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CN109238796B - Two-way pressurized triaxial sample preparation device - Google Patents

Two-way pressurized triaxial sample preparation device Download PDF

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CN109238796B
CN109238796B CN201810809755.4A CN201810809755A CN109238796B CN 109238796 B CN109238796 B CN 109238796B CN 201810809755 A CN201810809755 A CN 201810809755A CN 109238796 B CN109238796 B CN 109238796B
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pressure
sample preparation
wire rope
buckle
cylinder
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CN109238796A (en
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李娜
刘勇
姜屏
王伟
王月
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University of Shaoxing
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising

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Abstract

本申请涉及一种双向加压的三轴试样制样装置,属于土木工程学科的室内土工技术领域。包括压力机构、压力传导机构、上部加压机构、下部加压机构、制样筒、上部支撑机构、下部支撑机构七个部分。本申请能够智能控制三轴试样制样压力和时间,以模拟实际土层固结过程,并且能够一次成型多个试样,减少制样时间和对土样的扰动,且克服了传统试样筒取样困难的缺陷,具有一定的工程适用性。

Figure 201810809755

The application relates to a bidirectional pressurized triaxial sample preparation device, which belongs to the field of indoor geotechnical engineering of the discipline of civil engineering. It includes seven parts: pressure mechanism, pressure transmission mechanism, upper pressure mechanism, lower pressure mechanism, sample preparation cylinder, upper support mechanism, and lower support mechanism. The application can intelligently control the sample preparation pressure and time of triaxial samples to simulate the actual soil consolidation process, and can form multiple samples at one time, reduce sample preparation time and disturbance to soil samples, and overcome traditional samples The defect of difficult sampling in the cylinder has certain engineering applicability.

Figure 201810809755

Description

一种双向加压的三轴试样制样装置A bidirectional pressurized triaxial sample preparation device

技术领域technical field

本申请涉及一种双向加压的三轴试样制样装置,属于土木工程学科的室内土工技术领域。The application relates to a bidirectional pressurized triaxial sample preparation device, which belongs to the field of indoor geotechnical engineering of the discipline of civil engineering.

背景技术Background technique

随着沿海地区软土地基上兴建工程的增多,软土力学性能的测试已成为当前土木工程中的重要内容。三轴实验是测定软土力学性能的常用实验方法,其试样为直径3.91cm高8.0cm的圆柱形,且在实验过程中需要制作3-5个标准试样用以测试3-5个不同的围压下软土力学性能。通常采用手工击实,对土样进行均匀击实以达到目标土样密实度,并采用手工脱模。由于逐个制作试样,效率较低,很难精确控制试样的均匀性和一致性,并且手工脱模难以避免对试样的扰动,从而影响软土试样的力学性能检测。With the increasing number of construction projects on soft soil foundations in coastal areas, the testing of soft soil mechanical properties has become an important part of current civil engineering. Triaxial test is a common experimental method for measuring the mechanical properties of soft soil. Mechanical properties of soft soil under confining pressure. Usually, manual compaction is used to uniformly compact the soil sample to achieve the target soil sample compactness, and manual demoulding is used. Due to the low efficiency of making samples one by one, it is difficult to precisely control the uniformity and consistency of the samples, and manual demolding is difficult to avoid disturbance of the samples, thus affecting the mechanical properties testing of soft soil samples.

CN106568628A公开了一种土样制样实验设备,其能够解决现有技术土样制备样品均匀性差的问题;CN106769312A公开了一种土样压实仪,采用单侧施压,并对取土过程进行了优化;CN106610353A公开了一种利用分层压实法制备三轴实验制样的装置,根据杠杆原理,采用手动分层压实土样。以上几个案例解决了土样成型均匀性问题,但是仍存在以下三点需要解决的技术问题:1、不能智能模拟地基土长时间固结真实受力过程;2、不能实现一次成型多个试样;3、存在试样脱模困难的缺陷。CN106568628A discloses a soil sample preparation experiment equipment, which can solve the problem of poor uniformity of soil sample preparation samples in the prior art; CN106769312A discloses a soil sample compactor, which adopts single-sided pressure, and performs the soil sampling process. optimized; CN106610353A discloses a device for preparing samples for triaxial experiments by using layered compaction method, which adopts manual layered compaction of soil samples according to the principle of leverage. The above cases have solved the problem of soil sample forming uniformity, but there are still three technical problems that need to be solved: 1. It cannot intelligently simulate the real stress process of foundation soil consolidation for a long time; 2. It cannot realize multiple tests at one time. 3. There is a defect that the sample is difficult to demould.

基于此,做出本申请。Based on this, the present application is made.

发明内容SUMMARY OF THE INVENTION

针对现有制样技术中所存在的上述缺陷,本申请提供了一种双向加压的三轴试样制样装置,该装置不仅能够智能控制三轴试样制样压力和时间,以模拟实际土层固结过程,还能够一次成型多个试样,减少制样时间和对土样的扰动,并克服了传统试样筒取样困难的缺陷,具有很好的工程适用性。In view of the above-mentioned defects in the existing sample preparation technology, the present application provides a bidirectional pressurized triaxial sample preparation device, which can not only intelligently control the triaxial sample preparation pressure and time to simulate the actual In the soil consolidation process, multiple samples can be formed at one time, which reduces the sample preparation time and the disturbance to the soil samples, and overcomes the defects of the traditional sample tube sampling difficulty, which has good engineering applicability.

为实现上述目的,本申请采取的技术方案如下:In order to achieve the above-mentioned purpose, the technical scheme adopted in this application is as follows:

一种双向加压的三轴试样制样装置,包括压力机构、压力传导机构、上部加压机构、下部加压机构和制样筒以及多个滑轮,压力机构、上部加压机构、制样筒与下部加压机构自上而下顺次设置,多个滑轮固定设置于压力机构上方,所述压力机构包括上部动力件、下部动力件、上部时间控制器、下部时间控制器,上部动力件与下部动力件通过软质导管连接,上部动力件底部安装有上部时间控制器,下部动力件与上部时间控制器对应位置安装有下部时间控制器,上部时间控制器和下部时间控制器分别与软质导管两侧连接,调节软质导管中填充物的流量,以实现智能控制压力;A two-way pressurized triaxial sample preparation device, comprising a pressure mechanism, a pressure transmission mechanism, an upper pressure mechanism, a lower pressure mechanism, a sample preparation cylinder and a plurality of pulleys, a pressure mechanism, an upper pressure mechanism, a sample preparation mechanism The barrel and the lower pressure mechanism are arranged in sequence from top to bottom, and a plurality of pulleys are fixedly arranged above the pressure mechanism. The pressure mechanism includes an upper power part, a lower power part, an upper time controller, a lower time controller, and an upper power part. It is connected with the lower power part through a soft conduit, an upper time controller is installed at the bottom of the upper power part, and a lower time controller is installed at the corresponding position of the lower power part and the upper time controller. The upper time controller and the lower time controller are respectively connected with the soft The two sides of the flexible conduit are connected to adjust the flow of the filler in the flexible conduit to achieve intelligent pressure control;

所述压力传导机构包括上部加压钢丝绳和下部加压钢丝绳;The pressure transmission mechanism includes an upper pressure wire rope and a lower pressure wire rope;

所述上部加压机构包括上横杆和若干个上加载压头,上横杆一端与上部加压钢丝绳连接,随上部加压钢丝绳移动而摆动,上部加压钢丝绳绕经至少一个滑轮后,与下部动力件连接,另一端设置上加载压头,上加载压头位于制样筒上方,并随上横杆摆动而上下移动;下部加压机构包括下横杆和若干个下加载压头,下横杆一端与下部加压钢丝绳连接,随下部加压钢丝绳移动而摆动,下部加压钢丝绳绕经至少一个滑轮后,与上部动力件连接,另一端设置下加载压头,下加载压头位于制样筒下方,并与上加载压头对应设置;上部加压钢丝绳、下部加压钢丝绳依据压力变化改变运行状态,进而带动上加载压头、下加载压头的上下移动,即实现制样时间的改变。The upper compression mechanism includes an upper cross bar and several upper loading indenters, one end of the upper cross bar is connected with the upper compression wire rope, and swings with the movement of the upper compression wire rope. The lower power part is connected, and the other end is provided with an upper loading indenter, which is located above the sample preparation cylinder and moves up and down with the swing of the upper cross bar; the lower pressing mechanism includes a lower cross bar and several lower loading indenters. One end of the cross bar is connected with the lower pressure wire rope, and swings with the movement of the lower pressure wire rope. Below the sample cylinder, it is set corresponding to the upper loading pressure head; the upper pressure wire rope and the lower pressure wire rope change the operating state according to the pressure change, and then drive the upper loading pressure head and the lower loading pressure head to move up and down, that is, to realize the sample preparation time. Change.

