CN109138431B - Super high-rise pump pipe bridge crossing device and construction method thereof - Google Patents
Super high-rise pump pipe bridge crossing device and construction method thereof Download PDFInfo
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- CN109138431B CN109138431B CN201811182325.0A CN201811182325A CN109138431B CN 109138431 B CN109138431 B CN 109138431B CN 201811182325 A CN201811182325 A CN 201811182325A CN 109138431 B CN109138431 B CN 109138431B
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Abstract
Description
技术领域:Technical areas:
本发明涉及一种超高层泵管过桥装置及其施工方法,属于建筑技术领域。The invention relates to a super high-rise pump pipe bridge crossing device and a construction method thereof, and belongs to the field of construction technology.
背景技术:Background technique:
对于核心筒先行建造,支撑后拆的超高层结构泵送施工,往往会遇到主楼结构与栈桥面高差不一且水平距离即跨度不同的问题。For pumping construction of super high-rise structures where the core tube is built first and the supports are dismantled later, problems such as the height difference between the main building structure and the trestle deck are often encountered, as well as the different horizontal distances, that is, different spans.
由于没有一套泛用性较强且安装便捷的泵管通道装置,故解决此问题的方法每个项目不尽相同,但往往均存在适应性差、施工步骤繁琐、重复使用困难等问题,由此造成的人力、资金及工期的浪费较大,不满足绿色施工的要求。Since there is no set of pump pipe channel devices that are versatile and easy to install, the methods to solve this problem vary from project to project, but they often have problems such as poor adaptability, cumbersome construction steps, and difficulty in reuse. Therefore, The resulting waste of manpower, funds and construction period is relatively large, and does not meet the requirements of green construction.
发明内容:Contents of the invention:
本发明的目的在于提供一种超高层泵管过桥装置及其施工方法,解决超高层核心筒先行支撑后拆情况下不同工程中用于泵管安装的超高层泵管过桥装置适应性差、施工步骤繁琐、重复使用困难的问题。The object of the present invention is to provide a super high-rise pump pipe bridge crossing device and a construction method thereof to solve the problem of poor adaptability of the super high-rise pump pipe bridge crossing device used for pump pipe installation in different projects when the super high-rise core tube is first supported and then dismantled. The construction steps are cumbersome and reuse is difficult.
为解决上述技术问题,本发明所采取的技术方案如下:In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows:
一种超高层泵管过桥装置,包括设置于第一混凝土板上的固定式泵管竖向爬升架、设置于第二混凝土板上的高度可调式钢架、以及两端分别安装于所述固定式泵管竖向爬升架与所述高度可调式钢架上的水平泵管固定桁架,所述第一混凝土板的水平高度低于第二混凝土板,所述固定式泵管竖向爬升架的内侧沿高度方向间隔设有若干第一牛腿,所述高度可调式钢架上设有第二牛腿,且通过所述高度可调式钢架能够调整第二牛腿的高度位置,所述水平泵管固定桁架的一端设置于第二牛腿上并经螺栓固定,另一端设置于和所述第二牛腿处于相同高度的第一牛腿上并经螺栓固定,所述固定式泵管竖向爬升架沿自身高度方向设有若干用于固定泵管的泵管固定机构,所述水平泵管固定桁架上沿自身长度方向设有若干泵管安装件,所述水平泵管固定桁架根据需要由若干桁架标准节沿直线拼接而成。A super high-rise pump pipe bridge crossing device, including a fixed pump pipe vertical climbing frame provided on the first concrete slab, a height-adjustable steel frame provided on the second concrete slab, and two ends respectively installed on the said The fixed pump pipe vertical climbing frame and the horizontal pump pipe fixed truss on the height-adjustable steel frame, the horizontal height of the first concrete slab is lower than the second concrete slab, the fixed pump pipe vertical climbing frame There are a number of first corbels spaced along the height direction on the inner side of the frame, and second corbels are provided on the height-adjustable steel frame, and the height position of the second corbels can be adjusted through the height-adjustable steel frame. One end of the horizontal pump pipe fixed truss is set on the second bracket and fixed by bolts, and the other end is set on the first bracket at the same height as the second bracket and fixed by bolts. The fixed pump pipe The vertical climbing frame is provided with a number of pump pipe fixing mechanisms for fixing the pump pipe along its own height direction. The horizontal pump pipe fixing truss is provided with a number of pump pipe mounting parts along its own length direction. The horizontal pump pipe fixing truss is based on It needs to be composed of several truss standard sections spliced together along a straight line.
