CN109251515A - A kind of preparation method of PA kaolin composite material - Google Patents
A kind of preparation method of PA kaolin composite material Download PDFInfo
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- CN109251515A CN109251515A CN201811040125.1A CN201811040125A CN109251515A CN 109251515 A CN109251515 A CN 109251515A CN 201811040125 A CN201811040125 A CN 201811040125A CN 109251515 A CN109251515 A CN 109251515A
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- Prior art keywords
- kaolin
- composite material
- preparation
- extruder
- injection molding
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- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 239000005995 Aluminium silicate Substances 0.000 title claims abstract description 48
- 235000012211 aluminium silicate Nutrition 0.000 title claims abstract description 48
- 239000002131 composite material Substances 0.000 title claims abstract description 18
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 238000001746 injection moulding Methods 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 239000000314 lubricant Substances 0.000 claims abstract description 12
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 11
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 11
- 239000003381 stabilizer Substances 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 238000005453 pelletization Methods 0.000 claims description 10
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 239000008188 pellet Substances 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 5
- 238000010792 warming Methods 0.000 claims description 5
- 150000001335 aliphatic alkanes Chemical class 0.000 claims 1
- 239000007822 coupling agent Substances 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 238000012986 modification Methods 0.000 abstract description 6
- 230000004048 modification Effects 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 229920006351 engineering plastic Polymers 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 230000008878 coupling Effects 0.000 abstract description 2
- 238000010168 coupling process Methods 0.000 abstract description 2
- 238000005859 coupling reaction Methods 0.000 abstract description 2
- 238000005469 granulation Methods 0.000 abstract description 2
- 230000003179 granulation Effects 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 abstract description 2
- 239000004952 Polyamide Substances 0.000 description 33
- 229920002647 polyamide Polymers 0.000 description 33
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 239000000945 filler Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 3
- 238000001354 calcination Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052622 kaolinite Inorganic materials 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/06—Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The present invention relates to a kind of preparation methods of PA kaolin composite material, its raw material includes kaolin, D-81, WD-50 and KH-570, PA, antioxidant, stabilizer, lubricant etc., equipment includes thermostatic drying chamber, high-speed mixer, double screw extruder, baking oven, injection molding machine with heating etc., and the technological process of production includes the processes such as coupling, dry, granulation, molding.It is optimized by the proportion of modification and preparation process chinese raw materials to calcined kaolin, and modified kaolin and PA mechanical blending squeeze out, exploitation has both high-intensitive, high performance model engineering plastic composite material, to realize the higher value application of modified kaolin, the comprehensive mechanical property of prepared composite material is preferable, preparation process is simple, and has good reaction selectivity, there is good prospects for commercial application.
Description
Technical field
The present invention relates to technical field of polymer materials, especially a kind of preparation method of PA kaolin composite material.
Background technique
Polyamide (PA) is commonly called as nylon, be developed in nylon series of products compared with early, yield is larger, using wider kind
One of, because of its high mechanical strength, wearability is good, stable chemical performance, self-lubricating property are excellent, wear-resisting, oil resistant and general molten
The features such as agent, fine heat-resisting performance, is widely used in the row such as automobile component, electronic apparatus, petrochemical industry, mechanical equipment, weaving
Industry.PA resin abundance has that rigidity is good, intensity is high, corrosion-resistant, electric insulating quality is good and the soft or hard superiority such as adjustable
Can, it is widely used.But the brittleness of PA product is big, and when processing and forming has the shortcomings that melt viscosity is big, thermal stability is poor, limits
PA's is widely used.
The filler grain that appropriate number is added is needed in PA process to improve certain specific performance, molecule
There are a large amount of intermolecular hydrogen bondings for interchain, and inter-chain action power is larger, and arrangement is more regular, have higher crystal property, intermolecular hydrogen bonding
PA series constitute plastics it is filling-modified, mainly it is filled using inorganic mineral powder enhancing be modified.In PA
The advantages that high amount of inorganic filler is filled modification, can keep chemical resistance, the processability of PA itself is added, it can be significantly
Reduce the cost of material, moreover it is possible to improve the related performance of PA, such as improve rigidity, heat resistance and the dimensional stability and drop of nylon
Low molding shrinkage.But it is required that modified filler particle has certain chemical activity and special functional group, it can meet
The service performance of engineering plastics, this just has higher requirement to filler grain.
