CN109233616B - Composition for aqueous printing plate, coating for aqueous printing plate, method for producing aqueous printing plate, lithographic printing system, and application thereof - Google Patents
Composition for aqueous printing plate, coating for aqueous printing plate, method for producing aqueous printing plate, lithographic printing system, and application thereof Download PDFInfo
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- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 2
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/10—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/06—Troughs or like reservoirs with immersed or partly immersed, rollers or cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F7/00—Rotary lithographic machines
- B41F7/20—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/12—Printing plates or foils; Materials therefor non-metallic other than stone, e.g. printing plates or foils comprising inorganic materials in an organic matrix
- B41N1/14—Lithographic printing foils
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Printing Plates And Materials Therefor (AREA)
Abstract
Description
技术领域technical field
本发明涉及印刷领域,具体涉及水性印版用组合物、水性印版用涂料、水性印版及其制备方法和平版印刷系统及其应用。The invention relates to the field of printing, in particular to a composition for an aqueous printing plate, a coating for an aqueous printing plate, an aqueous printing plate, a preparation method thereof, and a lithographic printing system and application thereof.
背景技术Background technique
印刷业是我国具有重大影响力的产业之一,2015年中国印刷业总产值实现11246.2亿元,产业规模位居全球第二。我国主要的印刷方式是平版印刷,这种印刷方式由于印刷精度高且相关技术成熟而被广泛应用。但是常用的平版印刷往往存在污染环境的问题,它对环境的污染来源于版基制备时电解阳极氧化产生大量废酸废碱、制版时显影定影产生含有害化学成分的废液及含有有机溶剂的印刷油墨引起的有机挥发物(VOC)的排放。优化平版印刷方式,减少各个环节产生的污染成为绿色印刷必须迅速解决的问题。The printing industry is one of the most influential industries in China. In 2015, the total output value of China's printing industry reached 1,124.62 billion yuan, ranking second in the world in terms of industrial scale. The main printing method in my country is lithography, which is widely used due to its high printing accuracy and mature related technologies. However, the commonly used lithography often has the problem of polluting the environment. Its pollution to the environment comes from the electrolytic anodization during the preparation of the plate base, which produces a large amount of waste acid and waste alkali, and the development and fixing during plate making. The waste liquid containing harmful chemical components and organic solvents Emissions of volatile organic compounds (VOCs) from printing inks. Optimizing the lithographic printing method and reducing the pollution generated by each link has become a problem that green printing must quickly solve.
由于含有有机溶剂的印刷油墨每年VOC的排放量近数十万吨,对大气及人体的危害较大,水性印刷油墨由于其VOC排放量低、不影响人体健康及废液易于处理被认为是印刷过程绿色化的关键。Since the annual VOC emissions of printing inks containing organic solvents are nearly hundreds of thousands of tons, which are more harmful to the atmosphere and human body, water-based printing inks are considered as printing inks because of their low VOC emissions, no impact on human health and easy disposal of waste liquids. The key to process greening.
但是,目前市场上采用水性印刷油墨的凹印或柔印的印版价格较高,因为相对于印版与印版滚筒是独立的平版印刷来说,凹印或柔印的印版与印版滚筒是一体的,每次更换印版就要更换一个整体。对于平版印刷,每次使用时将印版与印版滚筒组合,更换印版时仅需从印版滚筒上取下印版即可更换,成本较低。然而平版印刷的印版又不适用于水性印刷油墨,因为传统的平版印刷往往需要印版滚筒、橡皮滚筒和压印滚筒,墨路长度较长,而水性印版油墨的粘度较低,在通过该3个滚筒后,墨水量减少较多,经常出现图文墨色不饱满或无墨的现象;而且墨路越长,工艺步骤越多,操作要求越高,挥发有害物质越多,也不够节能。However, at present, the price of gravure or flexo printing plates using water-based printing inks on the market is relatively high, because compared with the independent lithographic printing of printing plates and plate cylinders, gravure or flexo printing plates and printing plates The cylinder is one piece, and the whole is replaced every time the printing plate is replaced. For lithographic printing, the printing plate is combined with the printing plate cylinder every time it is used, and the printing plate can be replaced by simply removing the printing plate from the printing plate cylinder, and the cost is low. However, lithographic printing plates are not suitable for water-based printing inks, because traditional lithographic printing often requires plate cylinders, blanket cylinders and impression cylinders, the length of the ink path is long, and the viscosity of water-based printing plate inks is low. After the 3 rollers, the ink volume is greatly reduced, and the phenomenon of insufficient ink color or no ink often occurs; and the longer the ink path, the more process steps, the higher the operation requirements, the more harmful substances volatilized, and the energy saving is not enough. .
