CN109256635B - High-speed connector module - Google Patents
High-speed connector module Download PDFInfo
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- CN109256635B CN109256635B CN201811321487.8A CN201811321487A CN109256635B CN 109256635 B CN109256635 B CN 109256635B CN 201811321487 A CN201811321487 A CN 201811321487A CN 109256635 B CN109256635 B CN 109256635B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/665—Structural association with built-in electrical component with built-in electronic circuit
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R25/00—Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits
- H01R25/006—Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle
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Abstract
Description
技术领域Technical Field
本申请实施例涉及通讯传输领域,尤其涉及一种高速连接器模组。The embodiments of the present application relate to the field of communication transmission, and in particular to a high-speed connector module.
背景技术Background technique
现有技术中的QSFP(Quad Small Form-factor Pluggable)、SFP(Small Form-factor Pluggable)模组设有插座连接器,所述插座连接器包括绝缘体和收容于绝缘体内的两排端子。In the prior art, a QSFP (Quad Small Form-factor Pluggable) or SFP (Small Form-factor Pluggable) module is provided with a socket connector, and the socket connector includes an insulator and two rows of terminals received in the insulator.
在2017年02月21日,中国台湾第TW M537332U号专利揭示了一种连接器系统,其具有第一壳体以及第二壳体。该第一壳体内部包含有两个高频接点模组及位于两个高频接点模组中间位置的低频接点模组,所述各接点模组包括有若干个接点。所述第一壳体以及第二壳体外围套设有盒体,所述盒体用于接地屏蔽效果。所述高频接点模组对应通过缆线转接至一电路基板,所述低频接点模组被直接连接至该电路基板。On February 21, 2017, Taiwan Patent No. TW M537332U disclosed a connector system having a first shell and a second shell. The first shell contains two high-frequency contact modules and a low-frequency contact module located between the two high-frequency contact modules, and each contact module includes a plurality of contacts. The first shell and the second shell are surrounded by a box body, and the box body is used for grounding and shielding. The high-frequency contact module is connected to a circuit substrate via a cable, and the low-frequency contact module is directly connected to the circuit substrate.
随着QSFP连接器的发展,接点传输速度的不断提升,对接点之间的屏蔽性能、高频特性、特性阻抗、抗串扰性能等要求也越来越高,此外对连接器的组装工艺及整体稳定性要求同样越来越高。因此现有结构在上述特性上已经无法满足需求。With the development of QSFP connectors, the transmission speed of the contacts is constantly increasing, and the requirements for the shielding performance, high-frequency characteristics, characteristic impedance, and anti-crosstalk performance between the contacts are becoming higher and higher. In addition, the requirements for the assembly process and overall stability of the connector are also becoming higher and higher. Therefore, the existing structure can no longer meet the requirements in terms of the above characteristics.
鉴于此,需要设计一种新的高速连接器模组以满足发展需求。In view of this, a new high-speed connector module needs to be designed to meet development needs.
发明内容Summary of the invention
本设计的目的在于提供一种高速连接器模组,其结构设计使得高速连接器模组成本较低,且电路板走线排布合理。The purpose of this design is to provide a high-speed connector module, whose structural design makes the high-speed connector module low in cost and the circuit board routing arrangement reasonable.
为实现上述目的,本设计提供了一种高速连接器模组,包括一电路板,及分别于所述电路板上下两表面对向安装设置的两个连接器组件,所述各连接器组件包括绝缘本体及固定在所述绝缘本体内的第三端子模组,所述第三端子模组包括有若干个端子,所述端子中包括有至少一个电源端子,所述各端子包括凸伸出绝缘本体外对应与电路板接触的端子对接部,所述电路板对应端子对接部贯穿形成有若干对接管脚,其中一个连接器组件的第三端子模组的至少一个电源端子的端子对接部和另一个连接器组件的第三端子模组的至少一个电源端子的端子对接部分别于电路板的两个表面上与同一个对接管脚接触;To achieve the above-mentioned purpose, the present design provides a high-speed connector module, including a circuit board, and two connector components respectively installed opposite to each other on the upper and lower surfaces of the circuit board, each of the connector components including an insulating body and a third terminal module fixed in the insulating body, the third terminal module including a plurality of terminals, the terminals including at least one power terminal, each of the terminals including a terminal docking portion protruding out of the insulating body and corresponding to the circuit board, the corresponding terminal docking portion of the circuit board is penetrated by a plurality of docking pins, the terminal docking portion of at least one power terminal of the third terminal module of one connector component and the terminal docking portion of at least one power terminal of the third terminal module of another connector component are respectively in contact with the same docking pin on two surfaces of the circuit board;
其中一个连接器组件的第三端子模组的除电源端子以外的非高速端子的端子对接部和另一个连接器组件的第三端子模组的除电源端子以外的非高速端子的端子对接部分别于电路板的两个表面上与不同对接管脚接触。The terminal mating portion of the non-high-speed terminals other than the power terminals of the third terminal module of one connector assembly and the terminal mating portion of the non-high-speed terminals other than the power terminals of the third terminal module of the other connector assembly are in contact with different mating pins on two surfaces of the circuit board respectively.
进一步,所述第三端子模组包括有若干个呈一排设置的上排端子及若干个呈另一排设置的下排端子,所述一排上排端子及一排下排端子中均包括有一个电源端子,其中一个连接器组件的第三端子模组的其中一个电源端子的端子对接部和另一个连接器组件的第三端子模组的其中一个电源端子的端子对接部与一个对接管脚接触,其中一个连接器组件的第三端子模组的另一个电源端子的端子对接部和另一个连接器组件的第三端子模组的另一个电源端子的端子对接部与另一个对接管脚接触,所述两个连接器组件的第三端子模组中除了电源端子以外的其他端子的端子对接部与对接管脚分别一一对应接触。Furthermore, the third terminal module includes a plurality of upper row terminals arranged in a row and a plurality of lower row terminals arranged in another row, the upper row of terminals and the lower row of terminals each include a power terminal, the terminal docking portion of one of the power terminals of the third terminal module of one connector assembly and the terminal docking portion of one of the power terminals of the third terminal module of another connector assembly are in contact with a docking pin, the terminal docking portion of another power terminal of the third terminal module of one connector assembly and the terminal docking portion of another power terminal of the third terminal module of another connector assembly are in contact with another docking pin, and the terminal docking portions of other terminals except the power terminals in the third terminal modules of the two connector assemblies are in one-to-one contact with the docking pins respectively.
进一步,所述各连接器组件的第三端子模组的上排端子的端子对接部整体位于下排端子的端子对接部后方位置。Furthermore, the terminal mating portions of the upper row terminals of the third terminal modules of each connector assembly are located as a whole behind the terminal mating portions of the lower row terminals.
进一步,所述其中一个连接器组件的第三端子模组的上排端子的电源端子的端子对接部和另一个连接器组件的第三端子模组的上排端子的电源端子的端子对接部与同一个对接管脚接触,所述其中一个连接器组件的第三端子模组的下排端子的电源端子的端子对接部和另一个连接器组件的第三端子模组的下排端子的电源端子的端子对接部与另一个对接管脚接触。Furthermore, the terminal mating portion of the power terminal of the upper row terminal of the third terminal module of one of the connector assemblies and the terminal mating portion of the power terminal of the upper row terminal of the third terminal module of the other connector assembly are in contact with the same mating pin, and the terminal mating portion of the power terminal of the lower row terminal of the third terminal module of one of the connector assemblies and the terminal mating portion of the power terminal of the lower row terminal of the third terminal module of the other connector assembly are in contact with another mating pin.
进一步,所述电路板的对接管脚实际为通孔状结构,所述对接管脚内设置有导电金手指,所述端子对接部直接插入对应对接管脚内实现与对接管脚的接触,所述端子对接部与对应对接管脚内的金手指接触实现与电路板的电性连接。Furthermore, the docking pins of the circuit board are actually through-hole structures, and conductive gold fingers are arranged in the docking pins. The terminal docking part is directly inserted into the corresponding docking pins to achieve contact with the docking pins, and the terminal docking part contacts the gold fingers in the corresponding docking pins to achieve electrical connection with the circuit board.
进一步,所述端子对接部实际为中间呈椭圆形通孔的鱼眼状结构。Furthermore, the terminal butting portion is actually a fisheye structure with an elliptical through hole in the middle.
进一步,所述各连接器组件还包括有位于所述第三端子模组两侧且对应与绝缘本体固持的第一端子模组及第二端子模组,所述第一端子模组及第二端子模组均包括有若干个沿上下方向呈两排设置的高速端子,所述高速端子后端对应与线缆接触。Furthermore, each connector component also includes a first terminal module and a second terminal module located on both sides of the third terminal module and corresponding to the insulating body, and the first terminal module and the second terminal module both include a plurality of high-speed terminals arranged in two rows along the up and down directions, and the rear end of the high-speed terminal corresponds to contact with the cable.
