Device and method based on quantization skid than the abrasion behavior of assessment material dry and wet
Technical field
The present invention is more particularly directed to a kind of device and methods based on quantization skid than the abrasion behavior of assessment material dry and wet, belong to
Abrasion detecting technical field.
Background technique
There is dry or wet movement environment, different opposite grinding materials in actual condition in the moving component in Technology for Modern Equipment
The motion state of material and complexity;Some moving components are frequently not single pure rolling or simple sliding, but existing sliding is again
There is the complicated motion state of rolling.For example, automobile tire is in actual use situation due to the difference of use occasion and condition.
The existing simple sliding of its motion state and pure rolling, the movement for also thering is rolling and sliding under the conditions of certain skid ratio to combine.Example
Such as, automobile tire during driving at a constant speed is pure rolling, is simple sliding when bringing to a halt, in acceleration or deceleration
It is that there are the operating statuses of certain skid ratio;Its running environment, it may be possible to dry environment, it is also possible to wet after rain and snow weather
Environment;It contacts road surface, and usually, existing asphalt surface also has cement pavement etc..
Sliding rolling ratio in engineering, when two sample contacts is defined as: S=2 (v1-v2)/(v1+v2), wherein v1、v2Respectively try
Sample and linear velocity of the opposite grinding pair in contact position, speed difference Δ v=v1-v2, U=(v1+v2)/2 are known as " Entrainment Velocity ".Usually recognize
To be pure rolling as S=0, being simple sliding when ± 2 S=.
The existing friction wear testing machine overwhelming majority can only assess single environment, single abrasive material, single movement shape
Such as the tribology behavior under the conditions of simple sliding or pure rolling under state, it is difficult really to assess above-mentioned moving component in actual working state
Under abrasion behavior and wear mechanism.
Summary of the invention
The main purpose of the present invention is to provide a kind of devices based on quantization skid than the abrasion behavior of assessment material dry and wet
And method, with overcome the deficiencies in the prior art.
For realization aforementioned invention purpose, the technical solution adopted by the present invention includes:
On the one hand the embodiment of the present invention provides a kind of device based on quantization skid than the abrasion behavior of assessment material dry and wet, packet
It includes:
Friction is secondary, including sample wheel and to emery wheel, is fixed with material to be assessed on the sample wheel, described to solid on emery wheel
Surely there is an abrasive material, the sample wheel and the rubbing action between the material to be assessed and abrasive material is passed through to emery wheel be driven
Cooperation;
Load mechanism, at least for applying different load to the friction is secondary;
Dry and wet regulating mechanism, at least for secondary the dry of contact area that rub, wet-milling consumption condition to be adjusted;And
Driving mechanism, at least for driving sample wheel and to one of emery wheel.
Further, the sample wheel and identical or different to the diameter of emery wheel, the wheel shaft of the sample wheel with to emery wheel
Wheel shaft be arranged in parallel.
Preferably, the wheel shaft of the sample wheel and the wheel shaft to emery wheel are horizontally disposed.
Further, the sample wheel is driven by driving mechanism, it is described to emery wheel by sample wheel drive.
Preferably, the device further includes speed adjusting gear, revolving speed of the speed adjusting gear at least to adjusting sample wheel.
Preferably, the driving mechanism includes motor, and the speed adjusting gear includes the machine governor with motor cooperation.
Further, the load mechanism include the load bracket being arranged in on emery wheel and with load bracket engagement
Counterweight.
Preferably, the load mechanism further includes the load corrector connecting with to emery wheel, and the load corrector includes
Pressure fine adjustment block.
Further, described device further includes arrestment mechanism, and the arrestment mechanism includes and the disc type system to emery wheel cooperation
Dynamic device, the disk brake cooperate with the brake disc being arranged on the wheel shaft to emery wheel.
Preferably, the disk brake is also sequentially connected with the scale pan that can hold different size counterweight, the weight
Code-disc is at least controlled to the braking ability to disk brake.
