CN109227797A - A kind of plate membrane pressure production system and its production method - Google Patents
A kind of plate membrane pressure production system and its production method Download PDFInfo
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- CN109227797A CN109227797A CN201811122040.8A CN201811122040A CN109227797A CN 109227797 A CN109227797 A CN 109227797A CN 201811122040 A CN201811122040 A CN 201811122040A CN 109227797 A CN109227797 A CN 109227797A
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- plate
- membrane pressure
- machine
- control system
- glue spraying
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- 239000012528 membrane Substances 0.000 title claims abstract description 160
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 238000005507 spraying Methods 0.000 claims abstract description 95
- 238000000034 method Methods 0.000 claims abstract description 84
- 230000008569 process Effects 0.000 claims abstract description 81
- 239000003292 glue Substances 0.000 claims abstract description 76
- 238000000465 moulding Methods 0.000 claims abstract description 61
- 238000001035 drying Methods 0.000 claims abstract description 48
- 230000007306 turnover Effects 0.000 claims abstract description 36
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 239000002362 mulch Substances 0.000 claims description 29
- 239000002985 plastic film Substances 0.000 claims description 29
- 229920006255 plastic film Polymers 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 8
- 238000005498 polishing Methods 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 4
- 230000032258 transport Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000004513 sizing Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
- B27D1/083—Presses specially designed for making the manufacture of shaped plywood articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
- B27G11/005—Glue guns, glue sprayers
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Present invention discloses a kind of plate membrane pressure production systems, including the glue-spraying device, drying unit and membrane pressure device being arranged successively in order, and are connected by check strap machine between each device；Membrane pressure device includes by the sequentially connected feeding pallet of power roller, discharging panel turnover machine, molding machine and film-laying-out mechanism, power roller below feeding pallet is connected with check strap machine, membrane pressure, which is provided with, on discharging panel turnover machine completes outlet and membrane pressure feeding port, membrane pressure completes the side that discharging panel turnover machine is arranged in outlet, and the setting of membrane pressure feeding port is between discharging panel turnover machine and molding machine；The plate membrane pressure production system further includes control system, high degree of automation of the present invention, glue spraying process, baking process and membrane pressure process are automatically performed under control of the control system, the phenomenon that efficiently avoiding plate surface damage, the quality of production of plate membrane pressure is greatly improved, while reducing the waste of hymeniderm.
Description
Technical field
The present invention relates to a kind of Intelligent Production System and its production method more particularly to a kind of productions for plate membrane pressure
System and its production method belong to woodworking machinery field technology.
Background technique
With the development of furniture manufacturing industry, membrane pressure technique is come into being, and membrane pressure process is by sawing sheet process, milling type work
After the processes such as sequence, drilling process, the principle covered is inhaled by vacuum on surface, PVC film is closely sticked and the plate that is formed, warp
Plate after crossing membrane pressure has the advantages that good waterproof performance, environmentally friendly, moulding and color unity and coherence in writing multiplicity, but membrane pressure process is to plate
Quality requirement it is higher, need as far as possible keep plate surface cleaning, it is lossless injure no marking, can just prevent because of plate surface in this way
The bad plate generated there are particle or damage.
However, membrane pressure technique substantially manually operates at present, each process is artificial loading, artificial blanking, and
Plate between two processes is frequently transported, and is needed using more manpower, and productivity is low, and to operator and
Speech, large labor intensity influence membrane pressure quality sometimes since carelessness keeps plate collision impaired；In addition, the plate frequency between process
Numerous transhipment easily makes plate adsorb particle, influences the appearance of plate and the mass production efficiency of plate after membrane pressure.
In conclusion how to provide a kind of plate membrane pressure production system and its production method, can solve high labor cost and
It is able to satisfy the production requirement of plate membrane pressure, just becomes those skilled in the art's urgent problem to be solved.
Summary of the invention
The present invention be directed to presently, there are defect, provide a kind of plate membrane pressure production system and its production method, can be with
The human cost of plate membrane pressure is reduced, production efficiency is improved.
