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CN109238728B - Method and system for diagnosing faults of parts on vehicle engine - Google Patents

Method and system for diagnosing faults of parts on vehicle engine Download PDF

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CN109238728B
CN109238728B CN201811064106.2A CN201811064106A CN109238728B CN 109238728 B CN109238728 B CN 109238728B CN 201811064106 A CN201811064106 A CN 201811064106A CN 109238728 B CN109238728 B CN 109238728B
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向家伟
高强
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Wenzhou University
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Abstract

本发明提供一种车用发动机上零部件故障诊断的方法,包括无线加速度传感器采集车用发动机上待测零部件产生的时域振动信号,并通过无线方式转发;故障诊断仪接收无线加速度传感器发送的时域振动信号,并对该信号进行三步处理:一、对信号进行第一周期模糊C均值聚类滤波用于消除背景噪声和强自然周期性脉冲;二、对第一周期滤波后的信号进行第二周期模糊C均值聚类滤波用于从中选出周期性冲击最强的频带,即故障特征最集中的频带;三、采用希尔伯特包络解调经双周期滤波后的信号,并与预设故障频率对比识别出故障类型。实施本发明,不仅能解决传统故障诊断技术所存在的布线繁琐问题,还能通过改进故障特征提取算法来实现故障快速及有效的诊断。

Figure 201811064106

The invention provides a method for fault diagnosis of components on a vehicle engine, comprising: a wireless acceleration sensor collects time domain vibration signals generated by a component to be tested on the vehicle engine, and transmits them wirelessly; a fault diagnosis instrument receives the transmission from the wireless acceleration sensor The time-domain vibration signal is obtained, and the signal is processed in three steps: first, the first-period fuzzy C-means cluster filtering is performed on the signal to eliminate background noise and strong natural periodic pulses; The signal is subjected to the second-period fuzzy C-means cluster filtering to select the frequency band with the strongest periodic impact, that is, the frequency band with the most concentrated fault features; 3. The signal after double-period filtering is demodulated by the Hilbert envelope , and compare with the preset fault frequency to identify the fault type. The implementation of the present invention can not only solve the cumbersome wiring problem existing in the traditional fault diagnosis technology, but also realize fast and effective fault diagnosis by improving the fault feature extraction algorithm.

Figure 201811064106

Description

一种车用发动机上零部件故障诊断的方法及系统Method and system for fault diagnosis of components on a vehicle engine

技术领域technical field

本发明涉及汽车故障检测技术领域,尤其涉及一种车用发动机上零部件故障诊断的方法及系统。The invention relates to the technical field of automobile fault detection, in particular to a method and system for fault diagnosis of components on a vehicle engine.

背景技术Background technique

车用发动机如同人体一样,在长期运转过程中也会“生病”。车用发动机的健康运行,既可以保证车辆和人员的安全,产生巨大的社会效益,又可以减少环境污染,减少停机时间,产生巨大的经济效益。因此,对车用发动机进行故障诊断意义重大。Just like the human body, a car engine will "sick" during long-term operation. The healthy operation of vehicle engines can not only ensure the safety of vehicles and personnel, and generate huge social benefits, but also reduce environmental pollution, reduce downtime, and generate huge economic benefits. Therefore, it is of great significance to carry out fault diagnosis of vehicle engine.

机械故障诊断技术对于机器正常运行如同医学诊断技术对于人体健康一样重要,通常需要采集机械设备的多种状态信息来对其进行准确的故障诊断。鉴于机械设备的上述状态信息是由以下几种常见信号类型来反映,如振动信号、压力信号、声发射信号、电流信号、温度场信号等,而振动信号在上述常见的信号类型中为最常用的,也是最能反映有效的状态信息,因此基于振动信号的机械故障诊断技术拥有极大的研究价值和发展潜力。The mechanical fault diagnosis technology is as important to the normal operation of the machine as the medical diagnosis technology is to the human health. It is usually necessary to collect various status information of the mechanical equipment to carry out accurate fault diagnosis. In view of the above state information of mechanical equipment is reflected by the following common signal types, such as vibration signal, pressure signal, acoustic emission signal, current signal, temperature field signal, etc., and vibration signal is the most commonly used among the above common signal types. Therefore, the mechanical fault diagnosis technology based on vibration signal has great research value and development potential.

振动信号中的周期性脉冲对于各类机械设备故障诊断具有重要意义。然而,在工作状态下,车用发动机的振动信号经常会受到背景噪声和周期性运动零部件(活塞、连杆、凸轮等)引起的自然周期性脉冲的污染。因此,故障特征提取是实际应用于车用发动机故障诊断的一个难点。Periodic pulses in vibration signals are of great significance for fault diagnosis of various mechanical equipment. However, under operating conditions, the vibration signal of a vehicle engine is often contaminated by background noise and natural periodic pulses caused by periodically moving parts (pistons, connecting rods, cams, etc.). Therefore, fault feature extraction is a difficult point for practical application in vehicle engine fault diagnosis.

传统的故障诊断技术,不仅局限于监测点较多,诊断对象往往不在一起,导致布线十分繁琐的问题,特别是在一些不容易接触到的监测点或是无法直接布线监测的特殊环境(如放射性等高危环境),更是困难重重,还局限于故障特征提取的算法,使得故障诊断易出现误差。The traditional fault diagnosis technology is not limited to many monitoring points, and the diagnosis objects are often not together, which leads to the problem of very cumbersome wiring, especially in some monitoring points that are not easily accessible or special environments that cannot be directly monitored by wiring (such as radioactivity). and other high-risk environments), it is even more difficult, and it is limited to the algorithm of fault feature extraction, which makes fault diagnosis prone to errors.

发明内容SUMMARY OF THE INVENTION

本发明实施例所要解决的技术问题在于,提供一种车用发动机上零部件故障诊断的方法及系统,不仅能解决传统故障诊断技术所存在的布线繁琐问题,还能通过改进故障特征提取算法来实现故障快速及有效的诊断。The technical problem to be solved by the embodiments of the present invention is to provide a method and system for fault diagnosis of components on a vehicle engine, which can not only solve the cumbersome wiring problem existing in the traditional fault diagnosis technology, but also improve the fault feature extraction algorithm by improving the fault feature extraction algorithm. Realize fast and effective fault diagnosis.

