CN109164790A - A kind of automation control appliance failure safe detection processing method - Google Patents
A kind of automation control appliance failure safe detection processing method Download PDFInfo
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- CN109164790A CN109164790A CN201811166662.0A CN201811166662A CN109164790A CN 109164790 A CN109164790 A CN 109164790A CN 201811166662 A CN201811166662 A CN 201811166662A CN 109164790 A CN109164790 A CN 109164790A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
- G05B23/0224—Process history based detection method, e.g. whereby history implies the availability of large amounts of data
- G05B23/0227—Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
- G05B23/0267—Fault communication, e.g. human machine interface [HMI]
- G05B23/027—Alarm generation, e.g. communication protocol; Forms of alarm
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
- G05B23/0267—Fault communication, e.g. human machine interface [HMI]
- G05B23/0272—Presentation of monitored results, e.g. selection of status reports to be displayed; Filtering information to the user
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
- G05B23/0275—Fault isolation and identification, e.g. classify fault; estimate cause or root of failure
- G05B23/0278—Qualitative, e.g. if-then rules; Fuzzy logic; Lookup tables; Symptomatic search; FMEA
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Human Computer Interaction (AREA)
- Fuzzy Systems (AREA)
- Mathematical Physics (AREA)
- Quality & Reliability (AREA)
- Small-Scale Networks (AREA)
Abstract
The invention discloses a kind of automation control appliance failure safe detection processing methods, monitoring detection device directly automation equipment is detected, when detecting the automation equipment when something goes wrong, warning device starts to sound, it is cut off the power by manually disconnecting master switch, make to change automation equipment and stop working, and pass through long-range receiving station, the problem of will test is sent to Ethernet switch by safety control system, Ethernet switch sends that information to constructing operation platform again, when constructing operation platform receives the information, it is matched by matching module with the information of Mishap Database, when the information has information compatible with Mishap Database, it is related to field of automation technology.The automation control appliance failure safe detection processing method, when automation equipment breaks down, the method that can rapidly inform that service personnel overhauls, while can learn the problem and maintenance by display screen.
Description
Technical field
The present invention relates to fields of automation technology, specially a kind of automation control appliance failure safe detection processing side
Method.
Background technique
Automation refers to machinery equipment, system or process (production, management process) in the direct ginseng of nobody or less people
With under, according to the requirement of people, by detecting automatically, information processing, analytical judgment, manipulation and control, the mistake of the set goal is realized
Journey.Automatic technology is widely used in industry, agricultural, military affairs, scientific research, communications and transportation, business, medical treatment, service and family etc.
Aspect.It not only can be people from heavy manual labor, part mental labour and severe, dangerous work using automatic technology
Make to free in environment, and the organ dysfunction of people can be extended, greatly improve labor productivity, enhances the human knowledge world
With the ability of reforming world.Therefore, automation is industry, agricultural, the essential condition of national defence and the modernization of science technology and significant
Mark.The concept of automation is a dynamic development process.Past, the function that people automate the understanding of automation in other words
Target is to replace manual operation with mechanical movement, is automatically completed specific operation.This is substantially to automate to replace people's
The viewpoint of manual labor.Later with the development of electronics and information technology, in particular with the appearance and extensive use of computer,
The concept of automation has been extended to use machine, not only instead of the manual labor of people but also replacement or auxiliary mental labour, with certainly
Specific operation is completed dynamicly；The broad sense intension of automation includes at least the following: in terms of form, manufacturing automation has three
The meaning of a aspect: instead of the manual labor of people, instead of or auxiliary people mental labour, man-machine and whole system in manufacture system
Coordination, management, control and optimization.
Automation equipment all brings many economy daily for the mankind, our daily necessities used in everyday are mostly all logical
Cross what automation equipment was produced, therefore people's lives increasingly be unable to do without automation, but automation equipment is often
It breaks down, each service personnel requires that very big strength is spent to go to check the problem, can just be addressed, and also
It may judge by accident, cause the repair time too long, greatly reduce production efficiency.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of automation control appliance failure safe detection processing sides
Method solves automation equipment and often breaks down, and each service personnel requires that very big strength is spent to go to check appearance
The problem of, the problem of capable of being just addressed, and be also possible to judge by accident, cause the repair time too long, greatly reduce production efficiency.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs: a kind of automation control appliance failure
Safety detection processing method, specifically comprises the following steps:
Step 1: monitoring detection device directly automation equipment is detected, when detect the automation equipment occur
When problem, warning device starts to sound, and is cut off the power by manually disconnecting master switch, makes to change automation equipment and stops working, and
By long-range receiving station, the problem of will test, is sent to Ethernet switch by safety control system, and Ethernet switch is again
Send that information to constructing operation platform.
