecule polyether polyol for originating reaction is 2 degrees of functionality or 3 degrees of functionality of the molecular weight 200~500 Polyether polyol, which is catalyzed and synthesized using alkali metal catalyst system, specifically use KOH catalyst, potassium from Sub- content requirement≤5ppm;One in the preferred propylene glycol polyether polyol of small molecule polyether polyol or glycerin polyether polyalcohol Kind.
Catalyst is bimetallic cyanide complex catalyst, i.e. dmc catalyst;Catalyst amount is that polymeric articles are total 20~100ppm of quality.
Polymeric articles gross mass is exactly the gross mass for all raw materials being added in the reaction process for prepare target product With.
Acid regulator is one or both of citric acid, adipic acid, phosphoric acid, acetic acid or sulfuric acid;Dosage is polymer 10~50ppm of product gross mass.
For induce initiation reaction epoxyalkane quality be reaction process in be added epoxyalkane gross mass 2~ 6%.
The polymerization temperature of polymerization stage is controlled at 130~145 DEG C.
After induction period, the small molecular alcohol of addition and the mass ratio of epoxyalkane are 1:4~1:15.Small molecular alcohol preferably third Two pure and mild glycerol.
Epoxyalkane is the mixture of propylene oxide (PO) or propylene oxide (PO) and ethylene oxide (EO).
The mass ratio of propylene oxide and ethylene oxide is 70~100:30~0.
Charging is further continued for a certain amount of epoxyalkane is added after finishing to be continued to polymerize, and it is anti-that the quality of epoxyalkane, which is added, The 2%~10% of the epoxyalkane gross mass that should be added in the process.
Compared with the prior art, the present invention has the following beneficial effects:
(1) polymerization technique realizes the technological break-through of dmc catalyst catalytically synthesizing small molecular polyether polyol, breaks Dmc catalyst is only used for the traditional idea of synthesis high molecular weight polyether;The small molecule polyether polyol items physical property of preparation refers to Mark is essentially identical with the index of tradition KOH Catalytic processes, and molecular weight distribution is essentially identical.
(2) since the catalyst of this synthesis technology use is high-efficient, product is without neutralization, drying, absorption, filtering Etc. cumbersome postprocessing working procedures, equipment investment is few, and the production cycle substantially shortens nearly 80%, and entire synthesis process does not have waste water, gives up The generation of slag, yield can reach 99.5% or more, and high-efficiency environment friendly has good economic value.
Detailed description of the invention
Fig. 1 is traditional 400 molecular weight polyether polyol GPC spectrogram of KOH Catalytic processes;
Fig. 2 is the 400 molecular weight polyether polyol GPC spectrograms using the preparation of herein described technique.
Specific embodiment
The invention will be further described with reference to embodiments.
Embodiment 1
The concentrated sulfuric acid of the propylene glycol polyether polyol of 80Kg molecular weight 200, the dmc catalyst of 40g, 8g are added to pressure resistance In reaction kettle, nitrogen is replaced to oxygen content 50ppm, is warming up to 130 DEG C, and vacuum degree -0.093MPa is kept to vacuumize dehydration 1.5h; The PO that 12Kg is added carries out induced activation reaction, when being decreased obviously occurs in reacting kettle inner pressure, temperature in the kettle steeply rises, table Bright polymerization reaction starts, and is continuously added to propylene glycol by proportional controller and PO is polymerize, and polymeric reaction temperature is controlled 143 It ± 2 DEG C, after propylene glycol accumulation charging 45.6Kg, PO accumulation charging 255.4Kg, then is continuously added to the PO of 7Kg and continues to polymerize Reaction after charging, continues aging reaction 40min, and pressure tends to balance, is cooled to 100 DEG C, vacuumizes demonomerization 0.5h, 240g antioxidant 1076 and 5g phosphoric acid is added, stirring 20min discharging is sealed, and discharge 398.5Kg in total, total production cycle 10h, yield 99.55%.
