CN109287842A - A kind of protein powder made from poultry skeleton as raw material and its production process and production equipment - Google Patents
A kind of protein powder made from poultry skeleton as raw material and its production process and production equipment Download PDFInfo
- Publication number
- CN109287842A CN109287842A CN201811095278.6A CN201811095278A CN109287842A CN 109287842 A CN109287842 A CN 109287842A CN 201811095278 A CN201811095278 A CN 201811095278A CN 109287842 A CN109287842 A CN 109287842A
- Authority
- CN
- China
- Prior art keywords
- feed inlet
- discharge port
- inclined screw
- screw conveyer
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000843 powder Substances 0.000 title claims abstract description 48
- 239000002994 raw material Substances 0.000 title claims abstract description 43
- 244000144977 poultry Species 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 102000004169 proteins and genes Human genes 0.000 title abstract description 6
- 108090000623 proteins and genes Proteins 0.000 title abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000011343 solid material Substances 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000001035 drying Methods 0.000 claims abstract description 12
- 239000004519 grease Substances 0.000 claims description 29
- 241000196324 Embryophyta Species 0.000 claims description 26
- 239000007787 solid Substances 0.000 claims description 22
- 238000005516 engineering process Methods 0.000 claims description 15
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 10
- 238000012216 screening Methods 0.000 claims description 10
- 230000003139 buffering effect Effects 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 6
- 235000010627 Phaseolus vulgaris Nutrition 0.000 claims description 5
- 244000046052 Phaseolus vulgaris Species 0.000 claims description 5
- 235000015110 jellies Nutrition 0.000 claims description 5
- 239000008274 jelly Substances 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000003860 storage Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract 3
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000010298 pulverizing process Methods 0.000 abstract 1
- 241000272525 Anas platyrhynchos Species 0.000 description 9
- 241000287828 Gallus gallus Species 0.000 description 9
- 230000006872 improvement Effects 0.000 description 7
- 241000271566 Aves Species 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 210000000988 bone and bone Anatomy 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 108010066057 cabin-1 Proteins 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- SQDAZGGFXASXDW-UHFFFAOYSA-N 5-bromo-2-(trifluoromethoxy)pyridine Chemical compound FC(F)(F)OC1=CC=C(Br)C=N1 SQDAZGGFXASXDW-UHFFFAOYSA-N 0.000 description 1
- 241000272814 Anser sp. Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920001287 Chondroitin sulfate Polymers 0.000 description 1
- 241000272496 Galliformes Species 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229940059329 chondroitin sulfate Drugs 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000012631 food intake Nutrition 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
- A23J1/10—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from hair, feathers, horn, skins, leather, bones, or the like
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Zoology (AREA)
- Biochemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Fodder In General (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明属于属于蛋白粉生产技术领域，尤其涉及一种以禽类骨架为原料制成的蛋白粉的生产工艺，包括以下步骤：步骤(一)：将禽类骨架放入原料仓内，使用破碎机将禽类骨架破碎至3‑5cm见方的方块；步骤(二)：将步骤(一)中破碎的方块物料加入到盘式干燥机中，干燥后固体物料进入双轴粉碎机粉碎；步骤(三)：将步骤(二)中粉碎后物料送入压榨机进行压榨，压榨后油料经过滤分离进入到油脂存储槽，压榨后固体物料经过冷却降温，然后进行筛分、粉碎进行包装。本发明还提供以禽类骨架为原料制成的蛋白粉及其生产设备。本发明将原料破碎然后在盘式干燥机内使用蒸汽进行加热，热蒸汽的耗费量低，能耗低，粉油转化率高，水含量低。
The invention belongs to the technical field of protein powder production, and in particular relates to a production process for a protein powder made from poultry skeletons, comprising the following steps: step (1): putting the poultry skeletons into a raw material warehouse, and using a crusher to The poultry skeleton is broken to the square of 3-5cm square; Step (2): add the broken square material in the step (1) to the disc dryer, and after drying, the solid material enters the double-shaft pulverizer for pulverization; Step (3): The pulverized material in step (2) is sent to a press for pressing. After pressing, the oil is filtered and separated into the oil storage tank. After pressing, the solid material is cooled and cooled, and then sieved and pulverized for packaging. The present invention also provides protein powder made from poultry skeleton as raw material and production equipment thereof. The method crushes the raw materials and then heats them with steam in the disc dryer, so that the consumption of hot steam is low, the energy consumption is low, the conversion rate of pulverized oil is high, and the water content is low.
