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CN109194085B - A large stroke permanent magnet torquer - Google Patents

A large stroke permanent magnet torquer Download PDF

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Publication number
CN109194085B
CN109194085B CN201811181508.0A CN201811181508A CN109194085B CN 109194085 B CN109194085 B CN 109194085B CN 201811181508 A CN201811181508 A CN 201811181508A CN 109194085 B CN109194085 B CN 109194085B
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permanent magnet
magnet steel
shaped permanent
fan
ring
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CN109194085A (en
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冯丽爽
周震
高山
张宇
刘迪
李烁铠
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Beihang University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K33/00Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
    • H02K33/18Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with coil systems moving upon intermittent or reversed energisation thereof by interaction with a fixed field system, e.g. permanent magnets

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Abstract

本发明公开了一种大行程永磁力矩器,属于电磁元件技术领域。本发明包括磁钢底座、外压环、外扇环形永磁钢、内扇环形永磁钢、内压环、中心支撑柱、线圈骨架和线圈;内扇环形永磁钢和外扇环形永磁钢分别构成环形,与环形结构磁钢底座共轴,并嵌入磁钢底座上环形凸台的两侧;内扇环形永磁钢内部由中心支撑柱支撑,上部由内压环固定;外扇环形永磁钢外部由外压环固定;线圈缠绕在线圈骨架上构成线圈结构悬挂于中心支撑柱之上,且嵌入气隙之中。本发明采用组合扇环形磁铁设计,气隙有效区域长且磁感应强度分布线性度好,极大增大了磁力矩器的有效行程,降低了磁力矩器的功耗,减小了气隙工作区域的温度漂移。

Figure 201811181508

The invention discloses a long-stroke permanent magnet torquer, which belongs to the technical field of electromagnetic components. The invention includes a magnetic steel base, an outer pressure ring, an outer fan annular permanent magnet steel, an inner fan annular permanent magnet steel, an inner pressure ring, a central support column, a coil skeleton and a coil; the inner fan annular permanent magnet steel and the outer fan annular permanent magnet The steel forms a ring respectively, coaxial with the ring-shaped magnetic steel base, and embedded on both sides of the annular boss on the magnetic steel base; the inner fan ring permanent magnet steel is supported by the central support column, and the upper part is fixed by the inner pressure ring; the outer fan ring The outer part of the permanent magnet steel is fixed by an outer pressure ring; the coil is wound on the coil bobbin to form a coil structure suspended on the central support column and embedded in the air gap. The invention adopts the design of the combined fan ring magnet, the effective area of the air gap is long and the linearity of the magnetic induction intensity distribution is good, which greatly increases the effective stroke of the magnetic torque device, reduces the power consumption of the magnetic torque device, and reduces the working area of the air gap. temperature drift.

Figure 201811181508

Description

一种大行程永磁力矩器A large stroke permanent magnet torquer

技术领域technical field

本发明属于电磁元件技术领域,涉及一种低功耗大行程永磁力矩器。该力矩器以永久磁钢做激磁磁场源,线圈通电后受力在磁场中运动,该结构的特点是:采用组合扇环形磁铁结构,磁路结构能在较长区域产生强而均匀的磁感应强度分布,极大增加了磁力矩器的有效行程。。The invention belongs to the technical field of electromagnetic components, and relates to a permanent magnet torquer with low power consumption and large stroke. The torquer uses permanent magnet steel as the excitation magnetic field source. After the coil is electrified, it is forced to move in the magnetic field. distribution, which greatly increases the effective stroke of the magnetic torquer. .

背景技术Background technique

在一些高精密惯性仪表中,如挠性加速度计,需要力矩器作为系统的反馈执行器。现有的磁力矩器通常为单永久磁铁结构,有效行程较短,磁感应强度分布线性度较差,使闭环控制系统较复杂,稳态误差较大。因此,有必要设计一种新的永磁力矩器,增大磁力矩器的有效行程,提高气隙磁感应强度分布的均匀性。In some high-precision inertial instruments, such as flexible accelerometers, torquers are required as feedback actuators of the system. The existing magnetic torquer is usually a single permanent magnet structure, the effective stroke is short, and the linearity of the magnetic induction intensity distribution is poor, which makes the closed-loop control system more complicated and the steady-state error is large. Therefore, it is necessary to design a new permanent magnet torquer to increase the effective stroke of the magnetic torquer and improve the uniformity of the air gap magnetic induction intensity distribution.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于:设计一种大行程永磁力矩器,克服现有磁力矩器有效行程短,气隙磁感应强度分布线性度差的问题。The purpose of the present invention is to design a long-travel permanent magnet torquer to overcome the problems of short effective stroke and poor linearity of air-gap magnetic induction intensity distribution in the existing magnetic torquer.

