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CN109227034B - Manufacturing method of a twisted piece and metal twisted piece - Google Patents

Manufacturing method of a twisted piece and metal twisted piece Download PDF

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Publication number
CN109227034B
CN109227034B CN201810801459.XA CN201810801459A CN109227034B CN 109227034 B CN109227034 B CN 109227034B CN 201810801459 A CN201810801459 A CN 201810801459A CN 109227034 B CN109227034 B CN 109227034B
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groove
thin
manufacturing
twisted piece
metal
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CN109227034A (en
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高燕燕
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Hebei Meishanke Automotive Parts Manufacturing Co ltd
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Shaoxing Huahuo Intelligent Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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Abstract

本发明提供一种扭曲件的制造方法,包括如下步骤:步骤一:制备棱柱胚体,所述棱柱胚体垂直于轴线的截面为等边多边形;步骤二:在所述棱柱胚体的每个侧面中部加工凹槽,所述凹槽的长边与侧棱平行且短于所述侧棱;步骤三:将相邻两个侧面相交的侧棱和所述相邻两个侧面的凹槽所构成的柱状条沿垂直于所述棱柱胚体的轴线的方向切割成若干个齿块;步骤四:加热所述棱柱胚体,使其达到变形温度;步骤五:采用两个相应的多边形体夹具分别夹住所述棱柱胚体的两端并反向扭转;步骤六:冷却定型。采用本发明所述的扭曲件的制造方法,能够方便快捷地制造线条优美的扭曲件,且节省材料,节约成本。

The present invention provides a method for manufacturing a twisted piece, comprising the following steps: step 1: preparing a prismatic body, the cross-section of the prismatic body perpendicular to the axis is an equilateral polygon; step 2: in each of the prism body A groove is processed in the middle of the side surface, and the long side of the groove is parallel to and shorter than the side edge; The formed columnar strip is cut into a plurality of tooth blocks along the direction perpendicular to the axis of the prismatic body; Step 4: heating the prismatic body to make it reach the deformation temperature; Step 5: Using two corresponding polygonal body fixtures The two ends of the prism body are respectively clamped and reversely twisted; step 6: cooling and shaping. By using the manufacturing method of the twisted piece of the present invention, the twisted piece with graceful lines can be manufactured conveniently and quickly, and the material and cost can be saved.

Description

一种扭曲件的制造方法及金属扭曲件Manufacturing method of a twisted piece and metal twisted piece

技术领域technical field

本申请为分案申请,原案专利号为:2017114955469,申请日为2017年 12月31日,发明名称为:一种扭曲件的制造方法及金属扭曲件。This application is a divisional application, the original patent number is: 2017114955469, the application date is December 31, 2017, and the name of the invention is: a manufacturing method of a twisted piece and a metal twisted piece.

本发明涉及一种扭曲件的制造方法,以及采用所述制造方法制造的金属扭曲件。The present invention relates to a manufacturing method of a twisted piece, and a metal twisted piece manufactured by the manufacturing method.

背景技术Background technique

随着生活水平的提高,人们对生活品质的追求越来越迫切,对于日常的用品不仅要求其具备实用性而且要求其具有美感。简单的线条固然简洁大方,但优美的曲线更能够体现设计感,从而提高生活品质。在日常用品中,扭曲件以其优美的线条收到广大设计者的青睐,但在传统工业制造过程中,复杂的设计通常需要通过复杂的制造方法来实现,这就在无形中增加了成本。With the improvement of living standards, people's pursuit of quality of life is becoming more and more urgent, and daily necessities are not only required to be practical but also required to have aesthetics. Simple lines are simple and elegant, but beautiful curves can better reflect the sense of design, thereby improving the quality of life. In daily necessities, twisted pieces are favored by designers for their graceful lines, but in traditional industrial manufacturing processes, complex designs usually need to be realized through complex manufacturing methods, which invisibly increases costs.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种扭曲件的制造方法,包括如下步骤:The object of the present invention is to provide a kind of manufacture method of twisted part, comprises the steps:

步骤一:制备棱柱胚体1,所述棱柱胚体1垂直于轴线的截面为多边形;Step 1: prepare a prismatic body 1, and the cross-section of the prismatic body 1 perpendicular to the axis is a polygon;

步骤二:在所述棱柱胚体1的每个侧面11中部加工凹槽2,所述凹槽2 的长边与侧棱12平行且短于所述侧棱12;Step 2: machining a groove 2 in the middle of each side surface 11 of the prismatic body 1, the long side of the groove 2 is parallel to the side edge 12 and shorter than the side edge 12;