综上,采用传统的平版印刷系统存在污染环境、含有有机溶剂的印刷油墨引起大量的VOC的排放;而采用水性印刷油墨虽然VOC排放量低,但是传统水性印刷油墨的印版的制备成本较高、每次更换印版将产生较大的资源的浪费;而且传统平版印刷的墨路长度较长,工艺流程步骤较多,操作不够简便。如果仅是将低污染的水性印刷油墨与传统的成本低廉的平版印刷的印版及传统的平版印刷系统简单地结合,在使用水性印刷油墨时经常出现图文墨色不饱满或无墨的现象。To sum up, the use of traditional lithographic printing systems pollutes the environment, and printing inks containing organic solvents cause a large amount of VOC emissions; while the use of water-based printing inks has low VOC emissions, but the preparation costs of traditional water-based printing inks are high. , Each time the printing plate is replaced, a large waste of resources will be generated; and the ink path length of traditional lithographic printing is long, the process flow steps are many, and the operation is not easy enough. If only the low-contamination water-based printing ink is simply combined with the traditional low-cost lithographic printing plate and the traditional lithographic printing system, when the water-based printing ink is used, the phenomenon of insufficient or no ink in the image and text often occurs.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服现有技术存在的上述问题,提供一种水性印版用组合物、水性印版用涂料、水性印版及其制备方法和平版印刷系统及其应用,本发明通过调整印刷系统的结构、改变印版组成,实现在平版印刷方式中使用水性印刷油墨进行印刷,具有环境友好、印版成本低且节省资源的优点。The purpose of the present invention is to overcome the above-mentioned problems existing in the prior art, provide a composition for water-based printing plates, coatings for water-based printing plates, water-based printing plates and preparation methods thereof and lithographic printing systems and applications thereof. The structure of the printing system, changing the composition of the printing plate, and realizing the use of water-based printing ink for printing in the lithographic printing method have the advantages of environmental friendliness, low printing plate cost and resource saving.
为了实现上述目的,本发明一方面提供了一种水性印版用组合物,其中,以该组合物的总重量为基准,该组合物含有10~50重量%的硅橡胶、0.01~5重量%的固化剂、10~60重量%的烷基硅和5~79.99重量%的有机溶剂。In order to achieve the above object, one aspect of the present invention provides a composition for an aqueous printing plate, wherein, based on the total weight of the composition, the composition contains 10-50 wt % of silicone rubber, 0.01-5 wt % of curing agent, 10-60% by weight of alkyl silicon and 5-79.99% by weight of organic solvent.
本发明第二方面提供了一种水性印版用涂料,其中,该涂料由上述的水性印版用组合物经固化制得,固化温度为50~100℃,固化时间为0.5~1天。The second aspect of the present invention provides a coating for a water-based printing plate, wherein the coating is prepared by curing the above-mentioned composition for a water-based printing plate, the curing temperature is 50-100°C, and the curing time is 0.5-1 day.
本发明第三方面提供了一种水性印版,其中,该印版包括:基底层、在所述基底层上依次层叠的底涂层和图文层,其中,所述底涂层为上述的水性印版用组合物经固化制得的涂层;所述图文层为含亲水性基团的聚合物层。A third aspect of the present invention provides a water-based printing plate, wherein the printing plate comprises: a base layer, a primer layer and a graphic layer sequentially stacked on the base layer, wherein the primer layer is the above-mentioned A coating obtained by curing a composition for an aqueous printing plate; the graphic layer is a polymer layer containing a hydrophilic group.
本发明第四方面提供了一种上述的水性印版的制备方法,该方法包括以下步骤:A fourth aspect of the present invention provides a method for preparing the above-mentioned water-based printing plate, the method comprising the following steps:
(1)在基底层上涂覆上述的水性印版用组合物并进行第一固化形成底涂层;(1) coating the above-mentioned composition for aqueous printing plate on the base layer and carrying out the first curing to form an undercoat layer;
(2)在所述底涂层上涂覆含亲水性基团的聚合物并进行第二固化形成图文层。(2) Coating a hydrophilic group-containing polymer on the primer layer and performing second curing to form a graphic layer.
本发明第五方面提供了一种平版印刷系统,该平版印刷系统包括墨槽、刮刀、印版滚筒、压印滚筒;其中,在印版滚筒的外表面上贴合上述的水性印版,并设置夹板用于固定所述水性印版;在压印滚筒上设置夹板凹槽;A fifth aspect of the present invention provides a lithographic printing system, the lithographic printing system includes an ink tank, a doctor blade, a printing plate cylinder, and an impression cylinder; wherein, the above-mentioned water-based printing plate is adhered on the outer surface of the printing plate cylinder, and A splint is arranged for fixing the water-based printing plate; a splint groove is arranged on the impression cylinder;
其中,将水性印版浸入墨槽吸附水性印刷墨水,用刮刀除去水性印版上多余的墨水;转动所述印版滚筒将吸附水性印刷墨水的水性印版接触承印物的正面,同时转动所述压印滚筒接触承印物的背面并施加压力,使承印物的正面印刷上图文信息;所述夹板随所述印版滚筒的转动落入所述夹板凹槽,再随着所述印版滚筒的转动,所述夹板离开所述夹板凹槽。Among them, the water-based printing plate is immersed in the ink tank to absorb the water-based printing ink, and the excess ink on the water-based printing plate is removed with a scraper; the water-based printing plate that absorbs the water-based printing ink is rotated by rotating the printing plate cylinder to contact the front of the substrate, while rotating the water-based printing plate The impression cylinder contacts the back side of the substrate and exerts pressure to print graphic information on the front side of the substrate; the splint falls into the splint groove with the rotation of the plate cylinder, and then follows the rotation of the plate cylinder. Rotation, the splint leaves the splint groove.