本发明的具体方案如下:The specific scheme of the present invention is as follows:

一种大行程永磁力矩器,包括磁钢底座(1)、外压环(2)、外扇环形永磁钢(3)、内扇环形永磁钢(4)、内压环(5)、中心支撑柱(6)、线圈骨架(7)和线圈(8);A long-stroke permanent magnet torquer, comprising a magnetic steel base (1), an outer pressure ring (2), an outer fan annular permanent magnet steel (3), an inner fan annular permanent magnet steel (4), and an inner pressure ring (5) , a central support column (6), a coil bobbin (7) and a coil (8);

n1块内扇环形永磁钢(4)构成环形,与环形结构磁钢底座(1)共轴,内部由中心支撑柱(6)支撑,上部由内压环(5)固定,下部嵌入磁钢底座(1)上的凸台内部,其中内扇环形永磁钢(4)和中心支撑柱(6)的底部齐平,扇环形永磁钢(4)、内压环(5)和中心支撑柱(6)的顶部齐平;n2块外扇环形永磁钢(3)构成环形,环形结构磁钢底座(1)共轴,外部由外压环(2)固定,下部嵌入磁钢底座(1)上的凸台外部,其中外扇环形永磁钢(3)和外压环(2)的顶部底部均齐平。n 1 piece of inner fan ring-shaped permanent magnet steel (4) forms a ring, coaxial with the ring-shaped structure magnetic steel base (1), the inner part is supported by the central support column (6), the upper part is fixed by the inner pressure ring (5), and the lower part is embedded with the magnetic steel base (1). Inside the boss on the steel base (1), the inner fan annular permanent magnet steel (4) is flush with the bottom of the center support column (6), the fan annular permanent magnet steel (4), the inner pressure ring (5) and the center The top of the support column (6) is flush; n 2 pieces of outer fan annular permanent magnet steel (3) form a ring shape, the annular structure magnetic steel base (1) is coaxial, the outer part is fixed by the outer pressure ring (2), and the lower part is embedded with the magnetic steel On the outside of the boss on the base (1), the top and bottom of the outer fan annular permanent magnet steel (3) and the outer pressure ring (2) are flush.

外扇环形永磁钢(3)中每个扇环形的夹角为360/n2度,n2的取值为4至16的整数;内扇环形永磁钢(4)中每个扇环形的夹角为360/n1度,n1的取值为4至16的整数。The included angle of each fan ring in the outer fan ring permanent magnet steel (3) is 360/n 2 degrees, and the value of n 2 is an integer from 4 to 16; each fan ring in the inner fan ring permanent magnet steel (4) The included angle is 360/n 1 degree, and the value of n 1 is an integer from 4 to 16.

线圈(8)缠绕在线圈骨架(7)上构成线圈结构,线圈结构与中心支撑柱(6)共轴,且悬挂于中心支撑柱(6)之上,且缠绕线圈(8)的中空圆柱体结构部分嵌入外扇环形永磁钢(3)和内扇环形永磁钢(4)之间的气隙之中;The coil (8) is wound on the coil bobbin (7) to form a coil structure, the coil structure is coaxial with the central support column (6), is suspended on the central support column (6), and is wound around the hollow cylinder of the coil (8). The structural part is embedded in the air gap between the outer fan annular permanent magnet steel (3) and the inner fan annular permanent magnet steel (4);

外扇环形永磁钢(3)和内扇环形永磁钢(4)是一种25~85℃温度范围内的低温度系数永磁材料;外扇环形永磁钢(3)和内扇环形永磁钢(4)的剩余磁感应强度方向均沿着径向且方向相同,如果约定外扇环形永磁钢(3)的外侧为N极,则内扇环形永磁钢(4)的外侧为N极,外扇环形永磁钢(3)和内扇环形永磁钢(4)的内侧均为S极;The outer fan annular permanent magnet steel (3) and the inner fan annular permanent magnet steel (4) are permanent magnet materials with a low temperature coefficient in the temperature range of 25 to 85°C; the outer fan annular permanent magnet steel (3) and the inner fan annular permanent magnet The direction of the residual magnetic induction intensity of the permanent magnet steel (4) is along the radial direction and the direction is the same. If it is agreed that the outer side of the outer fan annular permanent magnet steel (3) is the N pole, then the outer side of the inner fan annular permanent magnet steel (4) is N pole, the inner side of the outer fan annular permanent magnet steel (3) and the inner fan annular permanent magnet steel (4) are both S poles;

外扇环形永磁钢(3)和内扇环形永磁钢(4)间气隙间距为0.6mm~1.2mm;The air gap spacing between the outer fan annular permanent magnet steel (3) and the inner fan annular permanent magnet steel (4) is 0.6 mm to 1.2 mm;

磁钢底座(1)、外压环(2)和中心支撑柱(6)可根据需要做成一体式结构。The magnetic steel base (1), the outer pressure ring (2) and the central support column (6) can be made into an integrated structure as required.