Embodiment 2
The propylene glycol polyether polyol of 80Kg molecular weight 400, the dmc catalyst of 21g, 20g adipic acid are added to pressure resistance In reaction kettle, nitrogen is replaced to oxygen content 50ppm, is warming up to 120 DEG C, and vacuum degree -0.093MPa is kept to vacuumize dehydration 1h;Add The PO/EO mixture (mass ratio PO/EO=85/15) for entering 13Kg carries out induced activation reaction, when reacting kettle inner pressure appearance is bright When aobvious decline, temperature in the kettle steeply rise, show that polymerization reaction starts, by proportional controller be continuously added to propylene glycol, PO and EO is polymerize, polymeric reaction temperature control at 132 ± 2 DEG C, propylene glycol accumulation charging 60.8Kg, PO accumulation charging 444.7Kg, After EO accumulation charging 78.5Kg, then by the EO that proportional controller is continuously added to the PO and 3.45Kg of 19.55Kg continue to gather Reaction to be closed, after charging, continues aging reaction 1h, pressure tends to balance, is cooled to 105 DEG C, vacuumizes demonomerization 40min, 400g antioxidant 1076 and 8g phosphoric acid is added, stirring 20min discharging is sealed, and discharge 697.6Kg in total, total production cycle 10.5h, yield 99.6%.
Embodiment 3
The glycerin polyether polyalcohol of 150Kg molecular weight 500, the dmc catalyst of 60g, 10g citric acid are added to pressure-resistant anti- It answers in kettle, nitrogen is replaced to oxygen content 50ppm, is warming up to 130 DEG C, and vacuum degree -0.093MPa is kept to vacuumize dehydration 2h;It is added The PO of 19Kg carries out induced activation reaction, when being decreased obviously occurs in reacting kettle inner pressure, temperature in the kettle steeply rises, shows to gather It closing reaction to start, glycerol is continuously added to by proportional controller and PO is polymerize, polymeric reaction temperature is controlled at 140 ± 2 DEG C, It after glycerol accumulation charging 64.4Kg, PO accumulation charging 688.6Kg, then is continuously added to the PO of 78Kg and continues polymerization reaction, add After material, continue aging reaction 40min, pressure tends to balance, is cooled to 110 DEG C, vacuumizes demonomerization 1h, and it is anti-that 600g is added Oxygen agent 1076 and 10g phosphoric acid, stirring 20min discharging are sealed, and discharge 998.1Kg in total, total production cycle 10.2h, yield 99.74%.
Comparative example 1
The KOH of the propylene glycol of 76Kg and 1Kg is added in pressure-resistant reaction kettle, nitrogen is replaced to oxygen content 50ppm, heating Start PO charging when to 80 DEG C, be warming up to 115 DEG C in charging, maintains PO continuous feed at a temperature of this, pressure control≤ After 0.25MPa, PO 324Kg are fed, continue aging reaction 4h, pressure no longer declines, and vacuumizes demonomerization 0.5h, cools down To≤90 DEG C, the phosphoric acid of 85% concentration of 2.05Kg and the pure water of 16Kg is added to kettle is post-processed in liquid relief, neutralization reaction 1.5h, Then the magnesium silicate adsorbent of 0.4Kg is added, stirs 0.5h, then heats to 105 DEG C and vacuumizes dehydration and drying, timing 8 hours, After sample detection moisture is qualified, circulating filtration 1h is carried out, after sample detection is qualified, discharge is sealed, and discharge 390Kg in total, Total production cycle 45.2h, yield 97.5%.
Physical index test is carried out to small molecule polyether polyol made from embodiment 1-3 and comparative example 1 respectively, test refers to Mark is shown in Table 1.
1 small molecule polyether polyol physical index test result of table

Claims (10)

1. a kind of small molecule polyether polyol efficiently synthesizes new process, it is characterised in that: small molecule polyether polyol to be added To polymerization reaction kettle, catalyst and acid regulator is added, is warming up to 100~130 DEG C of 1~2h of dehydration, alkylene oxide is then added Hydrocarbon carries out induction initiation reaction, after induction period, start to be continuously added in proportion the mixture of small molecular alcohol and epoxyalkane into Row polymerization reaction, charging is further continued for a certain amount of epoxyalkane is added after finishing to be continued to polymerize, aging reaction after charging 0.5~1h is cooled to 100~110 DEG C and vacuumizes 0.5~1 hour, and antioxidant and acid regulator is added, puts after mixing evenly Material.