The technical solution of the invention is as follows:
A kind of plate membrane pressure production system, positioned at the downstream of belt material-feeding machine, including be arranged successively in order glue-spraying device, dry
Equipment for drying and membrane pressure device, membrane pressure device are located at the downstream of glue-spraying device and drying unit, and glue-spraying device, drying unit and film
It is connected by least one check strap machine between pressure device；The membrane pressure device includes passing through power roller in order and
The sequentially connected feeding pallet of cylinder, discharging panel turnover machine, molding machine and film-laying-out mechanism, power roller below feeding pallet with
The check strap machine is connected, and membrane pressure is provided on the discharging panel turnover machine and completes outlet and membrane pressure feeding port, the membrane pressure
The side that the discharging panel turnover machine is arranged in outlet is completed, and membrane pressure completes the conveying direction phase of the export direction and plate of outlet
Vertically, the setting of membrane pressure feeding port is between discharging panel turnover machine and molding machine；One end of the molding machine by membrane pressure feeding port with
Discharging panel turnover machine be connected, the other end is connected with film-laying-out mechanism, and be additionally provided on molding machine for incude plate whether there is or not
Sensor；The first scanner that exit is separately provided for scanning plate information is completed with the membrane pressure on belt material-feeding machine
With the second scanner；The plate membrane pressure production system further includes the control system for control system overall operation, control system
It is connected with display, the control system is MES system, industrial control computer or PLC software systems.
Preferably, it is provided with glue spraying room in the glue-spraying device, plate-and-chain conveyer and defeated with plate chain is provided in glue spraying room
The glue-spraying mechanism that machine is connected is sent, the plate-and-chain conveyer is located at the medium position in glue spraying room and is connected to the entrance in glue spraying room and goes out
Mouthful；The outside in the glue spraying room passes through entrance respectively and is connected with outlet with check strap machine.
Preferably, dust removal machine is provided between the belt material-feeding machine and the check strap machine of the inlet.
Preferably, it is provided with multiple sequentially connected drying channels in the drying unit, is all provided in each drying channel
It is equipped with a dryer, and the sander that is additionally provided in drying channel downstream, between dryer and sander and multiple dryers
Between be connected by power roller.
Preferably, one end of the drying channel is connected with the check strap machine in the exit, the other end with it is described
One end of sander is connected, and the other end of the sander is connected with check strap machine.
Preferably, the film-laying-out mechanism includes hymeniderm material frame for carrying hymeniderm and the plastic film mulch being connected with hymeniderm material frame
Pallet, plastic film mulch pallet are arranged between hymeniderm material frame and molding machine, and hymeniderm is entered in molding machine by plastic film mulch pallet.
Preferably, the size of hymeniderm and the size of plate on the feeding pallet are adapted on the plastic film mulch pallet.
A kind of production method using plate membrane pressure production system described above, includes the following steps:
S1: setting control system；By set-up of control system plate quantity to be processed, plate information to be processed and dust removal machine, delay
Rush the operating parameter of belt feeder, power roller, glue-spraying device, drying unit, membrane pressure device, and according to the operating parameter of setting according to
Secondary glue spraying process, baking process and the membrane pressure process for completing plate；
S2: glue spraying process；Under control of the control system, plate enters glue spraying room progress glue spraying by the entrance in glue spraying room, so
It is come out afterwards by the outlet in glue spraying room, to complete the glue spraying of plate；
S3: baking process；Under control of the control system, the plate for completing glue spraying process enters drying by check strap machine and leads to
Road after the drying of multiple drying channels and enters sander polishing, completes when plate is transported out from sander
Baking process；
S4: membrane pressure process；Under control of the control system, the plate for completing baking process is sequentially entered by check strap machine
Material torr disk, discharge panel turnover machine and molding machine, and the membrane pressure process of plate is completed under the cooperation of film-laying-out mechanism.