本发明和现有技术相比具有如下优点:Compared with the prior art, the present invention has the following advantages:

本发明的大行程永磁力矩器,采用新型的组合扇环形磁铁设计,一方面气隙有效区域长且磁感应强度分布线性度好,极大增大了磁力矩器的有效行程,并且降低了磁路节结构和线圈结构对装配精度的要求;一方面气隙的磁感应强度大,降低了磁力矩器的功耗,减小了气隙工作区域的温度漂移。The long-stroke permanent magnet torquer of the present invention adopts a new type of combined fan ring magnet design. On the one hand, the effective area of the air gap is long and the magnetic induction intensity distribution linearity is good, which greatly increases the effective stroke of the magnetic torquer and reduces the magnetic field. The requirements of the road section structure and the coil structure for the assembly accuracy; on the one hand, the magnetic induction intensity of the air gap is large, which reduces the power consumption of the magnetic torquer and reduces the temperature drift in the working area of the air gap.

附图说明Description of drawings

图1为本发明的一种大行程永磁力矩器结构示意图;1 is a schematic structural diagram of a long-stroke permanent magnet torquer of the present invention;

图2为本发明的一种大行程永磁力矩器磁路结构示意图;2 is a schematic structural diagram of the magnetic circuit of a long-stroke permanent magnet torquer of the present invention;

图3为本发明的一种大行程永磁力矩器线圈结构示意图;3 is a schematic structural diagram of a long-stroke permanent magnet torquer coil of the present invention;

图4为现有技术中的一种力矩器的结构示意图;4 is a schematic structural diagram of a torque device in the prior art;

图5为本发明提供的力矩器与图4所示的力矩器在气隙中轴线上径向磁感应强度有效行程示意图。FIG. 5 is a schematic diagram of the effective stroke of the radial magnetic induction intensity on the central axis of the air gap between the torquer provided by the present invention and the torquer shown in FIG. 4 .

具体实施方式Detailed ways

下面结合具体实施例,对本发明进一步详细说明。The present invention will be further described in detail below with reference to specific embodiments.

如图1所示为本发明提供的一种大行程永磁力矩器结构示意图,图中箭头表示磁钢剩磁的方向。所述的大行程永磁力矩器包括磁钢底座1、外压环2、外扇环形永磁钢3、内扇环形永磁钢4、内压环5、中心支撑柱6、线圈骨架7和线圈8。Figure 1 is a schematic structural diagram of a long-stroke permanent magnet torquer provided by the present invention, and the arrows in the figure indicate the direction of the remanence of the magnetic steel. The long-stroke permanent magnet torquer includes a magnetic steel base 1, an outer pressure ring 2, an outer fan annular permanent magnet steel 3, an inner fan annular permanent magnet steel 4, an inner pressure ring 5, a central support column 6, a coil skeleton 7 and Coil 8.