为了解决上述技术问题,本发明实施例提供了一种车用发动机上零部件故障诊断的方法,所述方法包括以下步骤:In order to solve the above-mentioned technical problems, the embodiment of the present invention provides a method for diagnosing faults of components on a vehicle engine, and the method includes the following steps:

无线加速度传感器采集车用发动机上待测零部件产生的时域振动信号,并通过无线方式将所述时域振动信号转发给故障诊断仪;The wireless acceleration sensor collects the time-domain vibration signal generated by the component to be tested on the vehicle engine, and wirelessly forwards the time-domain vibration signal to the fault diagnosis instrument;

所述故障诊断仪接收所述无线加速度传感器发送的时域振动信号,分析得出所述时域振动信号变成频域信号时的频谱,并通过预设的模糊C均值聚类算法将所述时域振动信号进行频域分析所得的频谱分解成第一频带、第二频带和第三频带,且待计算出所述第一频带、第二频带和第三频带分别逆变为时域信号时各自对应的偏斜度值后,从所述第一频带、第二频带和第三频带中选取偏斜度值为最小的频带和偏斜度值为最大的频带作为阻带,实现对所述时域振动信号进行初次过滤,得到初次过滤后的时域振动信号;The fault diagnosis instrument receives the time-domain vibration signal sent by the wireless acceleration sensor, analyzes and obtains the frequency spectrum when the time-domain vibration signal becomes a frequency-domain signal, and uses a preset fuzzy C-means clustering algorithm. The frequency spectrum obtained by the frequency domain analysis of the time domain vibration signal is decomposed into a first frequency band, a second frequency band and a third frequency band, and when it is calculated that the first frequency band, the second frequency band and the third frequency band are respectively inverted into time domain signals After each corresponding skewness value, the frequency band with the smallest skewness value and the frequency band with the maximum skewness value are selected from the first frequency band, the second frequency band and the third frequency band as the stop band, so as to realize the The time-domain vibration signal is first filtered to obtain the time-domain vibration signal after the initial filtering;

所述故障诊断仪分析得出所述初次过滤后的时域振动信号对应变成频域信号时的频谱,并通过所述预设的模糊C均值聚类算法将所述初次过滤后的时域振动信号进行频域分析所得的频谱分解成第四频带、第五频带和第六频带,且待计算出所述第四频带、第五频带和第六频带分别逆变为时域信号时各自对应的偏斜度值后,从所述第四频带、第五频带和第六频带中选取偏斜度值为最大的频带作为通带,实现对所述初次过滤后的时域振动信号进行二次过滤,得到二次过滤后的时域振动信号;The fault diagnosis instrument analyzes and obtains the frequency spectrum of the first filtered time domain vibration signal corresponding to the frequency domain signal, and uses the preset fuzzy C-means clustering algorithm to obtain the first filtered time domain. The frequency spectrum obtained by the frequency domain analysis of the vibration signal is decomposed into a fourth frequency band, a fifth frequency band and a sixth frequency band, and it is to be calculated that the fourth frequency band, the fifth frequency band and the sixth frequency band are respectively inverted into time domain signals. After the skewness value is determined, the frequency band with the maximum skewness value is selected from the fourth frequency band, the fifth frequency band and the sixth frequency band as the passband, so as to realize the secondary filtering of the time domain vibration signal after the initial filtering. Filter to obtain the time-domain vibration signal after secondary filtering;

所述故障诊断仪对所述二次过滤后的时域振动信号采用预设的希尔伯特包络进行解调,将解调输出的频率作为故障特征频率并与预设的故障频率进行对比,且进一步根据对比结果,确定出所述待测零部件的当前故障情况;其中,所述故障情况为故障存在或故障不存在。The fault diagnosis instrument uses a preset Hilbert envelope to demodulate the time-domain vibration signal after the secondary filtering, and uses the demodulated output frequency as the fault characteristic frequency and compares it with the preset fault frequency , and further according to the comparison result, the current fault condition of the component to be tested is determined; wherein, the fault condition is whether the fault exists or the fault does not exist.

其中,所述从所述第一频带、第二频带和第三频带中选取偏斜度值为最小的频带和偏斜度值为最大的频带作为阻带,实现对所述时域振动信号进行初次过滤,得到初次过滤后的时域振动信号的具体步骤为:Wherein, selecting the frequency band with the smallest skewness value and the frequency band with the maximum skewness value from the first frequency band, the second frequency band and the third frequency band as the stop band, so as to realize the time domain vibration signal. The specific steps for obtaining the time-domain vibration signal after the initial filtering are as follows:

从所述第一频带、第二频带和第三频带中选取偏斜度值为最小的频带为背景噪声的频带,并从所述第一频带、第二频带和第三频带中选取偏斜度值为最大的频带为自然周期性脉冲的频带,使得所述时域振动信号中大于所述第一频带、第二频带和第三频带中最小偏斜度值的频带且小于从所述第一频带、第二频带和第三频带中最大偏斜度值的频带的信号通过,得到初次过滤后的时域振动信号。The frequency band with the smallest skewness value is selected from the first frequency band, the second frequency band and the third frequency band as the frequency band of the background noise, and the skewness degree is selected from the first frequency band, the second frequency band and the third frequency band The frequency band with the largest value is the frequency band of the natural periodic pulse, so that the frequency band in the time domain vibration signal is greater than the minimum skewness value in the first frequency band, the second frequency band and the third frequency band and is smaller than the frequency band from the first frequency band, the second frequency band and the third frequency band. The signal of the frequency band with the largest skewness value among the frequency bands, the second frequency band and the third frequency band is passed to obtain the time domain vibration signal after the primary filtering.

其中,所述从所述第四频带、第五频带和第六频带中选取偏斜度值为最大的频带作为通带,实现对所述初次过滤后的时域振动信号进行二次过滤,得到二次过滤后的时域振动信号的具体步骤为:Wherein, the frequency band with the largest skewness value is selected from the fourth frequency band, the fifth frequency band and the sixth frequency band as the passband, so as to realize the secondary filtering of the time domain vibration signal after the initial filtering, and obtain The specific steps of the time-domain vibration signal after secondary filtering are:

从所述第四频带、第五频带和第六频带中选取偏斜度值为最大的频带为故障特征最集中的频带,使得所述初次过滤后的时域振动信号中大于所述第四频带、第五频带和第六频带中最大偏斜度值的频带的信号通过,得到二次过滤后的时域振动信号。The frequency band with the largest skewness value is selected from the fourth frequency band, the fifth frequency band and the sixth frequency band as the frequency band with the most concentrated fault features, so that the time domain vibration signal after the initial filtering is larger than the fourth frequency band , the fifth frequency band and the sixth frequency band, the signal of the frequency band with the largest skewness value is passed through, and the time domain vibration signal after secondary filtering is obtained.