步骤三:将相邻两个侧面11相交的侧棱12和所述相邻两个侧面11的凹槽2所构成的柱状条13沿垂直于所述棱柱胚体1的轴线的方向切割成若干个齿块3;Step 3: Cut the columnar strips 13 formed by the side edges 12 intersected by the two adjacent side surfaces 11 and the grooves 2 of the two adjacent side surfaces 11 into several pieces along the direction perpendicular to the axis of the prism body 1 . a tooth block 3;

步骤四:加热所述棱柱胚体1,使其达到变形温度;Step 4: heating the prismatic body 1 to make it reach the deformation temperature;

步骤五:采用两个相应的多边形夹具分别夹住所述棱柱胚体1的两端并反向扭转;Step 5: Use two corresponding polygonal clamps to clamp the two ends of the prism body 1 respectively and reversely twist;

步骤六:冷却定型。Step 6: Cool and shape.

步骤一中制备的所述棱柱胚体1包括三棱柱、四棱柱、五棱柱或六棱柱中至少一种,但不限于上述多边形柱体形状;步骤二中在所述棱柱胚体1的每个侧面11中部加工凹槽2的方式包括锻造或铣,所述凹槽2为细长形且不穿透所述棱柱胚体1;步骤三中所述柱状条13的数量与侧棱12数量相同且所述柱状条 13内侧与所述棱柱胚体1一体连接,所述齿块3的大小和形状相同;步骤四中的变形温度是指能够使所述棱柱胚体1的材料进行塑性变形的温度;步骤五所述的多边形夹具是根据所述棱柱胚体1的截面多边形形状来进行选择的,所述多边形夹具分别夹住所述棱柱胚体1的两端并向相反的方向扭转使所述棱柱胚体1 发生塑性变形,使得所述柱状条13沿所述棱柱胚体1的轴线呈螺旋状扭转。The prismatic body 1 prepared in step 1 includes at least one of triangular prisms, quadrangular prisms, pentagonal prisms or hexagonal prisms, but is not limited to the above-mentioned polygonal cylinder shape; The method of processing the groove 2 in the middle of the side surface 11 includes forging or milling, and the groove 2 is slender and does not penetrate the prismatic body 1; in step 3, the number of the columnar strips 13 is the same as the number of the side edges 12 And the inner side of the columnar strip 13 is integrally connected with the prismatic body 1, and the size and shape of the tooth blocks 3 are the same; the deformation temperature in step 4 refers to the temperature that can plastically deform the material of the prismatic body 1. temperature; the polygonal clamps described in step 5 are selected according to the polygonal shape of the cross-section of the prismatic body 1, and the polygonal clamps respectively clamp both ends of the prismatic body 1 and twist in opposite directions to make all The prismatic body 1 undergoes plastic deformation, so that the columnar strips 13 are twisted helically along the axis of the prismatic body 1 .

在本发明的一种实施方式中,所述步骤三还包括在所述凹槽2中固定嵌入薄壁件4。In an embodiment of the present invention, the step 3 further includes fixing and embedding a thin-walled member 4 in the groove 2 .

所述薄壁件4的材料为金属薄壁件且易于弯折,所述薄壁件4的一部分通过过盈配合或者胶水固定嵌在所述凹槽2中,另一部分高出所述凹槽2。The thin-walled part 4 is made of metal thin-walled parts and is easy to bend. A part of the thin-walled part 4 is fixed and embedded in the groove 2 through interference fit or glue, and the other part is higher than the groove. 2.

在本发明的一种实施方式中,所述薄壁件4伸出凹槽2的部分包括若干通孔41。In an embodiment of the present invention, the portion of the thin-walled member 4 extending out of the groove 2 includes a plurality of through holes 41 .

所述通孔41为规则或者不规则的穿透所述薄壁件4的通孔41。所述通孔41可供绳索穿过。The through holes 41 are regular or irregular through holes 41 penetrating the thin-walled member 4 . The through hole 41 can allow the rope to pass through.