进一步,所述各连接器组件的第三端子模组的上排端子及下排端子均设置有五个,所述第三端子模组的任意一排端子的端子对接部于左右方向呈五排设置,所述第三端子模组的任意一排端子于左右方向位于中间的一根端子为所述电源端子,所述第三端子模组的任意一排端子中除去电源端子以外的四根端子的端子对接部于前后方向呈四排设置。Furthermore, the third terminal module of each connector assembly is provided with five upper terminals and five lower terminals, the terminal mating parts of any row of terminals of the third terminal module are arranged in five rows in the left-right direction, the terminal located in the middle of any row of terminals of the third terminal module in the left-right direction is the power terminal, and the terminal mating parts of four terminals excluding the power terminal in any row of terminals of the third terminal module are arranged in four rows in the front-to-back direction.
进一步,所述各连接器组件的第三端子模组形成为由若干个第三端子组件沿左右方向经堆叠组装而成,所述各第三端子组件包括有一对端子及与所述一对端子一体成型的绝缘片体,所述一对端子分别为上排端子中的一个和下排端子中的一个,所述一个第三端子组件中的一对端子的端子对接部于前后方向在同一直线上。Furthermore, the third terminal module of each connector assembly is formed by stacking and assembling a plurality of third terminal assemblies along the left-right direction, and each third terminal assembly includes a pair of terminals and an insulating sheet integrally formed with the pair of terminals, and the pair of terminals are respectively one of the upper row of terminals and one of the lower row of terminals, and the terminal mating portions of a pair of terminals in one third terminal assembly are on the same straight line in the front-to-back direction.
进一步,所述第一端子模组和第二端子模组均包括有沿上下方向经堆叠而成的一个上高速端子组件及一个下高速端子组件,所述各高速端子组件均包括有若干个呈一排设置的高速端子及于所述高速端子一体成型的绝缘件,所述任意一排高速端子均包括有至少一对高速差分端子及位于所述一对高速差分端子两侧的接地端子,所述各高速端子组件于绝缘件后端还设有内模件,所述内模件至少覆盖所述线缆与对应高速端子接触的部位,所述接地端子后端部分露出内模件,所述第一端子模组和第二端子模组还包括有两个接地片,所述两个接地片之间还设有导电板,所述两个接地片之间位于导电板后端位置还夹持有接地件,所述接地端子对应与接地片接触,所述接地片与接地件接触,所述导电板由具有导电性能的导电塑胶制成,所述绝缘本体后端还固设有后座体及通过一体成型将所述后座体与绝缘本体固定的注塑件,所述高速连接器模组还包括有金属罩及散热模块,所述金属罩形成有前后方向延伸的对接空间并于前端形成对接口,所述连接器组件与所述金属罩的后端位置固定,所述金属罩至少部分覆盖所述连接器组件,所述散热模块固设于所述金属罩上并连通后座体。Further, the first terminal module and the second terminal module each include an upper high-speed terminal assembly and a lower high-speed terminal assembly stacked in the up-down direction, each of the high-speed terminal assemblies includes a plurality of high-speed terminals arranged in a row and an insulating member integrally formed with the high-speed terminals, any row of high-speed terminals includes at least one pair of high-speed differential terminals and grounding terminals located on both sides of the pair of high-speed differential terminals, each of the high-speed terminal assemblies is further provided with an inner module at the rear end of the insulating member, the inner module at least covers the portion where the cable contacts the corresponding high-speed terminal, the rear end of the grounding terminal partially exposes the inner module, the first terminal module and the second terminal module also include two grounding plates, the two grounding plates A conductive plate is also provided between the ground plates, and a grounding piece is also clamped between the two ground plates at the rear end of the conductive plates, the grounding terminal is in contact with the grounding plate, and the grounding plate is in contact with the grounding piece, the conductive plate is made of conductive plastic with conductive properties, and a rear seat body and an injection molded part that fixes the rear seat body and the insulating body through integral molding are also fixed to the rear end of the insulating body, the high-speed connector module also includes a metal cover and a heat dissipation module, the metal cover forms a docking space extending in the front and rear directions and forms a docking interface at the front end, the connector assembly is fixed to the rear end position of the metal cover, the metal cover at least partially covers the connector assembly, and the heat dissipation module is fixed on the metal cover and connected to the rear seat body.
与现有技术相比,本申请实施例具有以下有益效果:通过将位于对接电路板两个表面上的两个连接器组件的非高速端子的端子对接部设计成仅电源端子共管脚,使得高速连接器模组制程成本降低,且电路板走线排布合理。Compared with the prior art, the embodiments of the present application have the following beneficial effects: by designing the terminal docking parts of the non-high-speed terminals of the two connector components located on the two surfaces of the docking circuit board to have only common pins for the power terminals, the process cost of the high-speed connector module is reduced and the circuit board routing is reasonably arranged.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处所说明的附图用来提供对本申请实施例的进一步理解,构成本申请实施例的一部分,本申请实施例的示意性申请实施例及其说明用于解释本申请实施例,并不构成对本申请实施例的不当限定,在附图中:The drawings described herein are used to provide a further understanding of the embodiments of the present application and constitute a part of the embodiments of the present application. The illustrative embodiments of the embodiments of the present application and their descriptions are used to explain the embodiments of the present application and do not constitute an improper limitation on the embodiments of the present application. In the drawings:
图1是本设计高速连接器模组组装至一电路基板上的使用示意图,其具体展示了四个所述高速连接器模组分别上下对应安装至一电路基板的相对两个表面上;FIG1 is a schematic diagram of the use of the high-speed connector module of the present invention assembled on a circuit substrate, which specifically shows that four high-speed connector modules are respectively installed on two opposite surfaces of a circuit substrate in a corresponding manner up and down;
图2是本设计高速连接器模组的部分立体分解图,其具体展示了两个连接器组件与对应金属罩组合时的立体示意图,同时展示了散热模块与金属罩分离后的立体图;FIG2 is a partial exploded perspective view of the high-speed connector module of the present invention, which specifically shows a perspective schematic diagram of two connector components combined with corresponding metal covers, and also shows a perspective view of the heat dissipation module after being separated from the metal cover;
图3是图2中所示的两个连接器组件与对应金属罩组合时自另一角度看的立体示意图;FIG3 is a perspective schematic diagram of the two connector components shown in FIG2 and the corresponding metal covers when combined, viewed from another angle;
图4是图3所示高速连接器模组中将金属底板与连接器组件分离后的立体示意图;FIG4 is a three-dimensional schematic diagram of the high-speed connector module shown in FIG3 after the metal base plate and the connector assembly are separated;
图5是本设计高速连接器模组的部分立体分解图,其具体展示了两个连接器组件与对应金属罩分离后的立体示意图,进一步展示了金属罩的立体分解图;FIG5 is a partial exploded perspective view of the high-speed connector module of the present invention, which specifically shows a perspective schematic view of two connector components separated from the corresponding metal covers, and further shows a perspective exploded view of the metal cover;
图6是图5所示高速连接器模组自另一角度看的立体图;FIG6 is a perspective view of the high-speed connector module shown in FIG5 from another angle;
图7是本设计高速连接器模组的连接器组件的部分立体分解图,其展示了注塑件从连接器组件上分离后的立体示意图;FIG. 7 is a partial exploded perspective view of the connector assembly of the high-speed connector module of the present invention, which shows a perspective schematic view of the injection molded part after being separated from the connector assembly;
图8是图7所示连接器组件自另一角度看的立体示意图;FIG8 is a perspective schematic diagram of the connector assembly shown in FIG7 viewed from another angle;
图9是本设计高速连接器模组的连接器组件的部分立体分解图,其展示了注塑件、后座体从连接器组件上分离后的立体示意图;FIG9 is a partial exploded perspective view of the connector assembly of the high-speed connector module of the present invention, which shows a perspective schematic view of the injection molded part and the rear seat body after being separated from the connector assembly;
图10是图9所示连接器组件自另一角度看的立体示意图;FIG10 is a perspective schematic diagram of the connector assembly shown in FIG9 viewed from another angle;
图11是本设计高速连接器模组的连接器组件移除注塑件、后座体后的部分立体分解图,具体展示了两个高速端子模组、一个非高速端子模组及金属件与绝缘本体分离后的立体示意图;FIG11 is a partial three-dimensional exploded view of the connector assembly of the high-speed connector module of the present design after removing the injection molded parts and the rear seat body, specifically showing a three-dimensional schematic diagram of two high-speed terminal modules, a non-high-speed terminal module and metal parts separated from the insulating body;
图12是图11所示连接器组件进一步的立体分解图;FIG12 is a further exploded perspective view of the connector assembly shown in FIG11;
图13是本设计高速连接器模组的连接器组件的后视图;FIG13 is a rear view of the connector assembly of the high-speed connector module of the present design;
图14是本设计高速连接器模组的连接器组件移除注塑件、后座体、绝缘本体及内模件后的后视图;FIG14 is a rear view of the connector assembly of the high-speed connector module of the present design after removing the injection molded parts, the rear seat body, the insulating body and the inner module;
图15是本设计高速连接器模组的连接器组件移除注塑件、后座体、绝缘本体及各内模件后的部分立体分解图,其中具体展示了一线缆与对应端子分离后的示意图;FIG15 is a partial exploded perspective view of the connector assembly of the high-speed connector module of the present design after removing the injection molded parts, the rear seat body, the insulating body and the inner modules, wherein a schematic diagram after a cable and a corresponding terminal are separated is specifically shown;
图16是本设计高速连接器模组的连接器组件移除注塑件、后座体、绝缘本体及各内模件后的侧视图;FIG16 is a side view of the connector assembly of the high-speed connector module of the present design after removing the injection molded parts, the rear seat body, the insulating body and the inner modules;
图17是自图1所示A-A线的剖视图,其具体展示了非高速端子模组的端子对接部与对应电路基板上的对接管脚的位置配合关系;FIG17 is a cross-sectional view taken along line A-A shown in FIG1 , which specifically shows the positional matching relationship between the terminal docking portion of the non-high-speed terminal module and the docking pin on the corresponding circuit substrate;
图18是图17中所示的部分放大图,具体为虚线圆圈内结构的放大图;FIG18 is an enlarged view of a portion shown in FIG17 , specifically an enlarged view of the structure within the dotted circle;
图19是本设计高速连接器模组的两个相邻设置的连接器组件的俯视图,其重点展示非高速端子模组的端子对接部的排布情况。FIG. 19 is a top view of two adjacently arranged connector components of the high-speed connector module of the present design, which focuses on the arrangement of the terminal docking portion of the non-high-speed terminal module.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请的具体实施例及相应的附图对本申请技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be clearly and completely described below in combination with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
在此,还需要说明的是,为了避免因不必要的细节而模糊了本申请,在附图中仅仅示出了与本申请的部分实施例密切相关的结构和/或处理步骤,而省略了与本申请的部分实施例关系不大的其他细节。It should also be noted here that in order to avoid obscuring the present application due to unnecessary details, only structures and/or processing steps closely related to some embodiments of the present application are shown in the accompanying drawings, while other details that are not very related to some embodiments of the present application are omitted.