其中,所述将解调输出的频率作为故障特征频率并与预设的故障频率进行对比,且进一步根据对比结果,确定出所述待测零部件的当前故障情况的具体步骤为:Wherein, the frequency of the demodulation output is used as the fault characteristic frequency and compared with the preset fault frequency, and further according to the comparison result, the specific steps of determining the current fault condition of the component to be tested are as follows:

若所述故障特征频率与所述预设的故障频率相匹配,则确定出所述待测零部件的当前故障情况故障存在;反之,则所述故障特征频率与所述预设的故障频率不匹配,则确定出所述待测零部件的当前故障情况故障不存在。If the fault characteristic frequency matches the preset fault frequency, it is determined that the current fault condition of the component to be tested exists; otherwise, the fault characteristic frequency does not match the preset fault frequency. If it matches, it is determined that the current fault condition of the component to be tested does not exist.

其中,所述方法进一步包括:Wherein, the method further includes:

当确定出所述待测零部件的当前故障情况故障存在时,所述故障诊断仪通过图文和笛音警报来提醒维护人员检修。When it is determined that the current fault condition of the component to be tested exists, the fault diagnosis instrument reminds maintenance personnel to overhaul through graphic text and whistle alarms.

本发明实施例还提供了一种车用发动机上零部件故障诊断的系统,所述系统包括无线加速度传感器和故障诊断仪;其中,An embodiment of the present invention also provides a system for diagnosing component faults on a vehicle engine, the system comprising a wireless acceleration sensor and a fault diagnosis instrument; wherein,

所述无线加速度传感器,用于采集车用发动机上待测零部件产生的时域振动信号,并通过无线方式将所述时域振动信号转发给所述故障诊断仪;The wireless acceleration sensor is used to collect the time-domain vibration signal generated by the component to be tested on the vehicle engine, and wirelessly forward the time-domain vibration signal to the fault diagnosis instrument;

所述故障诊断仪,用于接收所述无线加速度传感器发送的时域振动信号,分析得出所述时域振动信号变成频域信号时的频谱,并通过预设的模糊C均值聚类算法将所述时域振动信号进行频域分析所得的频谱分解成第一频带、第二频带和第三频带,且待计算出所述第一频带、第二频带和第三频带分别逆变为时域信号时各自对应的偏斜度值后,从所述第一频带、第二频带和第三频带中选取偏斜度值为最小的频带和偏斜度值为最大的频带作为阻带,实现对所述时域振动信号进行初次过滤,得到初次过滤后的时域振动信号;The fault diagnosis instrument is used to receive the time-domain vibration signal sent by the wireless acceleration sensor, analyze and obtain the frequency spectrum when the time-domain vibration signal becomes a frequency-domain signal, and use a preset fuzzy C-means clustering algorithm Decompose the frequency spectrum obtained by the frequency domain analysis of the time domain vibration signal into a first frequency band, a second frequency band and a third frequency band, and to calculate the time when the first frequency band, the second frequency band and the third frequency band are respectively inverted to After obtaining the corresponding skewness values in the domain signal, the frequency band with the minimum skewness value and the frequency band with the maximum skewness value are selected from the first frequency band, the second frequency band and the third frequency band as the stop band to realize Perform initial filtering on the time-domain vibration signal to obtain a time-domain vibration signal after the initial filtering;

分析得出所述初次过滤后的时域振动信号对应变成频域信号时的频谱,并通过所述预设的模糊C均值聚类算法将所述初次过滤后的时域振动信号进行频域分析所得的频谱分解成第四频带、第五频带和第六频带,且待计算出所述第四频带、第五频带和第六频带分别逆变为时域信号时各自对应的偏斜度值后,从所述第四频带、第五频带和第六频带中选取偏斜度值为最大的频带作为通带,实现对所述初次过滤后的时域振动信号进行二次过滤,得到二次过滤后的时域振动信号;以及The analysis obtains the frequency spectrum of the time-domain vibration signal after the initial filtering corresponding to the frequency domain signal, and the time-domain vibration signal after the initial filtering is processed in the frequency domain through the preset fuzzy C-means clustering algorithm. The spectrum obtained by the analysis is decomposed into a fourth frequency band, a fifth frequency band, and a sixth frequency band, and the corresponding skewness values when the fourth frequency band, the fifth frequency band, and the sixth frequency band are respectively inverted into time domain signals are to be calculated. Then, from the fourth frequency band, the fifth frequency band and the sixth frequency band, the frequency band with the largest skewness value is selected as the passband, and the time domain vibration signal after the initial filtering is filtered twice to obtain a secondary the filtered time-domain vibration signal; and

对所述二次过滤后的时域振动信号采用预设的希尔伯特包络进行解调,将解调输出的频率作为故障特征频率并与预设的故障频率进行对比,且进一步根据对比结果,确定出所述待测零部件的当前故障情况;其中,所述故障情况为故障存在或故障不存在。The time domain vibration signal after the secondary filtering is demodulated by using the preset Hilbert envelope, and the frequency of the demodulation output is used as the fault characteristic frequency and compared with the preset fault frequency, and further according to the comparison As a result, the current fault condition of the component to be tested is determined; wherein, the fault condition is the presence or absence of a fault.

其中,从所述第一频带、第二频带和第三频带中选取偏斜度值为最小的频带为背景噪声的频带;从所述第一频带、第二频带和第三频带中选取偏斜度值为最大的频带为自然周期性脉冲的频带。Wherein, the frequency band with the smallest skewness value is selected from the first frequency band, the second frequency band and the third frequency band as the frequency band of the background noise; the skewness value is selected from the first frequency band, the second frequency band and the third frequency band The frequency band with the largest degree value is the frequency band of the natural periodic pulse.