Description
Technical field
The invention belongs to albumen powder production technical fields, more particularly to one kind is using poultry skeleton as albumen powder made of raw material
And its production technology and production equipment.
Background technique
With the development of national economy, the raising of living standards of the people, grain based food consumption in China's is in decline year by year
Trend, and the consumption of the product of the birds such as chicken and duck is continuously increased, chicken and duck and its product at home and abroad occupy weight in Agricultural Products Trade
Want status.But the problem of due to technology and economic value etc., it is a large amount of discarded during the birds preliminary working such as chicken and duck
Object is not developed and used well.For the market competitiveness and economic benefit for improving enterprise, the poultry skeletons such as chicken and duck should be reinforced
Development and utilization.The poultry skeletons such as chicken and duck are the important sources of protein, several physiological active substances and minerals: nutrition is rich
Richness, be rich in protein, chondroitin sulfate, calcium and multivitamin, digest and absorb rate than plant origin similar nutrition at
Divide height.
Killing fowls and the processing enterprise such as large size chicken and duck, generally existing bone are low using extensive, added value and to ring at present
The problems such as different degrees of pollution, is caused in border, has become the critical issue for restricting killing fowl and secondary industry development.In addition,
The deep development for reinforcing the poultry skeletons such as chicken and duck utilizes, and is conducive to extend industrial chain.It is main for poultry skeletons such as chicken and duck at present
It is to be processed into albumen powder to use for feed, still, albumen powder powder oil conversion ratio made of prior art equipment is low, protein
Content is low, and water content is high, and feed shape is bad.
Summary of the invention
It is an object of the invention to overcome above-mentioned technical deficiency, one kind is provided using poultry skeleton as albumen powder made of raw material
And its production technology and production equipment, manufactured albumen powder oil content is high, and protein content is high, and water content is low, and feed shape is good.
To reach above-mentioned technical purpose, the present invention provides a kind of using poultry skeleton as the production work of albumen powder made of raw material
Skill, comprising the following steps:
Step (1): poultry skeleton is put into raw material cabin, and the poultry skeleton is crushed to 3-5cm using crusher and is seen
The square of side；
Step (2): the square material being crushed in step (1) is added in tray drier, solid material after drying
It is crushed into twin-shaft crusher；
Step (3): crushing rear material in step (2) is sent into squeezer and is squeezed, oil plant is through filtering point after squeezing
From grease holding tank is entered, after squeezing then solid material is sieved by cooling, crushes and packed.
As an improvement smashed material by strainer screw conveyor is transported to caching in the step (2)
Storehouse preheats material in buffering chamber, and material enters the squeezer after preheating, and the strainer screw conveyor filters
To oil plant enter the grease holding tank.
As a further improvement, material preheating temperature is 90 degrees Celsius in the buffering chamber.
As a further improvement, steam pressure reaches 0.8MPa, drying temperature 105-120 in the tray drier
Degree Celsius.
As a further improvement, the steam that the steam (vapor) outlet of tray drier described in the step (2) is discharged passes through
Cyclone separator is separated, and is handled after the gas cooling of cyclone separator by biofilter, by the cyclone separator
The solid material isolated rejoins the tray drier and is handled.
As a further improvement, oil plant is filtered removal solid impurity therein after squeezing in the step (3),
Then it is centrifuged removal wherein moisture.
As a further improvement, the mass ratio of solid material is 15% in raw material in raw material cabin in the step (1),
The mass ratio of grease is 15%, and the mass ratio of water is 70%；Solid in material after tray drier is dry in the step (2)
The mass ratio of material is 48%, and the mass ratio of grease is 48%, and the mass ratio of water is 4%；Squeezer pressure in the step (3)
Squeezing and generating the mass ratio of solid in oil plant is 10%, and oil quality ratio is 89.5%, and the mass ratio of water is 0.50%；The step
(3) it is 1.00% that oil plant, which is separated by filtration the mass ratio of solid in rear oil plant, in, and the mass ratio of grease is 98.35%, the quality of water
Than being 0.50%.
It is albumen powder made of raw material the present invention also provides an a kind of poultry skeleton, solid material accounts for the total matter of the albumen powder
The 84%-90% of amount, grease account for the 8%-12% of the albumen powder gross mass, and moisture accounts for the 2%- of the albumen powder gross mass
4%.