Preferably, the scale pan is through an at least rope and an at least fixed pulley and a braking clipper joint, the caliper
Cooperate with the disk brake.
Further, described device further includes velocity measurement mechanisms, and the velocity measurement mechanisms are at least described to emery wheel to measure
Revolving speed.
Preferably, the velocity measurement mechanisms include the electronic counter to measure the turnning circle to emery wheel.
Further, the dry and wet regulating mechanism includes an at least liquid storage mechanism and is connected to the liquid storage mechanism defeated
Liquid pipeline, the liquid outlet of the infusion pipeline correspond to the secondary frictional interface setting of the friction.
Preferably, dropping liquid governor is additionally provided on the infusion pipeline.
Further, described device further includes collecting mechanism, and the collecting mechanism is at least used to collect secondary from the friction
The abrasive dust and/or waste liquid of middle discharge.
Further, described device further includes rack, the friction pair, load mechanism, dry and wet regulating mechanism and driving
Mechanism is installed in the rack.
The embodiment of the invention also provides a kind of method based on quantization skid than the abrasion behavior of assessment material dry and wet, packets
It includes:
The device based on quantization skid than the abrasion behavior of assessment material dry and wet is provided,
Material to be assessed, abrasive material are separately fixed at sample wheel, on emery wheel;And
Make sample wheel with certain rotational speed and opposite grinding wheel is driven to rotate, by adjusting the motion state to emery wheel, from
And realize the quantitative evaluation of material friction behavior under the conditions of different sliding rolling ratios.
Preferably, the method further include: before making sample wheel drive the rotation of opposite grinding wheel or drive sample wheel
During opposite grinding wheel rotates, it is added dropwise or is not added dropwise liquid in the secondary contact area that rubs by dry and wet regulating mechanism selectivity,
Realize the transformation of dry and wet abrasion condition.
Further, apply different loads by the way that load mechanism is secondary to friction.
Preferably, the method includes: the revolving speed by arrestment mechanism adjustment to emery wheel.
Preferably, the method specifically includes:
It is only braked to emery wheel by disk brake, to realize material friction behavior under the conditions of different sliding rolling ratios
Quantitative evaluation:
V=ω r=2 π nr=π dn (1)
V is wheel linear velocity in formula (1), and r is wheel radius, and d is wheel diameter, and n is wheel speed, and ω is wheel angular speed,
In formula (2), v1、n1And d1The respectively linear velocity of sample wheel, revolving speed and diameter;v2、n2And d2Respectively to emery wheel
Linear velocity, revolving speed and diameter;
When corresponding sports state is as follows for the sliding rolling of quantization:
n2=0, n2d2=0, S=2 are simple sliding,
n1d1=n2d2, S=0 is pure rolling,
n1d1≠n2d2≠ 0, S ≠ 0 and S ≠ ± 2, for the rolling containing sliding.
Preferably, the method further include: the abrasive dust and/or waste liquid of the secondary output of friction are collected in friction process, and
It clears up sample wheel, to the abrasive dust on emery wheel, then subsequent analysis and evaluation is carried out to the polishing scratch of abrasive dust and material surface to be assessed.
Compared with prior art, the device knot provided by the invention based on quantization skid than the abrasion behavior of assessment material dry and wet
Structure is simple, and method is succinct, facilitates abrasion behavior and wear mechanism of the accurate evaluation moving component under actual working state, leads to
Change load, abrasive material and dry and wet environment are crossed, material to be assessed is in different sliding rolling ratios more fully under simulation different condition
Assessment in sliding rolling movement to wear hardness, and it is low in cost, it is with a wide range of applications.