其中,从所述第四频带、第五频带和第六频带中选取偏斜度值为最大的频带为故障特征最集中的频带。Wherein, the frequency band with the largest skewness value is selected from the fourth frequency band, the fifth frequency band and the sixth frequency band as the frequency band with the most concentrated fault features.

实施本发明实施例,具有如下有益效果:Implementing the embodiment of the present invention has the following beneficial effects:

在本发明实施例中,不仅利用了无线加速度传感器与故障诊断仪即时通讯,传递并实时处理振动信号,操作简便无需布线,实现了对车用发动机上待测零部件的状态监测与实时故障诊断,还以偏斜度为滤波指标,通过双周期模糊C均值聚类滤波滤除环境噪声和自然周期性脉冲的干扰,再用希尔伯特包络解调出故障特征频率,通过对比预设故障频率实现了故障快速及准确的诊断,解决了实际运行中车用发动机受环境噪声和自然周期性振动干扰导致的故障诊断精度不高的难题。In the embodiment of the present invention, not only the instant communication between the wireless acceleration sensor and the fault diagnosis instrument is used, the vibration signal is transmitted and processed in real time, the operation is simple and no wiring is required, and the condition monitoring and real-time fault diagnosis of the parts to be tested on the vehicle engine are realized. , the skewness is also used as the filter index, and the interference of environmental noise and natural periodic pulses is filtered out by dual-period fuzzy C-means clustering filtering, and then the Hilbert envelope is used to demodulate the fault characteristic frequency. The fault frequency realizes fast and accurate fault diagnosis, and solves the problem of low fault diagnosis accuracy caused by the interference of environmental noise and natural periodic vibration in the actual operation of the vehicle engine.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,根据这些附图获得其他的附图仍属于本发明的范畴。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, obtaining other drawings according to these drawings still belongs to the scope of the present invention without any creative effort.

图1为本发明实施例提供的车用发动机上零部件故障诊断的方法的流程图;FIG. 1 is a flowchart of a method for diagnosing component faults on a vehicle engine provided by an embodiment of the present invention;

图2为本发明实施例提供的车用发动机上零部件故障诊断的方法用于车用五缸发动机张紧轮轴承滚子故障信号处理前后的效果对比图;其中,2a为处理前的效果图;2b为处理后的效果图;2 is a comparison diagram of effects before and after the method for diagnosing faults of components on a vehicle engine provided by an embodiment of the present invention is applied to a five-cylinder engine tensioner bearing roller fault signal for a vehicle; wherein, 2a is an effect diagram before processing ; 2b is the effect diagram after processing;

图3为本发明实施例提供的车用发动机上零部件故障诊断的系统的结构示意图。FIG. 3 is a schematic structural diagram of a system for diagnosing component faults on a vehicle engine according to an embodiment of the present invention.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings.

如图1所示,为本发明实施例中,提供的一种车用发动机上零部件故障诊断的方法,所述方法包括以下步骤:As shown in FIG. 1 , in an embodiment of the present invention, a method for diagnosing faults of components on a vehicle engine is provided, and the method includes the following steps:

步骤S1、无线加速度传感器采集车用发动机上待测零部件产生的时域振动信号,并通过无线方式将所述时域振动信号转发给故障诊断仪;Step S1, the wireless acceleration sensor collects the time-domain vibration signal generated by the component to be tested on the vehicle engine, and wirelessly forwards the time-domain vibration signal to the fault diagnosis instrument;

具体过程为,可以将若干个无线加速度传感器固定在车用发动机的待测零部件附近,从而能够获取待测零部件产生的时域振动信号,并通过无线方式将所述时域振动信号转发给故障诊断仪。The specific process is that several wireless acceleration sensors can be fixed near the parts to be tested of the vehicle engine, so that the time-domain vibration signals generated by the parts to be tested can be obtained, and the time-domain vibration signals can be wirelessly forwarded to Troubleshooter.

该类加速度传感器封装以高灵敏度微机电系统(Micro-Electro-MechanicalSystem,MEMS)芯片,采用智能低功耗模式,现场可编程门阵列(Field-Programmable GateArray,FPGA)控制电路,实时进行高速数据处理,支持2.4Ghz传输,内置大容量存储单元,保证数据实时传输不丟失。This type of acceleration sensor is packaged with a high-sensitivity Micro-Electro-Mechanical System (MEMS) chip, adopts an intelligent low-power mode, and a Field-Programmable Gate Array (FPGA) control circuit to perform high-speed data processing in real time. , support 2.4Ghz transmission, built-in large-capacity storage unit, to ensure real-time data transmission is not lost.

步骤S2、所述故障诊断仪接收所述无线加速度传感器发送的时域振动信号,分析得出所述时域振动信号变成频域信号时的频谱,并通过预设的模糊C均值聚类算法将所述时域振动信号进行频域分析所得的频谱分解成第一频带、第二频带和第三频带,且待计算出所述第一频带、第二频带和第三频带分别逆变为时域信号时各自对应的偏斜度值后,从所述第一频带、第二频带和第三频带中选取偏斜度值为最小的频带和偏斜度值为最大的频带作为阻带,实现对所述时域振动信号进行初次过滤,得到初次过滤后的时域振动信号;Step S2, the fault diagnosis instrument receives the time-domain vibration signal sent by the wireless acceleration sensor, analyzes and obtains the frequency spectrum when the time-domain vibration signal becomes a frequency-domain signal, and uses a preset fuzzy C-means clustering algorithm. Decompose the frequency spectrum obtained by the frequency domain analysis of the time domain vibration signal into a first frequency band, a second frequency band and a third frequency band, and to calculate the time when the first frequency band, the second frequency band and the third frequency band are respectively inverted to After obtaining the corresponding skewness values in the domain signal, the frequency band with the minimum skewness value and the frequency band with the maximum skewness value are selected from the first frequency band, the second frequency band and the third frequency band as the stop band to realize Perform initial filtering on the time-domain vibration signal to obtain a time-domain vibration signal after the initial filtering;

具体过程为,故障诊断仪内置无线数据接收模块与无线加速度传感器直接进行通讯,内嵌的信号处理程序以偏斜度为指标将采集到的实时时域振动信号进行第一周期模糊C均值聚类滤波。用于消除背景噪声和强自然周期性脉冲。The specific process is as follows: the built-in wireless data receiving module of the fault diagnosis instrument communicates directly with the wireless acceleration sensor, and the built-in signal processing program uses the skewness as an index to perform the first-period fuzzy C-means clustering on the collected real-time time-domain vibration signals filter. Used to remove background noise and strong natural periodic pulses.