另外,还需要说明的是,术语“包括”、“包含”、“具有”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。In addition, it should be noted that the terms "comprises," "includes," "has," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article, or apparatus.
为了描述的准确性,本文凡是涉及方向的请一律以图1为参照,其中X轴的延伸方向为左右方向(其中X轴正向为右),Y轴的延伸方向为前后方向(其中Y轴正向为后),Z轴的延伸方向为上下方向(其中Z轴正向为上)。为了描述方便,本申请中的上下、左右、前后方位为相对位置,不构成限制实现限定。For the accuracy of description, all directions in this document shall be referred to FIG1 , where the extension direction of the X-axis is the left-right direction (where the positive direction of the X-axis is the right), the extension direction of the Y-axis is the front-back direction (where the positive direction of the Y-axis is the back), and the extension direction of the Z-axis is the up-down direction (where the positive direction of the Z-axis is the top). For the convenience of description, the up-down, left-right, and front-back directions in this application are relative positions and do not constitute a limitation or limitation.
请参考图1至图19所示,本设计公开了一种高速连接器模组100,包括连接器组件1、罩设于连接器组件1外围的金属罩2、覆盖于连接器组件1下表面的金属底板3及组设于金属罩2上的散热模块4。本设计中,所述一个高速连接器模组100包括有两个沿左右方向并列设置的连接器组件1,所述两个连接器组件1共用一个金属罩2(参图3至图5所示),所述一个金属罩2隔断成对应两个空间。当然在其他实施方式中,所述一个高速连接器模组100亦可仅设置一个连接器组件1,对应金属罩2尺寸做适应更改且对应仅形成一个空间亦可。Please refer to Figures 1 to 19. The present design discloses a high-speed connector module 100, including a connector component 1, a metal cover 2 covering the periphery of the connector component 1, a metal base plate 3 covering the lower surface of the connector component 1, and a heat dissipation module 4 assembled on the metal cover 2. In the present design, the one high-speed connector module 100 includes two connector components 1 arranged in parallel along the left-right direction, the two connector components 1 share a metal cover 2 (see Figures 3 to 5), and the one metal cover 2 is partitioned into two corresponding spaces. Of course, in other embodiments, the one high-speed connector module 100 may also be provided with only one connector component 1, and the size of the corresponding metal cover 2 may be adapted to be changed and only one corresponding space may be formed.
请参考图6至图12所示,本设计中,所述连接器组件1实际为一种插座连接器,包括绝缘本体10、第一端子模组11、第二端子模组12、第三端子模组13、位于绝缘本体10后端的后座体14、注塑件15及接地件114。所述第一端子模组11、第二端子模组12及第三端子模组13通过组装与绝缘本体10固定。于左右方向上,所述第三端子模组13位于第一端子模组11与第二端子模组12之间。所述后座体14由金属材质制程,本设计中,具体通过粉末冶金工艺制程。所述注塑件15由热熔性绝缘材料通过注塑形成。Please refer to Figures 6 to 12. In this design, the connector assembly 1 is actually a socket connector, including an insulating body 10, a first terminal module 11, a second terminal module 12, a third terminal module 13, a rear seat body 14 located at the rear end of the insulating body 10, an injection molded part 15 and a grounding part 114. The first terminal module 11, the second terminal module 12 and the third terminal module 13 are fixed to the insulating body 10 by assembly. In the left and right direction, the third terminal module 13 is located between the first terminal module 11 and the second terminal module 12. The rear seat body 14 is made of metal material, and in this design, it is specifically made by powder metallurgy process. The injection molded part 15 is formed by injection molding of hot-melt insulating material.
请参考图6至图12所示,所述绝缘本体10由热熔性绝缘材料通过注塑形成,包括位于前端的大致呈长方体管状的对插部101及位于对插部101后端的安装部102。所述对插部101中间形成用于容纳对接连接器(未图示)的插接空间(未标号)并于前端形成插接口1010。所述安装部102沿垂直于前后方向的截面轮廓大于所述对插部101。所述安装部102中间形成有配合空间1021。所述配合空间1021前端与插接空间连通,所述配合空间1021后端贯穿安装部102后端面。所述安装部102下表面靠近后端位置形成有让位口1025,所述让位口1025与配合空间1021连通。所述安装部102的后端位置上表面向下凹陷形成有配合槽1022,所述配合槽1022大致形成为由前向后渐窄且向后端面成开口状的燕尾槽形式。Please refer to Figures 6 to 12, the insulating body 10 is formed by injection molding of a hot-melt insulating material, and includes a roughly rectangular tubular plug-in portion 101 located at the front end and a mounting portion 102 located at the rear end of the plug-in portion 101. A plug-in space (not numbered) for accommodating a docking connector (not shown) is formed in the middle of the plug-in portion 101, and a plug-in interface 1010 is formed at the front end. The cross-sectional profile of the mounting portion 102 along a direction perpendicular to the front and rear directions is larger than that of the plug-in portion 101. A mating space 1021 is formed in the middle of the mounting portion 102. The front end of the mating space 1021 is connected to the plug-in space, and the rear end of the mating space 1021 passes through the rear end surface of the mounting portion 102. A clearance opening 1025 is formed on the lower surface of the mounting portion 102 near the rear end, and the clearance opening 1025 is connected to the mating space 1021. The upper surface of the rear end of the mounting portion 102 is recessed downward to form a matching groove 1022 . The matching groove 1022 is generally formed in the form of a dovetail groove that gradually narrows from front to back and has an open shape toward the rear end.