Detailed description of the invention
Fig. 1 is the device in an exemplary embodiments of the invention based on quantization skid than the abrasion behavior of assessment material dry and wet
Structural scheme of mechanism;
Fig. 2 is different sliding rolling ratio-abrasion loss relation schematic diagrams in the embodiment of the present invention 1;
Fig. 3 a is grinding defect morphology figure when sliding rolling is than S=0 in the embodiment of the present invention 1;
Fig. 3 b is grinding defect morphology figure when dry grinding consumption glides rolling than S=0.269 in the embodiment of the present invention 1;
Fig. 3 c is grinding defect morphology figure when dry grinding consumption glides rolling than S=0.533 in the embodiment of the present invention 1;
Fig. 3 d is grinding defect morphology figure when dry grinding consumption glides rolling than S=0.815 in the embodiment of the present invention 1;
Fig. 4 a is wear debris topography figure when dry grinding consumption glides rolling than S=0 in the embodiment of the present invention 1;
Fig. 4 b is wear debris topography figure when dry grinding consumption glides rolling than S=0.269 in the embodiment of the present invention 1;
Fig. 4 c is wear debris topography figure when dry grinding consumption glides rolling than S=0.533 in the embodiment of the present invention 1;
Fig. 4 d is wear debris topography figure when dry grinding consumption glides rolling than S=0.815 in the embodiment of the present invention 1;
Description of symbols: 1- fixing clamp, 2- iron stand, 3- infusion bag, 4- fixed pulley, 5- stone dead wire, 6- counterweight, 7- weight
Code platform, 8- electronic counter, 9- caliper, 10- disk brake, 11- counterweight, 12- load carriage, 13- hairbrush, 14- opposite grinding
Wheel, 15- dish axle fastener, 16- opposite grinding wheel shaft, 17- brake disc, 18- pressure fine adjustment block, 19- plastic flexible pipe, 20- dropping liquid
Governor, 21- sample wheel, 22- crumb loading liquid trap, 23- motor, 24- machine governor.
Specific embodiment
In view of deficiency in the prior art, inventor is studied for a long period of time and is largely practiced, and is able to propose of the invention
Technical solution.The technical solution, its implementation process and principle etc. will be further explained as follows.
On the one hand the embodiment of the present invention provides a kind of device based on quantization skid than the abrasion behavior of assessment material dry and wet, packet
It includes:
Friction is secondary, including sample wheel and to emery wheel, is fixed with material to be assessed on the sample wheel, described to solid on emery wheel
Surely there is an abrasive material, the sample wheel and the rubbing action between the material to be assessed and abrasive material is passed through to emery wheel be driven
Cooperation;
Load mechanism, at least for applying different load to the friction is secondary;
Dry and wet regulating mechanism, at least for secondary the dry of contact area that rub, wet-milling consumption condition to be adjusted;And
Driving mechanism, at least for driving sample wheel and to one of emery wheel.
Further, the sample wheel and identical or different to the diameter of emery wheel, the wheel shaft of the sample wheel with to emery wheel
Wheel shaft be arranged in parallel.
Preferably, the wheel shaft of the sample wheel and the wheel shaft to emery wheel are horizontally disposed.
Further, the sample wheel is driven by driving mechanism, it is described to emery wheel by sample wheel drive.
Preferably, the device further includes speed adjusting gear, revolving speed of the speed adjusting gear at least to adjusting sample wheel.
Preferably, the driving mechanism includes motor, and the speed adjusting gear includes the machine governor with motor cooperation.
Further, the load mechanism include the load bracket being arranged in on emery wheel and with load bracket engagement
Counterweight.
Preferably, the load mechanism further includes the load corrector connecting with to emery wheel, and the load corrector includes
Pressure fine adjustment block, for correcting the pressure between friction pair.
Further, described device further includes arrestment mechanism, and the arrestment mechanism includes and the disc type system to emery wheel cooperation
Dynamic device, the disk brake cooperate with the brake disc being arranged on the wheel shaft to emery wheel.
Preferably, the disk brake is also sequentially connected with the scale pan that can hold different size counterweight, the weight
Code-disc is at least controlled to the braking ability to disk brake.