本发明第六方面提供了一种上述的平版印刷系统在水性印刷油墨中的应用。The sixth aspect of the present invention provides an application of the above-mentioned lithographic printing system in water-based printing ink.
通过上述技术方案,实现了在平版印刷中使用水性印刷油墨进行印刷,无需使用排放较多VOC的含有有机溶剂的印刷油墨,使用的水性印刷油墨VOC排放量低、不影响人体健康及废液易于处理,且印刷效果好,墨色饱满且无缺墨现象。Through the above technical solutions, the use of water-based printing inks for printing in lithographic printing is realized without using printing inks containing organic solvents that emit more VOCs, and the water-based printing inks used have low VOC emissions, do not affect human health, and are easy to waste liquid processing, and the printing effect is good, the ink color is full and there is no ink shortage.
通过上述技术方案,可以缩短胶印墨路长度,即由印版滚筒和压印滚筒替代了现有技术的印版滚筒、橡皮滚筒和压印滚筒,减少了工艺流程步骤,更加节能,减少VOC的排放。Through the above technical solution, the length of the offset printing ink path can be shortened, that is, the printing plate cylinder, the blanket cylinder and the impression cylinder in the prior art are replaced by the printing plate cylinder and the impression cylinder, which reduces the process steps, saves more energy, and reduces the consumption of VOC. emission.
通过上述技术方案,每次更换印版,仅需更换印版滚筒外表面的印版即可,无需更换整体,更加节约资源,也将大大降低成本。Through the above technical solution, each time the printing plate is replaced, only the printing plate on the outer surface of the printing plate cylinder needs to be replaced, and there is no need to replace the whole, which saves resources and greatly reduces costs.
附图说明Description of drawings
图1是平版印刷系统的结构示意图。FIG. 1 is a schematic diagram of the structure of a lithographic printing system.
附图标记说明Description of reference numerals
1、墨槽 2、刮刀 3、印版滚筒1. Ink
4、水性印版 5、压印滚筒 6、夹板4. Water-based
7、夹板凹槽 8、承印物7.
具体实施方式Detailed ways
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.
本发明提供了一种水性印版用组合物,其中,以该组合物的总重量为基准,该组合物含有10~50重量%的硅橡胶、0.01~5重量%的固化剂、10~60重量%的烷基硅和5~79.99重量%的有机溶剂。The present invention provides a composition for an aqueous printing plate, wherein, based on the total weight of the composition, the composition contains 10-50 wt % of silicone rubber, 0.01-5 wt % of a curing agent, 10-60 wt % % by weight of alkyl silicon and 5 to 79.99% by weight of organic solvent.
进一步地,可以根据需要,以该组合物的总重量为基准,该组合物含有10~50重量%的硅橡胶、0.01~5重量%的固化剂和10~60重量%的烷基硅烷基硅,余量为有机溶剂。Further, based on the total weight of the composition, the composition may contain 10-50 wt % of silicone rubber, 0.01-5 wt % of curing agent and 10-60 wt % of alkylsilyl silicon according to requirements. , the balance is organic solvent.
在本发明中,所述硅橡胶的粘度为1000~80000厘泊。该粘度为常温下的粘度。In the present invention, the viscosity of the silicone rubber is 1000-80000 centipoise. This viscosity is the viscosity at normal temperature.
在本发明中,所述固化剂为正硅酸乙酯、硅氮聚合物、二月桂酸丁基锡、二月桂酸二丁基锡、含氢硅油和氯铂酸中的一种。In the present invention, the curing agent is one of ethyl orthosilicate, silicon nitride polymer, butyltin dilaurate, dibutyltin dilaurate, hydrogen-containing silicone oil and chloroplatinic acid.
在本发明中,所述烷基硅如式(1)所示:In the present invention, the alkyl silicon is shown in formula (1):
其中,式中R1、R2、R3、R4可以各自独立地为C1~C10的烷基或芳基,优选地,R2、R3、R4相同,例如,R2、R3、R4均为C1、C2、C3、C5、C7、C10。具体地,烷基硅可以如式(2)、式(3)、式(4)所示。Wherein, in the formula, R 1 , R 2 , R 3 and R 4 can each independently be a C 1 -C 10 alkyl or aryl group, preferably, R 2 , R 3 and R 4 are the same, for example, R 2 , Both R 3 and R 4 are C 1 , C 2 , C 3 , C 5 , C 7 , and C 10 . Specifically, the alkyl silicon can be represented by formula (2), formula (3), and formula (4).
在本发明中,所述有机溶剂可以选自醇、酮、醚、酯和烃中的至少一种。In the present invention, the organic solvent may be selected from at least one of alcohols, ketones, ethers, esters and hydrocarbons.
在优选的情况下,所述醇选自C5以下的一元醇、二元醇或三元醇,例如可以为乙二醇、乙醇、丙二醇、丙三醇。In a preferred case, the alcohol is selected from a monohydric alcohol, a dihydric alcohol or a trihydric alcohol below C5 , for example, it can be ethylene glycol, ethanol, propylene glycol, and glycerol.
