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CN109264745A - A kind of hydroxide flake potassium production method - Google Patents

A kind of hydroxide flake potassium production method Download PDF

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Publication number
CN109264745A
CN109264745A CN201811500312.3A CN201811500312A CN109264745A CN 109264745 A CN109264745 A CN 109264745A CN 201811500312 A CN201811500312 A CN 201811500312A CN 109264745 A CN109264745 A CN 109264745A
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CN
China
Prior art keywords
lye
concentration
liquid glucose
sugar
production method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811500312.3A
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Chinese (zh)
Inventor
李翠
康金福
许振东
史国月
郭世强
胡珑
祖全水
李宗龙
刘炳成
马生福
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Qinghai Salt Lake Industry Co Ltd
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Qinghai Salt Lake Industry Co Ltd
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Filing date
Publication date
Application filed by Qinghai Salt Lake Industry Co Ltd filed Critical Qinghai Salt Lake Industry Co Ltd
Priority to CN201811500312.3A priority Critical patent/CN109264745A/en
Publication of CN109264745A publication Critical patent/CN109264745A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D1/00Oxides or hydroxides of sodium, potassium or alkali metals in general
    • C01D1/04Hydroxides
    • C01D1/44Preparation in the form of granules, pieces, or other shaped products
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D1/00Oxides or hydroxides of sodium, potassium or alkali metals in general
    • C01D1/04Hydroxides
    • C01D1/42Concentration; Dehydration

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

The present invention discloses a kind of hydroxide flake potassium production method, comprising the following steps: Step 1: lye measuring tank is equipped with lye, lye is delivered to falling liquid film preconcentrator by the first lye pump;Step 2: sugared slot is equipped with liquid glucose, sugared slot stirs liquid glucose by mechanical stirring device, so that even concentration, liquid glucose is delivered to the pipeline between the first lye pump and falling liquid film preconcentrator by liquid glucose metering pump;Step 3: falling liquid film preconcentrator pre-concentration lye, its concentration is promoted, the lye after pre-concentration is delivered to enrichment facility by the second lye pump;Step 4: lye is concentrated in enrichment facility, its concentration is promoted to 95% or more, is delivered to flake caustic unit;Step 5: lye is prepared into hydroxide flake potassium by flake caustic unit.Hydroxide flake potassium production method provided by the invention is stirred continuously liquid glucose by mechanical stirring device, easy to operate, the time is short, and liquid glucose will not be layered agglomeration, and the uniformity is high, ensure that the quality of hydroxide flake potassium, substantially increase qualification rate.