Step 2: passing through the progress of the information of matching module and Mishap Database when constructing operation platform receives the information
Match, when the information has information compatible with Mishap Database, Mishap Database then by the signal by A D converter send
To display screen, the failure problems occurred are shown by display screen and the way to solve the problem occur.
Step 3: the signal is then sent to overhaul plan station by sending terminal after display screen display, overhaul
Treating stations send service personnel to repair according to the method on display screen by executive component, when Mishap Database is without phase therewith
When the information of adaptation, the technical staff that overhaul plan station just distributes old employee or more elevation carry out directly to automation equipment into
Row maintenance.
Step 4: trouble recorder will record the new failure when fault data is without compatible information therewith, but
After Resolving probiems, solution is recorded, and be sent to Mishap Database and saved.
Preferably, the power supply is connect with automation equipment telecommunications, and the whole service process of automation equipment must all lead to
Power supply is crossed to maintain to work normally.
Preferably, the connection type between the constructing operation platform, display screen and safety control system must all pass through,
The reception and registration of Ethernet switch progress signal.
Preferably, the constructing operation platform includes Mishap Database, sends terminal and matching module, when transmission terminal
Information, which cannot be sent, to be made, and the employee of constructing operation platform can inform that service personnel's problem repairs between.
(3) beneficial effect
The present invention provides a kind of automation control appliance failure safe detection processing methods.Have it is following the utility model has the advantages that
(1), the automation control appliance failure safe detection processing method, by monitoring detection device directly to automatic
Change equipment to be detected, when detecting the automation equipment when something goes wrong, warning device starts to sound, total by manually disconnecting
The problem of switch cutoff power supply, makes to change automation equipment and stop working, and by long-range receiving station, will test passes through security control
System is sent to Ethernet switch, and Ethernet switch sends that information to constructing operation platform again, by matching module with
The information of Mishap Database is matched, and when the information has information compatible with Mishap Database, Mishap Database then will
The signal is sent to display screen by A D converter, and the failure problems occurred are shown by display screen and the solution of the problem occur
Certainly method can rapidly inform that service personnel overhauls, while can pass through display when automation equipment breaks down
Shield the method for learning the problem and maintenance, greatly improves work efficiency.
(2), automation control appliance failure safe detection processing method, by after display screen is shown, then will
The signal is sent to overhaul plan station by sending terminal, and overhaul plan station sends service personnel to pass through according to the method on display screen
Executive component repairs, when Mishap Database is without compatible information therewith, overhaul plan station just distribute old employee or
The technical staff of person's more elevation directly repair to automation equipment, when fault data is without information compatible therewith
When, trouble recorder will record the new failure, but after Resolving probiems, record solution, and be sent to fault data
Library is saved, and can recorde new event by the cooperation between the matching module and trouble recorder in constructing operation platform
Barrier, and then the content of Mishap Database can be expanded, keep problem fewer and fewer, matched fault data does not occur
When, the technical staff that can directly distribute more elevation repairs, and further improves working efficiency.
Detailed description of the invention
Fig. 1 is system principle diagram of the invention；
Fig. 2 is the system principle diagram of operation of the present invention platform.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The embodiment of the present invention provides a kind of technical solution referring to FIG. 1-2: a kind of automation control appliance failure safe inspection
Processing method is surveyed, is specifically comprised the following steps:
Step 1: monitoring detection device directly automation equipment is detected, when detect the automation equipment occur
When problem, warning device starts to sound, and is cut off the power by manually disconnecting master switch, makes to change automation equipment and stops working, and
By long-range receiving station, the problem of will test, is sent to Ethernet switch by safety control system, and Ethernet switch is again
Send that information to constructing operation platform.
Step 2: passing through the progress of the information of matching module and Mishap Database when constructing operation platform receives the information
Match, when the information has information compatible with Mishap Database, Mishap Database then by the signal by A D converter send
To display screen, the failure problems occurred are shown by display screen and the way to solve the problem occur.
Step 3: the signal is then sent to overhaul plan station by sending terminal after display screen display, overhaul
Treating stations send service personnel to repair according to the method on display screen by executive component,
When Mishap Database is without compatible information therewith, overhaul plan station just distributes old employee or more elevation
Technical staff directly repair to automation equipment.