请参考图6至图10所示,所述后座体14包括有板状主体板141、由所述主体板141前端面上侧缘向前水平延伸形成的上侧板142及由主体板141前端面下侧缘向前延伸形成的两个限位部143。所述两个限位部143位于主体板141下侧缘的左右两侧位置。所述上侧板142于上下方向与配合槽1022对应位置贯穿形成有对应槽1421。本设计中,所述对应槽1421沿垂直于上下方向所在面的截面大于配合槽1022截面,所述对应槽1421与配合槽1022外围轮廓位置形成台阶状结构(参图7所示)。所述限位部143对应与绝缘本体10后端位置限位固定,具体与绝缘本体10后端对应位置形成的固定槽1023(参图10)配合限位。所述各限位部143沿上下方向贯穿形成有让位槽1431,所述让位槽1431向前端贯穿限位部143。所述主体板141沿前后方向贯穿形成有八个供线缆5穿过的线缆孔1411(参图10)。接地件114部分嵌入所述让位槽1431内而与所述后座体14实现限位及搭接(具体为下文所述的接地件114的连接板1142部分伸入让位槽1431内)。Please refer to Figures 6 to 10. The rear seat body 14 includes a plate-shaped main body plate 141, an upper side plate 142 formed by horizontally extending forward from the upper side edge of the front end surface of the main body plate 141, and two limit parts 143 formed by extending forward from the lower side edge of the front end surface of the main body plate 141. The two limit parts 143 are located at the left and right sides of the lower side edge of the main body plate 141. The upper side plate 142 is formed with a corresponding groove 1421 at a position corresponding to the matching groove 1022 in the up and down direction. In this design, the cross section of the corresponding groove 1421 along the surface perpendicular to the up and down direction is larger than the cross section of the matching groove 1022, and the corresponding groove 1421 forms a step-like structure with the outer contour position of the matching groove 1022 (see Figure 7). The limit part 143 corresponds to the rear end position of the insulating body 10 and is fixed, and specifically cooperates with the fixed groove 1023 (see Figure 10) formed at the corresponding position of the rear end of the insulating body 10. Each of the limiting parts 143 is formed with a clearance groove 1431 along the up-down direction, and the clearance groove 1431 penetrates the limiting part 143 toward the front end. The main body plate 141 is formed with eight cable holes 1411 along the front-back direction for the cables 5 to pass through (see FIG. 10 ). The grounding member 114 is partially embedded in the clearance groove 1431 to achieve limiting and overlapping with the rear seat body 14 (specifically, the connection plate 1142 of the grounding member 114 described below partially extends into the clearance groove 1431).
本设计中,所述后座体14由后向前与绝缘本体10组装固定,所述上侧板142覆盖于所述安装部102的上表面,所述后座体14与绝缘本体10之间形成有配合间隙1422(配合间隙1422具体为下文所述的内模件与主体板141之间形成),所述配合间隙1422与配合槽1022及对应槽1421连通。所述配合间隙1422、配合槽1022及对应槽1421内由热熔塑胶经注塑形成所述注塑件15,所述注塑件15包括有填充所述配合槽1022及对应槽1421且外周面呈台阶状的固定凸部151(参图8)。所述注塑件15用于使后座体14与绝缘本体10结合更紧密。所述对应槽1421与配合槽1022形成的台阶状结构设计及配合槽1022的燕尾结构设计均为了使得绝缘本体10、后座体14及注塑件15之间结合紧密。In this design, the rear seat body 14 is assembled and fixed with the insulating body 10 from the back to the front, the upper side plate 142 covers the upper surface of the mounting portion 102, and a matching gap 1422 is formed between the rear seat body 14 and the insulating body 10 (the matching gap 1422 is specifically formed between the inner mold and the main plate 141 described below), and the matching gap 1422 is connected with the matching groove 1022 and the corresponding groove 1421. The hot melt plastic is injected into the matching gap 1422, the matching groove 1022 and the corresponding groove 1421 to form the injection molded part 15, and the injection molded part 15 includes a fixed protrusion 151 (see Figure 8) that fills the matching groove 1022 and the corresponding groove 1421 and has a stepped outer surface. The injection molded part 15 is used to make the rear seat body 14 and the insulating body 10 more tightly combined. The step-shaped structure design formed by the corresponding groove 1421 and the matching groove 1022 and the dovetail structure design of the matching groove 1022 are both for making the insulating body 10, the rear seat body 14 and the injection molded part 15 tightly connected.
请参考图11至图16所示,所述第一端子模组11与第二端子模组12结构大致相同。以第一端子模组11为例,所述第一端子模组11包括有大致呈板状且具有导电性能的导电板111、与导电板111上下表面贴合的上接地片1121及下接地片1122、与上接地片1121上表面贴合的上高速端子组件1131、与下接地片1122下表面贴合的下高速端子组件1132及夹持于所述上接地片1121与下接地片1122后端之间的接地件114。本设计中,所述导电板111由导电塑胶形成。Please refer to Figures 11 to 16, the first terminal module 11 and the second terminal module 12 have roughly the same structure. Taking the first terminal module 11 as an example, the first terminal module 11 includes a conductive plate 111 that is roughly plate-shaped and has conductive properties, an upper grounding plate 1121 and a lower grounding plate 1122 that are attached to the upper and lower surfaces of the conductive plate 111, an upper high-speed terminal assembly 1131 that is attached to the upper surface of the upper grounding plate 1121, a lower high-speed terminal assembly 1132 that is attached to the lower surface of the lower grounding plate 1122, and a grounding piece 114 clamped between the rear ends of the upper grounding plate 1121 and the lower grounding plate 1122. In this design, the conductive plate 111 is formed of conductive plastic.
所述上高速端子组件1131包括有七根呈一排设置的上高速端子1151、与上高速端子1151中间位置通过注塑成型一体固定的上绝缘件1161、与各上高速端子1151后端相连的线缆5及与上高速端子1151后端位置通过注塑成型一体固定的上内模件1171。所述下高速端子组件1132包括有七根呈一排设置的下高速端子1152、与下高速端子1152中间位置通过注塑成型一体固定的下绝缘件1162、与各下高速端子1152后端相连的线缆5及与下高速端子1152后端位置通过注塑成型一体固定的下内模件1172。The upper high-speed terminal assembly 1131 includes seven upper high-speed terminals 1151 arranged in a row, an upper insulating member 1161 fixed to the middle position of the upper high-speed terminals 1151 by injection molding, a cable 5 connected to the rear end of each upper high-speed terminal 1151, and an upper inner mold 1171 fixed to the rear end of the upper high-speed terminal 1151 by injection molding. The lower high-speed terminal assembly 1132 includes seven lower high-speed terminals 1152 arranged in a row, a lower insulating member 1162 fixed to the middle position of the lower high-speed terminals 1152 by injection molding, a cable 5 connected to the rear end of each lower high-speed terminal 1152, and a lower inner mold 1172 fixed to the rear end of the lower high-speed terminal 1152 by injection molding.
请参考图15结合图11及图12所示,所述第一端子模组11的一排上高速端子1151与对应一排下高速端子1152于左右方向错位设置,所述一排上高速端子1151偏向绝缘部所在侧。各上高速端子1151与下高速端子1152沿左右方向分别一一错位设置。一排上高速端子1151与一排下高速端子1152均分别包括两对高速差分端子A及间隔各高速差分端子对的三根接地端子B。所述各上高速端子1151及下高速端子1152中的每一个端子均包括有固定在对应绝缘件1161、1162内的端子固定部1101、由端子固定部1101前端凸伸出对应绝缘件1161、1162外且凸伸入插接空间内的端子接触部1102及由端子固定部1101后端凸伸出对应绝缘件1161、1162外的端子对接部1103。Please refer to FIG. 15 in combination with FIG. 11 and FIG. 12 , a row of upper high-speed terminals 1151 of the first terminal module 11 and a corresponding row of lower high-speed terminals 1152 are staggered in the left-right direction, and the row of upper high-speed terminals 1151 is biased toward the side where the insulating portion is located. Each upper high-speed terminal 1151 and the lower high-speed terminal 1152 are staggered one by one along the left-right direction. Each row of upper high-speed terminals 1151 and each row of lower high-speed terminals 1152 respectively include two pairs of high-speed differential terminals A and three grounding terminals B spaced apart from each pair of high-speed differential terminals. Each of the upper high-speed terminals 1151 and the lower high-speed terminals 1152 includes a terminal fixing portion 1101 fixed in the corresponding insulating parts 1161, 1162, a terminal contact portion 1102 protruding from the front end of the terminal fixing portion 1101 outside the corresponding insulating parts 1161, 1162 and protruding into the insertion space, and a terminal docking portion 1103 protruding from the rear end of the terminal fixing portion 1101 outside the corresponding insulating parts 1161, 1162.