2. small molecule polyether polyol according to claim 1 efficiently synthesizes new process, it is characterised in that: for originating The small molecule polyether polyol of reaction is molecular weight in 200~500 2 degrees of functionality or the polyether polyol of 3 degrees of functionality, this is poly- Ethoxylated polyhydric alcohol is synthesized using KOH catalyst, potassium content requirement≤5ppm.
3. small molecule polyether polyol according to claim 1 efficiently synthesizes new process, it is characterised in that: catalyst is Bimetallic cyanide complex catalyst;Catalyst amount is 20~100ppm of polymeric articles gross mass.
4. small molecule polyether polyol according to claim 1 efficiently synthesizes new process, it is characterised in that: acidity is adjusted Agent is one or both of citric acid, adipic acid, phosphoric acid, acetic acid or sulfuric acid;Dosage be polymeric articles gross mass 10~ 50ppm。
5. small molecule polyether polyol according to claim 1 efficiently synthesizes new process, it is characterised in that: for inducing The quality of the epoxyalkane of initiation reaction is the 2~6% of the epoxyalkane gross mass being added in reaction process.
6. small molecule polyether polyol according to claim 1 efficiently synthesizes new process, it is characterised in that: polymerization reaction The polymerization temperature in stage is controlled at 130~145 DEG C.
7. small molecule polyether polyol according to claim 1 efficiently synthesizes new process, it is characterised in that: induction period mistake Afterwards, the mass ratio of the small molecular alcohol and epoxyalkane of addition is 1:4~1:15.
8. small molecule polyether polyol according to claim 1 efficiently synthesizes new process, it is characterised in that: epoxyalkane For propylene oxide or the mixture of propylene oxide and ethylene oxide.
9. small molecule polyether polyol according to claim 8 efficiently synthesizes new process, it is characterised in that: propylene oxide Mass ratio with ethylene oxide is 70~100:30~0.
10. small molecule polyether polyol according to claim 1 efficiently synthesizes new process, it is characterised in that: fed It is further continued for a certain amount of epoxyalkane is added after finishing and continues to polymerize, the quality that epoxyalkane is added is to be added in reaction process The 2%~10% of epoxyalkane gross mass.
CN201811131013.7A 2018-09-27 2018-09-27 Small molecule polyether polyol efficiently synthesizes new process Pending CN109306053A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110818889A (en) * 2019-11-15 2020-02-21 山东蓝星东大有限公司 Synthesis method of micromolecular polyether polyol with narrow molecular weight distribution
WO2022160078A1 (en) * 2021-01-26 2022-08-04 万华化学集团股份有限公司 Induction system for epoxide continuous polymerization, inducer, and method for epoxide continuous polymerization

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105008428A (en) * 2013-03-14 2015-10-28 拜耳材料科学有限公司 Improved continuous process for the production of low molecular weight polyethers with a dmc catalyst
CN107200837A (en) * 2016-03-18 2017-09-26 淮安巴德聚氨酯科技有限公司 A kind of method that utilization dmc catalyst circulation prepares PPG
CN107936241A (en) * 2017-11-27 2018-04-20 山东诺威新材料有限公司 Polyethers for defoamer and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105008428A (en) * 2013-03-14 2015-10-28 拜耳材料科学有限公司 Improved continuous process for the production of low molecular weight polyethers with a dmc catalyst
CN107200837A (en) * 2016-03-18 2017-09-26 淮安巴德聚氨酯科技有限公司 A kind of method that utilization dmc catalyst circulation prepares PPG
CN107936241A (en) * 2017-11-27 2018-04-20 山东诺威新材料有限公司 Polyethers for defoamer and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110818889A (en) * 2019-11-15 2020-02-21 山东蓝星东大有限公司 Synthesis method of micromolecular polyether polyol with narrow molecular weight distribution
WO2022160078A1 (en) * 2021-01-26 2022-08-04 万华化学集团股份有限公司 Induction system for epoxide continuous polymerization, inducer, and method for epoxide continuous polymerization

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Application publication date: 20190205