Preferably, the step S2 includes the following steps:
S21: plate feeding；The plate come out from charging belt machine 4 carries out plate information scanning by the first scanner, and will sweep
It retouches information and is sent to control system；
S22: glue spraying process feeding；Under control of the control system, the plate after the scanning of the first scanner is passed sequentially through into dedusting
Machine, check strap machine, which enter plate from the entrance in glue spraying room, carries out glue spraying in glue spraying room；
S23: glue spraying process blanking；Under control of the control system, pass through plate-and-chain conveyer from spray into the plate in glue spraying room
The outlet in glue room transports out, to complete glue spraying process；
Preferably, the step S4 includes the following steps:
S41: membrane pressure feeding；Under control of the control system, the plate for completing baking process is entered by check strap machine
Material torr disk, then be delivered on discharging panel turnover machine by power roller, then entered by membrane pressure feeding port from the side of molding machine
Molding machine；
S42: plastic film mulch；After plate reaches molding machine, induction information is sent to control system, control system by the sensor on molding machine
System control film-laying-out mechanism completes plastic film mulch on plastic film mulch pallet；
S43: plate top surface membrane pressure；Under control of the control system, the hymeniderm for completing plastic film mulch is conveyed from the other side of molding machine
To molding machine, and complete in molding machine the membrane pressure of plate top surface；
S44: turnover panel；Under control of the control system, the plate by top surface membrane pressure is entered discharging via membrane pressure feeding port to turn over
Turnover panel is carried out in trigger；
S45: plate bottom surface membrane pressure；Under control of the control system, the plate of after overturning and bottom surface upward is passed through into membrane pressure feeding
Mouth enters molding machine, repeats step S42, and the hymeniderm for completing plastic film mulch is delivered to molding machine from molding machine, and in molding machine
Complete the membrane pressure of plate bottom surface；
S46: membrane pressure blanking；By the plate in step S45 from membrane pressure after membrane pressure completes the second scanner scanning in exit
It is come out in machine, to complete the membrane pressure process of plate；
S47: plate information comparison；After the plate of entire batch completes membrane pressure process, control system real-time display membrane pressure plate
It quantity performed and compares with the plate quantity to be processed of setting, when occurring actually accomplishing quantity and plate quantity to be processed not
When matching, adjunctive program is carried out according to the display plate information of control system.
The beneficial effect comprise that:
1. being provided with MES control system in the present invention, high degree of automation, glue spraying process, baking process and membrane pressure process exist
It is automatically performed under the control of MES control system, efficiently avoids plate and caused in transfer, process because of artificial origin
Plate surface damage the phenomenon that, greatly improve the quality of production of plate membrane pressure, while reducing the waste of hymeniderm.
2. being provided with check strap machine between glue spraying process, baking process and membrane pressure process in the present invention, can balance
With the beat between each process of control, to improve the operational paradigm of whole system.
3. being provided with power roller in the present invention in each process as transport device, the quantity of operating staff is saved,
Human cost is significantly reduced, and improves the transfer efficiency between each process, to improve the production effect of entire plate
Rate.
Just attached drawing in conjunction with the embodiments below, the embodiment of the present invention is described in further detail, so that of the invention
Technical solution is more readily understood, grasps.
Detailed description of the invention
Fig. 1 is the schematic layout pattern in the present invention；
Fig. 2 is the schematic layout pattern of glue-spraying device in the present invention；
Fig. 3 is the schematic layout pattern of drying unit in the present invention；
Fig. 4 is the schematic layout pattern of membrane pressure device in the present invention.
Wherein, 11- glue spraying room, 111- entrance, the outlet 112-, 12- plate-and-chain conveyer, 13- spray gun, 21- drying
Channel, 22- dryer, 23- sander, 31- feeding pallet, 32- discharging panel turnover machine, 321- membrane pressure complete outlet,
322- membrane pressure feeding port, 33- molding machine, 331- sensor, 34- plastic film mulch pallet, 35- hymeniderm material frame, the transmission of 36- plate
Device, 37- defective products collection table, 38- ejecting plate cut film platform, 4- charging belt machine, 5- dust removal machine, 6- check strap machine,
7- display, 8- power roller.