请参考图15结合图12所示,本设计中,所述同一排上高速端子1151和同一排下高速端子1152均由一片金属板经冲压折弯形成(通过金属板于上下方向的板厚方向经折弯形成)。所述同一排上高速端子1151和同一排下高速端子1152的端子对接部1103均于左右方向齐平设置,且所述同一排上高速端子1151和同一排下高速端子1152的接地端子B的端子对接部1103沿前后方向上的延伸长度不小于高速差分端子A的端子对接部1103长度,如此可保证各对高速差分端子A在整体长度的左右两侧均由接地端子B隔离屏蔽,使得连接器组件1具有更好的高频特性,同时具有更强的抗串扰能力。所述同一排上高速端子1151或同一排下高速端子1152的各接地端子B的端子对接部1103后端分别向导电板111所在侧折弯并向后延伸形成有将三个所述接地端子B连接为一体的搭接板1104。所述搭接板1104一侧表面露出对应内模件1171、1172(参图12)而与对应的接地片1121、1122搭接实现共地。当然,在其他实施例中,所述各接地端子B的搭接板1104亦可设计呈相互独立。Please refer to FIG. 15 in combination with FIG. 12 . In this design, the upper high-speed terminals 1151 and the lower high-speed terminals 1152 in the same row are formed by stamping and bending a piece of metal plate (formed by bending the metal plate in the thickness direction in the up-down direction). The terminal docking parts 1103 of the upper high-speed terminals 1151 and the lower high-speed terminals 1152 in the same row are both arranged flush in the left-right direction, and the terminal docking parts 1103 of the grounding terminals B of the upper high-speed terminals 1151 and the lower high-speed terminals 1152 in the same row extend in the front-to-back direction. The length of the terminal docking parts 1103 of the high-speed differential terminals A can be ensured to be isolated and shielded by the grounding terminals B on both sides of the overall length of each pair of high-speed differential terminals A, so that the connector assembly 1 has better high-frequency characteristics and stronger anti-crosstalk capability. The rear ends of the terminal docking parts 1103 of each grounding terminal B of the same row of upper high-speed terminals 1151 or the same row of lower high-speed terminals 1152 are respectively bent toward the side where the conductive plate 111 is located and extend backward to form a lap board 1104 that connects the three grounding terminals B as a whole. The surface of one side of the lap board 1104 exposes the corresponding inner mold 1171, 1172 (see Figure 12) and overlaps with the corresponding grounding plates 1121, 1122 to achieve common grounding. Of course, in other embodiments, the lap boards 1104 of each grounding terminal B can also be designed to be independent of each other.
本设计中,所述第一端子模组11及第二端子模组12中的各端子与对应线缆5连接,具体为,各高速差分端子A的端子对接部1103对应与线缆5的信号线焊接固定,各接地端子B的端子对接部1103对应与线缆5的接地线焊接固定。需要说明的是,本设计中的高速连接器模组100的连接器组件1中,同一高速端子模组11、12中的各上高速端子1151的端子固定部1101与各下高速端子1152的端子固定部1101之间的间距要求为特定值,在保证上、下端子的端子固定部1101之间的间距做到最小的情况下,本设计中的所述搭接板1104的折弯方式可以使得对应线缆5承载于搭接板1104表面,如此可以借位吸收掉线缆5的部分厚度,以尽可能减小连接器组件1于上下方向上的整体厚度。此外,所述搭接板1104的折弯形状,有利于将高速差分端子A设计成在前后方向上的全长度的两侧均由接地端子B间隔屏蔽(也就是说,所述高速差分端子A在全长度上与接地端子B在左右方向上重叠)。如此接地屏蔽效果更好。In this design, each terminal in the first terminal module 11 and the second terminal module 12 is connected to the corresponding cable 5, specifically, the terminal docking portion 1103 of each high-speed differential terminal A is welded and fixed to the signal line of the cable 5, and the terminal docking portion 1103 of each grounding terminal B is welded and fixed to the grounding line of the cable 5. It should be noted that in the connector assembly 1 of the high-speed connector module 100 in this design, the spacing between the terminal fixing portion 1101 of each upper high-speed terminal 1151 and the terminal fixing portion 1101 of each lower high-speed terminal 1152 in the same high-speed terminal module 11, 12 is required to be a specific value. Under the condition of ensuring that the spacing between the terminal fixing portions 1101 of the upper and lower terminals is minimized, the bending method of the lap plate 1104 in this design can make the corresponding cable 5 bear on the surface of the lap plate 1104, so that part of the thickness of the cable 5 can be absorbed by the position, so as to reduce the overall thickness of the connector assembly 1 in the up and down directions as much as possible. In addition, the bending shape of the lap plate 1104 is conducive to designing the high-speed differential terminal A to be shielded by the ground terminal B on both sides of the entire length in the front-to-back direction (that is, the high-speed differential terminal A overlaps the ground terminal B in the left-right direction over the entire length). In this way, the grounding shielding effect is better.
请参考图10至图16所示,所述上接地片1121及下接地片1122形状完全相同,均由金属板经冲压折弯形成,包括平板状主体片1001、由主体片1001前端位置经冲压折弯形成的若干个弹性接触脚1002及由主体片1001后端缘向导电板111所在侧并向前回折形成的弹性端片1003。所述弹性接触脚1002由主体片1001向远离导电板111所在侧折弯延伸且呈弹性悬壁状结构。本设计中,所述一个接地片1121、1122上设置有左右方向排列的三排弹性接触脚1002,其中每排弹性接触脚1002设置有前后方向间隔的三个,分别对应与接地端子B弹性接触,用于接地效果。多个且多排的弹性接触脚1002设计用于保证与各接地端子B之间的接触稳定性,同时保证各接地端子B的不同部位均处于零电位状态。Please refer to Figures 10 to 16. The upper grounding sheet 1121 and the lower grounding sheet 1122 are exactly the same in shape and are formed by stamping and bending metal plates, including a flat main body sheet 1001, a plurality of elastic contact feet 1002 formed by stamping and bending the front end of the main body sheet 1001, and an elastic end sheet 1003 formed by bending the rear edge of the main body sheet 1001 toward the side where the conductive plate 111 is located and folding forward. The elastic contact foot 1002 is bent and extended from the main body sheet 1001 to the side away from the conductive plate 111 and is in an elastic cantilever structure. In this design, three rows of elastic contact feet 1002 arranged in the left and right directions are provided on the grounding sheet 1121, 1122, wherein each row of elastic contact feet 1002 is provided with three elastic contact feet 1002 spaced in the front and back directions, which correspond to elastic contact with the grounding terminal B respectively for grounding effect. Multiple and multiple rows of elastic contact feet 1002 are designed to ensure the contact stability between each grounding terminal B, and at the same time ensure that different parts of each grounding terminal B are in a zero potential state.
请参考图12、15及16所示,本设计中,所述第一端子模组11和第二端子模组12中,于上下方向上,所述一排上高速端子1151或一排下高速端子1152之间除端子接触部1102以外的区域均设有接地片1121、1122(也就是说,所述接地片1121、1122的延伸面积超过对应一排上高速端子1151或一排下高速端子1152之间除端子接触部1102以外的区域)。如此可以使得接地片1121、1122具有屏蔽功能,进一步改善高频特性。Please refer to Figures 12, 15 and 16. In this design, in the first terminal module 11 and the second terminal module 12, in the up and down directions, the area between the row of upper high-speed terminals 1151 or the row of lower high-speed terminals 1152 except the terminal contact portion 1102 is provided with grounding plates 1121 and 1122 (that is, the extension area of the grounding plates 1121 and 1122 exceeds the area between the corresponding row of upper high-speed terminals 1151 or the row of lower high-speed terminals 1152 except the terminal contact portion 1102). In this way, the grounding plates 1121 and 1122 can have a shielding function, further improving the high-frequency characteristics.
本设计中,所述第一端子模组11和/或第二端子模组12中亦可仅设置一个接地片1121、1122,在此实施例中,将一个所述接地片1121、1122向两侧均折弯形成若干弹性接触脚1002,对应与上高速端子1151及下高速端子1152中的接地端子B接触实现接地效果。在其他实施例中甚至可以取消导电板111结构。仅需通过一个接地片1121、1122实现与对应上高速端子1151及下高速端子1152中的接地端子B接触实现接地效果。In this design, only one grounding plate 1121, 1122 may be provided in the first terminal module 11 and/or the second terminal module 12. In this embodiment, one of the grounding plates 1121, 1122 is bent to both sides to form a plurality of elastic contact pins 1002, which are in contact with the grounding terminal B in the upper high-speed terminal 1151 and the lower high-speed terminal 1152 to achieve the grounding effect. In other embodiments, the conductive plate 111 structure may even be eliminated. Only one grounding plate 1121, 1122 is required to contact the grounding terminal B in the upper high-speed terminal 1151 and the lower high-speed terminal 1152 to achieve the grounding effect.
请参考图10至图16所示,所述接地件114由金属板制成且大致呈L形状。包括对应被夹持于所述上接地片1121的弹性端片1003与下接地片1122的弹性端片1003之间的接触板1141及与所述接触板1141相连且沿左右方向的一侧向下延伸形成的连接板1142。所述连接板1142向下进一步延伸形成有插接脚1143。本设计中,所述插接脚1143具体经由绝缘本体10的下表面的两侧位置向下延伸出整个连接器组件1外用于与对接电路板6对接。Please refer to FIG. 10 to FIG. 16 , the grounding member 114 is made of a metal plate and is roughly L-shaped. It includes a contact plate 1141 corresponding to the elastic end piece 1003 clamped between the upper grounding plate 1121 and the elastic end piece 1003 of the lower grounding plate 1122, and a connecting plate 1142 connected to the contact plate 1141 and extending downward along one side in the left-right direction. The connecting plate 1142 further extends downward to form a plug pin 1143. In this design, the plug pin 1143 specifically extends downward from the two sides of the lower surface of the insulating body 10 to the outside of the entire connector assembly 1 for docking with the docking circuit board 6.