进一步的,作为优选:Further, as a preference:

所述上部加压钢丝绳上设置有停止弹簧扣和连接弹簧扣,上部加压钢丝绳通过连接弹簧扣与上横杆活动连接,通过停止弹簧扣实现设定高度处位置的固定。更优选的,所述滑轮安装于门型支架顶部,门型支架侧边侧边设置固定孔洞,固定孔洞与停止弹簧扣配合,实现设定高度的控制。当实验结束时,停止弹簧扣扣入固定孔洞,实现定位。The upper pressure wire rope is provided with a stop spring buckle and a connection spring buckle, the upper pressure wire rope is movably connected with the upper cross bar through the connection spring buckle, and the position at the set height is fixed by the stop spring buckle. More preferably, the pulley is installed on the top of the door-type bracket, and the side of the door-type bracket is provided with fixing holes, and the fixing holes cooperate with the stop spring buckle to realize the control of the set height. When the experiment is over, stop the snap buckle into the fixing hole to achieve positioning.

所述上横杆中部通过转轴安装于上支撑杆上,一端连接上部加压钢丝绳,另一端通过上压头安装有上限位器,上限位器下方连接若干个上加载压头;下横杆中部通过转轴安装于下支撑杆上,一端连接下部加压钢丝绳,另一端通过下压头安装有下限位器,下限位器上方设置若干个下加载压头,上支撑杆采用杠杆原理为上加载压头提供动力,下支撑杆采用杠杆原理为下加载压头提供动力。更优选的,所述下压头下方设置上压弹簧。The middle part of the upper cross bar is installed on the upper support rod through a rotating shaft, one end is connected to the upper pressure wire rope, the other end is installed with an upper limiter through the upper indenter, and a number of upper loading indenters are connected below the upper limiter; the middle part of the lower crossbar It is installed on the lower support rod through the rotating shaft, one end is connected to the lower pressure wire rope, and the other end is installed with a lower limiter through the lower pressure head. Several lower loading pressure heads are arranged above the lower stopper, and the upper support rod adopts the lever principle for the upper loading pressure The head provides power, and the lower support rod uses the principle of leverage to power the lower loading ram. More preferably, an upper compression spring is arranged below the lower compression head.

所述制样筒安装在下部支撑机构,下部支撑机构包括支撑面板和设置于支撑面板上的若干个容置孔,制样筒安装于容置孔中。更优选的,所述制样筒包括筒体、卡扣和套环,筒体由两片构成,套环至少设置有一个,套装于两片筒体外壁上,卡扣位于筒体外侧,容置孔外侧设置有卡扣孔洞,卡扣孔洞与卡扣配合,实现筒体侧方固定;下部支撑机构固定在地面上,门型支架和上支撑杆与支撑面板固结,两个筒体通过容置孔与卡扣孔洞固定于支撑面板上,下支撑杆固结于支座中间偏左侧10cm位置;上压弹簧下部与底座固结。The sample preparation cylinder is installed on the lower support mechanism, the lower support mechanism includes a support panel and a plurality of accommodating holes arranged on the support panel, and the sample preparation cylinder is installed in the accommodating holes. More preferably, the sample preparation cylinder includes a cylinder body, a buckle and a collar, the cylinder body is composed of two pieces, at least one collar is provided, and is sleeved on the outer walls of the two cylinders, and the buckle is located on the outer side of the cylinder body to accommodate The outer side of the setting hole is provided with a buckle hole, which cooperates with the buckle to realize the lateral fixation of the cylinder; the lower support mechanism is fixed on the ground, the door-type bracket and the upper support rod are consolidated with the support panel, and the two cylinders pass through The accommodating hole and the snap hole are fixed on the support panel, the lower support rod is fixed at a position 10cm to the left in the middle of the support; the lower part of the upper pressure spring is fixed with the base.

所述上部动力件为一个中空漏斗状器具,材质优选为铁,其体积为0.1m3,下部动力件与上部动力件具有相同的形状和物质。The upper power piece is a hollow funnel-shaped device, preferably made of iron, and its volume is 0.1 m 3 , and the lower power piece and the upper power piece have the same shape and material.

所述上部动力件中心处设置带横梁孔洞,下部加压钢丝绳通过带横梁孔洞与上部动力件连接,起到压力传导作用。The center of the upper power member is provided with a hole with a beam, and the lower pressurized steel wire rope is connected with the upper power member through the hole with a beam, so as to play the role of pressure conduction.

所述下部动力件边缘处设置两个椭圆孔洞,两个椭圆孔洞对称布置,上部加压钢丝绳通过椭圆孔洞与下部动力件连接,起到压力传导作用。Two elliptical holes are arranged on the edge of the lower power piece, and the two elliptical holes are symmetrically arranged, and the upper pressure wire rope is connected with the lower power piece through the elliptical holes, which plays a role of pressure conduction.

上部加压机构通过挂钩与上部加压钢丝绳相连,通过上支撑杆采用杠杆原理为上加载压头提供动力。The upper pressure mechanism is connected with the upper pressure wire rope through the hook, and the upper support rod adopts the lever principle to provide power for the upper loading indenter.

压力传导机构的上部加压钢丝绳一侧在滑轮处分为直径相同,长度不同的两股钢丝绳,两股钢丝绳尾部分别连接有挂钩,通过挂钩与椭圆孔洞连接;上部加压钢丝绳另一侧通过连接弹簧扣与上横杆连接,为上部加压机构提供动力。One side of the upper pressure wire rope of the pressure transmission mechanism is divided into two wire ropes with the same diameter and different lengths at the pulley. The tails of the two wire ropes are respectively connected with hooks, which are connected to the elliptical holes through the hooks; the other side of the upper pressure wire rope is connected by a connecting spring The buckle is connected with the upper cross bar to provide power for the upper pressurizing mechanism.

连接弹簧扣与停止弹簧扣为材质大小相同的不锈钢弹簧扣。连接弹簧扣位于上部加压钢丝绳尾部,并与上横杆连接;停止弹簧扣位于连接弹簧扣上方10cm处,在实验结束时将停止弹簧扣与固定孔洞连接。The connection spring buckle and the stop spring buckle are stainless steel spring buckles of the same material and size. The connecting spring buckle is located at the tail of the upper compression wire rope and is connected with the upper cross bar; the stop spring buckle is located 10cm above the connecting spring buckle, and the stop spring buckle is connected to the fixing hole at the end of the experiment.

上横杆总长度为60cm,上支撑杆长度为20cm,上支撑杆布置于上横杆端部10cm处,作为压力放大的支撑点。The total length of the upper crossbar is 60cm, the length of the upper support rod is 20cm, and the upper support rod is arranged at 10cm at the end of the upper crossbar as a support point for pressure amplification.

上加载压头高度4cm,与上横杆在端部相连,并位于上限位器中心处。The upper loading indenter has a height of 4cm, is connected to the upper cross bar at the end, and is located at the center of the upper limiter.

上限位器厚度2cm,上部与上压头固结,用于保证制样高度,下部固结有三个上加载压头,压头高度3cm,直径3.91cm,用于向下压制试样。The thickness of the upper limiter is 2cm, the upper part is consolidated with the upper indenter to ensure the height of sample preparation, and the lower part is consolidated with three upper loading indenters, the height of the indenter is 3cm, and the diameter of the indenter is 3.91cm, which is used to press down the sample.

下横杆总长度为60cm,下支撑杆的长度为15cm,在下横杆端部10cm处与下横杆连接,作为压力放大的支撑点。The total length of the lower crossbar is 60cm, and the length of the lower support rod is 15cm, which is connected to the lower crossbar at 10cm at the end of the lower crossbar as a support point for pressure amplification.

下压头的高度6cm,下部与上压弹簧固结,上部与下限位器固结,下压头位于下限位器中心处。The height of the lower pressure head is 6cm, the lower part is fixed with the upper pressure spring, the upper part is fixed with the lower stopper, and the lower pressure head is located at the center of the lower stopper.

下限位器厚度2cm,下部与下压头固结,起到保证制样高度的目的,下限位器上部固结有三个下加载压头,推头高度3cm,直径3.91cm,用于向上压制试样。The thickness of the lower limiter is 2cm, and the lower part is consolidated with the lower indenter to ensure the height of sample preparation. There are three lower loading indenters fixed on the upper part of the lower limiter, the height of the pusher is 3cm, and the diameter of the indenter is 3.91cm, which is used for the upward compression test. Sample.

筒体的内径为3.91cm,外径为4.5cm,高度优选为14.0cm。卡扣为圆柱折形,直径优选为0.5mm,其水平方向长为1cm,其竖直方向长为1.5cm,位于半圆空心制样筒的侧面中点处。卡扣的作用为将筒体固定在支撑面板上,套环外侧直径4.7cm,宽度为20mm,套环用于固定乳胶膜,分别固定在于筒体上部边缘处,下方套环对称固定。The inner diameter of the cylinder is 3.91 cm, the outer diameter is 4.5 cm, and the height is preferably 14.0 cm. The buckle is a cylindrical folded shape, preferably 0.5 mm in diameter, 1 cm long in the horizontal direction and 1.5 cm in the vertical direction, and is located at the midpoint of the side of the semicircular hollow sample preparation cylinder. The function of the buckle is to fix the cylinder on the support panel. The outer diameter of the collar is 4.7cm and the width is 20mm. The collar is used to fix the latex film, which is respectively fixed at the upper edge of the cylinder, and the lower collar is symmetrically fixed.

门型支架的高度1.3m,宽度为1.3m,用于支撑压力机构和压力传导机构。The height of the portal bracket is 1.3m and the width is 1.3m, which is used to support the pressure mechanism and the pressure transmission mechanism.

