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CN109251515A - A kind of preparation method of PA kaolin composite material - Google Patents

A kind of preparation method of PA kaolin composite material Download PDF

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Publication number
CN109251515A
CN109251515A CN201811040125.1A CN201811040125A CN109251515A CN 109251515 A CN109251515 A CN 109251515A CN 201811040125 A CN201811040125 A CN 201811040125A CN 109251515 A CN109251515 A CN 109251515A
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CN
China
Prior art keywords
kaolin
composite material
preparation
extruder
injection molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811040125.1A
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Chinese (zh)
Inventor
琚志伟
闫鸣
闫一鸣
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Shanxi Feng Feng New Mstar Technology Ltd
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Shanxi Feng Feng New Mstar Technology Ltd
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Publication date
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Priority to CN201811040125.1A priority Critical patent/CN109251515A/en
Publication of CN109251515A publication Critical patent/CN109251515A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/346Clay
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The present invention relates to a kind of preparation methods of PA kaolin composite material, its raw material includes kaolin, D-81, WD-50 and KH-570, PA, antioxidant, stabilizer, lubricant etc., equipment includes thermostatic drying chamber, high-speed mixer, double screw extruder, baking oven, injection molding machine with heating etc., and the technological process of production includes the processes such as coupling, dry, granulation, molding.It is optimized by the proportion of modification and preparation process chinese raw materials to calcined kaolin, and modified kaolin and PA mechanical blending squeeze out, exploitation has both high-intensitive, high performance model engineering plastic composite material, to realize the higher value application of modified kaolin, the comprehensive mechanical property of prepared composite material is preferable, preparation process is simple, and has good reaction selectivity, there is good prospects for commercial application.

