CN109277173A

CN109277173A - An intelligent mobile crushing station with remote monitoring function

Info

Publication number: CN109277173A
Application number: CN201810047621.3A
Authority: CN
Inventors: 李焜晟; 吴波; 于剑峰; 侯向保; 李艺灵
Original assignee: Shanghai Yuntong Chuangshen Intelligent Technology Co ltd; Shanghai Advanced Research Institute of CAS
Current assignee: Shanghai Yuntong Chuangshen Intelligent Technology Co ltd; Shanghai Advanced Research Institute of CAS
Priority date: 2018-01-18
Filing date: 2018-01-18
Publication date: 2019-01-29

Abstract

The intelligent mobile Crushing Station with remote monitoring function that the invention discloses a kind of, including mobile broken running gear, Article Wand Vibrating Feeder, side belt feeder, blanking bucket device, jaw crusher, hydraulic lifting system, electric-control system, iron remover, the main belt feeder of the broken discharging of jaw and the poidometer measuring device inside the broken main belt feeder of discharging of jaw；The broken main belt feeder of discharging of jaw is mounted on jaw crusher discharge gate lower part, iron remover is mounted on the top in the middle part of the broken main belt feeder of discharging of jaw, Article Wand Vibrating Feeder discharge port is mounted on above jaw crushing machine inlet, side belt feeder is mounted on the lower section of Article Wand Vibrating Feeder, hydraulic lifting system is in mobile crushing station lower part, it is connected between hydraulic lift and mainframe by bearing assembly device, electric-control system is installed on the platform above the broken main belt feeder of discharging of maxilla.The present invention is provided with the comprehensive monitoring system of complete set, can be realized the long-range monitoring to mobile crushing station.

Description

A kind of intelligent mobile Crushing Station with remote monitoring function

Technical field

The present invention relates to a kind of field of mining equipment more particularly to a kind of intelligent mobile with remote monitoring function are broken It stands.

Background technique

With the rapid development of domestic construction industry, in process of construction, a large amount of building wastes, urban building waste are generated Effective regenerated resourcesization utilize, and are the best method of disposal of solution building castoff, and the following inevitable trend.It is mobile broken Broken station and stone production line can become building waste the aggregate that can be reprocessed, and cooperate mobile brickmaking machine, and building waste is existing Field, which can become to meet, to be turned or even some building wastes pass through the processing of building stones line, can be made again and be met what building used The grains of sand meet stone, stone of pavement construction etc..Mobile crushing station building waste scene in rubbish concrete block, The processing such as useless brick, mortar, dregs can obtain the aggregate and a small amount of steel of recycling according to the demand of construction through being crushed Muscle, coarse aggregate are directly used in foundation stabilization, the bed course of road, indoor terrace bed course as rubble；Fine aggregate can be made hollow The environment-friendly types bricks such as brick, solid brick, square brick and building waste residue concrete perforated brick.

But for mobile crushing station in the use of bargh with artificial regulatory, efficiency is not very high at present.Often move Dynamic broken station failure causes crushing operation to be unable to complete, and seriously constrains the production efficiency of enterprise, and because of the complexity of system Property and mobility, Field Force be also difficult to the competent operation element to monitoring system.In order to make mobile crushing station failure reach pre- Effect based on anti-, it is necessary to have the comprehensive monitoring system of complete set.Therefore, there are also promoted for the mobile crushing station of the prior art Place.

Summary of the invention

The technical problem to be solved by the present invention is to overcome existing mobile crushing stations accurately to monitor, trouble saving lack It falls into, a kind of intelligent mobile Crushing Station with remote monitoring function is provided, to solve the above problems.

In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:

A kind of intelligent mobile Crushing Station with remote monitoring function of the present invention, including mobile broken running gear, rod vibration Dynamic batcher, side belt feeder, blanking bucket device, jaw crusher, hydraulic lifting system, electric-control system, iron remover, jaw are broken out Expect main belt feeder and the poidometer measuring device inside the broken main belt feeder of discharging of jaw；It is broken that the broken main belt feeder of discharging of jaw is mounted on jaw Broken machine discharge gate lower part, iron remover are mounted on the top in the middle part of the broken main belt feeder of discharging of jaw, Article Wand Vibrating Feeder discharge port peace Above jaw crushing machine inlet, side belt feeder is mounted on the lower section of Article Wand Vibrating Feeder, at hydraulic lifting system In mobile crushing station lower part, it is connected between hydraulic lift and mainframe by bearing assembly device, electric-control system is installed On platform above the broken main belt feeder of discharging of jaw；

Mobile crushing station and sensor, transmitter, intelligent numerical control server, live man-machine interaction interface, remote terminal are supervised Control server, Wed terminal collectively form entire monitoring system, and sensor signal input terminal is electrically connected mobile crushing station, sensing Device signal output end is electrically connected transmitter, and transmitter and intelligent numerical control server are electrically connected, intelligent numerical control server internal It is electrically connected with GPRS embedded radio delivery module, GPRS embedded radio delivery module sends the information of mobile crushing station Remote terminal monitoring server is given, remote terminal monitoring server parses received mobile crushing station information, and information is shown In Wed terminal.