固定孔洞高2cm,宽1.5cm,距离上横梁上部36cm,试验结束时,将停止弹簧扣固定于固定孔洞处。The fixed hole is 2cm high, 1.5cm wide, and 36cm from the upper part of the upper beam. At the end of the test, the stop spring buckle is fixed at the fixed hole.

滑轮位于门型支架上方,可对上部加压钢丝绳与下部加压钢丝绳进行支撑与转向。The pulley is located above the portal bracket, which can support and turn the upper and lower pressure wire ropes.

支撑面板的长度为1.6m,宽度为1m,厚度为2cm,用于固定门型支架和上支撑杆。The length of the support panel is 1.6m, the width is 1m, and the thickness is 2cm, which is used to fix the door type bracket and the upper support rod.

容置孔的直径为4.7cm,卡扣孔洞距离容置孔距离为0.8cm,制样开始前使制样筒和卡扣分别对准容置孔和卡扣孔洞,并使制样筒垂直安放。The diameter of the accommodating hole is 4.7cm, and the distance between the buckle hole and the accommodating hole is 0.8cm. Before the sample preparation begins, align the sample preparation cylinder and the buckle with the accommodation hole and the buckle hole respectively, and place the sample preparation cylinder vertically. .

底座布置于地面,作为下部加压机构与上压弹簧的支撑结构,底座尺寸与支撑面板一致,下支撑杆与上压弹簧固结于底座上。The base is arranged on the ground as the support structure of the lower pressure mechanism and the upper pressure spring. The size of the base is consistent with the support panel, and the lower support rod and the upper pressure spring are fixed on the base.

上压弹簧直径5cm,不受力的状态下长度为15cm,受1000kpa压力作用下的长度为5cm。上压弹簧完全压缩时,下加载压头的顶部伸入制样筒内1mm。上压弹簧下方与底座固结,上方与下压头固结。上压弹簧将下部加压机构施加的向下的压力转化为对于下压头的向上的推力,向上对试样施加压力。The diameter of the upper pressure spring is 5cm, the length is 15cm when it is not under force, and the length is 5cm when it is under the action of 1000kpa pressure. When the upper compression spring is fully compressed, the top of the lower loading indenter protrudes 1mm into the sample preparation cylinder. The lower part of the upper pressure spring is fixed with the base, and the upper part is fixed with the lower pressure head. The upper compression spring converts the downward pressure exerted by the lower compression mechanism into an upward thrust for the lower pressure head, which exerts upward pressure on the sample.

筒体的内径与标准试样的直径相同为3.91cm,外径为4.5cm,高度优选为14.0cm。卡扣位于筒体侧面中心处,套环外侧直径4.7cm,宽度为20mm。The inner diameter of the cylinder is 3.91 cm, which is the same as that of the standard sample, the outer diameter is 4.5 cm, and the height is preferably 14.0 cm. The buckle is located at the center of the side of the cylinder, the outer diameter of the collar is 4.7cm, and the width is 20mm.

上横杆总长度为60cm,上支撑杆长度为20cm,在上横杆左侧10cm处与上横杆连接。The total length of the upper rail is 60cm, the length of the upper support rod is 20cm, and the upper rail is connected to the upper rail at 10cm on the left side of the upper rail.

上压头高度4cm,固结于上横杆端部,位于上限位器上表面的中心位置。The height of the upper indenter is 4cm, which is fixed on the end of the upper cross bar and is located in the center of the upper surface of the upper limiter.

上限位器厚度2cm,下部固结有三个下加载压头,高度3cm,直径3.91cm。The thickness of the upper limiter is 2cm, and the lower part is consolidated with three lower loading indenters, with a height of 3cm and a diameter of 3.91cm.

下横杆总长度为60cm,下支撑杆的长度为15cm,在下横杆左侧10cm处与下横杆连接。The total length of the lower rail is 60cm, the length of the lower support rod is 15cm, and the lower rail is connected to the lower rail at 10cm on the left side of the lower rail.

下限位器厚度2cm下部与下压头固结,下压头的高度6cm,下限位器上部固结有三个高度3cm、直径3.91cm的下加载压头。The lower part of the lower limiter with a thickness of 2cm is consolidated with the lower indenter, the height of the lower indenter is 6cm, and the upper part of the lower limiter is consolidated with three lower loading indenters with a height of 3cm and a diameter of 3.91cm.

门型支架的高度1.3m,宽度为1.3m。The height of the portal bracket is 1.3m and the width is 1.3m.

固定孔洞距离横梁底端36cm,长度2cm,宽度1.5cm。The fixed hole is 36cm from the bottom end of the beam, 2cm in length and 1.5cm in width.

支撑面板长度为1.6m,宽度为1m,厚度为2cm。The support panel has a length of 1.6m, a width of 1m and a thickness of 2cm.

容置孔的直径为4.7cm,卡扣孔洞中心距离容置孔中心距离为3.6cm。The diameter of the accommodating hole is 4.7cm, and the distance between the center of the snap hole and the center of the accommodating hole is 3.6cm.

弹簧直径5cm,不受力的状态下长度为15cm,受1000kpa压力作用下的长度为5cm。The diameter of the spring is 5cm, the length is 15cm in the unstressed state, and the length under the action of 1000kpa pressure is 5cm.

上述装置进行试样制样的方法如下:The above-mentioned device carries out the method for sample preparation as follows:

(1)实验前准备(1) Preparation before the experiment

根据实验用土的应力历史、沉积条件和颗粒组成,确定实验过程中所需要施加的压力大小以及实验所需要的时间。According to the stress history, deposition conditions and particle composition of the soil used for the experiment, determine the amount of pressure to be applied during the experiment and the time required for the experiment.

(2)仪器准备(2) Instrument preparation

①先确定压力机构中上部动力件内的填充物量是否充足,其重力应使上压弹簧压至准确设计高度,检查下部动力件中是否有填充物,若无填充物则应使上横杆处于水平状态。① First determine whether the filling amount in the upper power part of the pressure mechanism is sufficient, its gravity should make the upper pressure spring press to the exact design height, check whether there is filling in the lower power part, if there is no filling, the upper cross bar should be placed horizontal state.

②将特制乳胶膜固定在筒体内部,放置时尽量使两边多于筒体长度的乳胶膜长度保持一致,保证筒体内部与乳胶膜接触处无褶皱和空气,检查完毕后使用套环将两侧多余乳胶膜固定在筒体上。②Fix the special latex film inside the cylinder, and try to keep the length of the latex film on both sides more than the length of the cylinder consistent when placing it, to ensure that there are no wrinkles and air at the contact between the interior of the cylinder and the latex film. The excess latex film on the side is fixed on the cylinder.

③制样筒应处于容置孔内,若制样筒不在该位置,则轻压上横杆右侧,使上加载压头向上抬起至适当位置,并使卡扣进入卡扣孔洞。③ The sample preparation cylinder should be in the accommodating hole. If the sample preparation cylinder is not in this position, lightly press the right side of the upper horizontal bar to lift the upper loading indenter up to a proper position, and make the buckle enter the buckle hole.

④设置压实时间,设置上部时间控制器和下部时间控制器,通过控制填充物的流量控制压力大小和制样时间。④ Set the compaction time, set the upper time controller and the lower time controller, and control the pressure and sample preparation time by controlling the flow of the filler.

(3)土样放置(3) soil sample placement

称取设计重量的土样3份,分别放入制样筒内。放置时对于上横杆右侧施加适当压力使上加载压头与制样筒分离出足够空间放入试样土样。Weigh 3 soil samples of the design weight and put them into the sample preparation cylinder respectively. When placing, apply appropriate pressure to the right side of the upper cross bar to separate the upper loading indenter from the sample preparation cylinder with enough space to put the sample soil sample.

(4)压实完成(4) Compaction completed

当加压时间达到设置的时间时,上部时间控制器将会控制压力机构使其停止继续向试样土体施加压力。连接停止弹簧扣与固定孔洞,再将连接弹簧扣与上横杆分离,此时上部加压机构处于不受外力状态。When the pressing time reaches the set time, the upper time controller will control the pressure mechanism to stop applying pressure to the sample soil. Connect the stop spring buckle and the fixing hole, and then separate the connecting spring buckle from the upper cross bar. At this time, the upper pressure mechanism is in a state of being free from external force.

(5)土样取出(5) Take out the soil sample

对上横杆一侧施加适当压力,使上压头与制样筒分离,取出制样筒,并进行脱模。脱模时先去除套环,将两个筒体分离,即可取出乳胶膜包裹的试样,此时试样可直接供下步测试使用。Apply appropriate pressure to one side of the upper crossbar to separate the upper indenter from the sample preparation cylinder, take out the sample preparation cylinder, and demould. When demoulding, first remove the collar and separate the two cylinders to take out the sample wrapped in the latex film. At this time, the sample can be directly used for the next test.

(6)仪器复位(6) Instrument reset

调整上部时间控制器和下部时间控制器,然后将上下压力机构的位置反转,使下部动力件处于上方,连接压力机构上的各个部件。将连接弹簧扣与上横杆连接,停止弹簧扣与固定孔洞分离,再按(1)-(5)步骤可进行下次制样。Adjust the upper time controller and the lower time controller, and then reverse the position of the upper and lower pressure mechanisms, so that the lower power part is at the top, and connect the various parts on the pressure mechanism. Connect the connecting spring buckle to the upper cross bar, stop the spring buckle from separating from the fixing hole, and then follow the steps (1)-(5) for the next sample preparation.

