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CN109163974A - A kind of mechanical load of photovoltaic module deformation measuring device - Google Patents

A kind of mechanical load of photovoltaic module deformation measuring device Download PDF

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Publication number
CN109163974A
CN109163974A CN201811197469.3A CN201811197469A CN109163974A CN 109163974 A CN109163974 A CN 109163974A CN 201811197469 A CN201811197469 A CN 201811197469A CN 109163974 A CN109163974 A CN 109163974A
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China
Prior art keywords
bracket
deformation
mechanical load
resistance wire
spring
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Pending
Application number
CN201811197469.3A
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Chinese (zh)
Inventor
孟祥武
张昌远
肖怀韬
秦涛涛
何涛
赵子军
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LIANYUNGANG SHENZHOU NEW ENERGY CO Ltd
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LIANYUNGANG SHENZHOU NEW ENERGY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by LIANYUNGANG SHENZHOU NEW ENERGY CO Ltd filed Critical LIANYUNGANG SHENZHOU NEW ENERGY CO Ltd
Priority to CN201811197469.3A priority Critical patent/CN109163974A/en
Publication of CN109163974A publication Critical patent/CN109163974A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/16Measuring arrangements characterised by the use of electric or magnetic techniques for measuring the deformation in a solid, e.g. by resistance strain gauge
    • G01B7/18Measuring arrangements characterised by the use of electric or magnetic techniques for measuring the deformation in a solid, e.g. by resistance strain gauge using change in resistance
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • G01N3/066Special adaptations of indicating or recording means with electrical indicating or recording means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/14Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by dead weight, e.g. pendulum; generated by springs tension
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S50/00Monitoring or testing of PV systems, e.g. load balancing or fault identification
    • H02S50/10Testing of PV devices, e.g. of PV modules or single PV cells
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0019Compressive
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0032Generation of the force using mechanical means
    • G01N2203/0033Weight
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/0617Electrical or magnetic indicating, recording or sensing means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

本发明公开了一种光伏组件机械载荷形变量测量装置,包括支架、弹簧、电阻丝、数据采集器,所述支架为四根结构杆形成的活动的菱形结构,支架下方设置在铰支座上,所述电阻丝水平设置在支架中部,电阻丝一端通过固定块与支架连接,另一端往外延伸形成自由端,所述自由端与支架通过滑套连接,自由端的尽头连接数据采集器,所述弹簧水平设置在电阻丝上方,弹簧两端与上方的两根结构杆连接,本装置可以测量到常规的直尺、卷尺等工具测量不到的地方,使用无纸记录仪等数据采集仪器可以实时记录变化数据,得出曲线图,直观体现形变量变化。

The invention discloses a device for measuring the mechanical load and deformation of photovoltaic modules, comprising a bracket, a spring, a resistance wire and a data collector. The bracket is a movable rhombus structure formed by four structural rods, and the lower part of the bracket is arranged on a hinge support , the resistance wire is horizontally arranged in the middle of the bracket, one end of the resistance wire is connected with the bracket through the fixing block, and the other end extends outward to form a free end, the free end is connected with the bracket through a sliding sleeve, and the end of the free end is connected to the data collector, the The spring is set horizontally above the resistance wire, and the two ends of the spring are connected with the two structural rods above. This device can measure the places that cannot be measured by conventional rulers, tape measures and other tools. Using data acquisition instruments such as paperless recorders can be used in real time. Record the change data, get the curve graph, and directly reflect the change of the deformation variable.