Description

A kind of preparation method of PA kaolin composite material
Technical field
The present invention relates to technical field of polymer materials, especially a kind of preparation method of PA kaolin composite material.
Background technique
Polyamide (PA) is commonly called as nylon, be developed in nylon series of products compared with early, yield is larger, using wider kind One of, because of its high mechanical strength, wearability is good, stable chemical performance, self-lubricating property are excellent, wear-resisting, oil resistant and general molten The features such as agent, fine heat-resisting performance, is widely used in the row such as automobile component, electronic apparatus, petrochemical industry, mechanical equipment, weaving Industry.PA resin abundance has that rigidity is good, intensity is high, corrosion-resistant, electric insulating quality is good and the soft or hard superiority such as adjustable Can, it is widely used.But the brittleness of PA product is big, and when processing and forming has the shortcomings that melt viscosity is big, thermal stability is poor, limits PA's is widely used.
The filler grain that appropriate number is added is needed in PA process to improve certain specific performance, molecule There are a large amount of intermolecular hydrogen bondings for interchain, and inter-chain action power is larger, and arrangement is more regular, have higher crystal property, intermolecular hydrogen bonding PA series constitute plastics it is filling-modified, mainly it is filled using inorganic mineral powder enhancing be modified.In PA The advantages that high amount of inorganic filler is filled modification, can keep chemical resistance, the processability of PA itself is added, it can be significantly Reduce the cost of material, moreover it is possible to improve the related performance of PA, such as improve rigidity, heat resistance and the dimensional stability and drop of nylon Low molding shrinkage.But it is required that modified filler particle has certain chemical activity and special functional group, it can meet The service performance of engineering plastics, this just has higher requirement to filler grain.
Kaolin is the inorganic mineral of general filling-modified PA, and kaolin can be by certain specific base by modification Group's grafting or cladding on the surface thereof, can either be compatible well with plastics macromolecule, also can satisfy the special of product and want It asks, becomes " representative " of emerging functional material, the functionalization for improving engineering plastics utilizes.Kaolin powder filler is mixed into modeling Material, particle are surrounded by plastic molecules, and particle surface has a significant impact to reinforcement efficiency by the degree that matrix moistens.It is not easy wet The particle of profit is not easy to disperse, and is easy conglomeration, reduces its reinforcement efficiency.The binding force for improving kaolin and plastic interface, can It is improved by adding certain wet substances of increase that help.Kaolin surface is modified, its surface and plastics are improved Affinity interaction, improve kaolinic reinforcing effect, reduce kaolin network strength, to improve kaolinic dispersion effect, Improve reinforcing effect.
Summary of the invention
It is an object of the present invention in view of the above deficiencies, provide that a kind of comprehensive mechanical property is preferable, and preparation process is simple PA kaolin composite material preparation method.
In order to achieve the object of the present invention, the technological means taken is as follows: a kind of preparation side of PA kaolin composite material Method includes the following steps:
(1) calcined kaolin thermostatic drying chamber is 120 DEG C dry, dry 2h, rear investment is stirred with the high-speed mixer of heating It mixes, silane coupling agent is added, be warming up to 120-140 DEG C, heating rate is 5 DEG C/min, stirs 15-20min, and obtained modification is forged Burn kaolin;
(2) by 95 DEG C in PA and above-mentioned modified calcinated kaolin baking oven, 8h is dried;
(3) above-mentioned PA, above-mentioned modified calcinated kaolin, stabilizer, antioxidant, lubricant high speed is added sequentially to mix 10-15min is stirred in conjunction machine, by extruder extruding pelletization, cross-head temperature is 205 DEG C, 225 DEG C, 245 DEG C or 248 One of DEG C, squeeze out machine host frequency 16-22Hz, extruder feeding frequency 8-12Hz, extruder pelletizing speed 55r/min;
(4) 100 DEG C, dry 10h will be granulated in gained pellet baking oven, injects heat preservation 4S, cooling 8S molding through injection molding machine; Injection molding machine injection temperature is one of 245 DEG C, 255 DEG C, 255-260 DEG C or 255-265 DEG C, injection molding machine injection pressure 2.5MPa。
Further, silane coupling agent described in step (1), by D-81, WD-50 and KH-570 according to mass ratio be 1: 1:2 is mixed.
Further, PA, modified calcinated kaolin, stabilizer, antioxidant, lubricant according to mass ratio are in step (3) 3:1:2:2:2 is mixed.
Further, the extruder is double screw extruder.
The present invention compared with prior art the beneficial effect is that:
1, technology is modified to kaolin surface, improves the affinity interaction of its surface and plastics, improved kaolinic Reinforcing effect reduces kaolin network strength, to improve kaolinic dispersion effect, improves reinforcing effect;
2, the technological process of production system is carried out by the proportion of modification and preparation process chinese raw materials to calcined kaolin Optimization and modified kaolin and PA mechanical blending squeeze out, and exploitation has both high-intensitive, high performance model engineering plastic composite wood Material, to realize the higher value application of modified kaolin, the comprehensive mechanical property of prepared composite material is preferable, prepares work Skill is simple, and has good reaction selectivity, there is good prospects for commercial application.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase Mutually combination.Below in conjunction with embodiment, the present invention will be described in detail.
It is right below in conjunction with the embodiment of the present application in order to make those skilled in the art more fully understand application scheme Technical solution in the embodiment of the present application is clearly and completely described, it is clear that described embodiment is only the application The embodiment of a part, instead of all the embodiments.Based on the embodiment in the application, those of ordinary skill in the art exist Every other embodiment obtained under the premise of creative work is not made, shall fall within the protection scope of the present application.
A kind of preparation method of PA kaolin composite material, raw material include kaolin, D-81, WD-50 and KH-570, PA, antioxidant, stabilizer, lubricant etc., equipment include thermostatic drying chamber, the high-speed mixer with heating, twin-screw extrusion Machine, baking oven, injection molding machine etc., the technological process of production include the processes such as coupling, dry, granulation, molding.
Embodiment one:
A kind of preparation method of PA kaolin composite material, includes the following steps:
(1) calcined kaolin thermostatic drying chamber is 120 DEG C dry, dry 2h, rear investment is stirred with the high-speed mixer of heating It mixes, silane coupling agent is added, be warming up to 120 DEG C, heating rate is 5 DEG C/min, stirs 15min, and modified calcining kaolinite is made Soil;The silane coupling agent is mixed by D-81, WD-50 and KH-570 according to mass ratio for 1:1:2.
(2) by 95 DEG C in PA and above-mentioned modified calcinated kaolin baking oven, 8h is dried.
(3) above-mentioned PA, above-mentioned modified calcinated kaolin, stabilizer, antioxidant, lubricant high speed is added sequentially to mix 10min is stirred in conjunction machine, by double screw extruder extruding pelletization, cross-head temperature is 205 DEG C, squeezes out machine host frequency Rate 16Hz, extruder feeding frequency 8Hz, extruder pelletizing speed 55r/min.Wherein PA, modified calcinated kaolin, stabilizer, Antioxidant, lubricant are mixed according to mass ratio for 3:1:2:2:2.
(4) 100 DEG C, dry 10h will be granulated in gained pellet baking oven, injects heat preservation 4S, cooling 8S molding through injection molding machine. Injection molding machine injection temperature is 245 DEG C, injection molding machine injection pressure 2.5MPa.
Embodiment two:
A kind of preparation method of PA kaolin composite material, includes the following steps:
(1) calcined kaolin thermostatic drying chamber is 120 DEG C dry, dry 2h, rear investment is stirred with the high-speed mixer of heating It mixes, silane coupling agent is added, be warming up to 130 DEG C, heating rate is 5 DEG C/min, stirs 18min, and modified calcining kaolinite is made Soil;The silane coupling agent is mixed by D-81, WD-50 and KH-570 according to mass ratio for 1:1:2.
(2) by 95 DEG C in PA and above-mentioned modified calcinated kaolin baking oven, 8h is dried;
(3) above-mentioned PA, above-mentioned modified calcinated kaolin, stabilizer, antioxidant, lubricant high speed is added sequentially to mix 12min is stirred in conjunction machine, by extruder extruding pelletization, cross-head temperature is 245 DEG C, machine host frequency 20Hz is squeezed out, Extruder feeding frequency 10Hz, extruder pelletizing speed 55r/min;Wherein PA, modified calcinated kaolin, stabilizer, antioxygen Agent, lubricant are mixed according to mass ratio for 3:1:2:2:2.
(4) 100 DEG C, dry 10h will be granulated in gained pellet baking oven, injects heat preservation 4S, cooling 8S molding through injection molding machine; Injection molding machine injection temperature is 255 DEG C, injection molding machine injection pressure 2.5MPa.
Embodiment three:
A kind of preparation method of PA kaolin composite material, includes the following steps:
(1) calcined kaolin thermostatic drying chamber is 120 DEG C dry, dry 2h, rear investment is stirred with the high-speed mixer of heating It mixes, silane coupling agent is added, be warming up to 140 DEG C, heating rate is 5 DEG C/min, stirs 20min, and modified calcining kaolinite is made Soil;The silane coupling agent is mixed by D-81, WD-50 and KH-570 according to mass ratio for 1:1:2.
(2) by 95 DEG C in PA and above-mentioned modified calcinated kaolin baking oven, 8h is dried;
(3) above-mentioned PA, above-mentioned modified calcinated kaolin, stabilizer, antioxidant, lubricant high speed is added sequentially to mix 15min is stirred in conjunction machine, by extruder extruding pelletization, cross-head temperature is one of 248 DEG C, squeezes out machine host Frequency 22Hz, extruder feeding frequency 12Hz, extruder pelletizing speed 55r/min;Wherein PA, modified calcinated kaolin, stabilization Agent, antioxidant, lubricant are mixed according to mass ratio for 3:1:2:2:2.
(4) 100 DEG C, dry 10h will be granulated in gained pellet baking oven, injects heat preservation 4S, cooling 8S molding through injection molding machine; Injection molding machine injection temperature is 265 DEG C, injection molding machine injection pressure 2.5MPa.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (4)