The present invention also provides a kind of using poultry skeleton as the production equipment of albumen powder made of raw material, including raw material cabin, broken
Broken machine, feeding screw conveyor, the first inclined screw conveyer, the second inclined screw conveyer, tray drier, cyclone separator,
Cold wind formula condenser, third inclined screw conveyer, twin-shaft crusher, the first strainer screw conveyor, squeezing dashpot, squeezing
Machine, the 4th inclined screw conveyer, Bean jelly maker, the 5th inclined screw conveyer, vibrating screening machine, the 6th inclined screw conveyer, fine powder
Broken machine, the 7th inclined screw conveyer, the 8th inclined screw conveyer, packing machine, the second strainer screw conveyor, the 9th inclined screw are defeated
Send machine, rouge groove tank, horizontal centrifugal seperator and grease reserve tank；
Wherein, the feed inlet of the discharge port connection crusher of the raw material cabin, the discharge port of the crusher connect feeding
The feed inlet of screw conveyor, the discharge port of the feeding screw conveyor connect the feed inlet of the first inclined screw conveyer, institute
The discharge port for stating the first inclined screw conveyer connects the feed inlet of the second inclined screw conveyer, the second inclined screw conveyer
Discharge port connects the feed inlet of tray drier, and the tray drier is equipped with steam inlet, steam (vapor) outlet and discharge port, described
The feed inlet of the discharge port connection third inclined screw conveyer of tray drier, the discharge port of the third inclined screw conveyer connect
The feed inlet of twin-shaft crusher is connect, the discharge port of the twin-shaft crusher connects the feed inlet of the first strainer screw conveyor, institute
The feed inlet of the discharge port connection squeezing dashpot of the first strainer screw conveyor is stated, the squeezing dashpot is equipped with heating dress
It sets, the feed inlet of the discharge port connection squeezer of the squeezing dashpot, the solid matter outlet connection the 4th of the squeezer
The feed inlet of inclined screw conveyer, the feed inlet of the discharge port connection cold wind formula condenser of the 4th inclined screw conveyer, institute
The discharge port for stating cold wind formula condenser connects the feed inlet of the 5th inclined screw conveyer, the discharging of the 5th inclined screw conveyer
The feed inlet of mouth connection vibrating screening machine, the discharge port of the vibrating screening machine connect the feed inlet of the 6th inclined screw conveyer,
The feed inlet of the discharge port connection connection slimer of the 6th inclined screw conveyer, the discharge port connection of the slimer
The feed inlet of 7th inclined screw conveyer, the discharge port of the 7th inclined screw conveyer connect the 8th inclined screw conveyer into
The discharge port of material mouth, the 8th inclined screw conveyer connects packing machine；
The feed inlet of the second strainer screw conveyor of oil plant outlet connection of the squeezer, the second strainer spiral transferring
The discharge port of the feed inlet for sending the solid matter outlet of machine to connect the 9th inclined screw conveyer, the 9th inclined screw conveyer connects
Connect the feed inlet of the first strainer screw conveyor；
The feed inlet of the oil plant outlet connection rouge groove tank of the second strainer screw conveyor, the discharge port of the rouge groove tank
The feed inlet of horizontal centrifugal seperator is connected, the grease outlets of the horizontal centrifugal seperator connect grease reserve tank, described sleeping
The solid matter outlet of formula centrifugal separator connects the feed inlet of the 9th inclined screw conveyer.
As an improvement the feed inlet of the squeezer and the feed inlet of slimer are equipped with feeding belt magnetic skewed slot.
Due to the adoption of the above technical scheme, the beneficial effects of the present invention are:
It is provided by the invention using poultry skeleton as the production technology of albumen powder made of raw material, do not need that birds bone is first cooked
Frame, it is only necessary to raw material is crushed and is then heated in tray drier using steam, compared with existing first cooked technique, heat
The consumption of steam is low, and low energy consumption.