Specific embodiment
A kind of plate membrane pressure production system, positioned at the downstream of belt material-feeding machine, as shown in Figure 1, including successively arranging in order
Glue-spraying device, drying unit and the membrane pressure device of column, three be arranged in a linear and with belt material-feeding machine, check strap machine 6, membrane pressure
Device is in same straight line；Membrane pressure device is located at the downstream of glue-spraying device and drying unit, and glue-spraying device, drying unit and film
It is connected by least one check strap machine 6 between pressure device；In the present embodiment, according to actual needs, glue-spraying device
A check strap machine 6 is provided between drying unit, there are two check straps for setting between drying unit and membrane pressure device
The quantity of machine 6, check strap machine 6 can be according to workshop size and the quantity self-setting of batch plate.
Specifically, glue spraying room 11 is provided in glue-spraying device, be provided in glue spraying room 11 plate-and-chain conveyer 12 and with plate chain
The glue-spraying mechanism that conveyer 12 is connected, plate-and-chain conveyer 12 are located at the medium position in glue spraying room 11 and are connected to entering for glue spraying room 11
Mouth 111 and outlet 112；The outside in glue spraying room 11 passes through entrance 111 respectively and is connected with outlet 112 with check strap machine 6.Glue spraying
Mechanism includes that can be multiple sizing roll wheel assemblies being connected with plate-and-chain conveyer 12, and each sizing roll wheel assembly includes phase
To the upper sizing idler wheel and lower sizing idler wheel of setting, the top of plate-and-chain conveyer 12 and the top with plate is arranged in upper sizing idler wheel
Face mutually touches, and lower sizing idler wheel is embedded the lower section in plate-and-chain conveyer 12 and mutually touches with the bottom surface of plate, in skill of the invention
In art scheme, glue-spraying mechanism is set as multiple spray guns 13, is in the present invention two spray guns 13, is separately positioned on plate-and-chain conveyer
12 two sides, a spray gun 13 are positioned close at entrance 111, another spray gun 13 is positioned close at outlet 112, this field
Staff can also voluntarily select the quantity of spray gun 13 as needed；It can also be arranged as needed in the upstream of glue-spraying device and use
In the dust-extraction unit for removing plate surface dust, dust-extraction unit adds the effect that glue spraying can be improved.
In addition, being additionally provided with dust removal machine 5, dust removal machine 5 between the check strap machine 6 at belt material-feeding machine and entrance 111
Setting can effectively clean the particle of plate Adsorption on Surface, to improve the membrane pressure quality of plate.
Further, multiple sequentially connected drying channels 21 are provided in drying unit, in each drying channel 21
It is provided with a dryer 22, and is additionally provided with sander 23 in 21 downstream of drying channel, between dryer 22 and sander 23
And it is connected by power roller 8 between multiple dryers 22.In the present embodiment, in order to guarantee the drying effect of plate,
There are three sequentially connected drying channels 21, three drying channels 21 to be arranged in a linear for setting in drying unit of the invention.
One end of drying channel 21 is connected with the check strap machine 6 at the outlet 112 in glue spraying room 11, the other end and polishing
One end of machine 23 is connected, and the other end of sander 23 is connected with check strap machine 6.The plate of drying channel 21 will be passed through again
Into sander 23, the top surface of plate and bottom surface can be made to become more smooth, improve the smoothness of plate surface, to be membrane pressure
Process is prepared；The art staff can also add polishing dress between drying unit and membrane pressure device as needed
It sets, further increases the smoothness of plate surface.