Kaolin is the inorganic mineral of general filling-modified PA, and kaolin can be by certain specific base by modification
Group's grafting or cladding on the surface thereof, can either be compatible well with plastics macromolecule, also can satisfy the special of product and want
It asks, becomes " representative " of emerging functional material, the functionalization for improving engineering plastics utilizes.Kaolin powder filler is mixed into modeling
Material, particle are surrounded by plastic molecules, and particle surface has a significant impact to reinforcement efficiency by the degree that matrix moistens.It is not easy wet
The particle of profit is not easy to disperse, and is easy conglomeration, reduces its reinforcement efficiency.The binding force for improving kaolin and plastic interface, can
It is improved by adding certain wet substances of increase that help.Kaolin surface is modified, its surface and plastics are improved
Affinity interaction, improve kaolinic reinforcing effect, reduce kaolin network strength, to improve kaolinic dispersion effect,
Improve reinforcing effect.
Summary of the invention
It is an object of the present invention in view of the above deficiencies, provide that a kind of comprehensive mechanical property is preferable, and preparation process is simple
PA kaolin composite material preparation method.
In order to achieve the object of the present invention, the technological means taken is as follows: a kind of preparation side of PA kaolin composite material
Method includes the following steps:
(1) calcined kaolin thermostatic drying chamber is 120 DEG C dry, dry 2h, rear investment is stirred with the high-speed mixer of heating
It mixes, silane coupling agent is added, be warming up to 120-140 DEG C, heating rate is 5 DEG C/min, stirs 15-20min, and obtained modification is forged
Burn kaolin;
(2) by 95 DEG C in PA and above-mentioned modified calcinated kaolin baking oven, 8h is dried;
(3) above-mentioned PA, above-mentioned modified calcinated kaolin, stabilizer, antioxidant, lubricant high speed is added sequentially to mix
10-15min is stirred in conjunction machine, by extruder extruding pelletization, cross-head temperature is 205 DEG C, 225 DEG C, 245 DEG C or 248
One of DEG C, squeeze out machine host frequency 16-22Hz, extruder feeding frequency 8-12Hz, extruder pelletizing speed 55r/min;
(4) 100 DEG C, dry 10h will be granulated in gained pellet baking oven, injects heat preservation 4S, cooling 8S molding through injection molding machine;
Injection molding machine injection temperature is one of 245 DEG C, 255 DEG C, 255-260 DEG C or 255-265 DEG C, injection molding machine injection pressure
2.5MPa。
Further, silane coupling agent described in step (1), by D-81, WD-50 and KH-570 according to mass ratio be 1:
1:2 is mixed.
Further, PA, modified calcinated kaolin, stabilizer, antioxidant, lubricant according to mass ratio are in step (3)
3:1:2:2:2 is mixed.
Further, the extruder is double screw extruder.
The present invention compared with prior art the beneficial effect is that:
1, technology is modified to kaolin surface, improves the affinity interaction of its surface and plastics, improved kaolinic
Reinforcing effect reduces kaolin network strength, to improve kaolinic dispersion effect, improves reinforcing effect;
2, the technological process of production system is carried out by the proportion of modification and preparation process chinese raw materials to calcined kaolin
Optimization and modified kaolin and PA mechanical blending squeeze out, and exploitation has both high-intensitive, high performance model engineering plastic composite wood
Material, to realize the higher value application of modified kaolin, the comprehensive mechanical property of prepared composite material is preferable, prepares work
Skill is simple, and has good reaction selectivity, there is good prospects for commercial application.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.Below in conjunction with embodiment, the present invention will be described in detail.
It is right below in conjunction with the embodiment of the present application in order to make those skilled in the art more fully understand application scheme
Technical solution in the embodiment of the present application is clearly and completely described, it is clear that described embodiment is only the application
The embodiment of a part, instead of all the embodiments.Based on the embodiment in the application, those of ordinary skill in the art exist
Every other embodiment obtained under the premise of creative work is not made, shall fall within the protection scope of the present application.