Step 4: trouble recorder will record the new failure when fault data is without compatible information therewith, but
After Resolving probiems, solution is recorded, and be sent to Mishap Database and saved, power supply and automation equipment telecommunications connect
Connect, the whole service process of automation equipment all must maintain to work normally by power supply, constructing operation platform, display screen and
Connection type between safety control system must all pass through, and Ethernet switch carries out the reception and registration of signal, constructing operation platform packet
It includes faulty database, send terminal and matching module, make when transmission terminal cannot send information, the employee of constructing operation platform
It can inform that service personnel's problem repairs between.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (4)
1. a kind of automation control appliance failure safe detection processing method, it is characterised in that: specifically comprise the following steps:
Step 1: monitoring detection device directly automation equipment is detected, when detecting that the automation equipment goes wrong
When, warning device starts to sound, and is cut off the power by manually disconnecting master switch, makes to change automation equipment and stops working, and passes through
Long-range receiving station, the problem of will test, are sent to Ethernet switch by safety control system, and Ethernet switch again should
Information is sent to constructing operation platform.
Step 2: matched by matching module with the information of Mishap Database when constructing operation platform receives the information, when
When the information has information compatible with Mishap Database, Mishap Database then by the signal by A D converter be sent to it is aobvious
Display screen shows the failure problems occurred by display screen and the way to solve the problem occurs.
Step 3: the signal is then sent to overhaul plan station, overhaul plan by sending terminal after display screen display
It stands and service personnel is sent to repair according to the method on display screen by executive component, when Mishap Database is not adapted therewith
Information when, the technical staff that overhaul plan station just distributes old employee or more elevation directly tie up to automation equipment
It repairs.
Step 4: trouble recorder will record the new failure, but problem when fault data is without compatible information therewith
After solution, solution is recorded, and be sent to Mishap Database and saved.
2. a kind of automation control appliance failure safe detection processing method according to claim 1, it is characterised in that: institute
It states power supply to connect with automation equipment telecommunications, the whole service process of automation equipment must all maintain normal work by power supply
Make.
3. a kind of automation control appliance failure safe detection processing method according to claim 1, it is characterised in that: institute
Stating the connection type between constructing operation platform, display screen and safety control system must all pass through, and Ethernet switch carries out letter
Number reception and registration.
4. a kind of automation control appliance failure safe detection processing method according to claim 1, it is characterised in that: institute
It states constructing operation platform to include Mishap Database, send terminal and matching module, makes when transmission terminal cannot send information, apply
The employee of work station can inform that service personnel's problem repairs between.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811166662.0A CN109164790A (en) | 2018-09-27 | 2018-09-27 | A kind of automation control appliance failure safe detection processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811166662.0A CN109164790A (en) | 2018-09-27 | 2018-09-27 | A kind of automation control appliance failure safe detection processing method |
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| Publication Number | Publication Date |
|---|---|
| CN109164790A true CN109164790A (en) | 2019-01-08 |
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| CN201811166662.0A Pending CN109164790A (en) | 2018-09-27 | 2018-09-27 | A kind of automation control appliance failure safe detection processing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115503212A (en) * | 2022-10-25 | 2022-12-23 | 贵阳恒信线缆有限公司 | Cable insulation layer extrusion equipment |
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| US8837302B2 (en) * | 2012-04-27 | 2014-09-16 | Motorola Mobility Llc | Mapping a network fault |
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| CN104460644A (en) * | 2013-09-25 | 2015-03-25 | 比亚迪股份有限公司 | Vehicle fault solution method and device |
| CN105182930A (en) * | 2015-08-14 | 2015-12-23 | 麦格瑞冶金工程技术（北京）有限公司 | Continuous casting production process automation safety control system |
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2018
- 2018-09-27 CN CN201811166662.0A patent/CN109164790A/en active Pending
Patent Citations (8)
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| CN1329253A (en) * | 2001-04-30 | 2002-01-02 | 宝山钢铁股份有限公司 | High-voltage fault discharge on-line monitoring system |
| CN1503508A (en) * | 2002-11-20 | 2004-06-09 | 华为技术有限公司 | Fault coherence analysis of network management system and implement method |
| CN1417961A (en) * | 2002-11-22 | 2003-05-14 | 天津大学 | Intelligent engineering machinery fault diagnosing system based on networked movable operation machines |
| CN1845029A (en) * | 2005-11-11 | 2006-10-11 | 南京科远控制工程有限公司 | Setting method for fault diagnosis and accident prediction |
| US8837302B2 (en) * | 2012-04-27 | 2014-09-16 | Motorola Mobility Llc | Mapping a network fault |
| CN104460644A (en) * | 2013-09-25 | 2015-03-25 | 比亚迪股份有限公司 | Vehicle fault solution method and device |
| CN104281133A (en) * | 2014-09-25 | 2015-01-14 | 镇江北新建材有限公司 | Upper computer alarm system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115503212A (en) * | 2022-10-25 | 2022-12-23 | 贵阳恒信线缆有限公司 | Cable insulation layer extrusion equipment |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190108 |
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| RJ01 | Rejection of invention patent application after publication |