Further, membrane pressure device includes passing through the sequentially connected feeding pallet 31 of power roller 8 in order and, going out
Expect panel turnover machine 32, molding machine 33 and film-laying-out mechanism, the power roller 8 positioned at 31 lower section of feeding pallet is connected with check strap machine 6
It connects, membrane pressure is provided on the panel turnover machine 32 that discharges and completes outlet 321 and membrane pressure feeding port 322, membrane pressure is completed 321 setting of outlet and gone out
Expect the side of panel turnover machine 32, and membrane pressure completes to export 321 export direction and the conveying direction of plate is perpendicular, membrane pressure feeding port
322 settings are between discharging panel turnover machine 32 and molding machine 33；One end of molding machine 33 passes through membrane pressure feeding port 322 and discharging turnover panel
Machine 32 is connected, and the other end is connected with film-laying-out mechanism, and be additionally provided on molding machine 33 for incude plate whether there is or not sensing
Device 331；On belt material-feeding machine with membrane pressure complete outlet 321 at be separately provided for scanning plate information the first scanner with
Second scanner.In the present embodiment, membrane pressure is completed to be connected with a plate transmitting device 36, plate transmitting device at outlet 321
Mechanical arm (not shown) is provided on 36, and the plate for completing membrane pressure is transferred to by mechanical arm from discharging panel turnover machine 32
Then the plate for completing membrane pressure is delivered to ejecting plate from plate transmitting device 36 by mechanical arm again and cuts film by plate transmitting device 36
Platform 38, the side of plate transmitting device 36 are additionally provided with a defective products collection table 37, for collecting the underproof plate of membrane pressure.
In the inventive solutions, film-laying-out mechanism include hymeniderm material frame 35 for carrying hymeniderm and with hymeniderm material frame
The 35 plastic film mulch pallets 34 being connected, plastic film mulch pallet 34 are arranged between hymeniderm material frame 35 and molding machine 33, and hymeniderm passes through plastic film mulch support
Disk 34 enters in molding machine 33.The size of hymeniderm and the size of plate on feeding pallet 31 are adapted on plastic film mulch pallet 34.At this
In embodiment, the size of hymeniderm is consistent with the size of plate on feeding pallet 31 on plastic film mulch pallet 34, passes through control system
Setting, hymeniderm frame can cut suitable hymeniderm according to the size of plate, play the role of saving hymeniderm.To make hymeniderm and plate
Material can be pressed preferably, and the hymeniderm that surface has glue also can be used in hymeniderm, and the hymeniderm with glue carries out membrane pressure, film in molding machine 33
Skin more firmly bonds together with plate.
The plate membrane pressure production system further includes the control system for control system overall operation, and control system is also connected with
There is display 7, control system is MES system, industrial control computer or PLC software systems.
The scanning information of first scanner is sent to control by the first scanner by the plate that charging belt machine 4 comes out
System processed, control system carry out pre-arrangement to plate according to the scanning information of the first scanner, glue spraying process, baking process and
The utilization rate of resource is more effectively improved in membrane pressure process, to reduce the production cost of plate membrane pressure；Outlet 321 is completed from membrane pressure
Plate out passes through the second scanner, and the scanning information of the second scanner is sent to control system, and control system passes through
It the quantity performed of 7 real-time display membrane pressure plate of display and compares with preset quantity, when there is actually accomplishing quantity and pre-
If quantity mismatches, adjunctive program is carried out according to the display plate information of control system, improves plate membrane pressure efficiency.
In the inventive solutions, control system is MES system, charging belt machine 4, power roller 8, dust removal machine 5,
Check strap machine 6, glue-spraying device, drying unit and membrane pressure device are connected with MES system and by the controls of MES system, certainly
Dynamicization degree is higher, efficiently avoid plate transfer, in process due to artificial origin caused by plate surface damage
The phenomenon that, the quality of production of plate membrane pressure is greatly improved, while reducing the waste of hymeniderm.