本设计中,所述第一端子模组11与第二端子模组12结构基本相同,详细亦可比对图11至图14所示,因此对第二端子模组12的详细结构不再赘述。In the present design, the first terminal module 11 and the second terminal module 12 have substantially the same structure, which can be seen in detail in FIG. 11 to FIG. 14 , so the detailed structure of the second terminal module 12 will not be described in detail.
请参考图10至图16所示,所述第三端子模组13包括有五个第三端子组件131,各第三端子组件131包括有一个绝缘片体1311及通过注塑成型部分固定在所述绝缘片体1311内的两根非高速端子130。所述各非高速端子130由金属板经下料成型形成(即所述各非高速端子130通过金属板于左右方向的板厚方向经冲压形成)。各非高速端子130大致呈L形状,包括对应埋设在所述绝缘片体1311内的端子固定部1301、由端子固定端1301前端向前延伸形成的悬壁状端子接触部1302及与所述端子固定端1301后端相连且向下延伸出绝缘片体1311外的端子对接部1303。所述端子对接部1303用于对应插入对接电路板6的对接管脚61中,所述端子对接部1303优选鱼眼脚结构(即中间呈椭圆形通孔的鱼眼端子结构),所述对接电路板的对接管脚61为带有金手指的通孔结构。当然,在其他实施例中,所述端子对接部1303亦可设计呈其他形式,仅需满足端子对接部1303两侧结构可以向中间弹性变形即可,即端子对接部1303在插入电路板6的对接管脚61内时能与所述对接管脚61内壁发生有效接触。Please refer to Figures 10 to 16, the third terminal module 13 includes five third terminal components 131, each of which includes an insulating sheet 1311 and two non-high-speed terminals 130 fixed in the insulating sheet 1311 by injection molding. Each non-high-speed terminal 130 is formed by blanking a metal plate (that is, each non-high-speed terminal 130 is formed by stamping a metal plate in the thickness direction of the left and right directions). Each non-high-speed terminal 130 is roughly L-shaped, including a terminal fixing portion 1301 correspondingly buried in the insulating sheet 1311, a cantilever-shaped terminal contact portion 1302 formed by extending forward from the front end of the terminal fixing end 1301, and a terminal docking portion 1303 connected to the rear end of the terminal fixing end 1301 and extending downward out of the insulating sheet 1311. The terminal docking portion 1303 is used to be inserted into the docking pin 61 of the docking circuit board 6. The terminal docking portion 1303 is preferably a fisheye pin structure (i.e., a fisheye terminal structure with an elliptical through hole in the middle), and the docking pin 61 of the docking circuit board is a through hole structure with a gold finger. Of course, in other embodiments, the terminal docking portion 1303 can also be designed in other forms, as long as the structures on both sides of the terminal docking portion 1303 can be elastically deformed toward the middle, that is, the terminal docking portion 1303 can effectively contact the inner wall of the docking pin 61 when inserted into the docking pin 61 of the circuit board 6.
请参考图12至图19所示,本设计中,所述五个第三端子组件131沿左右方向堆叠设置(具体通过五个绝缘片体1311堆叠限位形成)。所述十根非高速端子130沿上下方向呈两排设置。沿左右方向,所述十根非高速端子130的端子接触部1302分别一一错位设置(具体参图19),具体由上排的五根非高速端子130或下排的五根非高速端子130的端子固定端1301沿左右方向折弯一段差形成(具体未图示)。所述一个第三端子组件131的两个端子对接部1303沿前后方向对齐。所述端子接触部1302位于上方的一排五个非高速端子130的端子对接部1303整体位于端子接触部1302位于下方一排五个非高速端子130的端子对接部1303的后方位置。Please refer to Figures 12 to 19. In this design, the five third terminal assemblies 131 are stacked and arranged in the left-right direction (specifically formed by stacking and limiting five insulating sheets 1311). The ten non-high-speed terminals 130 are arranged in two rows in the up-down direction. In the left-right direction, the terminal contact parts 1302 of the ten non-high-speed terminals 130 are staggered one by one (see Figure 19 for details), which are specifically formed by bending the terminal fixing ends 1301 of the five non-high-speed terminals 130 in the upper row or the five non-high-speed terminals 130 in the lower row along the left-right direction (specifically not shown). The two terminal docking parts 1303 of the third terminal assembly 131 are aligned in the front-to-back direction. The terminal docking part 1303 of the five non-high-speed terminals 130 in the upper row of the terminal contact part 1302 is located as a whole at the rear position of the terminal docking part 1303 of the five non-high-speed terminals 130 in the lower row of the terminal contact part 1302.
请参考图17至图19所示。所述上排五个非高速端子130及下排五个非高速端子130的端子对接部1303于左右方向呈五排设置,所述上排五个非高速端子130及下排五个非高速端子130于左右方向位于中间的一根端子为电源端子C,所述上排五个非高速端子130及下排五个非高速端子130中除去电源端子C以外的四根端子的端子对接部1303于前后方向呈四排设置。Please refer to Figures 17 to 19. The terminal mating parts 1303 of the five non-high-speed terminals 130 in the upper row and the five non-high-speed terminals 130 in the lower row are arranged in five rows in the left-right direction, and the terminal in the middle of the five non-high-speed terminals 130 in the upper row and the five non-high-speed terminals 130 in the lower row is the power terminal C, and the terminal mating parts 1303 of the four terminals of the five non-high-speed terminals 130 in the upper row and the five non-high-speed terminals 130 in the lower row, excluding the power terminal C, are arranged in four rows in the front-to-back direction.
当本设计中的两个所述高速连接器模组100沿对接电路板6的上下两表面对向插接组装至对接电路板6后,各所述高速连接器模组100的非高速端子130中,仅相对的两个电源端子C的端子对接部1303共用对接电路板6的对接管脚61,除电源端子C以外的其他非高速端子130的端子对接部1303不共用对接管脚61。如此设计可以简化对对接电路板的对接管脚61的结构设计,仅需普通电路板就可实现功能,不需要因为除电源端子C以外的其他非高速端子130的端子对接部1303共用对接管脚61而特殊处理对接管脚61(此处特殊处理指的是对同一对接管脚61上下两表面的金手指做断开处理)结构。如此可节省对接电路板成本投入。而电源端子C可串接,电源端子C共用对接管脚61时不需要对对接管脚61做特殊处理。如此设计也使得对接电路板6排线较为简单合理。本设计中,所述各接地端子B共地并与非高速端子130中的电源端子C形成回路。When the two high-speed connector modules 100 in this design are plugged and assembled to the docking circuit board 6 along the upper and lower surfaces of the docking circuit board 6, among the non-high-speed terminals 130 of each high-speed connector module 100, only the terminal docking parts 1303 of the two opposite power terminals C share the docking pins 61 of the docking circuit board 6, and the terminal docking parts 1303 of other non-high-speed terminals 130 except the power terminals C do not share the docking pins 61. Such a design can simplify the structural design of the docking pins 61 of the docking circuit board, and only an ordinary circuit board is required to realize the function, and there is no need to specially process the docking pins 61 (here the special treatment refers to disconnecting the gold fingers on the upper and lower surfaces of the same docking pin 61) because the terminal docking parts 1303 of other non-high-speed terminals 130 except the power terminals C share the docking pins 61. This can save the cost of the docking circuit board. The power terminals C can be connected in series, and when the power terminals C share the docking pins 61, there is no need to do special processing on the docking pins 61. Such a design also makes the wiring of the docking circuit board 6 simpler and more reasonable. In this design, the ground terminals B are shared by a common ground and form a loop with the power terminal C in the non-high-speed terminal 130 .
请参考图11至图16所示,所述第三端子模组13的五个绝缘片体1311于左右方向经组装叠加形成一个绝缘部(未标号)。本设计中的高速连接器模组100的上下两排端子的端子接触部1102、1302沿左右方向分别一一错位设置,配合此类高速连接器模组100的各端子之间的小间距形态,使得部分高速端子1151、1152与第三端子模组13的绝缘部之间间距非常小,本设计中,特别是第一端子模组11的下高速端子1152中靠近绝缘部的一根接地端子B,以及第二端子模组12的上高速端子1151中靠近绝缘部的一根接地端子B(具体可参图14)。因此本设计中于绝缘部左右两侧面的对应位置向内凹陷形成有避位槽1300,以使得对应位置的接地端子B与绝缘部侧壁之间具有足够的间隙。从而使得第一端子模组11及第二端子模组12的对应接地端子B外侧具有足够的包胶厚度(也就是接地端子B左右方向靠近绝缘部的一侧具有足够厚的塑胶),以保证对应接地端子B与绝缘件1161、1162及内模件1171、1172之间的固定稳定性。本设计中,所述避位槽1300于前后方向上位于所述绝缘部的全长度上延伸形成。Please refer to Figures 11 to 16, the five insulating sheets 1311 of the third terminal module 13 are assembled and stacked in the left and right directions to form an insulating part (not numbered). The terminal contact parts 1102 and 1302 of the upper and lower rows of terminals of the high-speed connector module 100 in this design are staggered one by one along the left and right directions, respectively. With the small spacing between the terminals of this type of high-speed connector module 100, the spacing between some high-speed terminals 1151 and 1152 and the insulating part of the third terminal module 13 is very small. In this design, in particular, a grounding terminal B close to the insulating part in the lower high-speed terminal 1152 of the first terminal module 11 and a grounding terminal B close to the insulating part in the upper high-speed terminal 1151 of the second terminal module 12 (see Figure 14 for details). Therefore, in this design, the corresponding positions on the left and right sides of the insulating part are recessed to form a avoiding groove 1300, so that there is enough gap between the grounding terminal B at the corresponding position and the side wall of the insulating part. Thus, the outer side of the corresponding grounding terminal B of the first terminal module 11 and the second terminal module 12 has a sufficient plastic coating thickness (that is, the side of the grounding terminal B close to the insulating part in the left and right directions has a sufficiently thick plastic coating) to ensure the fixing stability between the corresponding grounding terminal B and the insulating parts 1161, 1162 and the inner molds 1171, 1172. In this design, the avoidance groove 1300 is formed and extends along the entire length of the insulating part in the front-to-back direction.