As a preferred technical solution of the present invention, sensor is provided with several, including GPS locator, instantaneous title Retransmit sensor, pressure sensor, temperature sensor, wear sensor, speed probe, displacement sensor and vibrating sensor； GPS locator is connected with mobile crushing station rack, for monitoring the location information of mobile crushing station, instantaneous weighing sensor and shifting The main belt of dynamic Crushing Station is connected, for monitoring the yield of mobile crushing station, the hydraulic pressure system of pressure sensor and mobile crushing station System is connected, and for measuring the pressure of hydraulic system, temperature sensor is designed using pressure spring coupling formula, for monitoring mobile crushing station The bearing temperature of jaw crusher, wear sensor are used to monitor the wear liner situation of the jaw crusher of mobile crushing station, Judge that the abrasion loss of bracket, the jaw that speed probe is used to monitor mobile crushing station are broken by actual sensor abrasion loss The speed of mainshaft of broken machine, displacement sensor are used to monitor the discharge gate size of the jaw crusher of mobile crushing station, vibrating sensing Device is used to monitor the complete machine oscillation situation of mobile crushing station.

As a preferred technical solution of the present invention, transmitter is mounted on by machine in data acquisition equipment, data by machine Equipment is acquired using the small electric cabinet of stainless steel material of customization, the small electric cabinet of stainless steel material and the company of the sensor on host The place of connecing is provided with the hole location of a dustproof and waterproof, and cable concentrator is installed on host, and cable concentrator passes through with data acquisition equipment by machine The jack of heavy-duty connector realizes connection, so that the firm and reliable connection of data acquisition equipment and host.

As a preferred technical solution of the present invention, intelligent numerical control server includes to control by the host of core of PLC System, and the data of the PLC in intelligent numerical control server only pass through 485 fieldbus and can acquire the organic other data of institute The data of equipment acquire, GPRS embedded radio delivery module by read in intelligent numerical control server the data of PLC and with GPRS signal is transferred to data background server, accurately can easily transmit the information of Crushing Station.

As a preferred technical solution of the present invention, transmitter includes a kind of temperature transmitter for measuring axis temperature, straight Raw temperature value floating number of practicing midwifery is by the way that in the PLC in 485 cable transmissions to intelligent numerical control server, cable connective stability is more By force.

The beneficial effects obtained by the present invention are as follows being: the present invention is broken for a kind of intelligent mobile with remote monitoring function It stands, due to technical characteristic more than use, so that the present invention compares, the prior art is had the following advantages and good effect: energy Enough long-range monitoring of realization can reduce equipment management and maintenance with the correct handling failure of remote guide worker and operation equipment Cost of labor reaches unmanned point inspection, can reduce entreprise cost；It can be realized that mobile crushing station is condition controlled and anticipatory maintenance, Make the detection of mobile crushing station presence and the combination pushing equipment management really upgrading of equipment management system；It is total to realize information It enjoys, avoiding production division and other departments from completely cutting off becomes information island, and Internet technology has been introduced into industrial production, has been promoted The real-time of the timeliness and spare part of device service in place, can the broken production of real-time detection yield and load, facilitate optimization Management and production.

Detailed description of the invention

Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention It applies example to be used to explain the present invention together, not be construed as limiting the invention.

In the accompanying drawings:

Fig. 1 is the schematic diagram of mobile crushing station of the present invention；

Fig. 2 is monitoring system working principle connection schematic diagram of the present invention；

Figure label: 1, mobile broken running gear；2, Article Wand Vibrating Feeder；3, side belt feeder；4, blanking bucket device； 5, jaw crusher；6, hydraulic lifting system；7, electric-control system；8, iron remover；9, the broken main belt feeder of discharging of jaw；10, mobile broken Broken station；20, sensor；30, transmitter；40, intelligent numerical control server；41, GPRS embedded radio delivery module；50, live Man-machine interaction interface；60, remote terminal monitoring server；70, Wed terminal.

Specific embodiment

Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.

In the description of the present invention, it should be noted that the orientation of the instructions such as term "vertical", "upper", "lower", "horizontal" Or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, and It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore It is not considered as limiting the invention.