A kind of preparation method of PA kaolin composite material, raw material include kaolin, D-81, WD-50 and KH-570,
PA, antioxidant, stabilizer, lubricant etc., equipment include thermostatic drying chamber, the high-speed mixer with heating, twin-screw extrusion
Machine, baking oven, injection molding machine etc., the technological process of production include the processes such as coupling, dry, granulation, molding.
Embodiment one:
A kind of preparation method of PA kaolin composite material, includes the following steps:
(1) calcined kaolin thermostatic drying chamber is 120 DEG C dry, dry 2h, rear investment is stirred with the high-speed mixer of heating
It mixes, silane coupling agent is added, be warming up to 120 DEG C, heating rate is 5 DEG C/min, stirs 15min, and modified calcining kaolinite is made
Soil;The silane coupling agent is mixed by D-81, WD-50 and KH-570 according to mass ratio for 1:1:2.
(2) by 95 DEG C in PA and above-mentioned modified calcinated kaolin baking oven, 8h is dried.
(3) above-mentioned PA, above-mentioned modified calcinated kaolin, stabilizer, antioxidant, lubricant high speed is added sequentially to mix
10min is stirred in conjunction machine, by double screw extruder extruding pelletization, cross-head temperature is 205 DEG C, squeezes out machine host frequency
Rate 16Hz, extruder feeding frequency 8Hz, extruder pelletizing speed 55r/min.Wherein PA, modified calcinated kaolin, stabilizer,
Antioxidant, lubricant are mixed according to mass ratio for 3:1:2:2:2.
(4) 100 DEG C, dry 10h will be granulated in gained pellet baking oven, injects heat preservation 4S, cooling 8S molding through injection molding machine.
Injection molding machine injection temperature is 245 DEG C, injection molding machine injection pressure 2.5MPa.
Embodiment two:
A kind of preparation method of PA kaolin composite material, includes the following steps:
(1) calcined kaolin thermostatic drying chamber is 120 DEG C dry, dry 2h, rear investment is stirred with the high-speed mixer of heating
It mixes, silane coupling agent is added, be warming up to 130 DEG C, heating rate is 5 DEG C/min, stirs 18min, and modified calcining kaolinite is made
Soil;The silane coupling agent is mixed by D-81, WD-50 and KH-570 according to mass ratio for 1:1:2.
(2) by 95 DEG C in PA and above-mentioned modified calcinated kaolin baking oven, 8h is dried;
(3) above-mentioned PA, above-mentioned modified calcinated kaolin, stabilizer, antioxidant, lubricant high speed is added sequentially to mix
12min is stirred in conjunction machine, by extruder extruding pelletization, cross-head temperature is 245 DEG C, machine host frequency 20Hz is squeezed out,
Extruder feeding frequency 10Hz, extruder pelletizing speed 55r/min;Wherein PA, modified calcinated kaolin, stabilizer, antioxygen
Agent, lubricant are mixed according to mass ratio for 3:1:2:2:2.
(4) 100 DEG C, dry 10h will be granulated in gained pellet baking oven, injects heat preservation 4S, cooling 8S molding through injection molding machine;
Injection molding machine injection temperature is 255 DEG C, injection molding machine injection pressure 2.5MPa.
Embodiment three:
A kind of preparation method of PA kaolin composite material, includes the following steps:
(1) calcined kaolin thermostatic drying chamber is 120 DEG C dry, dry 2h, rear investment is stirred with the high-speed mixer of heating
It mixes, silane coupling agent is added, be warming up to 140 DEG C, heating rate is 5 DEG C/min, stirs 20min, and modified calcining kaolinite is made
Soil;The silane coupling agent is mixed by D-81, WD-50 and KH-570 according to mass ratio for 1:1:2.
(2) by 95 DEG C in PA and above-mentioned modified calcinated kaolin baking oven, 8h is dried;
(3) above-mentioned PA, above-mentioned modified calcinated kaolin, stabilizer, antioxidant, lubricant high speed is added sequentially to mix
15min is stirred in conjunction machine, by extruder extruding pelletization, cross-head temperature is one of 248 DEG C, squeezes out machine host
Frequency 22Hz, extruder feeding frequency 12Hz, extruder pelletizing speed 55r/min;Wherein PA, modified calcinated kaolin, stabilization
Agent, antioxidant, lubricant are mixed according to mass ratio for 3:1:2:2:2.