请参考图11至图14所示,所述第三端子模组13的绝缘部左右两侧面的下边缘分别向外凸伸形成有凸柱1304,所述凸柱1304对应与第一端子模组11及第二端子模组12的下内模件1172抵持限位。所述第一端子模组11及第二端子模组12的上绝缘件1161的上表面、下绝缘件1162的下表面及绝缘部的上表面分别突出形成有限位柱1011,所述绝缘本体10的内壁面上对应形成有凹槽结构1024,所述凸肋状限位柱1011对应与所述凹槽结构1024限位固定,用以实现第一端子模组11及第二端子模组12与绝缘本体10于前后方向的固定,及第三端子模组13与绝缘本体10于左右方向和上下方向上的固定。本设计中,所述第一端子模组11及第二端子模组12上的限位柱1011为向外凸伸形成的倒勾状凸台结构,所述第三端子模组13上的限位柱1011为向外凸伸形成的燕尾状凸肋结构。Please refer to FIGS. 11 to 14 , the lower edges of the left and right sides of the insulating part of the third terminal module 13 protrude outward to form convex columns 1304, and the convex columns 1304 are corresponding to the lower inner mold 1172 of the first terminal module 11 and the second terminal module 12 for abutment and limitation. The upper surface of the upper insulating member 1161 of the first terminal module 11 and the second terminal module 12, the lower surface of the lower insulating member 1162 and the upper surface of the insulating part are respectively protruded to form limiting columns 1011, and the inner wall surface of the insulating body 10 is correspondingly formed with a groove structure 1024, and the convex rib-shaped limiting columns 1011 are correspondingly fixed to the groove structure 1024, so as to realize the fixing of the first terminal module 11 and the second terminal module 12 with the insulating body 10 in the front-to-back direction, and the fixing of the third terminal module 13 with the insulating body 10 in the left-right direction and the up-down direction. In this design, the limiting posts 1011 on the first terminal module 11 and the second terminal module 12 are inverted hook-shaped boss structures protruding outward, and the limiting posts 1011 on the third terminal module 13 are dovetail-shaped rib structures protruding outward.
请参考图1至图6所示,所述金属罩2由金属板制程并形成有前后方向延伸的对接空间20并于前端形成对接口201(参图2)。所述金属罩2包括上罩体21,下罩体22及中间隔挡23,所述上罩体22对应由上至下罩设于所述连接器组件1上方并且贴靠于绝缘本体10的安装部102的上表面。所述中间隔挡23由下至上并且向后安装于上罩体22中间位置。所述下罩体22由下至上盖设于所述上罩体21下方。本设计中所述下罩体22覆盖住绝缘本体10的对插部101的部分下表面。所述第一端子模组11及第二端子模组12的下内模件1172下表面及由五个绝缘片体1311叠加形成绝缘部的下表面从所述安装部102的让位口1025向下露出(参图6),所述金属底板3盖设于绝缘本体10的下表面位置。所述第三端子组件131的端子对接部1303及接地件114的插接脚1143穿过所述金属底板3而凸伸至金属底板3下方位置。本设计中,由于第一端子模组11及第二端子模组12的各端子均设计成与线缆5连接。因此在连接器组件1的下表面仅布局有第三端子组件131的各端子的端子对接部1303及接地件114的插接脚1143,且位置相对集中,因此对连接器组件1的下表面的其他部位通过金属底板3来屏蔽接地,可进一步保证及提升屏蔽效果,有利于提高高频性能。Please refer to Figures 1 to 6. The metal cover 2 is made of a metal plate and is formed with a docking space 20 extending in the front-to-back direction and a docking port 201 is formed at the front end (see Figure 2). The metal cover 2 includes an upper cover body 21, a lower cover body 22 and a middle barrier 23. The upper cover body 22 is correspondingly arranged from top to bottom above the connector assembly 1 and is attached to the upper surface of the mounting portion 102 of the insulating body 10. The middle barrier 23 is installed from bottom to top and backward in the middle position of the upper cover body 22. The lower cover body 22 is arranged below the upper cover body 21 from bottom to top. In this design, the lower cover body 22 covers part of the lower surface of the mating portion 101 of the insulating body 10. The lower surface of the lower inner module 1172 of the first terminal module 11 and the second terminal module 12 and the lower surface of the insulating portion formed by stacking five insulating sheets 1311 are exposed downward from the clearance opening 1025 of the mounting portion 102 (see FIG. 6 ), and the metal bottom plate 3 is covered on the lower surface of the insulating body 10. The terminal docking portion 1303 of the third terminal assembly 131 and the plug pin 1143 of the grounding member 114 pass through the metal bottom plate 3 and protrude to the position below the metal bottom plate 3. In this design, since each terminal of the first terminal module 11 and the second terminal module 12 are designed to be connected to the cable 5. Therefore, only the terminal docking portion 1303 of each terminal of the third terminal assembly 131 and the plug pin 1143 of the grounding member 114 are arranged on the lower surface of the connector assembly 1, and the position is relatively concentrated. Therefore, the other parts of the lower surface of the connector assembly 1 are shielded and grounded through the metal bottom plate 3, which can further ensure and improve the shielding effect, which is conducive to improving the high-frequency performance.
当然,在其他实施例中,所述金属底板3亦可设计呈与下罩体22一体。Of course, in other embodiments, the metal bottom plate 3 may also be designed to be integrated with the lower cover 22 .
请参考图3及图4所示,所述金属底板3与金属罩2的两侧卡扣固定。所述高速连接器模组100的后端位置由上至下贯穿形成有若干销钉孔1004。所述销钉孔1004包括上下方向贯穿上罩体21后端位置、后座体14及金属底板3的后销钉孔及上下方向贯穿上罩体21、绝缘本体10、后座体14的上侧板142前端位置及金属底板3的前销钉孔。所述高速连接器模组100还包括有若干销钉7(或铆钉)。所述销钉7穿过销钉孔1004而将金属罩2、后座体14、金属底板3及绝缘本体10一体固定,以保证高速连接器模组100的整体结构稳定性。从而使得高速连接器模组100能够承受更大的插拔力为不会损坏变形。本设计中,所述销钉孔1004具体位于连接器组件1的后端两侧位置。Please refer to FIG. 3 and FIG. 4 , the metal base plate 3 is fixed with the buckles on both sides of the metal cover 2. The rear end position of the high-speed connector module 100 is penetrated from top to bottom to form a plurality of pin holes 1004. The pin holes 1004 include a rear pin hole that penetrates the rear end position of the upper cover body 21, the rear seat body 14 and the metal base plate 3 in the up-down direction, and a front pin hole that penetrates the upper cover body 21, the insulating body 10, the front end position of the upper side plate 142 of the rear seat body 14 and the metal base plate 3 in the up-down direction. The high-speed connector module 100 also includes a plurality of pins 7 (or rivets). The pins 7 pass through the pin holes 1004 to fix the metal cover 2, the rear seat body 14, the metal base plate 3 and the insulating body 10 as a whole to ensure the overall structural stability of the high-speed connector module 100. Thereby, the high-speed connector module 100 can withstand a greater plug-in and pull-out force without being damaged or deformed. In this design, the pin holes 1004 are specifically located at the two sides of the rear end of the connector assembly 1.