A kind of production method of plate membrane pressure production system, includes the following steps:
S1: setting control system；By set-up of control system plate quantity to be processed, plate information to be processed and dust removal machine 5,
The operating parameter of check strap machine 6, power roller 8, glue-spraying device, drying unit, membrane pressure device, and joined according to the operation of setting
Number is sequentially completed the glue spraying process, baking process and membrane pressure process of plate；
S2: glue spraying process；Under control of the control system, plate enters glue spraying room 11 by the entrance 111 in glue spraying room 11 and carries out
Then glue spraying is come out by the outlet 112 in glue spraying room 11, to complete the glue spraying of plate；Specific steps include:
S21: plate feeding；The plate come out from charging belt machine 4 carries out plate information scanning by the first scanner, and will sweep
It retouches information and is sent to control system；
S22: glue spraying process feeding；Under control of the control system, the plate after the scanning of the first scanner is passed sequentially through into dedusting
Machine 5, check strap machine 6, which enter plate in glue spraying room 11 from the entrance 111 in glue spraying room 11, carries out glue spraying；
S23: glue spraying process blanking；Under control of the control system, pass through plate-and-chain conveyer 12 into the plate in glue spraying room 11
It is transported out from the outlet 112 in glue spraying room 11, to complete glue spraying process；
S3: baking process；Under control of the control system, the plate for completing glue spraying process enters drying by check strap machine 6
Channel 21 after the drying of multiple drying channels 21 and enters the polishing of sander 23, when plate is transported out from sander 23
When to completing baking process；
S4: membrane pressure process；Under control of the control system, the plate for completing baking process is sequentially entered by check strap machine 6
Feeding pallet 31, discharge panel turnover machine 32 and molding machine 33, and the membrane pressure process of plate is completed under the cooperation of film-laying-out mechanism；Specifically
Include the following steps:
S41: membrane pressure feeding；Under control of the control system, the plate for completing baking process is entered by check strap machine 6
Material torr disk 31, then be delivered on discharging panel turnover machine 32 by power roller 8, then pass through membrane pressure feeding port 322 from molding machine 33
Side enter molding machine 33；
S42: plastic film mulch；After plate reaches molding machine 33, induction information is sent to control system by the sensor 331 on molding machine 33
System, control system control film-laying-out mechanism complete plastic film mulch on plastic film mulch pallet 34；
S43: plate top surface membrane pressure；Under control of the control system, the hymeniderm for completing plastic film mulch is defeated from the other side of molding machine 33
It send to molding machine 33, and completes the membrane pressure of plate top surface in molding machine 33, hymeniderm enters direction and the step S41 of molding machine 33
Middle plate enters the contrary of molding machine 33；
S44: turnover panel；Under control of the control system, the plate by top surface membrane pressure is entered via membrane pressure feeding port 322 and is discharged
Turnover panel is carried out in panel turnover machine 32；
S45: plate bottom surface membrane pressure；Under control of the control system, the plate of after overturning and bottom surface upward is passed through into membrane pressure feeding
Mouthfuls 322 enter molding machines 33, repeat step S42, and the hymeniderm for completing plastic film mulch is delivered to molding machine 33 from molding machine 33, and
The membrane pressure of plate bottom surface is completed in molding machine 33；
S46: membrane pressure blanking；By the plate in step S45 from film after the second scanner scanning that membrane pressure is completed at outlet 321
It is come out in press 33, to complete the membrane pressure process of plate；
S47: plate information comparison；After the plate of entire batch completes membrane pressure process, control system real-time display membrane pressure plate
It quantity performed and compares with the plate quantity to be processed of setting, when occurring actually accomplishing quantity and plate quantity to be processed not
When matching, adjunctive program is carried out according to the display plate information of control system.
The present invention provides a kind of plate membrane pressure production system and production methods, in plate membrane pressure production system of the invention
In be provided with MES control system, high degree of automation, glue spraying process, baking process and membrane pressure process are in MES control system
Be automatically performed under control, efficiently avoid plate transfer, in process due to artificial origin caused by plate surface damage
The phenomenon that hurting greatly improves the quality of production of plate membrane pressure, while reducing the waste of hymeniderm；The plate membrane pressure is raw simultaneously
The first scanner and the second scanner are provided in production system, control system can be according to the scanning information of the first scanner to plate
Pre-arrangement is carried out, the utilization rate of resource is more effectively improved in glue spraying process, baking process and membrane pressure process, to reduce plate
The production cost of membrane pressure；Control system can pass through display real-time display membrane pressure plate according to the scanning information of the second scanner
It quantity performed and compares with preset quantity, when there is actually accomplishing quantity and preset quantity mismatches, is according to control
The display plate information of system carries out adjunctive program, improves plate membrane pressure efficiency.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and this
Field technical staff can be designed alternative embodiment without departing from the scope of the appended claims.