(4) 100 DEG C, dry 10h will be granulated in gained pellet baking oven, injects heat preservation 4S, cooling 8S molding through injection molding machine;
Injection molding machine injection temperature is 265 DEG C, injection molding machine injection pressure 2.5MPa.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any
Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (4)
1. a kind of preparation method of PA kaolin composite material, which comprises the steps of:
(1) by 120 DEG C of calcined kaolin thermostatic drying chamber dry 2h, silicon is added in high-speed mixer stirring of the rear investment with heating
Alkane coupling agent is warming up to 120-140 DEG C, and heating rate is 5 DEG C/min, stirs 15-20min, and modified calcinated kaolin is made;
(2) by 95 DEG C in PA and above-mentioned modified calcinated kaolin baking oven, 8h is dried;
(3) above-mentioned PA, above-mentioned modified calcinated kaolin, stabilizer, antioxidant, lubricant are added sequentially in high-speed mixer
10-15min is stirred, by extruder extruding pelletization, cross-head temperature is in 205 DEG C, 225 DEG C, 245 DEG C or 248 DEG C
One kind squeezing out machine host frequency 16-22Hz, extruder feeding frequency 8-12Hz, extruder pelletizing speed 55r/min;
(4) 100 DEG C, dry 10h will be granulated in gained pellet baking oven, injects heat preservation 4S, cooling 8S molding, injection molding machine through injection molding machine
Injection temperature is one of 245 DEG C, 255 DEG C, 255-260 DEG C or 255-265 DEG C, injection molding machine injection pressure 2.5MPa.
2. a kind of preparation method of PA kaolin composite material according to claim 1, which is characterized in that in step (1)
The silane coupling agent is mixed by D-81, WD-50 and KH-570 according to mass ratio for 1:1:2.
3. a kind of preparation method of PA kaolin composite material according to claim 1, which is characterized in that in step (3)
PA, modified calcinated kaolin, stabilizer, antioxidant, lubricant are mixed according to mass ratio for 3:1:2:2:2.
4. a kind of preparation method of PA kaolin composite material according to claim 1, which is characterized in that the extruder
For double screw extruder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811040125.1A CN109251515A (en) | 2018-09-07 | 2018-09-07 | A kind of preparation method of PA kaolin composite material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811040125.1A CN109251515A (en) | 2018-09-07 | 2018-09-07 | A kind of preparation method of PA kaolin composite material |
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CN109251515A true CN109251515A (en) | 2019-01-22 |
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CN201811040125.1A Pending CN109251515A (en) | 2018-09-07 | 2018-09-07 | A kind of preparation method of PA kaolin composite material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110964230A (en) * | 2019-12-19 | 2020-04-07 | 漳州市龙华矿产有限公司 | Fine kaolin processing method |
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CN103642208A (en) * | 2013-11-18 | 2014-03-19 | 安徽宜万丰电器有限公司 | Nanometer kaolin modified nylon 6 material for automobile plastic members |
CN105524459A (en) * | 2015-11-10 | 2016-04-27 | 陕西聚洁瀚化工有限公司 | Preparation method for nylon-kaolin composite material |
CN106928703A (en) * | 2015-12-31 | 2017-07-07 | 上海杰事杰新材料(集团)股份有限公司 | Coaseries kaolin/PA66T composites and preparation method thereof |
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2018
- 2018-09-07 CN CN201811040125.1A patent/CN109251515A/en active Pending
Patent Citations (3)
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CN103642208A (en) * | 2013-11-18 | 2014-03-19 | 安徽宜万丰电器有限公司 | Nanometer kaolin modified nylon 6 material for automobile plastic members |
CN105524459A (en) * | 2015-11-10 | 2016-04-27 | 陕西聚洁瀚化工有限公司 | Preparation method for nylon-kaolin composite material |
CN106928703A (en) * | 2015-12-31 | 2017-07-07 | 上海杰事杰新材料(集团)股份有限公司 | Coaseries kaolin/PA66T composites and preparation method thereof |
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CN110964230A (en) * | 2019-12-19 | 2020-04-07 | 漳州市龙华矿产有限公司 | Fine kaolin processing method |
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