Description

A kind of hydroxide flake potassium production method
Technical field
The present invention relates to hydroxide flake potassium production technical fields, more particularly to a kind of hydroxide flake potassium producer Method.
Background technique
Potassium hydroxide, chemical formula KOH, a kind of white powder or chip solid, have strong basicity and corrosivity.Easily absorb Moisture in air and deliquesce, absorbing carbon dioxide form potassium carbonate.There are extremely strong alkalinity and corrosivity, property and caustic soda phase Seemingly.As basic chemical raw materials, potassium hydroxide is widely used in the raw material of sylvite production, such as producing potassium boron hydrogen, antisterone Equal medical industries, for producing the light industry such as SOFT SOAP, alkaline storage battery, for dye industries such as reducing dyes, for being electroplated Equal electrochemical industries, for print and dye, bleach and the textile industries such as mercerising in.
The color of hydroxide flake potassium is to measure one of most important index of its quality, guarantees hydroxide flake produced With the variation of resting period discoloration does not occur for the color of potassium, is the key point for improving product quality.It is raw in hydroxide flake potassium During production, the lye of high concentration is often condensed by the spent liquor evaporation of low concentration, then prepare hydroxide flake potassium, but concentrated base There is certain corrosivity to nickel control equipment, chlorate, chlorate when temperature reaches 250 DEG C or more are mainly often contained in lye Can gradually decompose, and release nascent oxygen and react with nickel control equipment, generate nickel oxide, nickel oxide be soluble in concentrated base and by Lye is taken away.Such process is repeated in concentrated base evaporation and leads to nickel control equipment corrosion and damage, and hydroxide flake potassium is easy Discoloration, so that hydroxide flake potassium is off quality.Common processing method is that sugar is dissolved as liquid glucose, is added to lye In, be allowed to the chloric acid reactant salt in lye, and then control sheet potassium hydroxide coloration.
Its reaction mechanism are as follows: C12H22O11+8KClO3=8KCl+12CO2+11H2O;
The CO of generation2It is reacted with KOH: CO2+ 2KOH=K2CO3+H2O。
To guarantee that sugar also can quickly be dissolved in low temperature, the steam that sugaring passes through heating often is stirred, but steam stirs It mixes and is artificially controlled, if quantity of steam is excessive, liquid glucose can be blown out, if quantity of steam is too small, sugared meltage is small, and needs to operate Personnel constantly observe the size of quantity of steam and whether sugar is completely dissolved, time-consuming and laborious;And after sugar is completely dissolved, steam Vapour stirring stops, and sugar easily layering agglomeration, concentration is unstable, and sugaring amount is uneven, and the hydroxide flake potassium produced is caused not to be White, but there is green, purple or grey, seriously affect the quality of hydroxide flake potassium.
Summary of the invention
The purpose of the present invention is to provide a kind of hydroxide flake potassium production methods, to solve steam-stirring in the prior art Sugar is easily layered the problem of agglomerating when time-consuming and laborious, stopping is stirred.
To achieve the goals above, the invention provides the following technical scheme: a kind of hydroxide flake potassium production method, described Hydroxide flake potassium production method is the following steps are included: Step 1: the alkali that lye measuring tank is 48% ± 0.5% equipped with concentration Liquid, the lye are delivered to falling liquid film preconcentrator by the first lye pump;Step 2: sugared slot is 5%~6.5% equipped with concentration Liquid glucose, the sugar slot stir the liquid glucose by mechanical stirring device, so that the even concentration of the liquid glucose, the liquid glucose passes through Liquid glucose metering pump is delivered to the pipeline between first lye pump and the falling liquid film preconcentrator;Step 3: the falling liquid film is pre- Its concentration is promoted to 53.0% ± 0.5%, after pre-concentration by the lye that inspissator pre-concentration concentration is 48% ± 0.5% The lye enrichment facility is delivered to by the second lye pump;Step 4: enrichment facility concentration concentration be 53.0% ± Its concentration is promoted to 95% or more, is delivered to flake caustic unit by 0.5% lye;Step 5: the flake caustic unit is by concentration 95% or more the lye is prepared into hydroxide flake potassium.
Further, the step 3 further include: the lye after pre-concentration is defeated simultaneously by second lye pump It send to the pipeline between first lye pump and the falling liquid film preconcentrator, for flowing back.
Further, the liquid glucose is sugar solution of the concentration between 5%~6.5%.
Further, the solvent of the sugar solution is steam condensate.
Further, the preparation process of liquid glucose described in step 2 includes: that the sugared slot is equipped with sugar bowl, into the sugar bowl Steam condensate and sugar is added;The mechanical stirring device is dissolved into the liquid glucose with lowest speed mechanical stirring, the sugar.
Further, the mechanical stirring device includes stirring motor and blade, and the blade is set in the liquid glucose, institute State the speed that stirring motor controls the blade rotation.
Further, the frequency of the stirring motor is between 30Hz~50Hz.
Further, the bottom of the sugar bowl is equipped with dirt discharging valve.
Compared with the prior art, hydroxide flake potassium production method provided by the invention has the advantage that