Description

A kind of mechanical load of photovoltaic module deformation measuring device
Technical field
The invention belongs to photovoltaic module detection device technical fields, and in particular to a kind of mechanical load of photovoltaic module deformation quantity Measuring device.
Background technique
Mechanical load tests one of the test item as IEC61215 indispensability, can simulate outdoor in reflection photovoltaic module Applicable cases under physical condition instruct the research and development of photovoltaic module and material.Present mechanical load test equipment mostly uses cylinder Sucker provides pressure, measures deformation quantity using displacement sensor or contactless monitoring system, involves great expense.Using hydraulic pressure or again The mode of object static pressure, component centre position deformation quantity is unable to monitor, and mechanical load test will cause elementary battery plate crack, Influence the reliability of power output and component.Therefore a kind of various shapes that can be tested open air and encounter in actual use are needed The measuring device of change.
Summary of the invention
To solve the above problems, the invention discloses a kind of mechanical load of photovoltaic module deformation measuring devices, in conjunction with light It lies prostrate component mechanical load test equipment or uses sandbag test method, the variation of photovoltaic module arbitrary point deformation quantity, solution can be measured Component centre position deformation of having determined is not easy the problem of measuring, and applicability is high, and measurement accuracy is accurate.
In order to achieve the above objectives, technical scheme is as follows:
A kind of mechanical load of photovoltaic module deformation measuring device, it is characterised in that: adopted including bracket, spring, resistance wire, data Storage, the bracket are the movable diamond structure that four root knot structure bars are formed, and are arranged on hinged-support below bracket, the resistance Silk is horizontally set on mid-stent, and resistance wire one end is connect by fixed block with bracket, and the other end extends to form free end outward, The free end is connect with bracket by sliding sleeve, and the end of free end connects data collector, and the spring horizontal is arranged in electricity It hinders above silk, two structural poles of both ends of the spring and top connect.
As an improvement of the present invention, it is connected between four structural poles of the bracket by pivot pin.
As an improvement of the present invention, the data collector is the data acquisition instrument with constant current source power supply.
As an improvement of the present invention, the structural poles are rigid rod.
The beneficial effects of the present invention are:
A kind of mechanical load of photovoltaic module deformation measuring device of the present invention, can measure conventional ruler, tape measure The place that equal tools are not measured, can record delta data using data acquisition instruments such as recording instrument without paper in real time, obtain song Line chart, it is intuitive to embody deformation quantity variation.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Reference signs list:
1, bracket, 2, spring, 3, resistance wire, 4, sliding sleeve, 5, fixed block, 6, hinged-support, 7, free end, 8, pivot pin.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific embodiments are only For illustrating the present invention rather than limiting the scope of the invention.
A kind of mechanical load of photovoltaic module deformation measuring device of the present invention, in conjunction with mechanical load test bracket, Test device is placed in below photovoltaic module, deformation measurement uses quadrilateral structure, converts water for vertical direction deformation Square to displacement, horizontal direction measures resistance using resistance wire, is believed the voltage of the resistance wire of real-time monitoring by mathematical relationship Number, obtain the deformation quantity variation of photovoltaic module.
Photovoltaic module bears different load in different Service Environments, it is therefore desirable to carry out simulation meter in laboratory The deformation for carrying out simulated assembly with loaded experiment is calculated, so that further design component is fixedly connected with mode to ensure component Installation and normal service.
This experimental material mainly includes aluminum alloy plate materials and profile, resistance sampling constantan wire, conducting wire be several, screw pivot pin Several, spring and recording instrument without paper (data collector) etc., aluminum alloy plate materials and profile and screw pivot pin are first made into one can The diamond rack of change.
Experimental principle is exactly the electricity for converting the displacement signal of the effective length of resistance sampling constantan wire to recording instrument without paper Press the amount of deflection variation of signal original position record component.Implement relatively easy for aluminum alloy frame, by component away from ground Distance be converted into the effective length of resistance sampling silk and be again converted to electric signal.It is relatively multiple for the measurement of component internal system It is miscellaneous, it needs to design a kind of mechanical device for converting vertical displacement to horizontal position, provides output space for the amount of deflection variation of component, Then the functional relation between level resistance sampling silk effective length adjoint height and output voltage is established, subsequent number is convenient for According to statistical analysis.
In order to meet above-mentioned requirements, this variation is realized using the device for being similar to jack.But there is no intermediate filament The quadrilateral structure of thick stick is that do not have stability, that is to say, that parallelogram mechanism has uncertainty in the process of movement.I.e. Make to fix a fulcrum by hinged-support 6, can not solve component cause under the influence of self gravity two of quadrangle it is right Linea angulata is respectively offset from both horizontally and vertically.If it is vertical that the state for starting test cannot be guaranteed that two diagonal lines of quadrangle are located at And horizontal direction, then being also difficult to correct in subsequent test process, the two directions once occur to deviate to will result in very greatly Measurement error.
Therefore it has to be ensured that component original state two diagonal lines respectively with it is horizontally and vertically parallel, guarantor Demonstrate,prove the synchronous stability for carrying out to guarantee test of movement of the structural poles of component during the test.
To solve the above-mentioned problems, resistance wire 3 is horizontally set on 1 middle part of bracket by the present invention, and 3 one end of resistance wire is fixed, The other end can be produced relative sliding with bracket 1, it is ensured that two diagonal lines of component are respectively at vertically and horizontally state.Together When in the horizontal direction of bracket add a spring, on the one hand in order to further ensure two structural poles on hinged-support are in Identical original state is synchronous with circular motion to be carried out;On the other hand it can also test to apply in component amount of deflection experimentation and carry The mode of lotus.
A constant-current supply is used when measurement, and (external power supply of the output electric current for 1A) as the system, paperless tests are real-time Monitoring resistor rate is 6.1x10-4The voltage change of Ω/mm, the resistance sampling silk that diameter is 1mm, will be supervised in real time by mathematical relationship The voltage of survey is converted into the amount of deflection variation of MUT module under test.Structural poles are perfect rigidity bars, in structural poles the center of circle in two holes away from From for a, the length of Vertical Diagonal line is H, and the effective length of resistance sampling silk is L and its voltage is U, and entire loop current perseverance is 1A, displacement and voltage are positive value in this model, and the cross-sectional area and resistivity of sampling resistor silk are definite value, therefore using electricity The linear function relationship of quadratic sum height square is pressed to be parsed, H2And U2For linear function relationship, extrapolates the present apparatus and receiving The data of each point after to pressure distortion, draw curve graph, to illustrate the variable quantity of deformation.
Quadrangle bracket 1 and spring 2 of the present invention combine, and bracket can be made freely to change up and down, reflect deformation in real time Variation.
The invention discloses a kind of mechanical load of photovoltaic module deformation measuring devices, convert water for vertical direction deformation Square to displacement, horizontal direction measures resistance wire voltage change, by mathematical relationship by the resistance wire voltage signal of real-time monitoring It is converted into height change, obtains the deformation quantity variation of photovoltaic module.This device combination mechanical load of photovoltaic module test equipment or Using sandbag test method, the variation of photovoltaic module arbitrary point deformation quantity can be measured, position deformation among component is solved and is not easy The problem of measurement, applicability is high, and accuracy is high.
The technical means disclosed in the embodiments of the present invention is not limited only to technological means disclosed in above embodiment, further includes Technical solution consisting of any combination of the above technical features.