1. a kind of preparation method of PA kaolin composite material, which comprises the steps of:
(1) by 120 DEG C of calcined kaolin thermostatic drying chamber dry 2h, silicon is added in high-speed mixer stirring of the rear investment with heating Alkane coupling agent is warming up to 120-140 DEG C, and heating rate is 5 DEG C/min, stirs 15-20min, and modified calcinated kaolin is made;
(2) by 95 DEG C in PA and above-mentioned modified calcinated kaolin baking oven, 8h is dried;
(3) above-mentioned PA, above-mentioned modified calcinated kaolin, stabilizer, antioxidant, lubricant are added sequentially in high-speed mixer 10-15min is stirred, by extruder extruding pelletization, cross-head temperature is in 205 DEG C, 225 DEG C, 245 DEG C or 248 DEG C One kind squeezing out machine host frequency 16-22Hz, extruder feeding frequency 8-12Hz, extruder pelletizing speed 55r/min;
(4) 100 DEG C, dry 10h will be granulated in gained pellet baking oven, injects heat preservation 4S, cooling 8S molding, injection molding machine through injection molding machine Injection temperature is one of 245 DEG C, 255 DEG C, 255-260 DEG C or 255-265 DEG C, injection molding machine injection pressure 2.5MPa.
2. a kind of preparation method of PA kaolin composite material according to claim 1, which is characterized in that in step (1) The silane coupling agent is mixed by D-81, WD-50 and KH-570 according to mass ratio for 1:1:2.
3. a kind of preparation method of PA kaolin composite material according to claim 1, which is characterized in that in step (3) PA, modified calcinated kaolin, stabilizer, antioxidant, lubricant are mixed according to mass ratio for 3:1:2:2:2.
4. a kind of preparation method of PA kaolin composite material according to claim 1, which is characterized in that the extruder For double screw extruder.
CN201811040125.1A 2018-09-07 2018-09-07 A kind of preparation method of PA kaolin composite material Pending CN109251515A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811040125.1A CN109251515A (en) 2018-09-07 2018-09-07 A kind of preparation method of PA kaolin composite material

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110964230A (en) * 2019-12-19 2020-04-07 漳州市龙华矿产有限公司 Fine kaolin processing method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103642208A (en) * 2013-11-18 2014-03-19 安徽宜万丰电器有限公司 Nanometer kaolin modified nylon 6 material for automobile plastic members
CN105524459A (en) * 2015-11-10 2016-04-27 陕西聚洁瀚化工有限公司 Preparation method for nylon-kaolin composite material
CN106928703A (en) * 2015-12-31 2017-07-07 上海杰事杰新材料(集团)股份有限公司 Coaseries kaolin/PA66T composites and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103642208A (en) * 2013-11-18 2014-03-19 安徽宜万丰电器有限公司 Nanometer kaolin modified nylon 6 material for automobile plastic members
CN105524459A (en) * 2015-11-10 2016-04-27 陕西聚洁瀚化工有限公司 Preparation method for nylon-kaolin composite material
CN106928703A (en) * 2015-12-31 2017-07-07 上海杰事杰新材料(集团)股份有限公司 Coaseries kaolin/PA66T composites and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李凯琦等: "《煤系高岭岩及深加工技术》", 31 July 2001, 中国建材工业出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110964230A (en) * 2019-12-19 2020-04-07 漳州市龙华矿产有限公司 Fine kaolin processing method

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Application publication date: 20190122

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