Hydroxide flake potassium production method provided by the invention is stirred continuously liquid glucose by mechanical stirring device, passes through stirring Motor control stirring frequency, easy to operate, the time is short, stability is good, the liquid glucose will not be layered agglomeration, and the uniformity is high, guarantee The quality of the hydroxide flake potassium of production, will not change colour, substantially increase the qualification rate of hydroxide flake potassium, decrease behaviour Make the frequency of personnel's observation, it is time saving and energy saving.
Detailed description of the invention
By reading the following detailed description of the preferred embodiment, various other advantages and benefits are common for this field Technical staff will become clear.The drawings are only for the purpose of illustrating a preferred embodiment, and is not considered as to the present invention Limitation.In the accompanying drawings:
Fig. 1 is a kind of structural schematic diagram of the hydroxide flake potassium production system of preferred embodiment provided by the invention;
Fig. 2 is the step flow chart of the production method based on the production system of hydroxide flake potassium shown in Fig. 1.
Appended drawing reference:
1- hydroxide flake potassium production system, 11- lye measuring tank,
The first lye pump of 12-, 13- sugar slot,
131- sugar bowl, 133- mechanical stirring device,
1331- stirring motor, 1333- blade,
14- liquid glucose metering pump, 15- falling liquid film preconcentrator,
The second lye pump of 16-, 17- enrichment facility,
18- flake caustic unit.
Specific embodiment
The present invention provides many applicable creative concepts, which be can be reflected in a large number of on specific Hereinafter.The specific embodiment described in following embodiments of the present invention is only used as a specific embodiment of the invention Exemplary illustration, and be not meant to limit the scope of the invention.
The invention will be further described with specific embodiment with reference to the accompanying drawing.
As shown in Figure 1, wherein Fig. 1 is that a kind of hydroxide flake potassium of preferred embodiment provided by the invention produces system The structural schematic diagram of system.The present embodiment is a kind of hydroxide flake potassium production system 1, the hydroxide flake potassium production system 1 Including lye measuring tank 11, the first lye pump 12, sugared slot 13, liquid glucose metering pump 14, falling liquid film preconcentrator 15, the second lye pump 16, enrichment facility 17 and flake caustic unit 18, the lye measuring tank 11 are connect with first lye pump 12, the sugar slot 13 It is connect with the liquid glucose metering pump 14, the outlet with first lye pump 12 respectively of the arrival end of the falling liquid film preconcentrator 15 End is connected with the outlet end of the liquid glucose metering pump 14 by pipeline, the outlet end of the falling liquid film preconcentrator 15 and described second Lye pump 16, the enrichment facility 17 and the flake caustic unit 18 pass sequentially through pipeline connection.
The lye measuring tank 11 is equipped with lye, evaporation element of the lye in chlor-alkali production system, at this In embodiment, the lye is the sodium hydroxide solution of concentration 48%, and in other embodiments, the lye can be according to preamble Production process difference, be other concentration.
First lye pump 12 is used for the conveying of lye, and lye in the lye measuring tank 11 is delivered to the falling liquid film Preconcentrator 15.
The sugar slot 13 is equipped with liquid glucose, and the liquid glucose is sugar solution of the concentration between 5%~6.5%, the food The solvent of sugar juice is steam condensate, and the steam condensate is after the steam or steam that production generates in the process utilize again Secondary steam, then changed thermogenetic condensate liquid, in the present embodiment, the steam condensate is water, and sugar is white granulated sugar.
The sugar slot 13 includes the sugar bowl 131 equipped with the liquid glucose and the mechanical stirring dress in the sugar bowl 131 133 are set, the mechanical stirring device 133 stirs the liquid glucose, so that the even concentration of the liquid glucose, guarantees the sheet hydrogen of production The color of potassium oxide is constant, up-to-standard.
The sugar bowl 131 is for containing liquid glucose;The mechanical stirring device 133 is including stirring motor 1331 and by institute The blade 1333 of the control of stirring motor 1331 is stated, the blade 1333 is set in the liquid glucose, and the stirring motor 1331 controls The speed that the blade 1333 rotates, the frequency of the stirring motor 1331 is between 30Hz~50Hz.
The bottom of the sugar bowl 13 is additionally provided with dirt discharging valve, checks whether the sugar is completely dissolved by the dirt discharging valve, The liquid glucose that the dirt discharging valve discharge is touched with hand, if the sugar has been completely dissolved without feeling of grittiness;If there are still feeling of grittiness, Then the sugar is not yet completely dissolved.
Specifically, the preparation process of the liquid glucose are as follows:
For the sugar bowl 131 after steam condensate cleans up, the secondary steam that 131 liquid level 75% of sugar bowl is added is cold Lime set;
150 jin of sugar are added in the sugar bowl 131;
Start the stirring motor 1331, the frequency of the stirring motor 1331 is adjusted to minimum, starts to stir;
After being completely dissolved to the sugar, sugar concentration described in analytical sampling;
Sugaring amount is adjusted at any time according to the variation of the whole specific electric load of solid caustic soda.Sugaring formula are as follows:
In formula,
F (SS) --- the flow of liquid glucose, m3/h;
C (SS) --- the concentration of liquid glucose, 5.0~6.5wt%;
P (SS) --- the density of solvent, 1000.0kg/m in liquid glucose;
The quality of m --- sugar, 80.0g/t;
F (KOH) --- the flow of lye, 3.5~8.0m3/h;
C (KOH) --- the concentration of lye, 53.0 ± 0.5wt%;
P (KOH) --- the density of lye, 1514.0kg/m;
F --- the frequency of liquid glucose metering pump, 0-120.0mun/min;
Vstroke --- constant, 0.0120.
According to the formula, the corresponding sugaring amount of solid caustic soda load such as table 1.
1 solid caustic soda load of the table-sugaring amount table of comparisons
Solid caustic soda load variations, corresponding flux of alkaline liquor also change, as shown in table 1, in the feelings of different solid caustic soda loads Under condition, corresponding sugar amount is added.
In process of production, the mechanical stirring device 133 is for being stirred continuously the liquid glucose, the stirring motor 1331 Stirring frequency is controlled, easy to operate, the time is short, stability is good, the liquid glucose will not be layered agglomeration, and uniformity height ensure that life The quality of the hydroxide flake potassium of production, will not change colour, and substantially increase the qualification rate of hydroxide flake potassium, decrease operator The frequency of member's observation, it is time saving and energy saving.
The liquid glucose metering pump 14 is for conveying the liquid glucose, and metering pump is also referred to as constant displacement pump or proportioning pump, and one kind can expire The various stringent process flows of foot need, flow can within the scope of 0-100% step-less adjustment, for conveying liquid (especially Corrosive liquids) a kind of special positive displacement pump.The outstanding feature of metering pump is can to keep the constant flow rate unrelated with discharge pressure, The function of conveying, metering and adjusting can be completed at the same time using metering pump, to simplify the technological process of production.
The concentration of the lye is promoted to 53% from 48% for lye described in pre-concentration by the falling liquid film preconcentrator 15 ± 0.5%, in the present embodiment, the concentration of the lye is promoted to 52.7%.
Second lye pump 16 is for conveying lye, and in the present embodiment, concentration is by second lye pump 16 52.7% lye is delivered to the enrichment facility 17, at the same the outlet end of second lye pump 16 simultaneously with the drop The arrival end of film preconcentrator 15 connects, and a part of lye is delivered to first lye pump 12 and the falling liquid film preconcentrator Pipeline between 15, for the reflux of pump, conveying ratio is adjusted accordingly according to the pressure of second lye pump 16.
The enrichment facility 17 successively heats the concentration lye by high-temperature molten salt and flash vessel, by the dense of the lye Degree is concentrated into 95% or more from 52.7%.
The flake caustic unit 18 is used to the lye of 95% or more concentration being prepared into hydroxide flake potassium.
It should be noted that in process of production, periodically carrying out nickel content analysis, and root to the quality of hydroxide flake potassium Sugaring amount is adjusted according to analysis result, in the present embodiment, nickel content is less than 4ppm in the hydroxide flake potassium, at this time sheet hydrogen The color of potassium oxide is constant, is qualified product.
As shown in Fig. 2, Fig. 2 is the step flow chart of the production method based on the production system of hydroxide flake potassium shown in Fig. 1.
The hydroxide flake potassium production method the following steps are included:
Step S1, the lye that the described lye measuring tank 11 is 48% ± 0.5% equipped with concentration, the lye pass through described the One lye pump 12 is delivered to the falling liquid film preconcentrator 15;
Step S2, the liquid glucose that the described sugared slot 13 is 5%~6.5% equipped with concentration, the sugar slot 13 are filled by mechanical stirring The 133 stirrings liquid glucose is set, so that the even concentration of the liquid glucose, the liquid glucose is delivered to described the by liquid glucose metering pump 14 Pipeline between one lye pump 12 and the falling liquid film preconcentrator 15;
Wherein, the preparation process of the liquid glucose includes:
Be added steam condensate and sugar into the sugar bowl 131, the additional amount of the steam condensate and sugar according to Predetermined ratio is added;
The mechanical stirring device 133 is dissolved into the liquid glucose with the continuous mechanical stirring of lowest speed, the sugar.
Step S3, the lye that the described 15 pre-concentration concentration of falling liquid film preconcentrator is 48% ± 0.5%, its concentration is mentioned 53.0% ± 0.5% is risen to, the lye after pre-concentration is delivered to the enrichment facility 17 by second lye pump 16, The pipeline being delivered between first lye pump 12 and the falling liquid film preconcentrator 15 simultaneously, for flowing back;
Step S4, the lye that concentration is 53.0% ± 0.5% is concentrated in the described enrichment facility 17, its concentration is promoted to 95% or more, it is delivered to the flake caustic unit 18;
Step S5, the lye of 95% or more concentration is prepared into hydroxide flake potassium by the described flake caustic unit 18.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and this Field technical staff can be designed alternative embodiment without departing from the scope of the appended claims.In claim In, any reference symbol between parentheses should not be configured to limitations on claims.Word "comprising" is not excluded for depositing In element or step not listed in the claims.