本申请的有益效果为:The beneficial effects of this application are:

①采用对向加压克服了传统单侧制样器不能把土体充分压实且均匀性差的缺陷。① The use of counter-pressure overcomes the defects of the traditional one-side sample preparation that cannot fully compact the soil and has poor uniformity.

②能够精确控制加压时间和压力大小,并能够准确模拟地下土的受力过程。② It can precisely control the pressing time and pressure, and can accurately simulate the stress process of the underground soil.

③能够一次成型多个试样,节省了制样时间,并减小了分批制样产生的制样误差。③ It can form multiple samples at one time, which saves sample preparation time and reduces sample preparation errors caused by batch sample preparation.

④在制样筒内装入乳胶膜方便制样筒取样,降低试样破损率,可为下一步试验提供方便,从而提高试验效率。④ The latex film is installed in the sample preparation cylinder to facilitate sampling of the sample preparation cylinder, reduce the damage rate of the sample, and provide convenience for the next test, thereby improving the test efficiency.

附图说明Description of drawings

图1为本申请开始加压时的状态示意图;Fig. 1 is the state schematic diagram when the application starts to pressurize;

图2是本申请压力机构的结构示意图;Fig. 2 is the structural representation of the pressure mechanism of the present application;

图3是本申请压力传导机构的结构示意图;Fig. 3 is the structural schematic diagram of the pressure transmission mechanism of the present application;

图4是本申请制样筒的结构示意图;Fig. 4 is the structural representation of the sample preparation cylinder of the present application;

图5是本申请下部支撑机构的结构示意图。FIG. 5 is a schematic structural diagram of the lower support mechanism of the present application.

图中标号:1.压力机构,11.上部动力件,12.下部动力件,13.软质导管,14.上部时间控制器,15.下部时间控制器,16.带横梁孔洞,17.椭圆孔洞;2.压力传导机构,21.上部加压钢丝绳,22.下部加压钢丝绳,23.连接弹簧扣,24.停止弹簧扣;3.上部加压机构,31.上横杆,32.上支撑杆,33.上压头,34.上限位器,35.上加载压头;4.下部加压机构,41.下横杆,42.下支撑杆,43.下压头,44.下限位器,45.下加载压头,46.上压弹簧;5.制样筒,51.卡扣,52.筒体,53.套环;6.上部支撑机构,61.门型支架,62.固定孔洞,63.滑轮;7.下部支撑机构,71.支撑面板,72.容置孔,73.卡扣孔洞,74.钢丝绳孔洞,75.底座。Labels in the figure: 1. Pressure mechanism, 11. Upper power part, 12. Lower power part, 13. Soft conduit, 14. Upper time controller, 15. Lower time controller, 16. Hole with beam, 17. Ellipse Hole; 2. Pressure transmission mechanism, 21. Upper pressure wire rope, 22. Lower pressure wire rope, 23. Connection spring buckle, 24. Stop spring buckle; 3. Upper pressure mechanism, 31. Upper cross bar, 32. Upper Support rod, 33. Upper pressure head, 34. Upper limiter, 35. Upper loading pressure head; 4. Lower pressure mechanism, 41. Lower cross bar, 42. Lower support rod, 43. Lower pressure head, 44. Lower limit Positioner, 45. Lower loading pressure head, 46. Upper compression spring; 5. Sample preparation cylinder, 51. Buckle, 52. Cylinder body, 53. Collar; 6. Upper support mechanism, 61. Portal bracket, 62 .Fixed hole, 63. Pulley; 7. Lower support mechanism, 71. Support panel, 72. Receiving hole, 73. Buckle hole, 74. Wire rope hole, 75. Base.

具体实施方式Detailed ways

本实施例一种双向加压的三轴试样制样装置,结合图1,包括压力机构1、压力传导机构2、上部加压机构3、下部加压机构4和制样筒5以及多个滑轮63,压力机构1、上部加压机构2、制样筒5与下部加压机构4自上而下顺次设置,多个滑轮63固定设置于压力机构1上方,结合图2,压力机构1包括上部动力件11、下部动力件12、上部时间控制器14、下部时间控制器15,上部动力件11与下部动力件12通过软质导管13连接,上部动力件11底部安装有上部时间控制器14,下部动力件12与上部时间控制器14对应位置安装有下部时间控制器15,上部时间控制器14和下部时间控制器15分别与软质导管13上下两侧连接,调节软质导管13中填充物的流量,以实现智能控制压力;In this embodiment, a bidirectionally pressurized triaxial sample preparation device, with reference to FIG. 1 , includes a pressure mechanism 1 , a pressure transmission mechanism 2 , an upper pressure mechanism 3 , a lower pressure mechanism 4 , a sample preparation cylinder 5 and a plurality of The pulley 63, the pressure mechanism 1, the upper pressure mechanism 2, the sample preparation cylinder 5 and the lower pressure mechanism 4 are sequentially arranged from top to bottom, and a plurality of pulleys 63 are fixedly arranged above the pressure mechanism 1. With reference to FIG. 2, the pressure mechanism 1 It includes an upper power part 11, a lower power part 12, an upper time controller 14, and a lower time controller 15. The upper power part 11 and the lower power part 12 are connected by a soft conduit 13, and an upper time controller is installed at the bottom of the upper power part 11. 14, a lower time controller 15 is installed at the corresponding position of the lower power part 12 and the upper time controller 14, and the upper time controller 14 and the lower time controller 15 are respectively connected with the upper and lower sides of the soft conduit 13, and adjust the soft conduit 13. The flow of the filler to achieve intelligent control of the pressure;

结合图3,压力传导机构2包括上部加压钢丝绳21和下部加压钢丝绳22;3, the pressure transmission mechanism 2 includes an upper pressure wire rope 21 and a lower pressure wire rope 22;

结合图1,上部加压机,3包括上横杆31和若干个上加载压头35,上横杆31一端与上部加压钢丝绳21连接,随上部加压钢丝绳21移动而摆动,上部加压钢丝绳21绕经至少一个滑轮63后,与下部动力件12连接,另一端设置上加载压头35,上加载压头35位于制样筒5上方,并随上横杆21摆动而相对制样筒5上下移动;下部加压机构4包括下横杆41和若干个下加载压头45,下横杆41一端与下部加压钢丝绳22连接,随下部加压钢丝绳22移动而摆动,下部加压钢丝绳22绕经至少一个滑轮(与上部加压钢丝绳21所绕经的滑轮63优选不是同一个)后,与上部动力件21连接,另一端设置下加载压头45,下加载压头45位于制样筒5下方,并与上加载压头35对应设置;上部加压钢丝绳21、下部加压钢丝绳22依据压力变化改变运行状态,进而带动上加载压头35、下加载压头45的上下移动,即实现制样时间的改变。1, the upper press 3 includes an upper cross bar 31 and a plurality of upper loading indenters 35. One end of the upper cross bar 31 is connected to the upper pressure wire rope 21, and swings with the movement of the upper pressure wire rope 21, and the upper pressure wire rope 21 moves. After the wire rope 21 is wound around at least one pulley 63, it is connected to the lower power member 12, and the other end is provided with an upper loading indenter 35, which is located above the sample preparation cylinder 5 and swings with the upper cross bar 21 relative to the sample preparation cylinder. 5. Move up and down; the lower pressure mechanism 4 includes a lower cross bar 41 and several lower loading indenters 45. One end of the lower cross bar 41 is connected with the lower pressure wire rope 22, and swings with the movement of the lower pressure wire rope 22. The lower pressure wire rope 22 after at least one pulley (preferably different from the pulley 63 on which the upper pressure wire rope 21 is wound), it is connected to the upper power part 21, and the other end is provided with a lower loading indenter 45, which is located in the sample preparation. The upper pressure wire rope 21 and the lower pressure wire rope 22 change the operating state according to the pressure change, and then drive the upper loading pressure head 35 and the lower loading pressure head 45 to move up and down, namely Realize changes in sample preparation time.

为实现更多的使用效果,上述方案还可以按照如下方式增设:结合图3,上部加压钢丝绳21上设置有停止弹簧扣24和连接弹簧扣23,上部加压钢丝绳21通过连接弹簧扣23与上横杆31活动连接,通过停止弹簧扣24实现设定高度处位置的固定。更优选的,滑轮63安装于门型支架61顶部,门型支架61侧边侧边设置固定孔洞62,门型支架61、固定孔洞62与滑轮63构成上部支撑机构6,固定孔洞62与停止弹簧扣24配合,实现设定高度的控制。当实验结束时,停止弹簧扣24扣入固定孔洞62,实现定位。In order to achieve more use effects, the above scheme can also be added in the following way: in conjunction with FIG. 3 , the upper compression wire rope 21 is provided with a stop spring buckle 24 and a connection spring buckle 23, and the upper pressure wire rope 21 is connected with the spring buckle 23 and the upper pressure wire rope 21. The upper cross bar 31 is movably connected, and the position at the set height is fixed by stopping the spring buckle 24 . More preferably, the pulley 63 is installed on the top of the door-type bracket 61, and the side of the door-type bracket 61 is provided with fixed holes 62. The door-type bracket 61, the fixed hole 62 and the pulley 63 constitute the upper support mechanism 6, and the fixed hole 62 and the stop spring. The buckle 24 cooperates to realize the control of the set height. When the experiment is over, stop the snap buckle 24 and snap into the fixing hole 62 to achieve positioning.