The present invention is separated to exhaust gas and harmless treatment, and realization is environmentally friendly, is filtered and is centrifuged to oil plant
Separation, so that powder oil high conversion rate, using tray drier, drying efficiency is high, preheats before squeezing process to material,
Be conducive to improve Milling Efficiencty and squeeze effect, to improve powder oil conversion ratio, reduces water content.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention two；
In attached drawing, 1- raw material cabin, 2- crusher, 3- feeding screw conveyor, 4- the first inclined screw conveyer, 5- second is tiltedly
Screw conveyor, 6- tray drier, 7- cyclone separator, 8- cold wind formula condenser, 9- third inclined screw conveyer, 10- are bis-
Axis pulverizer, 11- the first strainer screw conveyor, 12- squeezing dashpot, 13- squeezer, the 4th inclined screw conveyer of 14-,
15- Bean jelly maker, the 5th inclined screw conveyer of 16-, 17- vibrating screening machine, the 6th inclined screw conveyer of 18-, 19- slimer,
The 7th inclined screw conveyer of 20-, the 8th inclined screw conveyer of 21-, 22- packing machine, 23- the second strainer screw conveyor, 24-
Nine inclined screw conveyers, 25- rouge groove tank, 26- horizontal centrifugal seperator, 27- grease reserve tank, 28- feeding belt magnetic skewed slot.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Embodiment one
The embodiment of the present invention provides a kind of using poultry skeleton as the production technology of albumen powder made of raw material, including following step
It is rapid:
Step (1): poultry skeleton is put into raw material cabin, specifically mostly using the poultry such as chicken and duck goose skeleton as raw material, using broken
Poultry skeleton is crushed to the square of 3-5cm square by broken machine；
Step (2): the square material being crushed in step (1) is added in tray drier, is steamed in tray drier
Steam pressure reaches 0.8MPa, and the drying temperature of tray drier is 110-120 degrees Celsius, and drying temperature is 105-120 degrees Celsius,
Solid material enters twin-shaft crusher crushing after drying；
Step (3): crushing rear material in step (2) is sent into squeezer and is squeezed, oil plant is through filtering point after squeezing
From grease holding tank is entered, after squeezing then solid material is sieved by cooling, crushes and packed.
In the present embodiment, smashed material is transported to buffering chamber by strainer screw conveyor in step (2), to slow
Material is preheated in storage, and material preheating temperature is 90 degrees Celsius in buffering chamber, and material enters squeezer, strainer after preheating
The oil plant that screw conveyor is obtained by filtration enters grease holding tank.
In the present embodiment, the steam of the steam (vapor) outlet discharge of tray drier is carried out by cyclone separator in step (2)
It separates, is handled after the gas cooling of cyclone separator by biofilter, the solid material weight isolated by cyclone separator
The new tray drier that is added is handled.
In the present embodiment, oil plant is filtered removal solid impurity therein after squeezing in step (3), then through being centrifuged
Separation removes wherein moisture.
, specifically can be in the present embodiment, the mass ratio of solid material is 15% in raw material in raw material cabin in step (1),
The mass ratio of grease is 15%, and the mass ratio of water is 70%；Solid material in material after tray drier is dry in step (2)
Mass ratio be 48%, the mass ratio of grease is 48%, and the mass ratio of water is 4%；Squeezer squeezing generates oil in step (3)
The mass ratio of solid is 10% in material, and oil quality ratio is 89.5%, and the mass ratio of water is 0.50%；Oil plant mistake in step (3)
The mass ratio of solid is 1.00% in oil plant after filter separation, and the mass ratio of grease is 98.35%, and the mass ratio of water is 0.50%,
The mass ratio of solid is 49.9% in the solid material that horizontal centrifugal seperator is isolated, and the mass ratio of grease is 49.9%, water
Mass ratio be 0.30%.
The albumen powder prepared using above-mentioned technique, wherein solid material accounts for the 84%-90% of albumen powder gross mass, and grease accounts for
The 8%-12% of albumen powder gross mass, moisture account for the 2%-4% of albumen powder gross mass, and powder, oily high conversion rate, moisture content is low,
The form of albumen powder is good.
It is provided in this embodiment using poultry skeleton as the production technology of Raw material processing albumen powder, do not need that birds bone is first cooked
Frame, it is only necessary to raw material is crushed and is then heated in tray drier using steam, compared with existing first cooked technique, heat
The consumption of steam is low, and low energy consumption.