Preferably, the scale pan is through an at least rope and an at least fixed pulley and a braking clipper joint, the caliper
Cooperate with the disk brake.
Further, described device further includes velocity measurement mechanisms, and the velocity measurement mechanisms are at least described to emery wheel to measure
Revolving speed.
Preferably, the velocity measurement mechanisms include the electronic counter to measure the turnning circle to emery wheel.
Further, the dry and wet regulating mechanism includes an at least liquid storage mechanism and is connected to the liquid storage mechanism defeated
Liquid pipeline, the liquid outlet of the infusion pipeline correspond to the secondary frictional interface setting of the friction.
Preferably, dropping liquid governor is additionally provided on the infusion pipeline.
Further, described device further includes collecting mechanism, and the collecting mechanism is at least used to collect secondary from the friction
The abrasive dust and/or waste liquid of middle discharge.
Further, described device further includes rack, the friction pair, load mechanism, dry and wet regulating mechanism and driving
Mechanism is installed in the rack.
The embodiment of the invention also provides a kind of method based on quantization skid than the abrasion behavior of assessment material dry and wet, packets
It includes:
The device based on quantization skid than the abrasion behavior of assessment material dry and wet is provided,
Material to be assessed, abrasive material are separately fixed at sample wheel, on emery wheel;And
Make sample wheel with certain rotational speed and opposite grinding wheel is driven to rotate, by adjusting the motion state to emery wheel, from
And realize the quantitative evaluation of material friction behavior under the conditions of different sliding rolling ratios.
Preferably, the method further include: before making sample wheel drive the rotation of opposite grinding wheel or drive sample wheel
During opposite grinding wheel rotates, it is added dropwise or is not added dropwise liquid in the secondary contact area that rubs by dry and wet regulating mechanism selectivity,
Realize the transformation of dry and wet abrasion condition.
Further, apply different loads by the way that load mechanism is secondary to friction.
Preferably, the method includes: the revolving speed by arrestment mechanism adjustment to emery wheel.
Preferably, the method specifically includes:
It is only braked to emery wheel by disk brake, to realize material friction behavior under the conditions of different sliding rolling ratios
Quantitative evaluation:
V=ω r=2 π nr=π dn (1)
V is wheel linear velocity in formula (1), and r is wheel radius, and d is wheel diameter, and n is wheel speed, and ω is wheel angular speed,
In formula (2), v1、n1And d1The respectively linear velocity of sample wheel, revolving speed and diameter;v2、n2And d2Respectively to emery wheel
Linear velocity, revolving speed and diameter;
When corresponding sports state is as follows for the sliding rolling of quantization:
n2=0, n2d2=0, S=2 are simple sliding,
n1d1=n2d2, S=0 is pure rolling,
n1d1≠n2d2≠ 0, S ≠ 0 and S ≠ ± 2, for the rolling containing sliding.
Preferably, the method further include: the abrasive dust and/or waste liquid of the secondary output of friction are collected in friction process, and
It clears up sample wheel, to the abrasive dust on emery wheel, then subsequent analysis and evaluation is carried out to the polishing scratch of abrasive dust and material surface to be assessed.