如图2所示,所述磁钢底座1上表面具有一个环形凸台,凸台高度一般0.2~0.3mm之间,宽度0.6~1.2mm,优选0.9mm,对应气隙宽度;所述环形凸台起到固定外扇环形永磁钢3和内扇环形永磁钢4的作用。内扇环形永磁钢4为钐钴磁钢,圆心角为45度,内扇环形永磁钢4的外侧为N极,内侧为S极。8块内扇环形永磁钢4内侧由中心支撑柱6支撑,下部嵌入磁钢底座1上的凸台内部,其中扇环形永磁钢4和中心支撑柱6的底部齐平,内扇环形永磁钢4、内压环5和中心支撑柱6的顶部齐平,并通过胶粘方式固定。外扇环形永磁钢3为钐钴磁钢,圆心角为45度,外扇环形永磁钢3的外侧为N极,内侧为S极。8块外扇环形永磁钢3构成环形,与环形结构的磁钢底座1共轴,8块外扇环形永磁钢3的外侧由外压环2固定,下部嵌入磁钢底座1上的凸台外部,其中外扇环形永磁钢3和外压环2的顶部底部均齐平,最后通过胶粘方式固定。As shown in FIG. 2 , the upper surface of the magnetic steel base 1 has an annular boss, the height of the boss is generally between 0.2 and 0.3 mm, and the width is 0.6 to 1.2 mm, preferably 0.9 mm, corresponding to the width of the air gap; The stage plays the role of fixing the outer fan annular permanent magnet steel 3 and the inner fan annular permanent magnet steel 4 . The inner fan annular permanent magnet steel 4 is samarium cobalt magnetic steel, the central angle is 45 degrees, the outer side of the inner fan annular permanent magnet steel 4 is the N pole, and the inner side is the S pole. The inner side of the 8 pieces of inner fan annular permanent magnet steel 4 is supported by the central support column 6, and the lower part is embedded in the boss on the magnetic steel base 1, wherein the fan annular permanent magnet steel 4 and the bottom of the central support column 6 are flush, and the inner fan annular permanent magnet steel 4 is flush with the bottom. The tops of the magnetic steel 4, the inner pressure ring 5 and the central support column 6 are flush and fixed by gluing. The outer fan annular permanent magnet steel 3 is samarium cobalt magnetic steel, the central angle is 45 degrees, the outer side of the outer fan annular permanent magnet steel 3 is the N pole, and the inner side is the S pole. The 8 outer fan annular permanent magnet steels 3 form a ring, which is coaxial with the magnetic steel base 1 of the annular structure. Outside the platform, the top and bottom of the outer fan annular permanent magnet steel 3 and the outer pressure ring 2 are flush, and finally fixed by gluing.

所述内压环5位于内扇环形永磁钢4上方加工的环形槽内。The inner pressure ring 5 is located in the annular groove machined above the inner fan annular permanent magnet steel 4 .

所述外扇环形永磁钢3的高度不低于内扇环形永磁钢4的高度。The height of the outer fan annular permanent magnet steel 3 is not lower than the height of the inner fan annular permanent magnet steel 4 .

线圈8采用长度为5米、芯径为40微米的漆包线,将其均匀紧密地缠绕在线圈骨架7上构成线圈结构,线圈匝数为150匝,线圈骨架连接所需被驱动结构。如图3,所述线圈骨架7的结构为中空圆柱体,顶面与侧壁一体,且顶面中心有一中心孔。线圈结构与中心支撑柱6共轴,且悬挂于中心支撑柱6之上,且缠绕线圈8的中空圆柱体结构的侧壁嵌入外扇环形永磁钢3和内扇环形永磁钢4之间的气隙之中。对线圈8施加电流,可对被驱动结构产生沿磁铁轴线方向的电磁力。The coil 8 is made of enameled wire with a length of 5 meters and a core diameter of 40 microns, which is evenly and tightly wound on the coil bobbin 7 to form a coil structure. As shown in FIG. 3 , the structure of the coil bobbin 7 is a hollow cylinder, the top surface is integrated with the side wall, and there is a central hole in the center of the top surface. The coil structure is coaxial with the central support column 6, and is suspended on the central support column 6, and the side wall of the hollow cylindrical structure winding the coil 8 is embedded between the outer fan annular permanent magnet steel 3 and the inner fan annular permanent magnet steel 4 in the air gap. Applying a current to the coil 8 can generate an electromagnetic force along the axis of the magnet to the driven structure.

图4所示是现有技术中的一种力矩器,与本发明的双扇环形磁钢设计结构相比,本发明提供的力矩器的气隙结构有效行程约3mm,相比于传统结构约1mm提高了3倍以上。Figure 4 shows a torquer in the prior art. Compared with the double-sector annular magnetic steel design structure of the present invention, the effective stroke of the air-gap structure of the torquer provided by the present invention is about 3mm, which is about 3mm compared to the traditional structure. 1mm is increased by more than 3 times.

由于磁路结构能够提供给线圈的径向磁感应强度更大,使线圈在产生相同有效行程时,驱动功耗更低,工作功耗比传统结构降低40%。Because the magnetic circuit structure can provide the coil with a greater radial magnetic induction intensity, when the coil generates the same effective stroke, the driving power consumption is lower, and the working power consumption is reduced by 40% compared with the traditional structure.

以上所述的具体实例,对本发明的目的、技术方案和有益效果进行了进一步的详细说明,所应理解的是,以上所述仅为本发明的具体实例,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换,改进等,均应包含在本发明的保护范围之内。The specific examples described above further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above are only specific examples of the present invention and are not intended to limit the present invention. Within the spirit and principle of the present invention, any modifications, equivalent replacements, improvements, etc. made should be included within the protection scope of the present invention.