Claims (10)
1. a kind of plate membrane pressure production system, positioned at the downstream of belt material-feeding machine, it is characterised in that: including being arranged successively in order
Glue-spraying device, drying unit and membrane pressure device, membrane pressure device is located at the downstream of glue-spraying device and drying unit, and glue spraying fills
It sets, be connected by least one check strap machine between drying unit and membrane pressure device；The membrane pressure device includes by suitable
Sequence and by the sequentially connected feeding pallet of power roller, discharging panel turnover machine, molding machine and film-laying-out mechanism, is located at feeding pallet
The power roller of lower section is connected with the check strap machine, and membrane pressure is provided on the discharging panel turnover machine and completes outlet and membrane pressure
Feeding port, the membrane pressure complete the side that the discharging panel turnover machine is arranged in outlet, and membrane pressure complete the export direction of outlet with
The conveying direction of plate is perpendicular, and the setting of membrane pressure feeding port is between discharging panel turnover machine and molding machine；One end of the molding machine
It is connected by membrane pressure feeding port with discharging panel turnover machine, the other end is connected with film-laying-out mechanism, and use is additionally provided on molding machine
In induction plate whether there is or not sensor；Exit, which is completed, with the membrane pressure on belt material-feeding machine is separately provided for scanning plate
The first scanner and the second scanner of information；The plate membrane pressure production system further includes the control for control system overall operation
System processed, control system are connected with display, and the control system is MES system, industrial control computer or PLC software system
System.
2. a kind of plate membrane pressure production system according to claim 1, it is characterised in that: be provided in the glue-spraying device
Glue spraying room, the glue-spraying mechanism for being provided with plate-and-chain conveyer and being connected with plate-and-chain conveyer in glue spraying room, the plate-and-chain conveyer
Positioned at entrance and the outlet of the medium position and connection glue spraying room in glue spraying room；The outside in the glue spraying room passes through entrance respectively and goes out
Mouth is connected with check strap machine.
3. a kind of plate membrane pressure production system according to claim 2, it is characterised in that: the belt material-feeding machine with it is described
Dust removal machine is provided between the check strap machine of inlet.
4. a kind of plate membrane pressure production system according to claim 1, it is characterised in that: be provided in the drying unit
Multiple sequentially connected drying channels are provided with a dryer, and also setting in drying channel downstream in each drying channel
It is equipped with sander, is connected by power roller between dryer and sander and between multiple dryers.
5. a kind of plate membrane pressure production system according to claim 4, it is characterised in that: one end of the drying channel with
The check strap machine in the exit is connected, and the other end is connected with one end of the sander, the sander it is another
End is connected with check strap machine.
6. a kind of plate membrane pressure production system according to claim 1, it is characterised in that: the film-laying-out mechanism includes being used for
The plastic film mulch pallet for carrying the hymeniderm material frame of hymeniderm and being connected with hymeniderm material frame, plastic film mulch pallet are arranged in hymeniderm material frame and molding machine
Between, hymeniderm is entered in molding machine by plastic film mulch pallet.
7. a kind of plate membrane pressure production system according to claim 6, it is characterised in that: hymeniderm on the plastic film mulch pallet
The size of plate is adapted in size and the feeding pallet.