为实现更多的使用效果,上述方案还可以按照如下方式增设:上横杆31中部通过转轴(图中未标注)安装于上支撑杆32上,一端连接上部加压钢丝绳21,另一端通过上压头33安装有上限位器34,上限位器34下方连接若干个上加载压头35;下横杆41中部通过转轴(图中未标注)安装于下支撑杆42上,一端连接下部加压钢丝绳22,另一端通过下压头43安装有下限位器44,下限位器44上方设置若干个下加载压头45,上支撑杆32采用杠杆原理将上横杆31的摆动转换为上加载压头35提供动力,下支撑杆42采用杠杆原理将下横杆41的摆动转换为下加载压头45提供动力。更优选的,下压头43下方设置上压弹簧46。In order to achieve more use effects, the above scheme can also be added in the following way: the middle part of the upper cross bar 31 is installed on the upper support bar 32 through a rotating shaft (not marked in the figure), one end is connected to the upper pressure wire rope 21, and the other end passes through the upper support rod 32. The indenter 33 is provided with an upper limiter 34, and a number of upper loading indenters 35 are connected below the upper limiter 34; the middle of the lower crossbar 41 is installed on the lower support rod 42 through a rotating shaft (not marked in the figure), and one end is connected to the lower pressure The other end of the steel wire rope 22 is provided with a lower limiter 44 through the lower pressure head 43, a number of lower loading pressure heads 45 are arranged above the lower limiter 44, and the upper support rod 32 adopts the lever principle to convert the swing of the upper cross bar 31 into an upper loading pressure The head 35 provides power, and the lower support rod 42 adopts the lever principle to convert the swing of the lower cross rod 41 into the lower loading ram 45 to provide power. More preferably, an upper pressure spring 46 is provided below the lower pressure head 43 .

为实现更多的使用效果,上述方案还可以按照如下方式增设:结合图4和图5,制样筒5安装在下部支撑机构7,下部支撑机,7包括支撑面板71和设置于支撑面板71上的若干个容置孔72,制样筒5安装于容置孔72中。更优选的,结合图4,制样筒5包括筒体52、卡扣51和套环53,筒体52由两片构成,套环53至少设置有一个,套装于两片筒体52外壁上,卡扣51位于筒体52外侧,容置孔72外侧设置有卡扣孔洞73,卡扣孔洞73与卡扣51配合,实现筒体52侧方固定;下部支撑机构7固定在地面上,门型支架61和上支撑杆32与支撑面板71固结,两个筒体52通过容置孔72与卡扣孔洞73固定于支撑面板71上,下支撑杆42固结于支座中间偏左侧10cm位置;上压弹簧46下部与底座75固结。In order to achieve more use effects, the above scheme can also be added in the following manner: in conjunction with FIG. 4 and FIG. 5 , the sample preparation cylinder 5 is installed on the lower support mechanism 7, and the lower support machine 7 includes a support panel 71 and is arranged on the support panel 71. There are several accommodating holes 72 on the upper part, and the sample preparation cylinder 5 is installed in the accommodating holes 72 . More preferably, referring to FIG. 4 , the sample preparation cylinder 5 includes a cylinder body 52 , a buckle 51 and a collar 53 , the cylinder body 52 is composed of two pieces, and at least one collar 53 is provided, which is sleeved on the outer walls of the two cylinder bodies 52 . , the buckle 51 is located on the outer side of the cylinder body 52, and the outer side of the accommodating hole 72 is provided with a buckle hole 73, and the buckle hole 73 cooperates with the buckle 51 to realize the side fixation of the cylinder body 52; the lower support mechanism 7 is fixed on the ground, and the door The type bracket 61 and the upper support rod 32 are fixed with the support panel 71, the two cylinders 52 are fixed on the support panel 71 through the accommodating holes 72 and the buckle holes 73, and the lower support rod 42 is fixed on the left side of the middle of the support 10cm position; the lower part of the upper pressure spring 46 is consolidated with the base 75 .

为实现更多的使用效果,上述方案还可以按照如下方式增设:上部动力件11为一个中空漏斗状器具,材质优选为铁,其体积为0.1m3,下部动力件12与上部动力件11具有相同的形状和物质。In order to achieve more use effects, the above scheme can also be added in the following way: the upper power part 11 is a hollow funnel-shaped device, the material is preferably iron, and its volume is 0.1m 3 , and the lower power part 12 and the upper power part 11 have The same shape and substance.

为实现更多的使用效果,上述方案还可以按照如下方式增设:上部动力件11中心处设置带横梁孔洞16,下部加压钢丝绳22通过带横梁孔洞16与上部动力件11连接,起到压力传导作用。In order to achieve more use effects, the above scheme can also be added in the following way: the center of the upper power member 11 is provided with a hole 16 with a beam, and the lower pressure wire rope 22 is connected with the upper power member 11 through the hole 16 with a beam to conduct pressure transmission. effect.

为实现更多的使用效果,上述方案还可以按照如下方式增设:下部动力件12边缘处设置两个椭圆孔洞17,两个椭圆孔洞17对称布置,上部加压钢丝绳21通过椭圆孔洞17与下部动力件12连接,起到压力传导作用。In order to achieve more use effects, the above scheme can also be added as follows: two elliptical holes 17 are arranged at the edge of the lower power member 12, the two elliptical holes 17 are symmetrically arranged, and the upper pressure wire rope 21 passes through the elliptical holes 17 and the lower power. The parts 12 are connected to play the role of pressure conduction.

作为一个更具体的方案:如图1~图5所示,本实施例一种一种双向加压的三轴试样制样装置,包括压力机构1、压力传导机构2、上部加压机构3、下部加压机构4、制样筒5、上部支撑机构6、下部支撑机构7。As a more specific solution: as shown in Figures 1 to 5 , in this embodiment, a bidirectional pressure triaxial sample preparation device includes a pressure mechanism 1 , a pressure transmission mechanism 2 , and an upper pressure mechanism 3 , The lower pressure mechanism 4, the sample preparation cylinder 5, the upper support mechanism 6, the lower support mechanism 7.

压力机构1包括上部动力件11、下部动力件12、软质导管13、上部时间控制器14、下部时间控制器15、带横梁孔洞16、椭圆孔洞17。上部动力件11与下部动力件12通过软质导管13连接,上部动力件11底部安装有上部时间控制器14,在下部动力件15对应位置安装有下部时间控制器15。The pressure mechanism 1 includes an upper power member 11 , a lower power member 12 , a soft conduit 13 , an upper time controller 14 , a lower time controller 15 , a hole 16 with a beam, and an elliptical hole 17 . The upper power member 11 and the lower power member 12 are connected by a soft conduit 13 , an upper time controller 14 is installed at the bottom of the upper power member 11 , and a lower time controller 15 is installed at the corresponding position of the lower power member 15 .

压力传导机构2包括上部加压钢丝绳21、下部加压钢丝绳22、连接弹簧扣23、停止弹簧扣24;上部加压钢丝绳21在滑轮63处等分为两股钢丝绳,一端尾部通过挂钩与对称椭圆孔洞17连接,另一端通过连接弹簧扣23与上横杆31连接。The pressure transmission mechanism 2 includes an upper pressure wire rope 21, a lower pressure wire rope 22, a connecting spring buckle 23, and a stop spring buckle 24; the upper pressure wire rope 21 is equally divided into two wire ropes at the pulley 63, and the tail of one end is connected to a symmetrical ellipse through a hook. The hole 17 is connected, and the other end is connected with the upper cross bar 31 through the connecting spring buckle 23 .

上部加压机构3包括上横杆31、上支撑杆32、上压头33、上限位器34、上加载压头35,上部加压机构3整体处于支撑面板71上部。上横杆31一侧与连接弹簧扣23连接,上支撑杆32布置于其六分之一处,另一侧与上压头33连接,上支撑杆32布置于上横杆31六分之一长度处,上限位器34上方与上加载压头33固结,上限位器34下方固结有三个均匀分布的上加载压头35。The upper pressing mechanism 3 includes an upper cross bar 31 , an upper support rod 32 , an upper pressing head 33 , an upper limiter 34 , and an upper loading pressing head 35 . One side of the upper cross bar 31 is connected with the connecting spring buckle 23, the upper support rod 32 is arranged at one-sixth of it, and the other side is connected with the upper pressure head 33, and the upper support rod 32 is arranged at one sixth of the upper cross bar 31. At the length, the upper part of the upper limiter 34 is consolidated with the upper loading indenter 33 , and the lower part of the upper limiter 34 is consolidated with three uniformly distributed upper loading indenters 35 .