本发明的另一个目的在于提供一种采用上述扭曲件的制造方法制造的金属扭曲件5,所述金属扭曲件5包括若干条沿所述金属扭曲件5轴线方向成螺旋状分布的金属条51和位于两端的夹持部52,所述金属条51内侧与所述金属扭曲件5主体连接,部分所述金属条51包括呈阶梯式螺旋分布的齿块3,所述齿块3之间沿螺旋方向错开。Another object of the present invention is to provide a metal twisted member 5 manufactured by the above-mentioned manufacturing method of the twisted member. The metal twisted member 5 includes a plurality of metal strips 51 distributed in a spiral shape along the axis direction of the metal twisted member 5 The inner side of the metal strip 51 is connected to the main body of the metal torsion piece 5 , and some of the metal strips 51 include tooth blocks 3 distributed in a stepped spiral. The spiral direction is staggered.

所述金属扭曲件5设置于生活用品中的杆或柄上,所述生活用品包括拖把、扫帚、晾衣杆、拐杖等带有杆或柄的物件,所述金属扭曲件一方面可以作为装饰,另一方面可以用作防滑。The metal twisted piece 5 is arranged on the rod or handle in the daily necessities, and the daily necessities include objects with rods or handles such as mops, brooms, clothes drying poles, crutches, etc. The metal twisted pieces can be used as decoration on the one hand. , on the other hand can be used as anti-slip.

在本发明的一种实施方式中,所述金属条51均匀分布。In an embodiment of the present invention, the metal strips 51 are uniformly distributed.

在本发明的一种实施方式中,还包括螺旋状的薄壁件4,所述薄壁件4 固定嵌入两条所述金属条51之间的凹槽2内。In an embodiment of the present invention, a spiral thin-walled member 4 is further included, and the thin-walled member 4 is fixedly embedded in the groove 2 between the two metal bars 51 .

在本发明的一种实施方式中,所述薄壁件4包括若干通孔41。In an embodiment of the present invention, the thin-walled member 4 includes a plurality of through holes 41 .

所述通孔41可供绳索或者挂钩穿过,用于收纳带有所述金属扭曲件5 的物件或者安装挂饰等装饰性物件。The through hole 41 can be passed through by a rope or a hook, and is used for receiving the object with the metal twisting member 5 or installing decorative objects such as hanging ornaments.

采用本发明所述的扭曲件的制造方法,能够方便快捷地制造线条优美的扭曲件,且节省材料,节约成本。By using the manufacturing method of the twisted piece of the present invention, the twisted piece with graceful lines can be manufactured conveniently and quickly, and the material and cost can be saved.

附图说明Description of drawings

图1所示为本发明一种实施方式的棱柱胚体1的结构示意图;FIG. 1 is a schematic structural diagram of a prismatic embryo body 1 according to an embodiment of the present invention;

图2所示为本发明另一种实施方式的棱柱胚体1的结构示意图;FIG. 2 is a schematic structural diagram of a prismatic body 1 according to another embodiment of the present invention;

图3所示为本发明一种实施方式的金属扭曲件5的结构示意图;FIG. 3 is a schematic structural diagram of a metal twisting member 5 according to an embodiment of the present invention;

图4所示为本发明另一种实施方式的金属扭曲件5的结构示意图;FIG. 4 is a schematic structural diagram of a metal twisting member 5 according to another embodiment of the present invention;

具体实施方式Detailed ways

以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description serves to disclose the invention to enable those skilled in the art to practice the invention. The preferred embodiments described below are given by way of example only, and other obvious modifications will occur to those skilled in the art.

实施例1Example 1

本实施例提供一种扭曲件的制造方法,包括如下步骤:The present embodiment provides a method for manufacturing a twisted piece, comprising the following steps:

步骤一:制备棱柱胚体1,所述棱柱胚体1垂直于轴线的截面为多边形;Step 1: prepare a prismatic body 1, and the cross-section of the prismatic body 1 perpendicular to the axis is a polygon;

步骤二:在所述棱柱胚体1的每个侧面11中部加工凹槽2,所述凹槽2 的长边与侧棱12平行且短于所述侧棱12;Step 2: machining a groove 2 in the middle of each side surface 11 of the prismatic body 1, the long side of the groove 2 is parallel to the side edge 12 and shorter than the side edge 12;

步骤三:将相邻两个侧面11相交的侧棱12和所述相邻两个侧面11的凹槽2所构成的柱状条13沿垂直于所述棱柱胚体1的轴线的方向切割成若干个齿块3;Step 3: Cut the columnar strips 13 formed by the side edges 12 intersected by the two adjacent side surfaces 11 and the grooves 2 of the two adjacent side surfaces 11 into several pieces along the direction perpendicular to the axis of the prism body 1 . a tooth block 3;

步骤四:加热所述棱柱胚体1,使其达到变形温度;Step 4: heating the prismatic body 1 to make it reach the deformation temperature;

步骤五:采用两个相应的多边形夹具分别夹住所述棱柱胚体1的两端并反向扭转;Step 5: Use two corresponding polygonal clamps to clamp the two ends of the prism body 1 respectively and reversely twist;

步骤六:冷却定型。Step 6: Cool and shape.