在优选的情况下,所述酮为丙酮、丁酮、环己酮、N-甲基吡咯烷酮和N-乙基吡咯烷酮中的至少一种。In a preferred case, the ketone is at least one of acetone, butanone, cyclohexanone, N-methylpyrrolidone and N-ethylpyrrolidone.
在优选的情况下,所述醚为乙二醇单甲醚、乙二醇单乙醚、乙二醇单正丁醚、乙二醇二甲醚、乙二醇二乙醚、丙二醇单甲醚、丙二醇单乙醚、丙二醇二甲醚和丙二醇二乙醚中的至少一种。In a preferred case, the ether is ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol mono-n-butyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, propylene glycol monomethyl ether, propylene glycol At least one of monoethyl ether, propylene glycol dimethyl ether and propylene glycol diethyl ether.
在优选的情况下,所述酯为乙酸乙酯、乙酸甲酯、甲酸乙酯、甲酸丁酯和丙二醇甲醚醋酸酯中的至少一种。In a preferred case, the ester is at least one of ethyl acetate, methyl acetate, ethyl formate, butyl formate and propylene glycol methyl ether acetate.
在优选的情况下,所述烃为正庚烷、正己烷、甲苯和二甲苯中的至少一种。In a preferred case, the hydrocarbon is at least one of n-heptane, n-hexane, toluene and xylene.
本发明还提供了一种水性印版用涂料,其中,该涂料由上述的水性印版用组合物经固化制得,固化的温度和时间可以根据需要而定,无需特别限定。The present invention also provides a coating for a water-based printing plate, wherein the coating is prepared by curing the above-mentioned composition for a water-based printing plate, and the curing temperature and time can be determined according to the needs, without any special limitation.
在本发明优选的情况下,固化温度为50-100℃,例如可以为50℃、60℃、70℃、80℃、90℃、100℃以及这些数值中的任意两个所构成的范围中的任意值。In the preferred case of the present invention, the curing temperature is 50-100°C, for example, it can be 50°C, 60°C, 70°C, 80°C, 90°C, 100°C and any two of these values in the range formed by any value.
在本发明优选的情况下,固化时间为0.5~1天,例如可以为0.5天、0.6天、0.8天、1天以及这些数值中的任意两个所构成的范围中的任意值。In a preferred case of the present invention, the curing time is 0.5 to 1 day, for example, 0.5 day, 0.6 day, 0.8 day, 1 day, and any value in the range constituted by any two of these values.
本发明还提供了一种水性印版,该印版包括:基底层、在所述基底层上依次层叠的底涂层和图文层,其中,所述底涂层为上述的水性印版用组合物经固化制得的涂层;所述图文层为含亲水性基团的聚合物层。The present invention also provides a water-based printing plate, which comprises: a base layer, a primer layer and a graphic layer sequentially stacked on the base layer, wherein the primer layer is for the above-mentioned water-based printing plate A coating obtained by curing the composition; the graphic layer is a polymer layer containing a hydrophilic group.
在本发明中,所述基底层可以为本领域常规的基板形成的基底层,基板可以为铝板、铝合金板、聚对苯二甲酸乙二醇酯(PET)板、聚碳酸酯板。In the present invention, the base layer may be a base layer formed by a conventional substrate in the field, and the substrate may be an aluminum plate, an aluminum alloy plate, a polyethylene terephthalate (PET) plate, or a polycarbonate plate.
在本发明中,所述底涂层的固化条件,可以与上述的水性印版用涂料的固化条件相同,以能够实现固化为目的,对于具体的固化条件无特别的限制。In the present invention, the curing conditions of the primer layer can be the same as the curing conditions of the above-mentioned water-based printing plate coating, and the specific curing conditions are not particularly limited for the purpose of achieving curing.
在本发明中,所述含亲水性基团的聚合物层由聚乙二醇、聚乙二醇缩甲醛、聚乙二醇缩丁醛、聚丙烯酸、聚丙烯酸甲酯、聚丙烯酸乙酯、聚甲基丙烯酸、聚甲基丙烯酸丁酯和聚氨酯中的至少一种形成。In the present invention, the hydrophilic group-containing polymer layer is composed of polyethylene glycol, polyethylene glycol formal, polyethylene glycol butyral, polyacrylic acid, polymethyl acrylate, polyethyl acrylate , at least one of polymethacrylic acid, polybutylmethacrylate and polyurethane is formed.
在本发明中,所述基底层为载体。In the present invention, the base layer is a carrier.
在本发明中,所述底涂层疏水性印刷油墨。In the present invention, the undercoat layer is a hydrophobic printing ink.
在本发明中,所述图文层亲水性印刷油墨。In the present invention, the graphic layer is hydrophilic printing ink.
在本发明中,所述的基底层的厚度为0.15~0.60mm,优选为0.20~0.40μm。In the present invention, the thickness of the base layer is 0.15-0.60 mm, preferably 0.20-0.40 μm.
在本发明中,所述的底涂层的涂覆厚度为5~100μm,优选为10~80μm,更优选为10-50μm。In the present invention, the coating thickness of the primer layer is 5-100 μm, preferably 10-80 μm, more preferably 10-50 μm.