In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ", " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be fixedly connected, may be a detachable connection or one Connect to body；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, it can also be indirect by intermediary It is connected, can be the connection inside two elements.For the ordinary skill in the art, it can manage as the case may be Solve the concrete meaning of above-mentioned term in the present invention.

Embodiment: as shown in Figs. 1-2, the present invention provides a kind of intelligent mobile Crushing Station with remote monitoring function, packet Include mobile broken running gear 1, Article Wand Vibrating Feeder 2, side belt feeder 3, blanking bucket device 4, jaw crusher 5, hydraulic liter The main belt feeder 9 of the broken discharging of drop system 6, electric-control system 7, iron remover 8, jaw and the weighing inside the broken main belt feeder 9 of discharging of jaw Meter；The broken main belt feeder 9 of discharging of jaw is mounted on 5 discharge gate lower part of jaw crusher, and iron remover 8 is mounted on the broken main skin of discharging of jaw Top with 9 middle part of machine, 2 discharge port of Article Wand Vibrating Feeder are mounted on above 5 feed inlet of jaw crusher, side belt feeder 3 Be mounted on the lower section of Article Wand Vibrating Feeder 2, hydraulic lifting system 6 is in 10 lower part of mobile crushing station, hydraulic lift with It is connected between mainframe by bearing assembly device, electric-control system 7 is mounted on the platform of main 9 top of belt feeder of the broken discharging of jaw；

Mobile crushing station 10 and sensor 20, transmitter 30, intelligent numerical control server 40, live man-machine interaction interface 50, Remote terminal monitoring server 60, Wed terminal 70 collectively form entire monitoring system, and 20 signal input part of sensor is electrically connected Mobile crushing station 10,20 signal output end of sensor are electrically connected transmitter 30,40 electricity of transmitter 30 and intelligent numerical control server Property connection, be electrically connected with GPRS embedded radio delivery module 41, GPRS embedded radio inside intelligent numerical control server 40 The information of mobile crushing station 10 is sent to remote terminal monitoring server 60, remote terminal monitoring server 60 by delivery module 41 Received 10 information of mobile crushing station is parsed, and information is shown in Wed terminal 70.

Sensor 20 is provided with several, including GPS locator, instantaneous weighing sensor, pressure sensor, temperature sensing Device, wear sensor, speed probe, displacement sensor and vibrating sensor；GPS locator and 10 rack of mobile crushing station connect It connects, for monitoring the location information of mobile crushing station 10, instantaneous weighing sensor is connected with the main belt of mobile crushing station 10, uses In the yield of monitoring mobile crushing station 10, pressure sensor is connected with the hydraulic system of mobile crushing station 10, hydraulic for measuring The pressure of system, temperature sensor are designed using pressure spring coupling formula, the bearing of the jaw crusher 5 for monitoring mobile crushing station 10 Temperature, wear sensor are used to monitor the wear liner situation of the jaw crusher 5 of mobile crushing station 10, pass through actual sensing Device abrasion loss judges the abrasion loss of bracket, and speed probe is used to monitor the main shaft of the jaw crusher 5 of mobile crushing station 10 Revolving speed, displacement sensor are used to monitor the discharge gate size of the jaw crusher 5 of mobile crushing station 10, and vibrating sensor is for supervising Survey the complete machine oscillation situation of mobile crushing station 10；Transmitter 30 is mounted on by machine in data acquisition equipment, and data acquisition is set by machine The standby small electric cabinet of stainless steel material using customization, the small electric cabinet of stainless steel material and the junction of the sensor 20 on host It is provided with the hole location of a dustproof and waterproof, cable concentrator is installed on host, data acquisition equipment passes through heavy duty by cable concentrator and machine The jack of connector realizes connection, so that the firm and reliable connection of data acquisition equipment and host；Intelligent numerical control server 40 wraps Containing using PLC as the engine control system of core, and the data of the PLC in intelligent numerical control server 40 only pass through one 485 scene Bus can by the data of organic other data acquisition equipment acquire, GPRS embedded radio delivery module 41 is by reading intelligence The data of PLC and data background server is transferred in numerical control server 40 with GPRS signal, accurately can easily transmitted brokenly The information at broken station；Transmitter 30 includes a kind of temperature transmitter for measuring axis temperature, and directly generation temperature value floating number passes through 485 In PLC in cable transmission to intelligent numerical control server 40, cable connective stability is stronger.