8. a kind of production method using the plate membrane pressure production system as described in claim 1 ~ 7 is any, which is characterized in that packet
Include following steps:
S1: setting control system；By set-up of control system plate quantity to be processed, plate information to be processed and dust removal machine, delay
Rush the operating parameter of belt feeder, power roller, glue-spraying device, drying unit, membrane pressure device, and according to the operating parameter of setting according to
Secondary glue spraying process, baking process and the membrane pressure process for completing plate；
S2: glue spraying process；Under control of the control system, plate enters glue spraying room progress glue spraying by the entrance in glue spraying room, so
It is come out afterwards by the outlet in glue spraying room, to complete the glue spraying of plate；
S3: baking process；Under control of the control system, the plate for completing glue spraying process enters drying by check strap machine and leads to
Road after the drying of multiple drying channels and enters sander polishing, completes when plate is transported out from sander
Baking process；
S4: membrane pressure process；Under control of the control system, the plate for completing baking process is sequentially entered by check strap machine
Material torr disk, discharge panel turnover machine and molding machine, and the membrane pressure process of plate is completed under the cooperation of film-laying-out mechanism.
9. a kind of production method of plate membrane pressure production system according to claim 8, it is characterised in that: the step S2
Include the following steps:
S21: plate feeding；The plate come out from charging belt machine 4 carries out plate information scanning by the first scanner, and will sweep
It retouches information and is sent to control system；
S22: glue spraying process feeding；Under control of the control system, the plate after the scanning of the first scanner is passed sequentially through into dedusting
Machine, check strap machine, which enter plate from the entrance in glue spraying room, carries out glue spraying in glue spraying room；
S23: glue spraying process blanking；Under control of the control system, pass through plate-and-chain conveyer from spray into the plate in glue spraying room
The outlet in glue room transports out, to complete glue spraying process.
10. a kind of production method of plate membrane pressure production system according to claim 8, it is characterised in that: the step
S4 includes the following steps:
S41: membrane pressure feeding；Under control of the control system, the plate for completing baking process is entered by check strap machine
Material torr disk, then be delivered on discharging panel turnover machine by power roller, then entered by membrane pressure feeding port from the side of molding machine
Molding machine；
S42: plastic film mulch；After plate reaches molding machine, induction information is sent to control system, control system by the sensor on molding machine
System control film-laying-out mechanism completes plastic film mulch on plastic film mulch pallet；
S43: plate top surface membrane pressure；Under control of the control system, the hymeniderm for completing plastic film mulch is conveyed from the other side of molding machine
To molding machine, and complete in molding machine the membrane pressure of plate top surface；
S44: turnover panel；Under control of the control system, the plate by top surface membrane pressure is entered discharging via membrane pressure feeding port to turn over
Turnover panel is carried out in trigger；
S45: plate bottom surface membrane pressure；Under control of the control system, the plate of after overturning and bottom surface upward is passed through into membrane pressure feeding
Mouth enters molding machine, repeats step S42, and the hymeniderm for completing plastic film mulch is delivered to molding machine from molding machine, and in molding machine
Complete the membrane pressure of plate bottom surface；
S46: membrane pressure blanking；By the plate in step S45 from membrane pressure after membrane pressure completes the second scanner scanning in exit
It is come out in machine, to complete the membrane pressure process of plate；
S47: plate information comparison；After the plate of entire batch completes membrane pressure process, control system real-time display membrane pressure plate
It quantity performed and compares with the plate quantity to be processed of setting, when occurring actually accomplishing quantity and plate quantity to be processed not
When matching, adjunctive program is carried out according to the display plate information of control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811122040.8A CN109227797B (en) | 2018-09-26 | 2018-09-26 | Board film pressing production system and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811122040.8A CN109227797B (en) | 2018-09-26 | 2018-09-26 | Board film pressing production system and production method thereof |
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| Publication Number | Publication Date |
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| CN109227797A true CN109227797A (en) | 2019-01-18 |
| CN109227797B CN109227797B (en) | 2023-10-10 |
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ID=65057621
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811122040.8A Active CN109227797B (en) | 2018-09-26 | 2018-09-26 | Board film pressing production system and production method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114571292A (en) * | 2022-03-23 | 2022-06-03 | 江苏无锡欧派集成家居有限公司 | Processing method suitable for high-gloss mirror surface plastic uptake door plate |
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| CN109227797B (en) | 2023-10-10 |
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