Claims (5)

1.一种光伏组件机械载荷形变量测量装置,其特征在于:包括支架、弹簧、电阻丝、数据采集器,所述支架为四根结构杆形成的活动的菱形结构,支架下方设置在铰支座上,所述电阻丝水平设置在支架中部,电阻丝一端通过固定块与支架连接,另一端往外延伸形成自由端,所述自由端与支架通过滑套连接,自由端的尽头连接数据采集器,所述弹簧水平设置在电阻丝上方,弹簧两端与上方的两根结构杆连接。1. A device for measuring mechanical load and deformation of photovoltaic modules, characterized in that: it comprises a support, a spring, a resistance wire, a data collector, the support is a movable rhombus structure formed by four structural rods, and the support is arranged on a hinge support below the support On the seat, the resistance wire is horizontally arranged in the middle of the bracket, one end of the resistance wire is connected to the bracket through a fixing block, and the other end extends outward to form a free end, the free end is connected to the bracket through a sliding sleeve, and the end of the free end is connected to the data collector, The spring is horizontally arranged above the resistance wire, and both ends of the spring are connected with the two upper structural rods. 2.根据权利要求1所述的一种光伏组件机械载荷形变量测量装置,其特征在于:所述支架的四根结构杆之间通过轴销连接。2 . The device for measuring mechanical load and deformation of photovoltaic modules according to claim 1 , wherein the four structural rods of the support are connected by shaft pins. 3 . 3.根据权利要求1所述的一种光伏组件机械载荷形变量测量装置,其特征在于:所述数据采集器为带有恒流源供电的数据采集仪器。3 . The device for measuring mechanical load and deformation of photovoltaic modules according to claim 1 , wherein the data acquisition device is a data acquisition instrument powered by a constant current source. 4 . 4.根据权利要求1所述的一种光伏组件机械载荷形变量测量装置,其特征在于:所述结构杆为刚性杆。4 . The device for measuring mechanical load and deformation of photovoltaic modules according to claim 1 , wherein the structural rod is a rigid rod. 5 . 5.根据权利要求1所述的一种光伏组件机械载荷形变量测量装置的测量方法,其特征在于:测量时采用一个恒流电源作为该系统的外接电源,输出电流为1A,无纸记录实时监测电阻率为6.1x10-4Ω/mm、直径为1mm的电阻采样丝的电压变化,将实时监测的电压转化为被测组件的挠度变化,结构杆上两个孔的圆心的距离为a,垂直对角线的长度为H,电阻采样丝的有效长度为L且其电压为U,整个回路电流恒为1A,H2和U2为一次函数关系,推算出本装置在收到压力变形后的各个点的数据,画出曲线图,来说明形变的变化量。5. The measuring method of a device for measuring mechanical load and deformation of photovoltaic modules according to claim 1, wherein a constant current power supply is used as the external power supply of the system during measurement, the output current is 1A, and the real-time paperless recording is performed. Monitor the voltage change of a resistance sampling wire with a resistivity of 6.1x10 -4 Ω/mm and a diameter of 1mm, and convert the real-time monitored voltage into the deflection change of the component under test. The distance between the centers of the two holes on the structural rod is a, The length of the vertical diagonal line is H, the effective length of the resistance sampling wire is L and its voltage is U, the entire loop current is always 1A, H 2 and U 2 are a linear function relationship, it is calculated that the device is deformed after receiving pressure. The data of each point of , draw a curve graph to illustrate the amount of change in deformation.
CN201811197469.3A 2018-10-15 2018-10-15 A kind of mechanical load of photovoltaic module deformation measuring device Pending CN109163974A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113267158A (en) * 2021-06-07 2021-08-17 天津瑞能电气有限公司 Device and method for measuring deformation of flexible pin of gearbox of wind driven generator