请参考图1及图2所示,所述散热模块4包括散热板41及散热导柱42。所述散热板41组装固定至上罩体21上方位置,所述散热导柱42后端连接于后座体14后端面,散热导柱42前端用于与电子设备的特定结构连接。本设计中,所述散热导柱42与金属罩2的上罩体21表面贴合。所述散热导柱42用于将后座体14上的热量导出,并且通过与电子设备的特定结构连接实现多通道的散热功能。Please refer to FIG. 1 and FIG. 2 , the heat dissipation module 4 includes a heat dissipation plate 41 and a heat dissipation guide post 42. The heat dissipation plate 41 is assembled and fixed to the upper position of the upper cover body 21, the rear end of the heat dissipation guide post 42 is connected to the rear end surface of the rear seat body 14, and the front end of the heat dissipation guide post 42 is used to connect with the specific structure of the electronic device. In this design, the heat dissipation guide post 42 is attached to the surface of the upper cover body 21 of the metal cover 2. The heat dissipation guide post 42 is used to export the heat on the rear seat body 14, and realizes the multi-channel heat dissipation function by connecting with the specific structure of the electronic device.
需要说明的是,本设计中,将若干非高速端子130设计呈由金属板于左右方向的板厚方向经冲压形成(下料式端子),而将若干高速端子1151、1152设计成由金属板于上下方向的板厚方向经折弯形成。如此可以使得各端子组之间具有更多的信号设计组合(例如间距、厚度等方面),可以使得端子对之间的特性阻抗调控变得更加容易且多样化。此外,可消除stub效应。有利于高速连接器模组100整体的高频特性。It should be noted that in this design, several non-high-speed terminals 130 are designed to be formed by stamping a metal plate in the thickness direction in the left-right direction (blank-type terminals), while several high-speed terminals 1151 and 1152 are designed to be formed by bending a metal plate in the thickness direction in the up-down direction. In this way, more signal design combinations (such as spacing, thickness, etc.) can be provided between each terminal group, which can make the characteristic impedance control between terminal pairs easier and more diversified. In addition, the stub effect can be eliminated. It is beneficial to the overall high-frequency characteristics of the high-speed connector module 100.
下面结合图1至图19详细描述本设计高速连接器模组100的制程方法,包括如下步骤:The manufacturing method of the high-speed connector module 100 of the present invention is described in detail below in conjunction with FIGS. 1 to 19 , including the following steps:
A、通过热熔性绝缘材料经注塑成型形成绝缘本体10;A. forming an insulating body 10 by injection molding a hot-melt insulating material;
B、通过金属板下料折弯形成若干对非高速端子130,通过热熔性绝缘材料经注塑于各对非高速端子130上形成绝缘片体1311并形成第三端子组件131,通过治具将五个所述第三端子组件131沿左右方向堆叠形成第三端子模组13;B. Form several pairs of non-high-speed terminals 130 by blanking and bending metal plates, form insulating sheets 1311 and third terminal assemblies 131 by injection molding of hot-melt insulating materials on each pair of non-high-speed terminals 130, and stack five third terminal assemblies 131 in the left-right direction by a jig to form a third terminal module 13;
C、通过金属板经冲压折弯制成若干个上高速端子1151及若干个下高速端子1152;C. A plurality of upper high-speed terminals 1151 and a plurality of lower high-speed terminals 1152 are formed by stamping and bending a metal plate;
a、通过热熔性绝缘材料经注塑于一排七个上高速端子1151上形成上绝缘件1161,提供线缆5并将线缆5与一排七个上高速端子1151后端焊接固定,于所述上绝缘件1161后方注塑形成上内模件1171并形成上高速端子组件1131;a. Form an upper insulating member 1161 by injection molding a hot-melt insulating material on a row of seven upper high-speed terminals 1151, provide a cable 5 and weld and fix the cable 5 to the rear end of the row of seven upper high-speed terminals 1151, and form an upper inner mold 1171 by injection molding behind the upper insulating member 1161 to form an upper high-speed terminal assembly 1131;
b、通过热熔性绝缘材料经注塑于一排七个下高速端子1152上形成下绝缘件1162,提供线缆5并将线缆5与一排七个下高速端子1152后端焊接固定,于所述下绝缘件1162后方注塑形成下内模件1172并形成下高速端子组件1132;b. A hot-melt insulating material is injected onto a row of seven lower high-speed terminals 1152 to form a lower insulating member 1162, a cable 5 is provided, and the cable 5 is welded and fixed to the rear end of the row of seven lower high-speed terminals 1152, and a lower inner mold 1172 is injected behind the lower insulating member 1162 to form a lower high-speed terminal assembly 1132;
c、通过导电塑胶形成导电板111,通过金属板经冲压折弯形成上接地片1121及下接地片1122。c. The conductive plate 111 is formed by conductive plastic, and the upper grounding plate 1121 and the lower grounding plate 1122 are formed by stamping and bending a metal plate.
d、将步骤a、b、c中形成的上高速端子组件1131、下高速端子组件1132、导电板111、上接地片1121及下接地片1122沿上下方向堆叠,由上至下依次为:上高速端子组件1131、上接地片1121、导电板111、下接地片1122及下高速端子组件1132,并且形成第一端子模组11。d. Stack the upper high-speed terminal assembly 1131, the lower high-speed terminal assembly 1132, the conductive plate 111, the upper grounding plate 1121 and the lower grounding plate 1122 formed in steps a, b and c in the up and down direction, from top to bottom: the upper high-speed terminal assembly 1131, the upper grounding plate 1121, the conductive plate 111, the lower grounding plate 1122 and the lower high-speed terminal assembly 1132, and form a first terminal module 11.
D、重复上述步骤C制成第二端子模组12。D. Repeat the above step C to make the second terminal module 12.
E、将由步骤B制成的第三端子模组13由后向前插入绝缘本体10。E. Insert the third terminal module 13 manufactured in step B into the insulating body 10 from the back to the front.
F、将由步骤C制成的第一端子模组11由后向前插入绝缘本体10。F. Insert the first terminal module 11 manufactured in step C into the insulating body 10 from the back to the front.
G、将由步骤D制成的第二端子模组12由后向前插入绝缘本体10。G. Insert the second terminal module 12 manufactured in step D into the insulating body 10 from the back to the front.
H、通过金属板经冲压折弯制成接地件114,并将两个所述接地件114分别对应插入第一端子模组11及第二端子模组12后端位置。H. A grounding member 114 is made by stamping and bending a metal plate, and two grounding members 114 are respectively inserted into the rear ends of the first terminal module 11 and the second terminal module 12 .
I、通过粉末冶金制成后座体14,在步骤H的基础上,将所述后座体14由后向前组装至绝缘本体10,通过注塑成型于所述绝缘本体10与后座体14之间形成注塑件15,并且形成连接器组件1。I. The rear seat body 14 is made by powder metallurgy. On the basis of step H, the rear seat body 14 is assembled to the insulating body 10 from back to front, and an injection molded part 15 is formed between the insulating body 10 and the rear seat body 14 by injection molding, and the connector assembly 1 is formed.
J、将由步骤I形成的两个所述连接器组件1并排设置,通过金属件经过冲压折弯形成上罩体21、下罩体22及中间隔挡23,分别将上罩体21、下罩体22及中间隔挡23组装至两个所述连接器组件1。J. Place the two connector assemblies 1 formed in step I side by side, form an upper cover body 21, a lower cover body 22 and a middle baffle 23 by stamping and bending metal parts, and assemble the upper cover body 21, the lower cover body 22 and the middle baffle 23 to the two connector assemblies 1 respectively.
K、通过金属件经过冲压折弯形成金属底板3,在步骤J的基础上,将所述金属底板3组装至两个所述连接器组件1的下表面。K. Form a metal bottom plate 3 by stamping and bending a metal part. On the basis of step J, assemble the metal bottom plate 3 to the lower surfaces of the two connector components 1 .
L、提供散热模块4,在步骤K的基础上,将所述散热模块4组装至金属罩2上。L. Provide a heat dissipation module 4 . Based on step K, assemble the heat dissipation module 4 onto the metal cover 2 .
M、提供若干销钉7,在步骤K或者步骤L的基础上,通过所述销钉7将金属罩2、后座体14、金属底板3及绝缘本体10一体固定,形成最终的高速连接器模组100。M. Provide a plurality of pins 7. On the basis of step K or step L, the metal cover 2, the rear seat 14, the metal base plate 3 and the insulating body 10 are fixed integrally by the pins 7 to form a final high-speed connector module 100.
需要说明的是,本设计中,第三端子模组13左右堆叠形成,所述第一端子模组11和第二端子模组12经上下方向堆叠形成。使得第一端子模组11、第二端子模组12及第三端子模组13各自之间的结构配合更稳定,同时也分散了对绝缘本体10的配合应力。此外亦有利于治具对第一端子模组11、第二端子模组12及第三端子模组13的组装定位。It should be noted that in this design, the third terminal module 13 is stacked in the left and right directions, and the first terminal module 11 and the second terminal module 12 are stacked in the up and down directions. This makes the structural coordination between the first terminal module 11, the second terminal module 12 and the third terminal module 13 more stable, and also disperses the coordination stress on the insulating body 10. In addition, it is also beneficial for the assembly positioning of the first terminal module 11, the second terminal module 12 and the third terminal module 13 by the jig.
以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention.
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