通过预设的模糊C均值聚类算法(如Matlab中的FCM函数)将时域振动信号进行频域分析所得的频谱分解成第一频带、第二频带和第三频带;The spectrum obtained by the frequency domain analysis of the time domain vibration signal is decomposed into a first frequency band, a second frequency band and a third frequency band by a preset fuzzy C-means clustering algorithm (such as the FCM function in Matlab);

用逆傅里叶变换算法将第一频带、第二频带和第三频带变换回时域信号,分别计算第一频带、第二频带和第三频带变换回的偏斜度值;Transform the first frequency band, the second frequency band and the third frequency band back to time domain signals by using an inverse Fourier transform algorithm, and calculate the skewness values of the first frequency band, the second frequency band and the third frequency band transformed back respectively;

偏斜度的定义为:Skewness is defined as:

Figure GDA0002440874590000061
Figure GDA0002440874590000061

由式(1)可知:偏斜度指标类似于常用的峭度指标,可以识别出信号中的冲击性成分,背景噪声为偏平分布具有较小的偏斜度值,冲击成分为尖峰分布具有较大的偏斜度值。It can be seen from formula (1) that the skewness index is similar to the commonly used kurtosis index, which can identify the shock component in the signal. The background noise is a flat distribution with a small skewness value, and the shock component is a peak distribution with a relatively high value. Large skewness values.

从第一频带、第二频带和第三频带中选取偏斜度值为最小的频带为背景噪声的频带(作为下限频率的阻带),并从第一频带、第二频带和第三频带中选取偏斜度值为最大的频带为自然周期性脉冲的频带(作为上限频率的阻带),使得时域振动信号中大于第一频带、第二频带和第三频带中最小偏斜度值的频带且小于从第一频带、第二频带和第三频带中最大偏斜度值的频带的信号通过,得到初次过滤后的时域振动信号,从而滤除包含环境噪声和自然周期性脉冲最多的两个频带。The frequency band with the smallest skewness value is selected from the first frequency band, the second frequency band and the third frequency band as the frequency band of the background noise (the stop band as the lower limit frequency), and the first frequency band, the second frequency band and the third frequency band are selected from the first frequency band, the second frequency band and the third frequency band. The frequency band with the largest skewness value is selected as the frequency band of the natural periodic pulse (as the stopband of the upper limit frequency), so that the frequency band in the time domain vibration signal is greater than the minimum skewness value in the first frequency band, the second frequency band and the third frequency band. The signal of the frequency band and less than the frequency band with the maximum skewness value from the first frequency band, the second frequency band and the third frequency band is passed to obtain the time domain vibration signal after the initial filtering, so as to filter out the environmental noise and the most natural periodic pulses. two frequency bands.

步骤S3、所述故障诊断仪分析得出所述初次过滤后的时域振动信号对应变成频域信号时的频谱,并通过所述预设的模糊C均值聚类算法将所述初次过滤后的时域振动信号进行频域分析所得的频谱分解成第四频带、第五频带和第六频带,且待计算出所述第四频带、第五频带和第六频带分别逆变为时域信号时各自对应的偏斜度值后,从所述第四频带、第五频带和第六频带中选取偏斜度值为最大的频带作为通带,实现对所述初次过滤后的时域振动信号进行二次过滤,得到二次过滤后的时域振动信号;Step S3, the fault diagnosis instrument analyzes and obtains the frequency spectrum of the time domain vibration signal after the initial filtering corresponding to the frequency domain signal, and uses the preset fuzzy C-means clustering algorithm. The spectrum obtained by frequency domain analysis of the time domain vibration signal is decomposed into the fourth frequency band, the fifth frequency band and the sixth frequency band, and the fourth frequency band, the fifth frequency band and the sixth frequency band to be calculated are respectively inverted into time domain signals After the corresponding skewness values are obtained, select the frequency band with the maximum skewness value from the fourth frequency band, the fifth frequency band and the sixth frequency band as the passband, so as to realize the time domain vibration signal after the initial filtering. Perform secondary filtering to obtain the time-domain vibration signal after secondary filtering;

具体过程为,通过第二周期模糊C均值聚类滤波用于从第一周期滤波后的信号中选出周期性冲击最强的频带,即故障特征最集中的频带。The specific process is that the second-period fuzzy C-means cluster filtering is used to select the frequency band with the strongest periodic impact from the signals filtered by the first period, that is, the frequency band with the most concentrated fault features.

通过预设的模糊C均值聚类算法(如Matlab中的FCM函数)将时域振动信号进行频域分析所得的频谱分解成第四频带、第五频带和第六频带;The spectrum obtained by the frequency domain analysis of the time domain vibration signal is decomposed into the fourth frequency band, the fifth frequency band and the sixth frequency band by the preset fuzzy C-means clustering algorithm (such as the FCM function in Matlab);

用逆傅里叶变换算法将第四频带、第五频带和第六频带变换回时域信号,并通过公式(1),分别计算第四频带、第五频带和第六频带变换回的偏斜度值;Using the inverse Fourier transform algorithm to transform the fourth, fifth and sixth frequency bands back to time domain signals, and by formula (1), calculate the skew of the fourth, fifth and sixth frequency bands transformed back, respectively degree value;

从所述第四频带、第五频带和第六频带中选取偏斜度值为最大的频带作为故障特征最集中的频带,使得初次过滤后的时域振动信号中大于第四频带、第五频带和第六频带中最大偏斜度值的频带的信号通过,得到二次过滤后的时域振动信号,从而提取出故障特征最集中的频带。The frequency band with the largest skewness value is selected from the fourth frequency band, the fifth frequency band and the sixth frequency band as the frequency band with the most concentrated fault features, so that the time domain vibration signal after the initial filtering is larger than the fourth frequency band and the fifth frequency band. Pass through the signal of the frequency band with the largest skewness value in the sixth frequency band to obtain the time-domain vibration signal after secondary filtering, so as to extract the frequency band with the most concentrated fault features.