Embodiment two
As shown in Figure 1, the embodiment of the present invention provide it is a kind of using poultry skeleton as the production equipment of albumen powder made of raw material,
Including raw material cabin 1, crusher 2, feeding screw conveyor 3, the first inclined screw conveyer 4, the second inclined screw conveyer 5, disc type
Drying machine 6, cyclone separator 7, cold wind formula condenser 8, third inclined screw conveyer 9, twin-shaft crusher 10, the first strainer spiral
Conveyer 11, squeezing dashpot 12, squeezer 13, the 4th inclined screw conveyer 14, Bean jelly maker 15, the 5th inclined screw conveyer
16, vibrating screening machine 17, the 6th inclined screw conveyer 18, slimer 19, the 7th inclined screw conveyer 20, the 8th inclined screw are defeated
Send machine 21, packing machine 22, the second strainer screw conveyor 23, the 9th inclined screw conveyer 24, rouge groove tank 25, horizontal centrifugal separation
Machine 26 and grease reserve tank 27；
Wherein, the feed inlet of the discharge port connection crusher 2 of the raw material cabin 1, the discharge port connection of the crusher 2 take
Expect that the feed inlet of screw conveyor 3, the discharge port of the feeding screw conveyor 3 connect the charging of the first inclined screw conveyer 4
Mouthful, the discharge port of the first inclined screw conveyer 4 connects the feed inlet of the second inclined screw conveyer 5, second inclined screw
Conveyer 5 discharge port connection tray drier 6 feed inlet, the tray drier 6 be equipped with steam inlet, steam (vapor) outlet and
Discharge port, the feed inlet of the discharge port connection third inclined screw conveyer 9 of the tray drier 6, the third inclined screw are defeated
The discharge port of the feed inlet for sending the discharge port of machine 9 to connect twin-shaft crusher 10, the twin-shaft crusher 10 connects the first strainer spiral shell
The feed inlet of conveyer 11 is revolved, the feed inlet of dashpot 12 is squeezed in the discharge port connection of the first strainer screw conveyor 11,
The squeezing dashpot 12 is equipped with heating device, the feed inlet of the discharge port connection squeezer 13 of the squeezing dashpot 12, institute
The feed inlet for stating squeezer 13 is equipped with feeding belt magnetic skewed slot 28, and the solid matter outlet of the squeezer 13 connects the 4th inclined screw
The feed inlet of conveyer 14, the feed inlet of the discharge port connection cold wind formula condenser 8 of the 4th inclined screw conveyer 14 are described
The discharge port of cold wind formula condenser 8 connects the feed inlet of the 5th inclined screw conveyer 16, the 5th inclined screw conveyer 16
Discharge port connects the feed inlet of vibrating screening machine 17, and the discharge port of the vibrating screening machine 17 connects the 6th inclined screw conveyer 18
Feed inlet, the 6th inclined screw conveyer 18 discharge port connection connection slimer 19 feed inlet, it is described finely divided
The feed inlet of machine 19 is equipped with feeding belt magnetic skewed slot 28, and the discharge port of the slimer 28 connects the 7th inclined screw conveyer 20
Feed inlet, the feed inlet of discharge port the 8th inclined screw conveyer 21 of connection of the 7th inclined screw conveyer 20, the described 8th
The discharge port of inclined screw conveyer 21 connects packing machine 27；
The feed inlet of the second strainer screw conveyor 23 of oil plant outlet connection of the squeezer 13, the second strainer spiral shell
The solid matter outlet for revolving conveyer 23 connects the feed inlet of the 9th inclined screw conveyer 24, the 9th inclined screw conveyer 24
Discharge port connect the feed inlet of the first strainer screw conveyor 11；
The feed inlet of the oil plant outlet connection rouge groove tank 25 of the second strainer screw conveyor 23, the rouge groove tank 25
Discharge port connects the feed inlet of horizontal centrifugal seperator 26, the grease outlets connection grease storage of the horizontal centrifugal seperator 26
Slot 27, the solid matter outlet of the horizontal centrifugal seperator 26 connect the feed inlet of the 9th inclined screw conveyer 24.
Multistage inclined screw feeding mechanism is arranged in this equipment, and equipment volume is small, can be combined with flexible choice；Feeding belt magnetic is set
Skewed slot 28 is used to remove the metal impurities that can be attracted by magnet in material, and Bean jelly maker 15 includes horizontally disposed cylindrical housings,
It is equipped with rotation axis in shell, is arranged radially blade along shell in rotation axis, scraper plate is arranged close to one end of inner walls in blade, uses
It is stirred in by material, while playing the role of conveying material, exhaust fan is set in one end of shell, the hot gas in suction housing；
The solid matter outlet series connection of cyclone separator 7 is set there are two automatic valve, can work alternately, a valve is carved with when guaranteeing
It closes, keeps the closing outside solid matter outlet and inside whirlwind wind sharp weapon.