在本发明中,所述的图文层的厚度为5~1000μm,优选为10~800μm,更优选为10-500μm。In the present invention, the thickness of the graphic layer is 5-1000 μm, preferably 10-800 μm, more preferably 10-500 μm.
本发明还提供了一种上述水性印版的制备方法,该方法包括以下步骤:The present invention also provides a method for preparing the above-mentioned water-based printing plate, which comprises the following steps:
(1)在基底层上涂覆上述的水性印版用组合物并进行第一固化形成底涂层;(1) coating the above-mentioned composition for aqueous printing plate on the base layer and carrying out the first curing to form an undercoat layer;
(2)在所述底涂层上涂覆含亲水性基团的聚合物并进行第二固化形成图文层。(2) Coating a hydrophilic group-containing polymer on the primer layer and performing second curing to form a graphic layer.
在本发明中,在步骤(1)中,所述底涂层的固化条件,可以与上述的水性印版用涂料的固化条件相同,以能够实现固化为目的,对于具体的固化条件无特别的限制。In the present invention, in step (1), the curing conditions of the primer layer can be the same as the curing conditions of the above-mentioned coating for water-based printing plates, so as to be able to achieve curing, there is no special curing conditions for the specific curing conditions. limit.
在本发明中,在步骤(2)中,所述图文层的形成方法为本领域常规的形成方法,可以但不限于喷墨打印、感光成像方法。在喷墨打印或涂布感光层前,将底涂层进行等离子溅射处理100~300秒,喷墨打印或感光成像之后,在100~200℃下固化。喷墨打印或感光成像方法为本领域常规的方法。In the present invention, in step (2), the formation method of the graphic layer is a conventional formation method in the field, which may be but not limited to inkjet printing and photosensitive imaging methods. Before inkjet printing or coating the photosensitive layer, the primer layer is subjected to plasma sputtering treatment for 100-300 seconds, and after inkjet printing or photosensitive imaging, it is cured at 100-200°C. Ink jet printing or photoimaging methods are conventional in the art.
在本发明中,在步骤(2)中,所述底涂层的固化条件包括以能够固化为目的,无特别限定。在本发明优选的实施方式中,固化温度为100~200℃,固化时间为0.5~2小时。In the present invention, in step (2), the curing conditions of the primer layer include the purpose of being able to be cured, and are not particularly limited. In a preferred embodiment of the present invention, the curing temperature is 100 to 200° C., and the curing time is 0.5 to 2 hours.
本发明还提供了一种平版印刷系统,如图1所示,该平版印刷系统包括墨槽1、刮刀2、印版滚筒3、压印滚筒5,其中,在印版滚筒3的外表面上贴合上述的水性印版4,并设置夹板6用于固定所述水性印版5;在压印滚筒5上设置夹板凹槽7。The present invention also provides a lithographic printing system, as shown in FIG. 1 , the lithographic printing system includes an
在本发明中,所述墨槽用于盛放印刷用水性印刷墨水。In the present invention, the ink tank is used to hold water-based printing ink for printing.
在本发明中,将水性印版4浸入墨槽1吸附水性印刷墨水,用刮刀2除去水性印版4上多余的墨水;转动所述印版滚筒3将吸附水性印刷墨水的水性印版4接触承印物8的正面,同时转动所述压印滚筒5接触承印物8的背面并施加压力,使承印物8的正面印刷上图文信息;所述夹板6随所述印版滚筒3的转动落入或脱离所述夹板凹槽7,再随着所述印版滚筒3的转动,所述夹板6离开所述夹板凹槽7。In the present invention, the water-based
根据本发明的一种实施方式,水性印版4的图文层吸收水性印刷油墨,用于印刷图文信息,水性印版4的底涂层不吸收水性印刷油墨。According to an embodiment of the present invention, the graphic layer of the water-based
在本发明优选的情况下,刮刀2将所述水性印版4上多余墨水刮回至墨槽1中。In a preferred situation of the present invention, the
在本发明中,所述刮刀的材质可以为金属或非金属。In the present invention, the material of the scraper can be metal or non-metal.
所述金属可以是不锈钢、铝、铜和铝合金中的一种。The metal may be one of stainless steel, aluminum, copper, and aluminum alloys.
所述非金属可以是聚异戊二烯、硅橡胶、聚氨酯、环氧树脂、聚酯、聚氯乙烯和聚四氟乙烯中的一种。The non-metal can be one of polyisoprene, silicone rubber, polyurethane, epoxy resin, polyester, polyvinyl chloride and polytetrafluoroethylene.
在本发明中,刮刀的刀片厚度可以为0.1~1mm,优选为0.1~0.5mm,较优选为0.1~0.25mm,更优选为0.15~0.2mm。In the present invention, the blade thickness of the scraper may be 0.1-1 mm, preferably 0.1-0.5 mm, more preferably 0.1-0.25 mm, and more preferably 0.15-0.2 mm.
