A kind of fiber reinforced cement board and its preparation method and application
Technical field
The invention belongs to building material technical fields, more particularly, to a kind of fiber reinforced cement board and its preparation side
Method and application.
Background technique
Existing decorative plate of outer wall is mainly made of stone material, ceramic tile, cement synthetic material, wood moulding etc..Lithotome is through opening
It the techniques such as adopts, cut, polishing and decorative plate of outer wall is made, having many advantages, such as that beautiful, durability is good, but its toughness is poor is easy to happen
Brittleness fractures, and its manufacturing process can generate serious pollution and the wasting of resources to environment.Wood plastic boards be with using polyethylene,
Polypropylene and polyvinyl chloride etc., instead of common resin adhesive, with wood powder, rice husk, the stalk etc. more than 35%-70% or more
Plant fiber is mixed into new wood materials, then through plastic processings such as extruding, molding, injection moldings, the plate produced
Or profile, have many advantages, such as that plasticity is strong, good mechanical performance, but high temperature resistance is poor, 200 DEG C are the upper of wood moulding process operation
Limit.Cement synthetic material mainly has cement-bonded wood chipboard class and cement fibrolite plate class, using cement or modified cement and fiber or plant
It is formed after object mixing, but existing cement synthetic material, there are production technology complexity, heat preservation of board, durability are undesirable
Problem.
Summary of the invention
The purpose of the present invention is overcoming the deficiencies of existing technologies, a kind of fiber reinforced cement board is provided, so that the water of preparation
Mud synthetic material has good heat insulating ability and durability, and preparation process is simple, is readily produced.
To achieve the goals above, the first aspect of the present invention provides a kind of preparation method of fiber reinforced cement board, should
Preparation method includes:
(1) cement, modified plant fibers, synthetic fibers and water are uniformly mixed, obtain mixture;
(2) mixture vibrate into mould;
(3) by it is described enter mould vibration after model carry out it is smooth, maintenance and demoulding, obtain the fiber reinforced cement board.
The second aspect of the present invention provides the fiber reinforced cement board of above-mentioned preparation method preparation.
The third aspect of the present invention provides application of the above-mentioned fiber reinforced cement board as decorative plate of outer wall.
Technical solution of the present invention has the following beneficial effects:
(1) energy-saving effect is obvious.Exterior wall of the invention is good with heat preservation of board heat-proof quality, due to modified plant fibers sheet
The porous structure and low heat conductivity of body make pore inside plate more after the volume of modified plant fibers reaches certain proportion
More and distribution is more uniform, since stabilization of the pore structure to air layer enhances compared with air static stability, plate
The thermal conductivity of material becomes smaller, so that plate of the invention has good thermal and insulating performance.
(2) present invention can be improved the anti-permeability performance of plate by adding synthetic fibers into plate;Simultaneously because being added
Synthetic fibers, so that the anti-bending strength of plate and cracking resistance improve, synthetic fibers are in plate by curved destruction and contraction process
In play good effect of contraction.
(3) at low cost, high production efficiency.The addition volume of modified plant fibers in the present invention can reach overall substantially
Long-pending half, and modified plant fibers are as agricultural and sideline product, it is cheap, the cost of plate product can be effectively reduced;Together
When the raw materials used type of plate of the invention is few, combination process is simple, the production efficiency of plate product can be effectively improved.
Other features and advantages of the present invention will then part of the detailed description can be specified.
Specific embodiment
The preferred embodiment of the present invention is described in more detail below.Although the following describe preferred implementations of the invention
Mode, however, it is to be appreciated that may be realized in various forms the present invention without that should be limited by the embodiments set forth herein.Phase
Instead, these embodiments are provided so that the present invention is more thorough and complete, and can be by the scope of the present invention completely
It is communicated to those skilled in the art.
The first aspect of the present invention provides a kind of preparation method of fiber reinforced cement board, which includes:
(1) cement, modified plant fibers, synthetic fibers and water are uniformly mixed, obtain mixture;
(2) mixture vibrate into mould;
(3) by it is described enter mould vibration after model carry out it is smooth, maintenance and demoulding, obtain the fiber reinforced cement board.
In the present invention, it is described enter mould vibration for will mix mixture dispersion pour into die cavity, then vibrate;Its
In, it is described to vibrate for model is transported on shake table and is vibrated, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble
It is dynamic.
In the present invention, silica and cement, water in modified plant fibers, which react, generates hydrated calcium silicate, reaction
The appearance of object enhances material compactness, so that the impermeability of material is improved, but since plant fiber is shorter in cement
Bonding force is limited, and bonding plane is easy to produce crack under water pressure, can generate certain influence to the impermeability of material;It is closed when being added
After fiber, the longer bonding force of the anchorage length of synthetic fibers and cement is larger, and synthetic fibers are deposited in the form of three-dimensional netted
Playing the role of the fixed plant fiber of multidirectional envelope, modified plant fibers can be reduced under effect of water pressure in this way and cement is viscous
The crack of junction occurs.Two kinds of fibers play the role of reinforcing material compactness one there are one and play restraint crack
Effect, the mating reaction of two kinds of fibers makes the anti-permeability performance of material be greatly improved.