步骤S4、所述故障诊断仪对所述二次过滤后的时域振动信号采用预设的希尔伯特包络进行解调,将解调输出的频率作为故障特征频率并与预设的故障频率进行对比,且进一步根据对比结果,确定出所述待测零部件的当前故障情况;其中,所述故障情况为故障存在或故障不存在。Step S4, the fault diagnosis instrument uses the preset Hilbert envelope to demodulate the time-domain vibration signal after the secondary filtering, and uses the frequency of the demodulation output as the fault characteristic frequency and the preset fault frequency. The frequency is compared, and further according to the comparison result, the current fault condition of the component to be tested is determined; wherein, the fault condition is the presence or absence of the fault.

具体过程为,采用希尔伯特包络进行解调对二次过滤后的时域振动信号,将解调输出的频率作为故障特征频率并与预设的故障频率进行对比,若故障特征频率与预设的故障频率相匹配,则确定出待测零部件的当前故障情况故障存在,此时故障诊断仪还通过图文和笛音警报来提醒维护人员检修;反之,则故障特征频率与预设的故障频率不匹配,则确定出待测零部件的当前故障情况故障不存在。The specific process is to use the Hilbert envelope to demodulate the time-domain vibration signal after secondary filtering, and use the frequency output from the demodulation as the fault characteristic frequency and compare it with the preset fault frequency. If the preset fault frequency matches, it is determined that the current fault condition of the component to be tested exists. At this time, the fault diagnosis instrument also reminds the maintenance personnel to repair through graphic text and whistle alarm; otherwise, the fault characteristic frequency is the same as the preset fault frequency. If the fault frequency does not match, it is determined that the current fault condition of the component to be tested does not exist.

如图2所示,为本发明实施例提供的车用发动机上零部件故障诊断的方法用于车用五缸发动机张紧轮轴承滚子故障信号处理前后的效果对比图;其中,2a为处理前的效果图;2b为处理后的效果图。对比可发现,未采用本发明实施例的车用发动机上零部件故障诊断的方法而直接进行希尔伯特包络解调(如图2a所示),故障频率(129Hz)被自然周期性脉冲频率(229Hz)淹没,无法诊断出故障;而采用本发明实施例的车用发动机上零部件故障诊断的方法可以清晰地看到故障频率。As shown in FIG. 2 , the method for diagnosing the faults of components on a vehicle engine provided by the embodiment of the present invention is used to compare the effects of the five-cylinder engine tensioner bearing roller fault signal processing before and after processing; wherein, 2a is the processing The renderings before; 2b is the renderings after processing. By comparison, it can be found that the Hilbert envelope demodulation (as shown in Fig. 2a) is directly performed without using the method for diagnosing the faults of components on the vehicle engine of the embodiment of the present invention, and the fault frequency (129 Hz) is naturally periodic pulsed. The frequency (229Hz) is submerged, and the fault cannot be diagnosed; however, the fault frequency can be clearly seen by using the method for diagnosing the fault of the components on the vehicle engine according to the embodiment of the present invention.

该滚子轴承的信息如下:滚动体个数为18个、轴承压力角为0度、滚动体直径为5.2毫米、轴承节圆直径为30.2毫米。The information of the roller bearing is as follows: the number of rolling elements is 18, the bearing pressure angle is 0 degrees, the diameter of the rolling elements is 5.2 mm, and the diameter of the bearing pitch circle is 30.2 mm.

轴承滚子故障频率fr计算公式为:The calculation formula of bearing roller fault frequency fr is:

Figure GDA0002440874590000081
Figure GDA0002440874590000081

式中f为回转频率,α为轴承压力角,d为滚动体直径,E为轴承节圆直径。由公式(2)可以计算出本实例中轴承滚子的故障频率为129.06Hz,并将该故障频率129.06Hz作为故障诊断仪中预设的故障频率。从图2b中,可以快速地辨别故障的频率为129Hz与129.06Hz相近,判定发动机张紧轮故障类型为轴承滚子故障。In the formula, f is the rotation frequency, α is the bearing pressure angle, d is the diameter of the rolling element, and E is the diameter of the bearing pitch circle. According to formula (2), the fault frequency of the bearing roller in this example can be calculated as 129.06Hz, and the fault frequency 129.06Hz is used as the preset fault frequency in the fault diagnosis instrument. From Figure 2b, it can be quickly identified that the frequency of the fault is similar to 129 Hz and 129.06 Hz, and it is determined that the fault type of the engine tensioner is the bearing roller fault.

如图3所示,为本发明实施例中,提供的一种车用发动机上零部件故障诊断的系统,所述系统包括无线加速度传感器210和故障诊断仪220;其中,As shown in FIG. 3 , in an embodiment of the present invention, a system for diagnosing faults of components on a vehicle engine is provided. The system includes a wireless acceleration sensor 210 and a fault diagnosis instrument 220 ; wherein,

所述无线加速度传感器210,用于采集车用发动机上待测零部件产生的时域振动信号,并通过无线方式将所述时域振动信号转发给所述故障诊断仪220;The wireless acceleration sensor 210 is used to collect the time-domain vibration signal generated by the component to be tested on the vehicle engine, and wirelessly forward the time-domain vibration signal to the fault diagnosis instrument 220;

所述故障诊断仪220,用于接收所述无线加速度传感器210发送的时域振动信号,分析得出所述时域振动信号变成频域信号时的频谱,并通过预设的模糊C均值聚类算法将所述时域振动信号进行频域分析所得的频谱分解成第一频带、第二频带和第三频带,且待计算出所述第一频带、第二频带和第三频带分别逆变为时域信号时各自对应的偏斜度值后,从所述第一频带、第二频带和第三频带中选取偏斜度值为最小的频带和偏斜度值为最大的频带作为阻带,实现对所述时域振动信号进行初次过滤,得到初次过滤后的时域振动信号;The fault diagnosis instrument 220 is used to receive the time-domain vibration signal sent by the wireless acceleration sensor 210, analyze and obtain the frequency spectrum when the time-domain vibration signal becomes a frequency-domain signal, and gather the signals through a preset fuzzy C-mean value. A class algorithm decomposes the frequency spectrum obtained by the frequency domain analysis of the time domain vibration signal into a first frequency band, a second frequency band and a third frequency band, and the first frequency band, the second frequency band and the third frequency band are calculated to be inverted respectively. After the corresponding skewness values of the time domain signal, select the frequency band with the smallest skewness value and the frequency band with the maximum skewness value from the first frequency band, the second frequency band and the third frequency band as the stop band , realize the initial filtering of the time-domain vibration signal, and obtain the time-domain vibration signal after the initial filtering;