The present invention is separated to exhaust gas and harmless treatment, and realization is environmentally friendly, is filtered and is centrifuged to oil plant
Separation, so that powder, oily high conversion rate, using tray drier, heat exchange area is big, and drying efficiency is high, right before squeezing process
Material is preheated, and is conducive to improve Milling Efficiencty and is squeezed effect, to improve powder oil conversion ratio, reduces water content.
The above described specific embodiments of the present invention are not intended to limit the scope of the present invention..Any basis
Any other various changes and modifications that technical concept of the invention is made should be included in the guarantor of the claims in the present invention
It protects in range.
Claims (10)
1. a kind of using poultry skeleton as the production technology of albumen powder made of raw material, which comprises the following steps:
Step (1): poultry skeleton is put into raw material cabin, and the poultry skeleton is crushed to 3-5cm square using crusher
Square；
Step (2): the square material being crushed in step (1) is added in tray drier, and solid material enters after drying
Twin-shaft crusher crushes；
Step (3): by step (2) crushing rear material be sent into squeezer squeeze, after squeezing oil plant be separated by filtration into
Enter to grease holding tank, after squeezing then solid material is sieved by cooling, crushes and packed.
2. according to claim 1 using poultry skeleton as the production technology of albumen powder made of raw material, which is characterized in that institute
It states in step (2) smashed material and buffering chamber is transported to by strainer screw conveyor, material in buffering chamber is carried out pre-
Heat, material enters the squeezer after preheating, and the oil plant that the strainer screw conveyor is obtained by filtration enters the grease
Holding tank.
3. according to claim 2 using poultry skeleton as the production technology of albumen powder made of raw material, which is characterized in that institute
Stating material preheating temperature in buffering chamber is 90 degrees Celsius.
4. according to claim 1 using poultry skeleton as the production technology of albumen powder made of raw material, which is characterized in that institute
It states steam pressure in tray drier and reaches 0.8MPa, drying temperature is 105-120 degrees Celsius.
5. according to claim 1 using poultry skeleton as the production technology of albumen powder made of raw material, which is characterized in that institute
The steam for stating the steam (vapor) outlet discharge of tray drier described in step (2) is separated by cyclone separator, cyclonic separation
It handles, is rejoined by the solid material that the cyclone separator is isolated described by biofilter after the gas cooling of device
Tray drier is handled.
6. according to claim 1 using poultry skeleton as the production technology of albumen powder made of raw material, which is characterized in that institute
It states oil plant after squeezing in step (3) and is filtered removal solid impurity therein, be then centrifuged removal wherein moisture.
7. according to claim 1 using poultry skeleton as the production technology of albumen powder made of raw material, which is characterized in that institute
The mass ratio for stating in step (1) solid material in raw material in raw material cabin is 15%, and the mass ratio of grease is 15%, the quality of water
Than being 70%；The mass ratio of solid material is 48% in material after tray drier is dry in the step (2), the matter of grease
For amount than being 48%, the mass ratio of water is 4%；The mass ratio of solid is in squeezer squeezing generation oil plant in the step (3)
10%, oil quality ratio is 89.5%, and the mass ratio of water is 0.50%；Oil plant is separated by filtration in rear oil plant in the step (3)
The mass ratio of solid is 1.00%, and the mass ratio of grease is 98.35%, and the mass ratio of water is 0.50%.
8. one kind is using poultry skeleton as albumen powder made of raw material, which is characterized in that the albumen powder uses claim 1 to 7
Production technology described in any claim is made, and solid material accounts for the albumen powder gross mass in manufactured albumen powder
84%-90%, grease account for the 8%-12% of the albumen powder gross mass, and moisture accounts for the 2%-4% of the albumen powder gross mass.