Claims (8)

1. a kind of hydroxide flake potassium production method, which is characterized in that the hydroxide flake potassium production method includes following step It is rapid:
Step 1: the lye that lye measuring tank (11) is 48% ± 0.5% equipped with concentration, the lye passes through the first lye pump (12) falling liquid film preconcentrator (15) are delivered to;
Step 2: the liquid glucose that sugared slot (13) is 5%~6.5% equipped with concentration, the sugar slot (13) passes through mechanical stirring device (133) liquid glucose is stirred, so that the even concentration of the liquid glucose, the liquid glucose is delivered to described by liquid glucose metering pump (14) Pipeline between first lye pump (12) and the falling liquid film preconcentrator (15);
Step 3: the lye that falling liquid film preconcentrator (15) the pre-concentration concentration is 48% ± 0.5%, its concentration is promoted To 53.0% ± 0.5%, the lye after pre-concentration is delivered to enrichment facility (17) by the second lye pump (16);
Step 4: the lye that enrichment facility (17) the concentration concentration is 53.0% ± 0.5%, its concentration is promoted to 95% or more, it is delivered to flake caustic unit (18);
Step 5: the lye of 95% or more concentration is prepared into hydroxide flake potassium by the flake caustic unit (18).
2. a kind of hydroxide flake potassium production method according to claim 1, which is characterized in that the step 3 is also wrapped Include: the lye after pre-concentration passes through second lye pump (16) while being delivered to first lye pump (12) and described Pipeline between falling liquid film preconcentrator (15), for flowing back.
3. a kind of hydroxide flake potassium production method according to claim 1, which is characterized in that the liquid glucose is concentration Jie Sugar solution between 5%~6.5%.
4. a kind of hydroxide flake potassium production method according to claim 3, which is characterized in that the sugar solution it is molten Agent is steam condensate.
5. a kind of hydroxide flake potassium production method according to claim 1, which is characterized in that liquid glucose described in step 2 Preparation process include:
The sugar slot (13) is equipped with sugar bowl (131), and steam condensate and sugar are added into the sugar bowl (131);
For the mechanical stirring device (133) with lowest speed mechanical stirring, the sugar is dissolved into the liquid glucose.
6. a kind of hydroxide flake potassium production method according to claim 5, which is characterized in that the mechanical stirring device It (133) include stirring motor (1331) and blade (1333), the blade (1333) is set in the liquid glucose, the stirring motor (1331) speed of blade (1333) rotation is controlled.
7. a kind of hydroxide flake potassium production method according to claim 6, which is characterized in that the stirring motor (1331) frequency is between 30Hz~50Hz.
8. a kind of hydroxide flake potassium production method according to claim 5, which is characterized in that the sugar bowl (131) Bottom is equipped with dirt discharging valve.
CN201811500312.3A 2018-12-07 2018-12-07 A kind of hydroxide flake potassium production method Pending CN109264745A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117602645A (en) * 2023-12-05 2024-02-27 江苏奥喜埃化工有限公司 Production process and system of food-grade potassium hydroxide

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FR2727102A1 (en) * 1994-11-21 1996-05-24 Rhone Poulenc Chimie PROCESS FOR REMOVING METALLIC IMPURITIES BY ELECTROCHEMICAL PATHWAY
CN202164130U (en) * 2011-07-04 2012-03-14 山东布莱恩化工技术有限公司 Caustic soda solidifying device for ionic membrane caustic soda production
CN102530993A (en) * 2011-12-29 2012-07-04 张健 Device and method for preparing alkali
CN102583444A (en) * 2012-02-07 2012-07-18 张健 Alkali-manufacturing device and alkali-manufacturing method for manufacturing alkali in three-section falling film coal burning method
CN204022953U (en) * 2014-08-11 2014-12-17 江苏理文化工有限公司 A kind of production equipment of high purity sodium hydroxide
CN206108917U (en) * 2016-10-19 2017-04-19 上海新增鼎工业科技有限公司 Concentrated film -making device of potash

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2727102A1 (en) * 1994-11-21 1996-05-24 Rhone Poulenc Chimie PROCESS FOR REMOVING METALLIC IMPURITIES BY ELECTROCHEMICAL PATHWAY
CN202164130U (en) * 2011-07-04 2012-03-14 山东布莱恩化工技术有限公司 Caustic soda solidifying device for ionic membrane caustic soda production
CN102530993A (en) * 2011-12-29 2012-07-04 张健 Device and method for preparing alkali
CN102583444A (en) * 2012-02-07 2012-07-18 张健 Alkali-manufacturing device and alkali-manufacturing method for manufacturing alkali in three-section falling film coal burning method
CN204022953U (en) * 2014-08-11 2014-12-17 江苏理文化工有限公司 A kind of production equipment of high purity sodium hydroxide
CN206108917U (en) * 2016-10-19 2017-04-19 上海新增鼎工业科技有限公司 Concentrated film -making device of potash

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117602645A (en) * 2023-12-05 2024-02-27 江苏奥喜埃化工有限公司 Production process and system of food-grade potassium hydroxide
CN117602645B (en) * 2023-12-05 2024-05-14 江苏奥喜埃化工有限公司 Production process and system of food-grade potassium hydroxide

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Application publication date: 20190125