分析得出所述初次过滤后的时域振动信号对应变成频域信号时的频谱,并通过所述预设的模糊C均值聚类算法将所述初次过滤后的时域振动信号进行频域分析所得的频谱分解成第四频带、第五频带和第六频带,且待计算出所述第四频带、第五频带和第六频带分别逆变为时域信号时各自对应的偏斜度值后,从所述第四频带、第五频带和第六频带中选取偏斜度值为最大的频带作为通带,实现对所述初次过滤后的时域振动信号进行二次过滤,得到二次过滤后的时域振动信号;以及The analysis obtains the frequency spectrum of the time-domain vibration signal after the initial filtering corresponding to the frequency domain signal, and the time-domain vibration signal after the initial filtering is processed in the frequency domain through the preset fuzzy C-means clustering algorithm. The spectrum obtained by the analysis is decomposed into a fourth frequency band, a fifth frequency band, and a sixth frequency band, and the corresponding skewness values when the fourth frequency band, the fifth frequency band, and the sixth frequency band are respectively inverted into time domain signals are to be calculated. Then, from the fourth frequency band, the fifth frequency band and the sixth frequency band, the frequency band with the largest skewness value is selected as the passband, and the time domain vibration signal after the initial filtering is filtered twice to obtain a secondary the filtered time-domain vibration signal; and

对所述二次过滤后的时域振动信号采用预设的希尔伯特包络进行解调,将解调输出的频率作为故障特征频率并与预设的故障频率进行对比,且进一步根据对比结果,确定出所述待测零部件的当前故障情况;其中,所述故障情况为故障存在或故障不存在。The time domain vibration signal after the secondary filtering is demodulated by using the preset Hilbert envelope, and the frequency of the demodulation output is used as the fault characteristic frequency and compared with the preset fault frequency, and further according to the comparison As a result, the current fault condition of the component to be tested is determined; wherein, the fault condition is the presence or absence of a fault.

其中,从所述第一频带、第二频带和第三频带中选取偏斜度值为最小的频带为背景噪声的频带;从所述第一频带、第二频带和第三频带中选取偏斜度值为最大的频带为自然周期性脉冲的频带。Wherein, the frequency band with the smallest skewness value is selected from the first frequency band, the second frequency band and the third frequency band as the frequency band of the background noise; the skewness value is selected from the first frequency band, the second frequency band and the third frequency band The frequency band with the largest degree value is the frequency band of the natural periodic pulse.

其中,从所述第四频带、第五频带和第六频带中选取偏斜度值为最大的频带为故障特征最集中的频带。Wherein, the frequency band with the largest skewness value is selected from the fourth frequency band, the fifth frequency band and the sixth frequency band as the frequency band with the most concentrated fault features.

实施本发明实施例,具有如下有益效果:Implementing the embodiment of the present invention has the following beneficial effects:

在本发明实施例中,不仅利用了无线加速度传感器与故障诊断仪即时通讯,传递并实时处理振动信号,操作简便无需布线,实现了对车用发动机上待测零部件的状态监测与实时故障诊断,还以偏斜度为滤波指标,通过双周期模糊C均值聚类滤波滤除环境噪声和自然周期性脉冲的干扰,再用希尔伯特包络解调出故障特征频率,通过对比预设故障频率实现了故障快速及准确的诊断,解决了实际运行中车用发动机受环境噪声和自然周期性振动干扰导致的故障诊断精度不高的难题。In the embodiment of the present invention, not only the instant communication between the wireless acceleration sensor and the fault diagnosis instrument is used, the vibration signal is transmitted and processed in real time, the operation is simple and no wiring is required, and the condition monitoring and real-time fault diagnosis of the parts to be tested on the vehicle engine are realized. , the skewness is also used as the filter index, and the interference of environmental noise and natural periodic pulses is filtered out by dual-period fuzzy C-means clustering filtering, and then the Hilbert envelope is used to demodulate the fault characteristic frequency. The fault frequency realizes fast and accurate fault diagnosis, and solves the problem of low fault diagnosis accuracy caused by the interference of environmental noise and natural periodic vibration in the actual operation of the vehicle engine.

本领域普通技术人员可以理解实现上述实施例方法中的全部或部分步骤是可以通过程序来指令相关的硬件来完成,所述的程序可以存储于一计算机可读取存储介质中,所述的存储介质,如ROM/RAM、磁盘、光盘等。Those skilled in the art can understand that all or part of the steps in the methods of the above embodiments can be implemented by instructing relevant hardware through a program, and the program can be stored in a computer-readable storage medium, and the storage Media such as ROM/RAM, magnetic disk, optical disk, etc.

以上所揭露的仅为本发明较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明权利要求所作的等同变化,仍属本发明所涵盖的范围。The above disclosures are only preferred embodiments of the present invention, and of course, the scope of the rights of the present invention cannot be limited by this. Therefore, equivalent changes made according to the claims of the present invention are still within the scope of the present invention.