9. a kind of using poultry skeleton as the production equipment of albumen powder made of raw material, which is characterized in that including raw material cabin, be crushed
It is machine, feeding screw conveyor, the first inclined screw conveyer, the second inclined screw conveyer, tray drier, cyclone separator, cold
Wind formula condenser, third inclined screw conveyer, twin-shaft crusher, the first strainer screw conveyor, squeezing dashpot, squeezer,
It is 4th inclined screw conveyer, Bean jelly maker, the 5th inclined screw conveyer, vibrating screening machine, the 6th inclined screw conveyer, finely divided
Machine, the 7th inclined screw conveyer, the 8th inclined screw conveyer, packing machine, the second strainer screw conveyor, the conveying of the 9th inclined screw
Machine, rouge groove tank, horizontal centrifugal seperator and grease reserve tank；
Wherein, the feed inlet of the discharge port connection crusher of the raw material cabin, the discharge port of the crusher connect feeding spiral
The feed inlet of conveyer, the discharge port of the feeding screw conveyor connect the feed inlet of the first inclined screw conveyer, and described the
The discharge port of one inclined screw conveyer connects the feed inlet of the second inclined screw conveyer, the discharging of the second inclined screw conveyer
The feed inlet of mouth connection tray drier, the tray drier are equipped with steam inlet, steam (vapor) outlet and discharge port, the disc type
The feed inlet of the discharge port connection third inclined screw conveyer of drying machine, the discharge port connection of the third inclined screw conveyer are double
The feed inlet of axis pulverizer, the discharge port of the twin-shaft crusher connect the feed inlet of the first strainer screw conveyor, and described the
The feed inlet of the discharge port connection squeezing dashpot of one strainer screw conveyor, the squeezing dashpot are equipped with heating device, institute
The feed inlet of the discharge port connection squeezer of squeezing dashpot is stated, the solid matter outlet of the squeezer connects the 4th inclined screw
The feed inlet of conveyer, the feed inlet of the discharge port connection cold wind formula condenser of the 4th inclined screw conveyer, the cold wind
The discharge port of formula condenser connects the feed inlet of the 5th inclined screw conveyer, the discharge port connection of the 5th inclined screw conveyer
The feed inlet of vibrating screening machine, the discharge port of the vibrating screening machine connect the feed inlet of the 6th inclined screw conveyer, and described the
The feed inlet of the discharge port connection connection slimer of six inclined screw conveyers, the discharge port connection the 7th of the slimer is tiltedly
The feed inlet of screw conveyor, the discharge port of the 7th inclined screw conveyer connect the feed inlet of the 8th inclined screw conveyer,
The discharge port of the 8th inclined screw conveyer connects packing machine；
The feed inlet of the second strainer screw conveyor of oil plant outlet connection of the squeezer, the second strainer screw conveyor
Solid matter outlet connect the feed inlet of the 9th inclined screw conveyer, the discharge port of the 9th inclined screw conveyer connects institute
State the feed inlet of the first strainer screw conveyor；
The feed inlet of the oil plant outlet connection rouge groove tank of the second strainer screw conveyor, the discharge port connection of the rouge groove tank
The feed inlet of horizontal centrifugal seperator, the grease outlets of the horizontal centrifugal seperator connect grease reserve tank, it is described it is horizontal from
The solid matter outlet of centrifugal separator connects the feed inlet of the 9th inclined screw conveyer.
10. according to claim 9 using poultry skeleton as the production equipment of albumen powder made of raw material, which is characterized in that
The feed inlet of the squeezer and the feed inlet of slimer are equipped with feeding belt magnetic skewed slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811095278.6A CN109287842A (en) | 2018-09-19 | 2018-09-19 | A kind of protein powder made from poultry skeleton as raw material and its production process and production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811095278.6A CN109287842A (en) | 2018-09-19 | 2018-09-19 | A kind of protein powder made from poultry skeleton as raw material and its production process and production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109287842A true CN109287842A (en) | 2019-02-01 |
Family
ID=65163436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811095278.6A Pending CN109287842A (en) | 2018-09-19 | 2018-09-19 | A kind of protein powder made from poultry skeleton as raw material and its production process and production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109287842A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116138344A (en) * | 2023-02-21 | 2023-05-23 | 北海新宏恒达机械设备有限公司 | Energy saving and environmental protection animal protein complete equipment and process |