在本发明优选的情况下,刮刀2为气动控制,更为安全可靠。In the preferred case of the present invention, the
在本发明优选的情况下,夹板凹槽7的大小与夹板6的大小相匹配,夹板凹槽7的深度与夹板6的高度相一致。因为夹板6在印版滚筒3上固定水性印版4后,形成了凸起,在印版滚筒3上的凸起转动到压印滚筒的时候,保证印版滚筒3和压印滚筒5相互顺利通过。In a preferred situation of the present invention, the size of the
在本发明优选的情况下,印版滚筒3与压印滚筒5同时转动,夹板6随印版滚筒3的转动落入夹板凹槽7,再随着印版滚筒3的转动,夹板6离开夹板凹槽7。In the preferred case of the present invention, the
本发明还提供了一种上述的平版印刷系统在水性印刷油墨中的应用,印刷的产品墨色饱满,无缺墨现象。The invention also provides the application of the above-mentioned lithographic printing system in the water-based printing ink, and the printed product has full ink color and no ink shortage phenomenon.
以下将通过实施例对本发明进行详细描述。The present invention will be described in detail below by means of examples.
以下实施例中,In the following examples,
水性印刷墨水购于天津市云龙油墨有限公司的凹印墨水。The water-based printing ink was purchased from the gravure ink of Tianjin Yunlong Ink Co., Ltd.
通过上四开印刷机(德国海德堡)印刷,计算耐印数。Printed on a quadruple press (Heidelberg, Germany), and the run-time is calculated.
通过爱色丽公司的iCPlate 2型号的印版检测仪,对产品的线分辨率进行检测。The line resolution of the product is detected by
实施例1Example 1
实施例1-5用于说明本发明的方法。Examples 1-5 illustrate the method of the present invention.
(1)制备水性印版(1) Preparation of water-based printing plates
制备水性印版用组合物:以该组合物总重量为基准,该组合物含有10重量%的粘度为80000厘泊的硅橡胶,0.01重量%的二月桂酸丁基锡、60重量%的如式(2)所示的烷基硅及29.99重量%的N-甲基吡咯烷酮,A composition for preparing an aqueous printing plate: based on the total weight of the composition, the composition contains 10% by weight of a silicone rubber with a viscosity of 80,000 centipoise, 0.01% by weight of butyltin dilaurate, 60% by weight of a silicone rubber of the formula ( 2) alkyl silicon shown and 29.99% by weight of N-methylpyrrolidone,
准备四开的铝合金板作为基底层,厚度为0.20mm,在其上涂覆上述的水性印版用组合物,涂覆厚度为10μm,50℃下固化1天,得到底涂层。然后将底涂层进行等离子溅射处理100秒,通过喷墨打印的方法形成由聚乙二醇缩甲醛形成的图文层,图文层的厚度为500μm,100℃下固化2小时。得到水性印版4。A four-part aluminum alloy plate with a thickness of 0.20 mm was prepared as the base layer, and the above-mentioned composition for aqueous printing plates was coated thereon with a coating thickness of 10 μm, and cured at 50° C. for 1 day to obtain an undercoat layer. Then, the undercoat layer was subjected to plasma sputtering treatment for 100 seconds, and a graphic layer formed of polyethylene glycol formal was formed by inkjet printing. The graphic layer had a thickness of 500 μm, and was cured at 100° C. for 2 hours. An
(2)安装图1所示的平版印刷系统(2) Install the lithography system shown in Figure 1
该平版印刷系统包括墨槽1、刮刀2、印版滚筒3、压印滚筒5;其中,在印版滚筒的外表面上贴合步骤(1)制备的水性印版4,并设置夹板6用于固定所述水性印版4;在压印滚筒5上设置夹板凹槽7,承印物8。其中,刮刀的材质为不锈钢,厚度为0.15mm,刮刀2为气动控制。The lithographic printing system includes an
(3)印刷操作(3) Printing operation
将水性印版4浸入墨槽1吸附水性印刷墨水,用刮刀2除去水性印版4上多余的墨水,将其多余的墨水刮回至墨槽1中;转动所述印版滚筒3将吸附水性印刷墨水的水性印版4接触白纸的正面,同时转动所述压印滚筒5接触白纸的背面并施加压力,使白纸的正面印刷上图文信息;所述夹板6随所述印版滚筒3的转动落入所述夹板凹槽7,再随着所述印版滚筒3的转动,所述夹板6离开所述夹板凹槽7。Immerse the water-based
测量该水性印版的耐印力以及印刷产品的线分辨率,结果如下表1所示。The printing endurance of the water-based printing plate and the line resolution of the printed product were measured, and the results are shown in Table 1 below.