Claims (3)

1. A long-stroke permanent magnet torquer comprises a magnetic steel base (1), an outer pressure ring (2), outer fan-shaped permanent magnet steel (3), inner fan-shaped permanent magnet steel (4), an inner pressure ring (5), a central support column (6), a coil framework (7) and a coil (8);
n1the inner sector ring-shaped permanent magnet steel (4) forms a ring shape, the inner sector ring-shaped permanent magnet steel (4) with a ring-shaped structure is coaxial with the magnetic steel base (1), the inner part of the inner sector ring-shaped permanent magnet steel (4) is supported by a central support column (6), and the upper part of the inner sector ring-shaped permanent magnet steel (4) is fixed by an inner compression ring (5);
n2the outer fan-shaped permanent magnet steel (3) of the block is annular, the outer fan-shaped permanent magnet steel (3) of the annular structure is coaxial with the magnetic steel base (1), and the outer part of the outer fan-shaped permanent magnet steel (3) is fixed by the outer pressure ring (2);
the coil (8) is wound on the coil framework (7) to form a coil structure, and the coil structure is coaxial with the central support column (6) and is suspended on the central support column (6);
the outer fan-shaped permanent magnet steel (3) and the inner fan-shaped permanent magnet steel (4) are permanent magnet materials with low temperature coefficient within the temperature range of 25-85 ℃;
the residual magnetic induction intensity directions of the outer fan-shaped permanent magnet steel (3) and the inner fan-shaped permanent magnet steel (4) are the same along the radial direction;
the method is characterized in that:
an annular boss is arranged on the upper surface of the magnetic steel base (1);
the lower part of the inner fan-shaped permanent magnet steel (4) is embedded into an annular boss on the magnetic steel base (1), the lower part of the fan-shaped permanent magnet steel (4) is flush with the bottom of the central support column (6), and the top parts of the fan-shaped permanent magnet steel (4), the inner compression ring (5) and the central support column (6) are flush;
the lower part of the outer fan-shaped permanent magnet steel (3) is embedded outside an annular boss on the magnetic steel base (1), and the lower part of the outer fan-shaped permanent magnet steel (3) and the bottom of the top of the outer pressure ring (2) are flush;
the height of the outer fan-shaped permanent magnet steel (3) is not lower than that of the inner fan-shaped permanent magnet steel (4);
the outer side of the outer fan-shaped permanent magnet steel (3) is an N pole, the outer side of the inner fan-shaped permanent magnet steel (4) is an N pole, and the inner sides of the outer fan-shaped permanent magnet steel (3) and the inner fan-shaped permanent magnet steel (4) are S poles;
the outer fan-shaped permanent magnet steel (3) and the inner fan-shaped permanent magnet steel (4) are samarium cobalt steel;
the coil framework (7) is of a hollow cylinder structure, and the side wall part of the hollow cylinder structure wound with the coil (8) is embedded into an air gap between the outer fan-shaped permanent magnet steel (3) and the inner fan-shaped permanent magnet steel (4); the air gap distance between the outer fan-shaped permanent magnet steel (3) and the inner fan-shaped permanent magnet steel (4) is 0.6 mm-1.2 mm.
2. A large-stroke permanent-magnet torquer according to claim 1, characterized in that: the included angle of each sector ring in the outer sector ring-shaped permanent magnet steel (3) is 360/n2Degree, n2Is an integer from 4 to 16; the included angle of each sector ring in the inner sector ring-shaped permanent magnet steel (4) is 360/n1Degree, n1Is an integer from 4 to 16.
3. A large-stroke permanent-magnet torquer according to claim 1, characterized in that: the magnetic steel base (1), the outer ring (2) and the central support column (6) are made into an integrated structure as required.
CN201811181508.0A 2018-10-11 2018-10-11 A large stroke permanent magnet torquer Active CN109194085B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0370462A (en) * 1989-08-04 1991-03-26 Showa Electric Wire & Cable Co Ltd Coil motor
JPH07123682A (en) * 1993-10-22 1995-05-12 Yuichi Moriki Cylindrical linear actuator

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0370462A (en) * 1989-08-04 1991-03-26 Showa Electric Wire & Cable Co Ltd Coil motor
JPH07123682A (en) * 1993-10-22 1995-05-12 Yuichi Moriki Cylindrical linear actuator

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