In accordance with the present invention it is preferred that the modified plant fibers comprise the following steps: plant fiber is saturated lime
Water impregnates, is dry, obtains the modified plant fibers.
Preferably, in the present invention, plant fiber is 22-26h with the time that saturated limewater impregnates.
In accordance with the present invention it is preferred that the modified plant fibers are modified powdered rice hulls, modified wheat husk powder, modified straw powder
At least one of with modified straw powder.
In accordance with the present invention it is preferred that the synthetic fibers are polypropylene fibre, cyclization and vinal
At least one of.
In accordance with the present invention it is preferred that the mass ratio of the cement, modified plant fibers and water is 1 in step (1):
(0.25-0.3): (0.43-0.47);The mass ratio of the modified plant fibers and synthetic fibers is 1:(0.025-0.0425).
In the present invention, the hybrid mode of each component of step (1) can be suitble to hybrid mode of the invention to be any, preferably
The cement and modified plant fibers are uniformly mixed by ground, incorporation time 30-60s, then with the synthesis broken up in advance
Fiber is uniformly mixed, and incorporation time 5-15s is finally uniformly mixed with water, and incorporation time 60-80s obtains the mixing
Material;
In accordance with the present invention it is preferred that the average grain diameter of the modified plant fibers is not more than 0.5mm;The synthetic fibers
Length be 8-10mm, diameter be 12-48 μm.
It is described smooth to flatten or smooth out in accordance with the present invention it is preferred that in step (3).
In accordance with the present invention it is preferred that the maintenance conserves 28d to support room in mark, or is steam press maintenance in step (3)
8-10h。
The second aspect of the present invention provides a kind of fiber reinforced cement board of above-mentioned preparation method preparation.
The third aspect of the present invention provides a kind of application of above-mentioned fiber reinforced cement board as decorative plate of outer wall.
The present invention is further illustrated by the following examples:
Cement used in following embodiment and comparative example is No. 42.5 ordinary portland cements of PO.
Embodiment 1
The present embodiment provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg, polypropylene fibre 0.155kg;By powdered rice hulls saturated limewater
It impregnates to eluriate twice afterwards for 24 hours and dry, obtain modified powdered rice hulls 6.0kg, average grain diameter 0.5mm;Wherein, the length of polypropylene fibre
Degree is 9mm, and diameter is 34 μm;
(2) it mixes and stirs program: first cement and modified powdered rice hulls being poured into and stirs 30s in blender, then will break up in advance
Polypropylene fibre is added, and stirs while adding, 10s is stirred for after addition, will finally shift to an earlier date ready water and stirring is added
1min obtains mixture;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes is flattened, be put into the feeding room 28d of mark and conserved, then demoulding, code base
It stacks.
Embodiment 2
The present embodiment provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg, polypropylene fibre 0.155kg;By wheat husk powder saturated limewater
It impregnates to eluriate twice afterwards for 24 hours and dry, obtain modified wheat husk powder 5.6kg, average grain diameter 0.5mm;Wherein, the length of polypropylene fibre
Degree is 9mm, and diameter is 34 μm;
(2) it mixes and stirs program: first cement and modified wheat husk powder being poured into and stirs 30s in blender, then will break up in advance
Polypropylene fibre is added, and stirs while adding, 10s is stirred for after addition, will finally shift to an earlier date ready water and stirring is added
1min obtains mixture;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes being flattened, steam press maintenance 9h, then demoulding, code base are stacked.
Embodiment 3
The present embodiment provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg, cyclization 0.201kg;By rice straw powder saturation lime
Water is impregnated to eluriate twice afterwards for 24 hours and be dried, and obtains modified straw powder 6.0kg, average grain diameter 0.5mm;Wherein, cyclization
Length be 9mm, diameter be 15 μm;
(2) it mixes and stirs program: first cement and modified straw powder being poured into and stir 30s in blender, then will break up in advance
Cyclization is added, and stirs while adding, 10s is stirred for after addition, will finally shift to an earlier date ready water addition and stir
1min is mixed, mixture is obtained;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes is flattened, be put into the feeding room 28d of mark and conserved, then demoulding, code base
It stacks.
Embodiment 4
The present embodiment provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg, vinal 0.221kg;By straw powder saturation lime
Water is impregnated to eluriate twice afterwards for 24 hours and be dried, and obtains modified straw powder 5.2kg, average grain diameter 0.5mm;Wherein, vinal
Length be 9mm, diameter be 12 μm;
(2) it mixes and stirs program: first cement and modified straw powder being poured into and stir 30s in blender, then will break up in advance
Vinal is added, and stirs while adding, 10s is stirred for after addition, will finally shift to an earlier date ready water addition and stir
1min is mixed, mixture is obtained;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes is flattened, be put into the feeding room 28d of mark and conserved, then demoulding, code base
It stacks.