Specifically, referring to Fig. 1, one kind is based on quantization skid ratio in more specific embodiment party
The device that assessment material dry and wet wears away behavior includes test bracket, fixed friction pair on test bracket, and secondary friction includes diameter phase
With or different sample wheels 21 and to emery wheel 14, on sample wheel 21 be fixed with material to be assessed (material to be evaluated can be coating
Material, sealing and tyre rubber material etc.), to abrasive material is fixed on emery wheel 14, (abrasive material can be steel, ceramics
Or the material etc. of simulation road surface), sample wheel and the friction between the material to be assessed and abrasive material is passed through to emery wheel
Effect transmission cooperation;Wherein sample wheel 24 is driven by driving mechanism 23, and driving motor is connected with machine governor 24, by adjusting
Machine governor 24 can measure the velocity of rotation with adjusting sample wheel, it is made to be adjusted to test required velocity of rotation;It is right
Emery wheel 14 is driven by sample wheel 21;
Load mechanism, including be arranged between on emery wheel load bracket 12, pressure fine adjustment block 18 (for correct friction it is secondary
Pressure) and counterweight 11 with load bracket engagement by applying the counterweight of different quality on load bracket make test material
Surface applies different load;
Dry and wet regulating mechanism, including an at least infusion bag 3, (infusion bag can be suspended on the iron for being fixed with fixing clamp 1
On pallet 2) and the plastic flexible pipe 19 that is connected to infusion bag, dropping liquid governor 20, plastic flexible pipe are additionally provided on plastic flexible pipe 19
19 liquid outlet corresponds to the secondary frictional interface setting of friction, at least for dry, the wet abrasion bar to the secondary contact area that rubs
Part is adjusted;
Arrestment mechanism, including with disk brake 10 that emery wheel is cooperated, disk brake rotates to emery wheel with being arranged
Brake disc 17 on moving axis 16 cooperates, and disk brake is also sequentially connected with the scale pan 7 that can hold different size counterweight 6,
Through stone dead wire 5 and at least, a fixed pulley 4 is connect scale pan 7 with a caliper 9, by the weight for placing different quality in scale pan
Code, applies different load to caliper, realizes to regulate and control to emery wheel different rotating speeds by disk brake;
Velocity measurement mechanisms pass through wearing time institute including the electronic counter 8 to measure the turnning circle to emery wheel
The circle number that corresponding counter is recorded realizes the calculating of opposite grinding wheel speed;
The secondary frictional interface setting lower part of friction is arranged in, for collecting from institute in collecting mechanism, including the liquid trap 22 that gathers materials
State the abrasive dust and/or waste liquid being discharged in friction pair;In addition, collecting mechanism further includes a hairbrush 13, hairbrush can with to emery wheel
On abrasive material contact, make friction generate abrasive dust disengaging emery wheel is fallen into the liquid trap that gathers materials.
In some more specifically embodiments of the invention, one kind is worn away based on the sliding rolling of quantization than assessment material dry and wet
The method of behavior can specifically include following steps:
(1) material to be assessed and abrasive material are respectively coated or are attached on sample wheel, on emery wheel;
(2) sample wheel sets certain revolving speed drive by machine governor and rotates together to emery wheel;
(3) it by placing the counterweight of different weight on load bracket, realizes to applying different load to emery wheel;
(4) by dropping liquid speed-regulating switch, make being added dropwise or not dripping in the secondary contact area that rubs for dry and wet regulating mechanism selectivity
Liquid feeding body realizes the transformation of dry and wet abrasion;
(5) it is only braked to emery wheel by disk brake, to realize material friction under the conditions of different sliding rolling ratios
The quantitative evaluation of behavior:
V=ω r=2 π nr=π dn (1)
V is wheel linear velocity in formula (1), and r is wheel radius, and d is wheel diameter, and n is wheel speed, and ω is wheel angular speed,
V in formula (2)1、n1And d1The respectively linear velocity of sample wheel, revolving speed and diameter;v2、n2And d2Respectively to emery wheel
Linear velocity, revolving speed and diameter;
Wherein, when corresponding sports state is as follows for the sliding rolling of quantization:
n2=0, n2d2=0, S=2 are simple sliding;
n1d1=n2d2, S=0 is pure rolling;
n1d1≠n2d2≠ 0, S ≠ 0 and S ≠ ± 2, for the rolling containing sliding;
(6) friction after a certain period of time, records and encloses number on electronic counter, to obtain opposite grinding wheel speed, machine governor
Measure the revolving speed of sample wheel;
(7) by the counterweight of the placement different quality in scale pan, Disk Brake performance is controlled, thus
It realizes and different rotating speeds is obtained to emery wheel;
(8) abrasive dust/and waste liquid are collected by the crumb loading liquid trap of the secondary lower section of friction in friction process, clears up the mill on two-wheeled
Bits carry out subsequent analysis and evaluation to abrasive dust and specimen surface polishing scratch.