Working principle: a kind of intelligent mobile Crushing Station with remote monitoring function of the present invention, in use, passing through shifting first Device is moved to job site by dynamic broken running gear 1, is then fed by Article Wand Vibrating Feeder 2, will by side belt feeder 3 Material is sent to blanking bucket device 4, is carried out break process to material by jaw crusher 5, is then passed through hydraulic lifting system 6 The broken main belt feeder 9 of discharging of jaw is transferred the material into, material operate and export except iron finally by iron remover 8, simultaneously will The signal that sensor 20 acquires becomes analog signals by transmitter 30 and passes to intelligent numerical control server 40, via Wireless transceiver Signal transmission remote terminal monitoring server 60 is carried out data analytical analysis by device, and terminal shows that software can intuitively react shifting Working condition when dynamic Crushing Station operation, realizes real-time remote monitoring, and carry out big data analysis, can be with remote guide worker just Normal handling failure and operation equipment, and the yield of the acquisition monitoring mobile crushing station 10 of sensor 20, load, hydraulic system pressure, The functions such as main shaft temperature, the speed of mainshaft, discharge gate, wear liner situation, material position, vibration, electric current and position, realize various works It is completely shared to make data, comprehensive quick-reaction capability is formed, by monitoring system and computer network to mobile crushing station 10 working condition carries out the analysis such as real-time monitoring and prevention.

Finally, it should be noted that these are only the preferred embodiment of the present invention, it is not intended to restrict the invention, although Present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, still can be right Technical solution documented by foregoing embodiments is modified or equivalent replacement of some of the technical features.It is all Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in protection of the invention Within the scope of.

Claims

1. An intelligent mobile crushing station with remote monitoring function, characterized in that it comprises a mobile crushing walking system (1), a bar vibrating feeder (2), a side belt conveyor (3), a lowering hopper device (4) ), jaw crusher (5), hydraulic lifting system (6), electric control system (7), iron remover (8), jaw crusher discharge main belt conveyor (9) and jaw crusher discharge main belt conveyor ( 9) Internal weighing meter; the jaw crusher discharging main belt conveyor (9) is installed at the lower part of the jaw crusher (5) discharge port, and the iron remover (8) is installed on the jaw crushing discharging main belt conveyor (9) Above the middle, the discharge port of the vibrating rod feeder (2) is installed above the feeding port of the jaw crusher (5), and the side belt conveyor (3) is installed below the vibrating rod feeder (2). , the hydraulic lifting system (6) is located at the lower part of the mobile crushing station (10), the hydraulic lifting device and the main frame are connected by a supporting assembly device, and the electric control system (7) is installed on the upper jaw crusher and discharging main belt conveyor (9) Above the platform superior;

The mobile crushing station (10) is composed of a sensor (20), a transmitter (30), an intelligent numerical control server (40), an on-site human-machine interactive interface (50), a remote terminal monitoring server (60), and a Wed terminal (70) In the entire monitoring system, the signal input end of the sensor (20) is electrically connected to the mobile crushing station (10), and the signal output end of the sensor (20) is electrically connected to the transmitter (30), the transmitter (30) and the intelligent numerical control server (40). ) is electrically connected, the intelligent numerical control server (40) is internally electrically connected with a GPRS embedded wireless transmission module (41), and the GPRS embedded wireless transmission module (41) sends the information of the mobile crushing station (10) to the remote terminal monitoring server (60), the remote terminal monitoring server (60) parses the received information of the mobile crushing station (10), and displays the information on the Wed terminal (70).

2. a kind of intelligent mobile crushing station with remote monitoring function according to claim 1, is characterized in that, sensor (20) is provided with several, comprises GPS locator, instantaneous weighing sensor, pressure sensor, temperature sensor, Wear sensors, rotational speed sensors, displacement sensors and vibration sensors.

3. The intelligent mobile crushing station with remote monitoring function according to claim 1, wherein the transmitter (30) is installed in the machine-side data acquisition equipment, and the machine-side data acquisition equipment adopts a customized stainless steel material Small electric control box, a dustproof and waterproof hole is set at the connection between the stainless steel small electric control box and the sensor (20) on the host computer. The connection is made through the jack of the overloaded connector.

4. a kind of intelligent mobile crushing station with remote monitoring function according to claim 1, is characterized in that, intelligent numerical control server (40) comprises the host computer control system with PLC as the core, and the intelligent numerical control server (40) in The data of the PLC can be collected from all the data acquisition equipment on the side of the machine only through a 485 field bus. The GPRS embedded wireless transmission module (41) reads the PLC data in the intelligent numerical control server (40) and transmits it by GPRS signal to the data backend server.

5. A kind of intelligent mobile crushing station with remote monitoring function according to claim 1 and 4, is characterized in that, transmitter (30) comprises a kind of temperature transmitter for measuring axial temperature, and it directly produces temperature value The floating point number is transmitted to the PLC in the intelligent numerical control server (40) through the 485 cable.