Comparative example 1
This comparative example provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg;Powdered rice hulls are impregnated with saturated limewater and are eluriated afterwards twice for 24 hours
It dries, obtains modified powdered rice hulls 6.0kg, average grain diameter 0.5mm;
(2) it mixes and stirs program: first cement and modified powdered rice hulls being poured into and stirs 30s in blender, it then will be ready in advance
Water be added stirring 1min, obtain mixture;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes is flattened, be put into the feeding room 28d of mark and conserved, then demoulding, code base
It stacks.
Comparative example 2
This comparative example provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg, polypropylene fibre 0.155kg;Wherein, the length of polypropylene fibre
Degree is 9mm, and diameter is 34 μm;
(2) it mixes and stirs program: the polypropylene fibre broken up in advance being added in cement, is stirred while adding, after addition
It is stirred for 30s, then will shift to an earlier date ready water and stirring 1min is added, and obtain mixture;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes is flattened, be put into the feeding room 28d of mark and conserved, then demoulding, code base
It stacks.
Comparative example 3
This comparative example provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg;Wheat husk powder is impregnated with saturated limewater and is eluriated afterwards twice for 24 hours
It dries, obtains modified wheat husk powder 5.6kg, average grain diameter 0.5mm;
(2) it mixes and stirs program: first cement and modified wheat husk powder being poured into and stirs 30s in blender, it then will be ready in advance
Water be added stirring 1min, obtain mixture;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes being flattened, steam press maintenance 9h, then demoulding, code base are stacked.
Comparative example 4
This comparative example provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg;Rice straw powder is impregnated with saturated limewater and is eluriated afterwards twice for 24 hours
It dries, obtains modified straw powder 6.0kg, average grain diameter 0.5mm;
(2) it mixes and stirs program: first cement and modified straw powder being poured into and stir 30s in blender, it then will be ready in advance
Water be added stirring 1min, obtain mixture;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes is flattened, be put into the feeding room 28d of mark and conserved, then demoulding, code base
It stacks.
Comparative example 5
This comparative example provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg;Straw powder is impregnated with saturated limewater and is eluriated afterwards twice for 24 hours
It dries, obtains modified straw powder 5.2kg, average grain diameter 0.5mm;
(2) it mixes and stirs program: first cement and modified straw powder being poured into and stir 30s in blender, it then will be ready in advance
Water be added stirring 1min, obtain mixture;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes is flattened, be put into the feeding room 28d of mark and conserved, then demoulding, code base
It stacks.
Comparative example 6
This comparative example provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg, cyclization 0.201kg;Wherein, cyclization
Length be 9mm, diameter be 15 μm;
(2) it mixes and stirs program: the cyclization broken up in advance being added in cement, is stirred while adding, addition finishes
After be stirred for 30s, then will shift to an earlier date ready water and stirring 1min is added, and obtain mixture;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes is flattened, be put into the feeding room 28d of mark and conserved, then demoulding, code base
It stacks.
Comparative example 7
This comparative example provides a kind of fiber reinforced cement board, it is specific the preparation method is as follows:
(1) prepare raw material: cement 20kg, tap water 9kg, vinal 0.221kg;Wherein, vinal
Length be 9mm, diameter be 12 μm;
(2) it mixes and stirs program: the vinal broken up in advance being added in cement, is stirred while adding, addition finishes
After be stirred for 30s, then will shift to an earlier date ready water and stirring 1min is added, and obtain mixture;
(3) enter mould vibration: the mixture mixed dispersion being poured into die cavity, then model is transported on shake table and is shaken
It is dynamic, it is vibrated to surface and stops vibration when having laitance, generating without extra bubble;
(4) it conserves: the model that vibration finishes is flattened, be put into the feeding room 28d of mark and conserved, then demoulding, code base
It stacks.
Test case
The fiber reinforced cement board of embodiment and comparative example preparation is tested for the property, wherein according to GB/T10294-
2008 standards carry out Determination of conductive coefficients, carry out impermeability pressure test according to JGJ/T70-2009 standard, specific test result is shown in
Table 1.
Table 1
|
Thermal coefficient (W/ (mk)) |
Impermeability pressure (MPa) |
Embodiment 1 |
0.203 |
0.40 |
Embodiment 2 |
0.202 |
0.41 |
Embodiment 3 |
0.203 |
0.40 |
Embodiment 4 |
0.202 |
0.40 |
Comparative example 1 |
0.202 |
0.24 |
Comparative example 2 |
0.532 |
0.33 |
Comparative example 3 |
0.201 |
0.23 |
Comparative example 4 |
0.202 |
0.23 |
Comparative example 5 |
0.201 |
0.22 |
Comparative example 6 |
0.533 |
0.32 |
Comparative example 7 |
0.535 |
0.32 |
Various embodiments of the present invention are described above, above description is exemplary, and non-exclusive, and
It is not limited to disclosed each embodiment.Without departing from the scope and spirit of illustrated each embodiment, for this skill
Many modifications and changes are obvious for the those of ordinary skill in art field.