下部加压机构4包括下横杆41、下支撑杆42、下压头43、下限位器44、下加载压头45、上压弹簧46;下部加压机构4整体位于底座上,下横杆41一端与下部加压钢丝绳21固结,另一端与下压头43连接;下支撑杆42布置于下横杆41六分之一长度处,下压头43下方与上压弹簧46固结,上方与下限位器44固结,下限位器44上方固结有三个均匀分布的下加载压头45.The lower pressing mechanism 4 includes a lower crossbar 41, a lower support rod 42, a lower pressing head 43, a lower limiter 44, a lower loading pressing head 45, and an upper pressing spring 46; the lower pressing mechanism 4 is integrally located on the base, and the lower crossbar One end of 41 is consolidated with the lower pressure wire rope 21, and the other end is connected with the lower pressure head 43; The upper part is consolidated with the lower limiter 44, and three evenly distributed lower loading indenters 45 are consolidated above the lower limiter 44.

制样筒5包括卡扣51、筒体52、套环53;制样筒5固定在支撑面板中部,卡扣51与卡扣孔洞73相匹配,筒体53与容置孔72相匹配,制样筒5上部孔洞与上加载压头35相匹配,下部孔洞与下加载压头45相匹配,套环53对称布置于筒体52。The sample preparation cylinder 5 includes a buckle 51, a cylinder body 52, and a collar 53; the sample preparation cylinder 5 is fixed in the middle of the support panel, the buckle 51 is matched with the buckle hole 73, and the cylinder body 53 is matched with the accommodating hole 72. The upper hole of the sample cylinder 5 is matched with the upper loading pressure head 35 , the lower hole is matched with the lower loading pressure head 45 , and the collar 53 is symmetrically arranged on the cylinder body 52 .

上部支撑机构6包括门型支架61、固定孔洞62、滑轮63;门型支架61固结于支撑面板71上方,轮滑63固结在门型支架61上,固定孔洞62位于门型支架61上;The upper support mechanism 6 includes a door-type bracket 61, a fixing hole 62, and a pulley 63; the door-type bracket 61 is fixed above the support panel 71, the roller skating 63 is fixed on the door-type bracket 61, and the fixing hole 62 is located on the door-type bracket 61;

下部支撑机构7包括支撑面板71、容置孔72、卡扣孔洞73、钢丝绳孔洞74、底座75;下部支撑机构7固定在地面上,门型支架61和上支撑杆32与支撑面板71固结,两个筒体52通过容置孔72与卡扣孔洞73固定于支撑面板71上,下支撑杆42固结于支座中间偏左侧10cm位置;上压弹簧46下部与底座固结。The lower support mechanism 7 includes a support panel 71, an accommodating hole 72, a buckle hole 73, a wire rope hole 74, and a base 75; , the two cylinders 52 are fixed on the support panel 71 through the accommodating hole 72 and the buckle hole 73, the lower support rod 42 is fixed to the left 10cm position in the middle of the support; the lower part of the upper pressure spring 46 is fixed to the base.

上部动力件11为一个中空漏斗状器具,材质优选为铁,其体积为0.1m3,下部动力件12与上部动力件11具有相同的形状和物质。The upper power member 11 is a hollow funnel-shaped device, preferably made of iron, and its volume is 0.1 m 3 . The lower power member 12 and the upper power member 11 have the same shape and material.

软质导管13为长度46mm的橡胶导管,用于连接上部动力件11与下部动力件12。The soft conduit 13 is a rubber conduit with a length of 46 mm, which is used to connect the upper power member 11 and the lower power member 12 .

上部时间控制器14和下部时间控制器15分别与软质导管两侧处连接,通过调节软质导管13中填充物的流量智能控制压力和制样时间。The upper time controller 14 and the lower time controller 15 are respectively connected to both sides of the flexible conduit, and intelligently control the pressure and sample preparation time by adjusting the flow rate of the filler in the flexible conduit 13 .

带横梁孔洞16位于上部动力件11中心处,通过挂钩与下部加压钢丝绳22连接,起到压力传导作用,在下部动力件12的中心处布置相同孔洞。The hole 16 with the beam is located at the center of the upper power member 11 , and is connected to the lower pressure wire rope 22 through a hook, which plays a role of pressure conduction. The same hole is arranged in the center of the lower power member 12 .

椭圆孔洞17对称布置于下部动力件12边缘,通过挂钩与上部加压钢丝绳21连接,起到压力传导作用。上部动力件11对应位置存在相同尺寸的椭圆孔洞17。The elliptical holes 17 are symmetrically arranged on the edge of the lower power member 12, and are connected to the upper pressure wire rope 21 through hooks, which play the role of pressure conduction. There are oval holes 17 of the same size at corresponding positions of the upper power member 11 .

上部加压机构11通过挂钩与上部加压钢丝绳21相连,通过上支撑杆32采用杠杆原理为上加载压头35提供动力。The upper pressure mechanism 11 is connected with the upper pressure wire rope 21 through a hook, and the upper support rod 32 uses the lever principle to provide power for the upper loading indenter 35 .

压力传导机构2的上部加压钢丝绳21一侧在滑轮处分为直径相同,长度不同的两股钢丝绳,两股钢丝绳尾部分别连接有挂钩,通过挂钩与椭圆孔洞17连接;上部加压钢丝绳21另一侧通过连接弹簧扣23与上横杆31连接。为上部加压机构3提供动力。One side of the upper pressure wire rope 21 of the pressure transmission mechanism 2 is divided into two steel wire ropes with the same diameter and different lengths at the pulley. The side is connected with the upper cross bar 31 by the connecting spring buckle 23 . Power is provided to the upper pressurizing mechanism 3 .

连接弹簧扣23与停止弹簧扣24为材质大小相同的不锈钢弹簧扣。连接弹簧扣23位于上部加压钢丝绳21尾部,并与上横杆31连接。停止弹簧扣24位于连接弹簧扣上方10cm处。在实验结束时将停止弹簧扣24与固定孔洞62连接。The connection spring buckle 23 and the stop spring buckle 24 are stainless steel spring buckles of the same material and size. The connecting spring buckle 23 is located at the tail of the upper compression wire rope 21 and is connected with the upper cross bar 31 . The stop snap 24 is located 10 cm above the connecting snap. The stop snap 24 was connected to the fixing hole 62 at the end of the experiment.

上横杆31总长度为60cm,上支撑杆32长度为20cm,上支撑杆32布置于上横杆31端部10cm处,作为压力放大的支撑点。The total length of the upper cross bar 31 is 60 cm, the length of the upper support bar 32 is 20 cm, and the upper support bar 32 is arranged at 10 cm of the end of the upper cross bar 31 as a support point for pressure amplification.

上加载压头35高度4cm,与上横杆31在端部相连,并位于上限位器34中心处。The upper loading indenter 35 has a height of 4 cm, is connected with the upper cross bar 31 at the end, and is located at the center of the upper limiter 34 .

上限位器34厚度2cm,上部与上压头33固结,用于保证制样高度,下部固结有三个上加载压头35,压头高度3cm,直径3.91cm,用于向下压制试样。The upper limiter 34 has a thickness of 2cm, the upper part is consolidated with the upper indenter 33 to ensure the height of sample preparation, and the lower part is consolidated with three upper loading indenters 35, the indenter height is 3cm, and the diameter is 3.91cm, which is used to press down the sample. .

下横杆41总长度为60cm,下支撑杆42的长度为15cm,在下横杆42端部10cm处与下横杆41连接,作为压力放大的支撑点。The total length of the lower cross bar 41 is 60 cm, and the length of the lower support bar 42 is 15 cm. The lower cross bar 42 is connected to the lower cross bar 41 at the end 10 cm, as a support point for pressure amplification.

下压头43的高度6cm,下部与上压弹簧46固结,上部与下限位器44固结,下压头43位于下限位器44中心处。The height of the lower pressure head 43 is 6 cm, the lower part is fixed with the upper pressure spring 46 , the upper part is fixed with the lower stopper 44 , and the lower pressure head 43 is located at the center of the lower stopper 44 .

下限位器44厚度2cm,下部与下压头43固结,起到保证制样高度的目的,下限位器44上部固结有三个下加载压头45,推头高度3cm,直径3.91cm,用于向上压制试样。The thickness of the lower limiter 44 is 2cm, and the lower part is consolidated with the lower indenter 43 to ensure the height of sample preparation. Three lower loading indenters 45 are consolidated on the upper part of the lower limiter 44, the height of the pusher is 3cm, and the diameter is 3.91cm. Press the sample upwards.

筒体52的内径为3.91cm,外径为4.5cm,高度优选为14.0cm。所述卡扣51为圆柱折形,直径优选为0.5mm,其水平方向长为1cm,其竖直方向长为1.5cm,位于半圆空心制样筒的侧面中点处。卡扣51的作用为将筒体52固定在支撑面板71上。套环53外侧直径4.7cm,宽度为20mm,套环用于固定乳胶膜,分别固定在于筒体上部边缘处,下方套环对称固定。The inner diameter of the cylindrical body 52 is 3.91 cm, the outer diameter is 4.5 cm, and the height is preferably 14.0 cm. The buckle 51 is cylindrical and folded, preferably 0.5 mm in diameter, 1 cm long in the horizontal direction and 1.5 cm long in the vertical direction, and is located at the midpoint of the side surface of the semicircular hollow sample preparation cylinder. The function of the buckle 51 is to fix the cylindrical body 52 on the support panel 71 . The outer diameter of the collar 53 is 4.7 cm and the width is 20 mm. The collar is used to fix the latex film, and is respectively fixed at the upper edge of the cylinder body, and the lower collar is symmetrically fixed.