Citations (9)

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Publication number Priority date Publication date Assignee Title
CN1042465A (en) * 1988-11-08 1990-05-30 阿尔卑斯肠衣加工股份有限公司 Slaughterhouse demarcation, linear measure longimetry and packing method and the equipment thereof of intestinal segment
CN101832762A (en) * 2010-05-14 2010-09-15 北京品傲光电科技有限公司 Fiber Bragg grating strain sensor
CN104502202A (en) * 2014-12-15 2015-04-08 吉林大学 Online material biaxial static-dynamic performance test platform under service temperature
CN104567793A (en) * 2014-11-27 2015-04-29 山东力诺光伏高科技有限公司 Photovoltaic module deformation quantity testing device
CN106225755A (en) * 2016-07-29 2016-12-14 武汉工程大学 A kind of rhombus displacement amplifying mechanism and high-temperature flange joint deflection angle monitoring device
CN205898111U (en) * 2016-07-29 2017-01-18 武汉工程大学 High temperature flange connects measuring device that deflects based on rhombus displacement amplification mechanism
CN207317725U (en) * 2017-06-20 2018-05-04 燕山大学 A kind of measuring device of beam deflection
CN108507453A (en) * 2018-03-01 2018-09-07 岳士凯 Tunnel roof and floor deformation measuring device
CN209215098U (en) * 2018-10-15 2019-08-06 连云港神舟新能源有限公司 A kind of mechanical load of photovoltaic module deformation measuring device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1042465A (en) * 1988-11-08 1990-05-30 阿尔卑斯肠衣加工股份有限公司 Slaughterhouse demarcation, linear measure longimetry and packing method and the equipment thereof of intestinal segment
CN101832762A (en) * 2010-05-14 2010-09-15 北京品傲光电科技有限公司 Fiber Bragg grating strain sensor
CN104567793A (en) * 2014-11-27 2015-04-29 山东力诺光伏高科技有限公司 Photovoltaic module deformation quantity testing device
CN104502202A (en) * 2014-12-15 2015-04-08 吉林大学 Online material biaxial static-dynamic performance test platform under service temperature
CN106225755A (en) * 2016-07-29 2016-12-14 武汉工程大学 A kind of rhombus displacement amplifying mechanism and high-temperature flange joint deflection angle monitoring device
CN205898111U (en) * 2016-07-29 2017-01-18 武汉工程大学 High temperature flange connects measuring device that deflects based on rhombus displacement amplification mechanism
CN207317725U (en) * 2017-06-20 2018-05-04 燕山大学 A kind of measuring device of beam deflection
CN108507453A (en) * 2018-03-01 2018-09-07 岳士凯 Tunnel roof and floor deformation measuring device
CN209215098U (en) * 2018-10-15 2019-08-06 连云港神舟新能源有限公司 A kind of mechanical load of photovoltaic module deformation measuring device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113267158A (en) * 2021-06-07 2021-08-17 天津瑞能电气有限公司 Device and method for measuring deformation of flexible pin of gearbox of wind driven generator

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Application publication date: 20190108