实施例2Example 2
(1)制备水性印版(1) Preparation of water-based printing plates
制备水性印版用组合物:以该组合物总重量为基准,该组合物含有50重量%的粘度为1000厘泊的硅橡胶,5重量%的二月桂酸丁基锡、10重量%的如式(3)所示的烷基硅及35重量%的乙二醇,The composition for preparing an aqueous printing plate: based on the total weight of the composition, the composition contains 50% by weight of a silicone rubber with a viscosity of 1000 centipoise, 5% by weight of butyltin dilaurate, 10% by weight of a compound such as formula ( 3) shown alkyl silicon and 35% by weight of ethylene glycol,
准备四开的铝板作为基底层,厚度为0.4mm,在其上涂覆所述的水性印版用组合物,涂覆厚度为50μm,100℃下固化1天,得到底涂层。然后将底涂层进行等离子溅射处理200秒,然后通过喷墨打印的方法形成由聚乙二醇缩丁醛形成的图文层,图文层的厚度为50μm,200℃下固化0.5小时。得到水性印版4。An aluminum plate with a thickness of 0.4 mm was prepared as a base layer, and the composition for an aqueous printing plate was coated thereon with a thickness of 50 μm and cured at 100° C. for 1 day to obtain an undercoat layer. Then, the undercoat layer was treated by plasma sputtering for 200 seconds, and then a graphic layer formed of polyethylene glycol butyral was formed by inkjet printing. An
(2)安装图1所示的平版印刷系统(2) Install the lithography system shown in Figure 1
按照实施例1的方法,不同的是刮刀的材质为硅橡胶,厚度为0.2mm。According to the method of Example 1, the difference is that the material of the scraper is silicone rubber, and the thickness is 0.2 mm.
(3)印刷操作(3) Printing operation
按照实施例1的方法制备得到印刷产品。The printed product was prepared according to the method of Example 1.
测量该水性印版的耐印力以及印刷产品的线分辨率,结果如下表1所示。The printing endurance of the water-based printing plate and the line resolution of the printed product were measured, and the results are shown in Table 1 below.
实施例3Example 3
(1)制备水性印版(1) Preparation of water-based printing plates
制备水性印版用组合物:以该组合物总重量为基准,该组合物含有40重量%的粘度为15000厘泊的硅橡胶,3重量%的正硅酸乙酯、10重量%的如式(4)所示的烷基硅及47重量%的乙二醇,A composition for preparing an aqueous printing plate: based on the total weight of the composition, the composition contains 40% by weight of silicone rubber with a viscosity of 15,000 centipoise, 3% by weight of ethyl orthosilicate, 10% by weight of The alkyl silicon shown in (4) and 47% by weight of ethylene glycol,
准备四开的聚碳酸酯板作为基底层,厚度为0.3mm,在其上涂覆所述的水性印版用组合物,涂覆厚度为30μm,60℃下固化0.5天。然后通过感光成像的方法形成由聚丙烯酸形成的图文层,图文层的厚度为10μm,150℃下固化1.5小时。得到水性印版4。A quartet polycarbonate plate was prepared as a base layer with a thickness of 0.3 mm, on which the composition for an aqueous printing plate was coated with a coating thickness of 30 μm, and cured at 60° C. for 0.5 days. Then, a graphic layer formed of polyacrylic acid is formed by a photosensitive imaging method, the graphic layer has a thickness of 10 μm, and is cured at 150° C. for 1.5 hours. An
(2)安装图1所示的平版印刷系统(2) Install the lithography system shown in Figure 1
按照实施例1的方法,不同的是刮刀的材质为聚异戊二烯,厚度为0.15mm。According to the method of Example 1, the difference is that the material of the scraper is polyisoprene, and the thickness is 0.15 mm.
(3)印刷操作(3) Printing operation
按照实施例1的方法制备得到印刷产品。The printed product was prepared according to the method of Example 1.
测量该水性印版的耐印力以及印刷产品的线分辨率,结果如下表1所示。The printing endurance of the water-based printing plate and the line resolution of the printed product were measured, and the results are shown in Table 1 below.
实施例4Example 4
按照实施例1的方法,不同的是:基底层的厚度为0.15mm,底涂层的涂覆厚度为5μm,图文层的厚度为5μm。According to the method of Example 1, the difference is that the thickness of the base layer is 0.15 mm, the coating thickness of the primer layer is 5 μm, and the thickness of the graphic layer is 5 μm.
按照实施例1的方法制备得到印刷产品。The printed product was prepared according to the method of Example 1.
测量该水性印版的耐印力以及印刷产品的线分辨率,结果如下表1所示。The printing endurance of the water-based printing plate and the line resolution of the printed product were measured, and the results are shown in Table 1 below.
实施例5Example 5
按照实施例1的方法,不同的是:基底层的厚度为0.60mm,底涂层的涂覆厚度为100μm,图文层的厚度为1000μm。According to the method of Example 1, the difference is that the thickness of the base layer is 0.60 mm, the coating thickness of the primer layer is 100 μm, and the thickness of the graphic layer is 1000 μm.
按照实施例1的方法制备得到印刷产品。The printed product was prepared according to the method of Example 1.
测量该水性印版的耐印力以及印刷产品的线分辨率,结果如下表1所示。The printing endurance of the water-based printing plate and the line resolution of the printed product were measured, and the results are shown in Table 1 below.
对比例1Comparative Example 1
按照实施例1的方法,不同的是:以水性印版用组合物的总重量为基准,该组合物含有5重量%的粘度为500厘泊的硅橡胶,10重量%的二月桂酸丁基锡、80重量%的具有式(2)所示结构的烷基硅及5重量%的N-甲基吡咯烷酮。According to the method of Example 1, the difference is: based on the total weight of the composition for aqueous printing plates, the composition contains 5% by weight of silicone rubber with a viscosity of 500 centipoise, 10% by weight of butyltin dilaurate, 80% by weight of alkyl silicon having the structure represented by formula (2) and 5% by weight of N-methylpyrrolidone.