门型支架61的高度1.3m,宽度为1.3m,用于支撑压力机构1和压力传导机构2。The portal bracket 61 has a height of 1.3 m and a width of 1.3 m, and is used to support the pressure mechanism 1 and the pressure transmission mechanism 2 .

固定孔洞62高2cm,宽1.5cm,距离上横梁31上部36cm,试验结束时,将停止弹簧扣24固定于固定孔洞62处。The fixing hole 62 is 2 cm high and 1.5 cm wide, and is 36 cm away from the upper part of the upper beam 31 .

滑轮63位于门型支架61上方,可对上部加压钢丝绳21与下部加压钢丝绳22进行支撑与转向。The pulley 63 is located above the portal frame 61 and can support and turn the upper pressure wire rope 21 and the lower pressure wire rope 22 .

支撑面板71的长度为1.6m,宽度为1m,厚度为2cm,用于固定门型支架61和上支撑杆32。The length of the support panel 71 is 1.6 m, the width is 1 m, and the thickness is 2 cm, and is used for fixing the door-shaped bracket 61 and the upper support rod 32 .

容置孔72的直径为4.7cm,卡扣孔洞73距离容置孔距离为0.8cm,制样开始前使制样筒5和卡扣51分别对准容置孔72和卡扣孔洞73,并使制样筒5垂直安放。The diameter of the accommodating hole 72 is 4.7cm, and the distance between the buckle hole 73 and the accommodating hole is 0.8cm. Before the sample preparation starts, the sample preparation cylinder 5 and the buckle 51 are aligned with the accommodating hole 72 and the buckle hole 73, respectively. The sample preparation cylinder 5 is placed vertically.

底座75布置于地面,作为下部加压机构4与上压弹簧46的支撑结构,底座75尺寸与支撑面板71一致。下支撑杆42与上压弹簧46固结于底座上。The base 75 is arranged on the ground as a support structure for the lower pressing mechanism 4 and the upper pressing spring 46 . The size of the base 75 is the same as that of the support panel 71 . The lower support rod 42 and the upper pressure spring 46 are fixed on the base.

上压弹簧46直径5cm,不受力的状态下长度为15cm,受1000kpa压力作用下的长度为5cm。上压弹簧46完全压缩时,下加载压头45的顶部伸入制样筒5内1mm。上压弹簧46下方与底座75固结,上方与下压头43固结。上压弹簧46将下部加压机构4施加的向下的压力转化为对于下压头43的向上的推力,向上对试样施加压力。The upper pressure spring 46 has a diameter of 5cm, a length of 15cm when it is not stressed, and a length of 5cm when subjected to a pressure of 1000kpa. When the upper compression spring 46 is fully compressed, the top of the lower loading indenter 45 protrudes into the sample preparation cylinder 5 by 1 mm. The lower part of the upper pressing spring 46 is fixed with the base 75 , and the upper part is fixed with the lower pressing head 43 . The upper pressing spring 46 converts the downward pressure applied by the lower pressing mechanism 4 into an upward pushing force on the lower pressing head 43, and applies pressure to the sample upward.

结合图1~图3所示,上述装置进行试样制样的工作过程如下:With reference to Figures 1 to 3, the working process of the above-mentioned device for sample preparation is as follows:

(1)实验前准备(1) Preparation before the experiment

根据实验用土的应力历史、沉积条件和颗粒组成确定实验过程中所需要施加的压力大小以及实验所需要的时间。According to the stress history, deposition conditions and particle composition of the soil used for the experiment, the magnitude of the applied pressure and the time required for the experiment were determined.

(2)仪器准备(2) Instrument preparation

①先确定压力机构1中上部动力件11中的填充物量是否充足,其重力应使上压弹簧46压至准确设计高度,检查下部动力件12中是否有填充物,若无填充物则应使上横杆31处于水平状态。① First determine whether the amount of filler in the upper power part 11 of the pressure mechanism 1 is sufficient, its gravity should make the upper pressure spring 46 press to the exact design height, check whether there is filler in the lower power part 12, if there is no filler, it should be The upper rail 31 is in a horizontal state.

②将特制乳胶膜固定在筒体52内部,放置时尽量使两边多于筒体52长度的乳胶膜长度保持一致,保证筒体52内部与乳胶膜接触处无褶皱和空气,检查完毕后使用套环53将两侧多余乳胶膜固定在筒体筒体52上。②Fix the special latex film inside the cylinder body 52, and try to keep the length of the latex film on both sides longer than the length of the cylinder body 52 consistent when placing it, to ensure that there are no wrinkles and air at the contact point between the interior of the cylinder body 52 and the latex film, and use the sleeve after inspection. The ring 53 fixes the excess latex films on both sides on the cylinder body 52 .

③制样筒5应处于容置孔72内,若制样筒5不在该位置,则轻压上横杆31右侧,使上加载压头35向上抬起至适当位置,将卡扣51进入卡扣孔洞73。③ The sample preparation cylinder 5 should be in the accommodating hole 72. If the sample preparation cylinder 5 is not in this position, lightly press the right side of the upper cross bar 31, so that the upper loading indenter 35 is lifted up to the proper position, and the buckle 51 is inserted. Snap hole 73.

④设置压实时间。设置上部时间控制器14和下部时间控制器15,通过控制填充物的流量控制压力大小和制样时间。④Set the compaction time. The upper time controller 14 and the lower time controller 15 are set to control the pressure and sample preparation time by controlling the flow rate of the filler.

(3)土样放置(3) soil sample placement

称取设计重量的土样3份,分别放入制样筒5内。放置时对于上横杆右侧施加适当压力使上加载压头35与制样筒5分离出足够空间放入试样土样。Weigh 3 soil samples of the design weight and put them into the sample preparation cylinder 5 respectively. When placing, apply appropriate pressure to the right side of the upper cross bar to separate the upper loading indenter 35 and the sample preparation cylinder 5 into a sufficient space to put the sample soil sample.

(4)压实完成(4) Compaction completed

当加压时间达到设置的时间时,上部时间控制器14将会控制压力机构使其停止继续向试样土体施加压力。连接停止弹簧扣24与固定孔洞62,再将连接弹簧扣23与上横杆31分离,此时上部加压机构3处于不受外力状态。When the pressing time reaches the set time, the upper time controller 14 will control the pressing mechanism to stop applying pressure to the sample soil. Connect the stop snap buckle 24 and the fixing hole 62, and then separate the connecting snap buckle 23 from the upper cross bar 31, at this time, the upper pressing mechanism 3 is in a state of being free from external force.

(5)土样取出(5) Take out the soil sample

对上横杆31一侧施加适当压力,使上压头33与制样筒5分离,取出制样筒5,并进行脱模。脱模时先去除套环,将两个筒体52分离,即可取出乳胶膜包裹的试样,此时试样可直接供下步测试使用。Appropriate pressure is applied to one side of the upper cross bar 31 to separate the upper indenter 33 from the sample preparation cylinder 5, and the sample preparation cylinder 5 is taken out and demolded. When demoulding, first remove the collar and separate the two cylinders 52 to take out the sample wrapped in the latex film. At this time, the sample can be directly used for the next test.

(6)仪器复位(6) Instrument reset

调整上部时间控制器14和下部时间控制器15,然后将上下压力机构的位置反转,使下部动力件12处于上方,连接压力机构上的各个部件。将连接弹簧扣23与上横杆31连接,停止弹簧扣24与固定孔洞62分离,再按(1)-(5)步骤可进行下次制样。Adjust the upper time controller 14 and the lower time controller 15, and then reverse the position of the upper and lower pressure mechanisms, so that the lower power member 12 is at the top, and connect the various components on the pressure mechanism. Connect the connecting spring buckle 23 to the upper cross bar 31, stop the spring buckle 24 from separating from the fixing hole 62, and then follow steps (1)-(5) for the next sample preparation.

本申请的三轴试验制样效果与传统制样效果对比如表1所示。The comparison between the triaxial test sample preparation effect of the present application and the traditional sample preparation effect is shown in Table 1.

表1三轴试验制样效果对比Table 1 Comparison of sample preparation effects in triaxial test

Figure BDA0001738839720000131
Figure BDA0001738839720000131

从表1可以看出本申请的有益效果为:As can be seen from Table 1, the beneficial effects of the application are:

①采用对向加压克服了传统单侧制样器不能把土体充分压实且均匀性差的缺陷。① The use of counter-pressure overcomes the defects of the traditional one-side sample preparation that cannot fully compact the soil and has poor uniformity.

②能够精确控制加压时间和压力大小,并能够准确模拟地下土的受力过程。② It can precisely control the pressing time and pressure, and can accurately simulate the stress process of the underground soil.

③能够一次成型1~3个试样,节省了制样时间,并减小了分批制样产生的制样误差。③ It can form 1 to 3 samples at a time, which saves sample preparation time and reduces the sample preparation error caused by batch sample preparation.

④在制样筒内装入乳胶膜方便制样筒取样,降低试样破损率,可为下一步试验提供方便,从而提高试验效率。④ The latex film is installed in the sample preparation cylinder to facilitate sampling of the sample preparation cylinder, reduce the damage rate of the sample, and provide convenience for the next test, thereby improving the test efficiency.