| CN117530423A (en) * | 2023-11-28 | 2024-02-09 | 宁夏春升源生物科技有限公司 | A kind of chicken powder with high protein content and preparation method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101427729A (en) * | 2008-08-27 | 2009-05-13 | 辽宁唐人神曙光农牧集团有限公司科技研发中心 | Process for producing steamed bones meal and production equipment thereof |
| CN103393136A (en) * | 2013-07-19 | 2013-11-20 | 徐明凯 | Processing method of pigeon bone meal |
| CN104370996A (en) * | 2013-08-16 | 2015-02-25 | 詹姆斯·K·日特尼克 | Systems and methods for performing improved refining |
| CN106565283A (en) * | 2016-10-31 | 2017-04-19 | 徐州方博环保设备有限公司 | Method for preparing meat and bone meal and oil from poultry and livestock dying of diseases |
| CN108056215A (en) * | 2017-12-07 | 2018-05-22 | 莱阳易农农牧设备有限公司 | Production technique of animal protein powder |
| CN209331112U (en) * | 2018-09-19 | 2019-09-03 | 山东鑫正达机械制造有限公司 | It is a kind of using poultry skeleton as the production equipment of albumen powder made of raw material |
-
2018
- 2018-09-19 CN CN201811095278.6A patent/CN109287842A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101427729A (en) * | 2008-08-27 | 2009-05-13 | 辽宁唐人神曙光农牧集团有限公司科技研发中心 | Process for producing steamed bones meal and production equipment thereof |
| CN103393136A (en) * | 2013-07-19 | 2013-11-20 | 徐明凯 | Processing method of pigeon bone meal |
| CN104370996A (en) * | 2013-08-16 | 2015-02-25 | 詹姆斯·K·日特尼克 | Systems and methods for performing improved refining |
| CN106565283A (en) * | 2016-10-31 | 2017-04-19 | 徐州方博环保设备有限公司 | Method for preparing meat and bone meal and oil from poultry and livestock dying of diseases |
| CN108056215A (en) * | 2017-12-07 | 2018-05-22 | 莱阳易农农牧设备有限公司 | Production technique of animal protein powder |
| CN209331112U (en) * | 2018-09-19 | 2019-09-03 | 山东鑫正达机械制造有限公司 | It is a kind of using poultry skeleton as the production equipment of albumen powder made of raw material |
Non-Patent Citations (1)
| Title |
|---|
| 崔春等: "《食物蛋白质控制酶解技术》", 30 June 2018, 中国轻工业出版社, pages: 320 - 321 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116138344A (en) * | 2023-02-21 | 2023-05-23 | 北海新宏恒达机械设备有限公司 | Energy saving and environmental protection animal protein complete equipment and process |
| CN116138344B (en) * | 2023-02-21 | 2025-05-27 | 北海新宏恒达机械设备有限公司 | Complete processing equipment and process for energy-saving and environment-friendly animal protein |
| CN117530423A (en) * | 2023-11-28 | 2024-02-09 | 宁夏春升源生物科技有限公司 | A kind of chicken powder with high protein content and preparation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104764298A (en) | Circulating fluidized bed equipment | |
| CN207222022U (en) | A kind of kudzuvine root starch dries pulverizing all-in-one machine | |
| CN202626140U (en) | Oil wet meal desolventizing system and vertical evaporative desolventizer | |
| CN107120911B (en) | A kind of euphausia superba powder rapid drying device of boat-carrying | |
| CN107138415A (en) | A kind of filter for food processing | |
| CN105776919B (en) | Rotate the system of processing of the drying integrated production αsemiwatergypsum of steam pressure | |
| CN109287842A (en) | A kind of protein powder made from poultry skeleton as raw material and its production process and production equipment | |
| CN110201771A (en) | A kind of food masher | |
| CN107594547A (en) | A kind of device that soybean fiber powder is produced using the wet bean dregs of soybean protein isolate as raw material | |
| CN103357193A (en) | Superheated steam involved plant extract production equipment and process | |
| CN105249502A (en) | Vegetable dehydration-drying machine | |
| CN110577858A (en) | method for extracting flavor animal fat | |
| CN209331112U (en) | It is a kind of using poultry skeleton as the production equipment of albumen powder made of raw material | |
| CN205332661U (en) | Flash distillation formula soyabean residue desiccator | |
| CN206215655U (en) | A kind of follow-on environmentally friendly food waste processing system | |
| CN205922835U (en) | A equipment that is used for sugarcane end pin to prepare fodder fast | |
| CN110307707B (en) | A desiccator for aquatic products processing | |
| CN209027227U (en) | A kind of rice bran grease refinement rice bran drying unit | |
| CN106382791A (en) | Efficient browning-inhibiting apple pomace drying method | |
| CN101904490A (en) | Method for extracting dietary fiber in production of bean starch | |
| CN214537091U (en) | Low-temperature belt type vacuum drier | |
| CN205124949U (en) | Husky machine of frying of high -efficient highland barley | |
| CN203828001U (en) | Water chestnut flour drying, sterilizing and crushing integrated machine | |
| CN208504868U (en) | The dry broken integral system of agricultural product low-temperature negative-pressure | |
| CN105996087B (en) | A kind of equipment for quickly preparing feed for sugarcane end pin |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190201 |