作为优选,所述高度可调式钢架包括两个套管立柱组以及水平横梁,每个套管立柱组包括内衬管和外套管,外套管套设于所述内衬管的外侧,所述内衬管和外套管上对应开设供连接螺栓穿过的螺栓孔,所述内衬管垂直固定于所述第二混凝土板上,所述外套管能够沿着所述内衬管的轴向移动,所述水平横梁的两端分别连接于所述两个套管立柱组的相应外套管上,所述第二牛腿固定设置于所述水平横梁上,通过螺栓能够将外套管与内衬管锁定在所需的位置上,使得第二牛腿与选定的第一牛腿处于相同高度。Preferably, the height-adjustable steel frame includes two casing column groups and horizontal beams. Each casing column group includes an inner lining tube and an outer casing. The outer casing is set on the outside of the lining tube. The inner lining pipe and the outer sleeve are correspondingly provided with bolt holes for connecting bolts to pass through. The inner lining pipe is vertically fixed on the second concrete slab, and the outer sleeve can move along the axial direction of the inner lining pipe. , the two ends of the horizontal beam are respectively connected to the corresponding outer sleeves of the two casing column groups, the second corbels are fixedly provided on the horizontal beam, and the outer sleeve and the inner lining pipe can be connected by bolts Lock in the desired position so that the second corbel is at the same height as the selected first corbel.
作为优选,所述固定式泵管竖向爬升架包括两根H型钢立柱以及若干横向连接梁,所述横向连接梁沿H型钢立柱的高度方向间隔设置于两根H型钢立柱之间,所述第一牛腿固定于所述两根H型钢立柱的面向水平泵管固定桁架的侧面上,所述泵管固定机构分别设置于对应横向连接梁上。Preferably, the fixed pump pipe vertical climbing frame includes two H-shaped steel columns and a number of transverse connecting beams. The transverse connecting beams are spaced between the two H-shaped steel columns along the height direction of the H-shaped steel columns. The first corbels are fixed on the sides of the two H-shaped steel columns facing the horizontal pump pipe fixing truss, and the pump pipe fixing mechanisms are respectively arranged on corresponding transverse connecting beams.
作为优选,所述泵管固定机构包括固定于对应横向连接梁上的泵管固定座以及第一U型卡,所述泵管通过第一U型卡固定于对应的泵管固定座上。Preferably, the pump tube fixing mechanism includes a pump tube fixing seat fixed on the corresponding transverse connecting beam and a first U-shaped card, and the pump tube is fixed on the corresponding pump tube fixing seat through the first U-shaped card.
作为优选,每个桁架标准节包括一桁架梁以及设置于桁架梁内部以及沿着桁架梁纵向设置的水平固定梁,所述桁架梁包括一对下弦纵向杆和一对下弦横向杆、一对上弦纵向杆以及四根竖向腹杆,所述一对下弦纵向杆与一对一对上弦纵向杆的端部分别由所述四根竖向腹杆连接,所述一对下弦纵向杆的同侧端分别由所述下弦横向杆连接,所述水平固定梁设置于所述下弦横向杆上,相邻桁架标准节的竖向腹杆以及下弦横向杆上等间距设有用于拼接的螺栓孔。Preferably, each truss standard section includes a truss beam and horizontal fixed beams arranged inside the truss beam and longitudinally along the truss beam. The truss beam includes a pair of lower chord longitudinal rods, a pair of lower chord transverse rods, and a pair of upper chord beams. Longitudinal rods and four vertical web rods, the ends of the pair of lower chord longitudinal rods and a pair of upper chord longitudinal rods are respectively connected by the four vertical web rods, the same side of the pair of lower chord longitudinal rods The ends are respectively connected by the lower chord transverse rods, the horizontal fixed beams are arranged on the lower chord transverse rods, and bolt holes for splicing are provided at equal intervals on the vertical web rods of adjacent truss standard sections and the lower chord transverse rods.