底涂层的涂覆厚度为5μm,120℃下固化0.5天,图文层的厚度为2μm,150℃下固化1小时。The coating thickness of the primer layer was 5 μm, and the thickness of the graphic layer was 2 μm, which was cured at 120 °C for 0.5 days.
测量该水性印版的耐印力以及印刷产品的线分辨率,结果如下表1所示。The printing endurance of the water-based printing plate and the line resolution of the printed product were measured, and the results are shown in Table 1 below.
对比例2Comparative Example 2
按照实施例1的方法,不同的是:以该组合物总重量为基准,该组合物含有60重量%的粘度为100000厘泊的硅橡胶,0.005重量%的二月桂酸丁基锡、5重量%的具有式(2)所示结构的烷基硅及34.995重量%的N-甲基吡咯烷酮。According to the method of Example 1, the difference is: based on the total weight of the composition, the composition contains 60% by weight of silicone rubber with a viscosity of 100,000 centipoise, 0.005% by weight of butyltin dilaurate, 5% by weight of Alkyl silicon having a structure represented by formula (2) and 34.995% by weight of N-methylpyrrolidone.
底涂层的涂覆厚度为80μm,120℃下固化0.5天,图文层的厚度为5μm,200℃下固化0.45小时。The coating thickness of the undercoat layer was 80 μm, and the thickness of the graphic layer was 5 μm, and was cured at 120° C. for 0.5 days, and the thickness of the graphic layer was 5 μm, which was cured at 200° C. for 0.45 hours.
测量该水性印版的耐印力以及印刷产品的线分辨率,结果如下表1所示。The printing endurance of the water-based printing plate and the line resolution of the printed product were measured, and the results are shown in Table 1 below.
对比例3Comparative Example 3
在实施例1的基础上,仅将实施例1的水性印版3替换为传统的平版印刷用的普通印版。测量该普通印版的耐印力以及印刷产品的线分辨率,结果如下表1所示。On the basis of Example 1, only the water-based
实施例4Example 4
采用传统的平版印刷系统,使用水性印刷油墨。测量该普通印版的耐印力以及印刷产品的线分辨率,结果如下表1所示。Using conventional lithographic printing systems, water-based printing inks are used. The printing endurance of the ordinary printing plate and the line resolution of the printed product were measured, and the results are shown in Table 1 below.
表1Table 1
从实施例和表1的结果可以看出,采用本发明提供的组合物能够用于形成水性印版的底涂层,而使用含有该底涂层的水性印版组成的平版印刷系统,可以实现使用水性印刷油墨进行印刷,获得的印版图文中,线的分辨率可达10μm,制备的图文信息完整清晰,墨色饱满,无缺墨现象。同时,采用该平板印刷系统耐印力能够达到7800以上,具有更好的承印的能力。对比例1-4未采用本发明的技术方案,得到的图文信息无法清晰分辨且承印能力差。It can be seen from the results in Examples and Table 1 that the composition provided by the present invention can be used to form an undercoat layer of an aqueous printing plate, and a lithographic printing system composed of an aqueous printing plate containing the undercoat layer can achieve Using water-based printing ink for printing, in the obtained printing plate graphics, the line resolution can reach 10 μm, the prepared graphics and text information is complete and clear, the ink color is full, and there is no ink shortage phenomenon. At the same time, the printing endurance of the lithographic printing system can reach more than 7800, and it has better printing ability. Comparative Examples 1-4 did not adopt the technical solution of the present invention, and the obtained graphic information could not be clearly distinguished and had poor printing ability.
本发明提供的技术方案实现了可以使用水性印刷油墨的平板印刷,避免了高排放VOC的含有有机溶剂的印刷油墨的使用,减低了VOC的排放,具有环境友好的优点。The technical scheme provided by the present invention realizes the lithographic printing that can use water-based printing ink, avoids the use of printing ink containing organic solvent that emits high VOC, reduces the emission of VOC, and has the advantages of environmental friendliness.
而且,采用本发明的技术方案,仅使用印版滚筒和压印滚筒2个滚筒,就可以实现平版印刷,相比于现有使用油墨的平版印刷通常需要印版滚筒、橡皮滚筒和压印滚筒,缩短了胶印墨路长度,节省了工艺流程步骤和系统组成,更加节能,降低制造成本。Moreover, by adopting the technical solution of the present invention, lithographic printing can be realized only by using two cylinders, a printing plate cylinder and an impression cylinder, which usually requires a printing plate cylinder, a blanket cylinder and an impression cylinder compared to the existing lithographic printing using ink. , shortens the length of the offset printing ink path, saves the process steps and system components, saves energy, and reduces manufacturing costs.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described above in detail, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, a variety of simple modifications can be made to the technical solutions of the present invention, including the combination of various technical features in any other suitable manner. These simple modifications and combinations should also be regarded as the content disclosed in the present invention. All belong to the protection scope of the present invention.
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