以上内容是结合本发明创造的优选实施方式对所提供技术方案所作的进一步详细说明,不能认定本发明创造具体实施只局限于上述这些说明,对于本发明创造所属技术领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明创造的保护范围。The above content is a further detailed description of the provided technical solution in combination with the preferred embodiments of the present invention, and it cannot be assumed that the specific implementation of the present invention is limited to the above descriptions. On the premise of not departing from the inventive concept of the present invention, some simple deductions or substitutions can also be made, which should be regarded as belonging to the protection scope of the present invention.

Claims (9)

1.一种双向加压的三轴试样制样装置,其特征在于:包括压力机构、压力传导机构、上部加压机构、下部加压机构和制样筒以及多个滑轮,压力机构、上部加压机构、制样筒与下部加压机构自上而下顺次设置,多个滑轮固定设置于压力机构上方,所述压力机构包括上部动力件、下部动力件、上部时间控制器、下部时间控制器,上部动力件与下部动力件通过软质导管连接,上部动力件底部安装有上部时间控制器,下部动力件与上部时间控制器对应位置安装有下部时间控制器,上部时间控制器和下部时间控制器分别与软质导管两侧连接,调节软质导管中填充物的流量,以实现智能控制压力;1. a two-way pressurized triaxial sample preparation device is characterized in that: comprise pressure mechanism, pressure conduction mechanism, upper pressure mechanism, lower pressure mechanism and sample preparation cylinder and multiple pulleys, pressure mechanism, upper The pressurizing mechanism, the sample preparation cylinder and the lower pressurizing mechanism are sequentially arranged from top to bottom, and a plurality of pulleys are fixedly arranged above the pressure mechanism. The pressure mechanism includes an upper power part, a lower power part, an upper time controller, and a lower time controller. Controller, the upper power piece is connected with the lower power piece through a soft conduit, an upper time controller is installed at the bottom of the upper power piece, a lower time controller is installed at the corresponding position of the lower power piece and the upper time controller, the upper time controller and the lower The time controller is respectively connected with both sides of the soft conduit to adjust the flow rate of the filler in the soft conduit to achieve intelligent pressure control; 所述压力传导机构包括上部加压钢丝绳和下部加压钢丝绳;The pressure transmission mechanism includes an upper pressure wire rope and a lower pressure wire rope; 所述上部加压机构包括上横杆和若干个上加载压头,上横杆一端与上部加压钢丝绳连接,随上部加压钢丝绳移动而摆动,上部加压钢丝绳绕经至少一个滑轮后与下部动力件连接,上横杆另一端设置上加载压头,上加载压头位于制样筒上方,并随上横杆摆动而上下移动,上横杆中部通过转轴安装于上支撑杆上,上支撑杆采用杠杆原理将上横杆的摆动转换为上加载压头的动力;下部加压机构包括下横杆、若干个下加载压头、下压头和下限位器,下横杆一端与下部加压钢丝绳连接,随下部加压钢丝绳移动而摆动,下部加压钢丝绳绕经至少一个滑轮后与上部动力件连接,下横杆另一端通过下压头安装有下限位器,下限位器上方设置若干个下加载压头,下加载压头位于制样筒下方,并与上加载压头对应设置,下压头下方设置有上压弹簧,上压弹簧将下部加压机构施加的向下压力转化为向上推力,向上对试样施加压力,下横杆中部通过转轴安装于下支撑杆上,下支撑杆采用杠杆原理将下横杆的摆动转换为下加载压头的动力;上部加压钢丝绳、下部加压钢丝绳依据压力变化改变运行状态,进而带动上加载压头、下加载压头的上下移动,即实现制样时间的改变。The upper compression mechanism includes an upper cross bar and several upper loading heads, one end of the upper cross bar is connected with the upper compression wire rope, and swings with the movement of the upper compression wire rope. The power part is connected, and the upper loading pressure head is set at the other end of the upper cross rod. The upper loading pressure head is located above the sample preparation cylinder and moves up and down with the swing of the upper cross rod. The middle part of the upper cross rod is installed on the upper support rod through the rotating shaft. The rod adopts the lever principle to convert the swing of the upper cross rod into the power of the upper loading indenter; the lower pressing mechanism includes the lower cross rod, several lower loading indenters, the lower indenter and the lower limiter. The pressure wire rope is connected, and swings with the movement of the lower pressure wire rope. The lower pressure wire rope is connected to the upper power piece after at least one pulley. A lower loading indenter, the lower loading indenter is located under the sample preparation cylinder, and is set corresponding to the upper loading indenter, and an upper compression spring is arranged under the lower indentation head, and the upper compression spring converts the downward pressure exerted by the lower compression mechanism into Push upward and apply pressure to the sample upward. The middle part of the lower cross bar is installed on the lower support rod through the rotating shaft. The lower support rod adopts the lever principle to convert the swing of the lower cross bar into the power of the lower loading indenter; The pressurized wire rope changes the operating state according to the pressure change, and then drives the upper and lower loading indenters to move up and down, that is, to change the sample preparation time. 2.根据权利要求1所述的一种双向加压的三轴试样制样装置,其特征在于:所述上部加压钢丝绳上设置有停止弹簧扣和连接弹簧扣,上部加压钢丝绳通过连接弹簧扣与上横杆活动连接,通过停止弹簧扣实现设定高度处位置的固定。2. A bidirectional pressurized triaxial sample preparation device according to claim 1, characterized in that: the upper pressurized wire rope is provided with a stop spring buckle and a connection spring buckle, and the upper pressurized wire rope is connected by The spring buckle is movably connected with the upper cross bar, and the position at the set height is fixed by stopping the spring buckle. 3.根据权利要求2所述的一种双向加压的三轴试样制样装置,其特征在于:所述滑轮安装于门型支架顶部,门型支架侧边侧边设置固定孔洞,固定孔洞与停止弹簧扣配合,实现设定高度的控制。3. A bidirectional pressurized triaxial sample preparation device according to claim 2, characterized in that: the pulley is mounted on the top of the portal support, the side of the portal support is provided with fixed holes, and the fixed holes Cooperate with the stop spring buckle to realize the control of the set height. 4.根据权利要求1所述的一种双向加压的三轴试样制样装置,其特征在于:所述上横杆一端连接上部加压钢丝绳,另一端通过上压头安装有上限位器,上限位器下方连接若干个上加载压头。4. A bidirectional pressurized triaxial sample preparation device according to claim 1, characterized in that: one end of the upper cross bar is connected to the upper pressurized steel wire rope, and the other end is provided with an upper limiter through the upper indenter , a number of upper loading indenters are connected below the upper limiter. 5.根据权利要求1所述的一种双向加压的三轴试样制样装置,其特征在于:所述制样筒安装在下部支撑机构,下部支撑机构包括支撑面板和设置于支撑面板上的若干个容置孔,制样筒安装于容置孔中。5. A bidirectional pressurized triaxial sample preparation device according to claim 1, characterized in that: the sample preparation cylinder is installed on a lower support mechanism, and the lower support mechanism comprises a support panel and is arranged on the support panel Several accommodating holes in the sample preparation cylinder are installed in the accommodating holes. 6.根据权利要求5所述的一种双向加压的三轴试样制样装置,其特征在于:所述制样筒包括筒体、卡扣和套环,筒体由两片构成,套环至少设置有一个,套装于两片筒体外壁上,卡扣位于筒体外侧,容置孔外侧设置有卡扣孔洞,卡扣孔洞与卡扣配合,实现筒体侧方固定。6. A bidirectional pressurized triaxial sample preparation device according to claim 5, characterized in that: the sample preparation cylinder comprises a cylinder body, a buckle and a collar, the cylinder body is composed of two pieces, and the sleeve is composed of two pieces. At least one ring is provided, which is sleeved on the outer walls of the two cylinders, the buckle is located on the outer side of the cylinder, and the outer side of the accommodating hole is provided with a buckle hole, and the buckle hole cooperates with the buckle to realize the side fixing of the cylinder. 7.根据权利要求1所述的一种双向加压的三轴试样制样装置,其特征在于:所述下部动力件边缘处设置两个椭圆孔洞,两个椭圆孔洞对称布置,上部加压钢丝绳通过椭圆孔洞与下部动力件连接。7 . The triaxial sample preparation device for bidirectional pressurization according to claim 1 , wherein two elliptical holes are arranged at the edge of the lower power part, and the two elliptical holes are symmetrically arranged, and the upper part is pressurized. 8 . The wire rope is connected with the lower power part through the oval hole. 8.根据权利要求1所述的一种双向加压的三轴试样制样装置,其特征在于:所述上部动力件中心处设置带横梁孔洞,下部加压钢丝绳通过带横梁孔洞与上部动力件连接。8. A bidirectional pressurized triaxial sample preparation device according to claim 1, characterized in that: the center of the upper power member is provided with a hole with a beam, and the lower pressurized wire rope passes through the hole with a beam and the upper power piece connection. 9.根据权利要求1-8任一项所述的一种双向加压的三轴试样制样装置,其特征在于:所述上部动力件为一个中空漏斗状器具,其内为填充物;下部动力件与上部动力件形状相同,且位置对称设置。9. The bidirectional pressurized triaxial sample preparation device according to any one of claims 1-8, wherein the upper power part is a hollow funnel-shaped device with a filler in it; The lower power part and the upper power part have the same shape and are arranged symmetrically.
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