作为优选,所述水平固定梁为H型钢水平固定梁,位于桁架标准节中间位置,每个桁架标准节的水平固定梁中部位置均设置一第二U型卡作为用于泵管的固定的所述泵管安装件,并水平固定梁上对应的第二U型卡的位置设置加劲板。Preferably, the horizontal fixed beam is an H-shaped steel horizontal fixed beam, located in the middle of the truss standard section. A second U-shaped clamp is provided at the middle position of the horizontal fixed beam of each truss standard section as a fixing place for the pump pipe. Install the pump pipe installation piece described above, and set a stiffening plate at the position of the corresponding second U-shaped clip on the horizontal fixed beam.
作为优选,所述桁架标准节的底部铺设有花纹钢板。Preferably, the bottom of the truss standard section is laid with patterned steel plates.
作为优选,所述泵管固定机构斜向设置。Preferably, the pump tube fixing mechanism is arranged obliquely.
本发明还公开了一种如上所述的超高层泵管过桥装置的施工方法,包括:The invention also discloses a construction method of the ultra-high-rise pump pipe bridge crossing device as described above, which includes:
步骤一:在第一混凝土板与第二混凝土板上分别安装固定式泵管竖向爬升架及高度可调式钢架;Step 1: Install a fixed pump pipe vertical climbing frame and a height-adjustable steel frame on the first concrete slab and the second concrete slab respectively;
步骤二:调整第二牛腿在高度可调式钢架上的高度位置,使得第二牛腿与固定式泵管竖向爬升架上的其中一个第一牛腿的高度相同;Step 2: Adjust the height position of the second corbel on the height-adjustable steel frame so that the height of the second corbel is the same as one of the first corbels on the fixed pump tube vertical climbing frame;
步骤三:锁定第二牛腿在高度可调式钢架的高度位置;Step 3: Lock the second corbel at the height position of the height-adjustable steel frame;
步骤四:根据第一混凝土板与第二混凝土板之间跨度确定需要的桁架标准节数量,采用螺栓进行拼装形成水平泵管固定桁架;Step 4: Determine the required number of standard truss sections based on the span between the first concrete slab and the second concrete slab, and use bolts to assemble them to form a horizontal pump pipe fixed truss;
步骤五:吊装拼装好的水平泵管固定桁架,所述水平泵管固定桁架的一端固定设置于第二牛腿上,另一端固定设置于和所述第二牛腿处于相同高度的第一牛腿上;Step 5: Hoist the assembled horizontal pump pipe fixing truss. One end of the horizontal pump pipe fixing truss is fixed on the second bracket, and the other end is fixed on the first bracket at the same height as the second bracket. on legs;
步骤六:进行泵管的安装,所述泵管通过泵管固定机构设置于固定式泵管竖向爬升架上,所述泵管通过泵管安装件安装于所述水平泵管固定桁架内。Step 6: Install the pump pipe. The pump pipe is installed on the fixed pump pipe vertical climbing frame through the pump pipe fixing mechanism. The pump pipe is installed in the horizontal pump pipe fixed truss through the pump pipe installation piece.