Embodiment 1
Using the device and method provided by the invention based on quantization skid than the abrasion behavior of assessment material dry and wet for wheel
Tire is evaluated with carbon black-white carbon black dual phase filler SSBR/BR rubber and wear hardness when commercial grinding wheel opposite grinding.
Test procedure is as follows:
(1) rubber to be measured is cut into strip, be adhered on sample wheel, sample should not be by tension, connector when bonding
It should smoothly transit when bonding, the sample wheel after bonding is placed 16 hours at least in experimental enviroment, and sample wheel uses rubber wheel, right
Emery wheel is commercial grinding wheel, and rubber wheel diameter is 75mm, grinding wheel diameter 150mm;
(2) match heavy load by placing on load bracket, apply load 27N on sample material surface;
(3) rubber wheel speed is set as 76r/min, and brake apparatus scale pan is sky, brakeless;Rubber wheel drives grinding wheel to turn
Dynamic, grinding wheel speed 38r/min, sliding at this time to roll than being 0 at this time;Rubber revolving speed is set as 76r/min, to scale pan plus counterweight to sand
Wheel applies braking, and grinding wheel speed is respectively 29r/min, 22r/min, 16r/min, and corresponding, sliding rolling is respectively than S
0.269,0.533 and 0.815, for the rolling with sliding;
(4) selection dry grinding consumes, and passes through the collection tray below the first rotating wheel and the second rotating wheel in friction process and grinds
Bits, rub the stipulated time after, clear up runner on abrasive dust into lower tray, to abrasive dust and rubber surface polishing scratch carry out analysis and
Evaluation.
As can be seen from Figure 2 sliding rolling than for 0 i.e. pure rolling when wear away it is minimum, as the increase of sliding rolling ratio is shared by sliding
The increase abrasion quality of ratio increased dramatically.
Fig. 3 a-d is respectively polishing scratch and wear debris topography of the different sliding rollings of consumption than under of dry grinding;When sliding rolling is than S=0, that is, pure rolling,
Almost without polishing scratch, surfacing.All there is apparent yarn Mach than S ≠ 0 and when ≠ ± 2 be the rolling with sliding in sliding rolling
Figure line pattern, with the increase of sliding rolling ratio, the depth and width between fin are increasing, under the sliding rolling ratio of height, the obvious warpage of fin.
Fig. 4 a-d is respectively wear debris topography of the different sliding rollings of consumption than under of dry grinding, when can be seen that S=0 simple sliding from Fig. 4 a,
Abrasive dust is particulate, and quantity is minimum, belongs to abrasive grain abrasion.S ≠ 0 and ≠ ± 2 i.e. rollings containing sliding, abrasive dust appearance two
Kind pattern, micron order bulk abrasive dust and grade fusiform abrasive dust belong to abrasive grain abrasion and curling abrasion coupling.
It is provided by the invention simpler than the apparatus structure of assessment material dry and wet abrasion behavior based on quantization skid, method letter
It is clean, facilitate abrasion behavior and wear mechanism of the accurate evaluation moving component under actual working state, is loaded by change, is right
Material and dry and wet environment are ground, material opposite grinding in the sliding rolling movement of different sliding rolling ratios to be assessed more fully under simulation different condition
The assessment of consumption energy, and it is low in cost, it is with a wide range of applications.
It should be appreciated that the technical concepts and features of above-described embodiment only to illustrate the invention, its object is to allow be familiar with this
The personage of item technology cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all
Equivalent change or modification made by Spirit Essence according to the present invention, should be covered by the protection scope of the present invention.