实施例2Example 2

本实施例提供一种扭曲件的制造方法,包括如下步骤:The present embodiment provides a method for manufacturing a twisted piece, comprising the following steps:

步骤一:制备棱柱胚体1,所述棱柱胚体1垂直于轴线的截面为多边形;Step 1: prepare a prismatic body 1, and the cross-section of the prismatic body 1 perpendicular to the axis is a polygon;

步骤二:在所述棱柱胚体1的每个侧面11中部加工凹槽2,所述凹槽2 的长边与侧棱12平行且短于所述侧棱12;Step 2: machining a groove 2 in the middle of each side surface 11 of the prismatic body 1, the long side of the groove 2 is parallel to the side edge 12 and shorter than the side edge 12;

步骤三:将相邻两个侧面11相交的侧棱12和所述相邻两个侧面11的凹槽2所构成的柱状条13沿垂直于所述棱柱胚体1的轴线的方向切割成若干个齿块3,在所述凹槽2中固定嵌入薄壁件4;Step 3: Cut the columnar strips 13 formed by the side edges 12 intersected by the two adjacent side surfaces 11 and the grooves 2 of the two adjacent side surfaces 11 into several pieces along the direction perpendicular to the axis of the prism body 1 . A tooth block 3 is fixedly embedded in the groove 2 with a thin-walled member 4;

步骤四:加热所述棱柱胚体1,使其达到变形温度;Step 4: heating the prismatic body 1 to make it reach the deformation temperature;

步骤五:采用两个相应的多边形夹具分别夹住所述棱柱胚体1的两端并反向扭转;Step 5: Use two corresponding polygonal clamps to clamp the two ends of the prism body 1 respectively and reversely twist;

步骤六:冷却定型。Step 6: Cool and shape.

实施例3Example 3

本实施例提供一种扭曲件的制造方法,包括如下步骤:The present embodiment provides a method for manufacturing a twisted piece, comprising the following steps:

步骤一:制备棱柱胚体1,所述棱柱胚体1垂直于轴线的截面为多边形;Step 1: prepare a prismatic body 1, and the cross-section of the prismatic body 1 perpendicular to the axis is a polygon;

步骤二:在所述棱柱胚体1的每个侧面11中部加工凹槽2,所述凹槽2 的长边与侧棱12平行且短于所述侧棱12;Step 2: machining a groove 2 in the middle of each side surface 11 of the prismatic body 1, the long side of the groove 2 is parallel to the side edge 12 and shorter than the side edge 12;

步骤三:将相邻两个侧面11相交的侧棱12和所述相邻两个侧面11的凹槽2所构成的柱状条13沿垂直于所述棱柱胚体1的轴线的方向切割成若干个齿块3,在所述凹槽2中固定嵌入薄壁件4,所述薄壁件4伸出凹槽2的部分包括若干通孔41;Step 3: Cut the columnar strips 13 formed by the side edges 12 intersected by the two adjacent side surfaces 11 and the grooves 2 of the two adjacent side surfaces 11 into several pieces along the direction perpendicular to the axis of the prism body 1 . Each tooth block 3 is fixedly embedded in the groove 2 with a thin-walled member 4, and the portion of the thin-walled member 4 extending out of the groove 2 includes a plurality of through holes 41;

步骤四:加热所述棱柱胚体1,使其达到变形温度;Step 4: heating the prismatic body 1 to make it reach the deformation temperature;

步骤五:采用两个相应的多边形夹具分别夹住所述棱柱胚体1的两端并反向扭转;Step 5: Use two corresponding polygonal clamps to clamp the two ends of the prism body 1 respectively and reversely twist;

步骤六:冷却定型。Step 6: Cool and shape.