Claims (7)

1. A method for diagnosing a failure of a component on an engine for a vehicle, comprising the steps of:
the method comprises the following steps that a wireless acceleration sensor collects time domain vibration signals generated by parts to be detected on an automobile engine, and forwards the time domain vibration signals to a fault diagnosis instrument in a wireless mode;
the fault diagnosis instrument receives a time domain vibration signal sent by the wireless acceleration sensor, analyzes the time domain vibration signal to obtain a frequency spectrum when the time domain vibration signal becomes a frequency domain signal, decomposes the frequency spectrum obtained by performing frequency domain analysis on the time domain vibration signal into a first frequency band, a second frequency band and a third frequency band through a preset fuzzy C-means clustering algorithm, selects a frequency band with the minimum skewness value and a frequency band with the maximum skewness value from the first frequency band, the second frequency band and the third frequency band as stop bands after calculating corresponding skewness values when the first frequency band, the second frequency band and the third frequency band are respectively inversely changed into time domain signals, and realizes primary filtering on the time domain vibration signal to obtain a time domain vibration signal after primary filtering;
the fault diagnosis instrument analyzes to obtain a frequency spectrum when the time domain vibration signal after primary filtering is correspondingly changed into a frequency domain signal, the frequency spectrum obtained by performing frequency domain analysis on the time domain vibration signal after primary filtering is decomposed into a fourth frequency band, a fifth frequency band and a sixth frequency band through the preset fuzzy C-means clustering algorithm, and after calculating the skewness values respectively corresponding to the fourth frequency band, the fifth frequency band and the sixth frequency band when the fourth frequency band, the fifth frequency band and the sixth frequency band are respectively inversely changed into the time domain signal, a frequency band with the maximum skewness value is selected from the fourth frequency band, the fifth frequency band and the sixth frequency band to serve as a pass band, so that secondary filtering on the time domain vibration signal after primary filtering is realized, and a time domain vibration signal after secondary filtering is obtained;
the fault diagnosis instrument demodulates the time domain vibration signal after the secondary filtering by adopting a preset Hilbert envelope, takes the frequency output by demodulation as fault characteristic frequency and compares the fault characteristic frequency with a preset fault frequency, and further determines the current fault condition of the part to be detected according to the comparison result; wherein the fault condition is a fault existence or a fault nonexistence.
2. The method for diagnosing the faults of the components on the vehicle engine as recited in claim 1, wherein the step of selecting the frequency band with the minimum skewness value and the frequency band with the maximum skewness value from the first frequency band, the second frequency band and the third frequency band as the stop band to perform the primary filtering on the time-domain vibration signal to obtain the primarily filtered time-domain vibration signal comprises the specific steps of:
and selecting a frequency band with the minimum deflection value as a frequency band of background noise from the first frequency band, the second frequency band and the third frequency band, and selecting a frequency band with the maximum deflection value from the first frequency band, the second frequency band and the third frequency band as a frequency band of natural periodic pulses, so that signals which are greater than the frequency band with the minimum deflection value in the first frequency band, the second frequency band and the third frequency band and less than the frequency band with the maximum deflection value in the first frequency band, the second frequency band and the third frequency band in the time domain vibration signal pass through the frequency band, and the time domain vibration signal after primary filtering is obtained.
3. The method for diagnosing the fault of the component on the vehicle engine as recited in claim 1, wherein the step of selecting the frequency band with the maximum skewness value from the fourth frequency band, the fifth frequency band and the sixth frequency band as the pass band to perform the secondary filtering on the primarily filtered time-domain vibration signal to obtain the secondarily filtered time-domain vibration signal comprises the specific steps of:
and selecting a frequency band with the maximum deflection value from the fourth frequency band, the fifth frequency band and the sixth frequency band as a frequency band with the most concentrated fault characteristics, so that signals of the frequency band which is greater than the maximum deflection value in the fourth frequency band, the fifth frequency band and the sixth frequency band in the time domain vibration signals after primary filtering pass through, and obtaining the time domain vibration signals after secondary filtering.
4. The method for diagnosing a malfunction of a component on an engine for a vehicle according to claim 1, further comprising:
and when the current fault condition of the part to be tested is determined to exist, the fault diagnosis instrument reminds maintenance personnel to overhaul through pictures, texts and whistling alarms.
5. A system for diagnosing faults of parts on a vehicle engine is characterized by comprising a wireless acceleration sensor and a fault diagnostic instrument; wherein,
the wireless acceleration sensor is used for collecting a time domain vibration signal generated by a part to be detected on the vehicle engine and forwarding the time domain vibration signal to the fault diagnosis instrument in a wireless mode;
the fault diagnosis instrument is used for receiving a time domain vibration signal sent by the wireless acceleration sensor, analyzing the time domain vibration signal to obtain a frequency spectrum when the time domain vibration signal becomes a frequency domain signal, decomposing the frequency spectrum obtained by performing frequency domain analysis on the time domain vibration signal into a first frequency band, a second frequency band and a third frequency band through a preset fuzzy C-means clustering algorithm, and selecting a frequency band with the minimum skewness value and a frequency band with the maximum skewness value from the first frequency band, the second frequency band and the third frequency band as stop bands after calculating the corresponding skewness values when the first frequency band, the second frequency band and the third frequency band are respectively inversely changed into time domain signals, so as to realize primary filtering on the time domain vibration signal and obtain a primarily filtered time domain vibration signal;
analyzing to obtain a frequency spectrum when the primarily filtered time domain vibration signal is correspondingly changed into a frequency domain signal, decomposing the frequency spectrum obtained by performing frequency domain analysis on the primarily filtered time domain vibration signal into a fourth frequency band, a fifth frequency band and a sixth frequency band through the preset fuzzy C-means clustering algorithm, and selecting a frequency band with the maximum skewness value from the fourth frequency band, the fifth frequency band and the sixth frequency band as a pass band after calculating the skewness values respectively corresponding to the fourth frequency band, the fifth frequency band and the sixth frequency band when the fourth frequency band, the fifth frequency band and the sixth frequency band are respectively inversely changed into time domain signals, so as to realize secondary filtering on the primarily filtered time domain vibration signal and obtain a secondarily filtered time domain vibration signal; and
demodulating the time domain vibration signal after the secondary filtering by adopting a preset Hilbert envelope, comparing the frequency output by demodulation with a preset fault frequency as a fault characteristic frequency, and further determining the current fault condition of the part to be detected according to the comparison result; wherein the fault condition is a fault existence or a fault nonexistence.
6. The system for diagnosing faults of components on an engine of a vehicle as set forth in claim 5, wherein a frequency band having a minimum skewness value is selected from the first frequency band, the second frequency band, and the third frequency band as a frequency band of background noise; and selecting the frequency band with the maximum deflection value from the first frequency band, the second frequency band and the third frequency band as the frequency band of the natural periodic pulse.
7. The system for diagnosing a malfunction of a component on an engine of a vehicle according to claim 5, wherein a frequency band having a maximum skewness value is selected from the fourth frequency band, the fifth frequency band, and the sixth frequency band as a frequency band in which a malfunction characteristic is most concentrated.
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