实施例4Example 4

本实施例提供一种采用实施例1所述的扭曲件的制造方法制造的金属扭曲件5,其特征在于:所述金属扭曲件5包括若干条沿所述金属扭曲件5轴线方向成螺旋状分布的金属条51和位于两端的夹持部52,所述金属条51内侧与所述金属扭曲件5主体连接,部分所述金属条51包括呈阶梯式螺旋分布的齿块3,所述齿块3之间沿螺旋方向错开。This embodiment provides a metal twisted piece 5 manufactured by the manufacturing method of the twisted piece according to Embodiment 1, characterized in that: the metal twisted piece 5 includes a plurality of spirals along the axis of the metal twisted piece 5 . Distributed metal strips 51 and clamping parts 52 at both ends. The inner side of the metal strips 51 is connected to the main body of the metal torsion member 5. Some of the metal strips 51 include tooth blocks 3 distributed in a stepped spiral. The blocks 3 are staggered in the helical direction.

实施例5Example 5

本实施例提供一种采用实施例1所述的扭曲件的制造方法制造的金属扭曲件5,其特征在于:所述金属扭曲件5包括若干条沿所述金属扭曲件5轴线方向成螺旋状均匀分布的金属条51和位于两端的夹持部52,所述金属条51内侧与所述金属扭曲件5主体连接,部分所述金属条51包括呈阶梯式螺旋分布的齿块3,所述齿块3之间沿螺旋方向错开,还包括螺旋状的薄壁件4,所述薄壁件 4固定嵌入两条所述金属条51之间的凹槽2内。This embodiment provides a metal twisted piece 5 manufactured by the manufacturing method of the twisted piece according to Embodiment 1, characterized in that: the metal twisted piece 5 includes a plurality of spirals along the axis of the metal twisted piece 5 . The metal strips 51 are evenly distributed and the clamping parts 52 at both ends. The inner side of the metal strips 51 is connected to the main body of the metal torsion piece 5 . The tooth blocks 3 are staggered along the helical direction, and further include a helical thin-walled part 4 , and the thin-walled part 4 is fixedly embedded in the groove 2 between the two metal bars 51 .

实施例6Example 6

本实施例提供一种采用实施例1所述的扭曲件的制造方法制造的金属扭曲件5,其特征在于:所述金属扭曲件5包括若干条沿所述金属扭曲件5轴线方向成螺旋状均匀分布的金属条51和位于两端的夹持部52,所述金属条51内侧与所述金属扭曲件5主体连接,部分所述金属条51包括呈阶梯式螺旋分布的齿块3,所述齿块3之间沿螺旋方向错开,还包括螺旋状的薄壁件4,所述薄壁件 4固定嵌入两条所述金属条51之间的凹槽2内,所述薄壁件4包括若干通孔41。This embodiment provides a metal twisted piece 5 manufactured by the manufacturing method of the twisted piece according to Embodiment 1, characterized in that: the metal twisted piece 5 includes a plurality of spirals along the axis of the metal twisted piece 5 . The metal strips 51 are evenly distributed and the clamping parts 52 at both ends. The inner side of the metal strips 51 is connected to the main body of the metal torsion piece 5 . The tooth blocks 3 are staggered along the helical direction, and also include a helical thin-walled part 4, the thin-walled part 4 is fixedly embedded in the groove 2 between the two metal bars 51, and the thin-walled part 4 includes A number of through holes 41 .

Claims (2)

1. A method of manufacturing a twisted piece, comprising: the method comprises the following steps:
the method comprises the following steps: preparing a prism blank (1), wherein the section of the prism blank (1) perpendicular to the axis is an equilateral polygon;
step two: machining a groove (2) in the middle of each side face (11) of the prism blank (1), wherein the long side of each groove (2) is parallel to a side edge (12) and is shorter than the side edge (12);
step three: cutting a cylindrical bar (13) formed by a side edge (12) of two adjacent side surfaces (11) and grooves (2) of the two adjacent side surfaces (11) into a plurality of tooth blocks (3) along a direction perpendicular to the axis of the prism blank (1);
step four: heating the prism blank (1) to a deformation temperature;
step five: two corresponding polygonal clamps are adopted to respectively clamp two ends of the prism blank (1) and reversely twist;
step six: cooling and shaping;
and thirdly, fixedly embedding a thin-walled part (4) into the groove (2), wherein the thin-walled part (4) is made of a metal thin-walled part and is easy to bend, one part of the thin-walled part (4) is fixedly embedded into the groove (2) through interference fit or glue, and the other part of the thin-walled part is higher than the groove (2).
2. The method of manufacturing a twister of claim 1, wherein: the part of the thin-wall part (4) extending out of the groove (2) comprises a plurality of through holes (41).
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US7306411B2 (en) * 2002-09-03 2007-12-11 Mitsubishi Materials Corporation Drill with groove width variation along the drill and double margin with a thinning section at the tip
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