作为优选,本发明的一种超高层泵管过桥装置的施工方法,还包括超高层泵管过桥装置的拆除施工,拆除顺序与安装顺序相反,先拆水平泵管固定桁架的两端,将水平泵管固定桁架吊装至地面,并将水平泵管固定桁架拆卸为桁架标准节,再拆除固定式泵管竖向爬升架及高度可调式钢架。Preferably, the construction method of a super high-rise pump pipe bridge device of the present invention also includes the dismantling construction of the super high-rise pump pipe bridge device. The dismantling sequence is reverse to the installation sequence. First, remove the two ends of the horizontal pump pipe fixed truss, Lift the horizontal pump pipe fixed truss to the ground, disassemble the horizontal pump pipe fixed truss into truss standard sections, and then dismantle the fixed pump pipe vertical climbing frame and height-adjustable steel frame.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
一、本发明提供的超高层泵管过桥装置及其施工方法,由于所述高度可调式钢架能够调整第二牛腿的高度位置,因此可以适应第一混凝土板以及第二混凝土板之间的不同高度差时的泵管安装;由于所述水平泵管固定桁架根据需要由若干桁架标准节沿直线拼接而成,因此通过调整桁架标准的数量可以适应第一混凝土板以及第二混凝土板之间的不同水平距离即不同跨度时的泵管安装,具有较好的适应性,可解决不同项目,不同条件下的泵管跨桥安装及固定问题,且安装拆卸简单,重复使用率高,既减少了不必要的浪费,同时又有效缩短了施工工期,经济效益显著。1. The ultra-high-rise pump pipe bridge crossing device and its construction method provided by the present invention. Since the height-adjustable steel frame can adjust the height position of the second corbel, it can adapt to the gap between the first concrete slab and the second concrete slab. Installation of pump pipes at different height differences; since the horizontal pump pipe fixed truss is made up of several truss standard sections spliced together along a straight line as needed, it can be adapted to the first concrete slab and the second concrete slab by adjusting the number of truss standards. The installation of pump pipes at different horizontal distances, that is, different spans, has good adaptability and can solve the problems of installation and fixation of pump pipes across bridges in different projects and under different conditions. It is also easy to install and disassemble, and has a high reuse rate. It reduces unnecessary waste, effectively shortens the construction period, and has significant economic benefits.
二、本发明提供的超高层泵管过桥装置及其施工方法,采用了地面拼装,拼装完成后再吊装的施工方式,塔吊扶吊时间较短,对塔吊占用时间较少。此外各部件之间材料螺栓连接,安装及拆卸简单,加快了施工速度。2. The ultra-high-rise pump pipe bridge crossing device and its construction method provided by the present invention adopt the construction method of assembling on the ground and then hoisting after the assembly is completed. The tower crane lifting time is short and the tower crane takes up less time. In addition, the materials between the components are bolted, making installation and disassembly simple, speeding up the construction.
三、本发明提供的超高层泵管过桥装置及其施工方法,超高层泵管过桥装置可作为泵管通道的同时,起到临时人行通道及泵管检修通道的作用。3. The ultra-high-rise pump pipe bridge device and its construction method provided by the present invention. The ultra-high-rise pump pipe bridge device can not only serve as a pump pipe passage, but also function as a temporary pedestrian passage and pump pipe maintenance passage.
附图说明:Picture description:
为了易于说明,本发明由下述的具体实施及附图作以详细描述。For ease of explanation, the present invention is described in detail by the following specific implementations and drawings.
图1为本发明的超高层泵管过桥装置的结构示意图;Figure 1 is a schematic structural diagram of the super high-rise pump pipe bridge device of the present invention;
图2为本发明中固定式泵管竖向爬升架正视图;Figure 2 is a front view of the fixed pump tube vertical climbing frame in the present invention;
图3为本发明中固定式泵管竖向爬升架侧视图;Figure 3 is a side view of the fixed pump pipe vertical climbing frame in the present invention;
图4为本发明中高度可调式钢架正视图;Figure 4 is a front view of the height-adjustable steel frame of the present invention;
图5为图4的1-1向剖视图;Figure 5 is a cross-sectional view along the 1-1 direction of Figure 4;
图6为本发明中高度可调式钢架正视图;Figure 6 is a front view of the height-adjustable steel frame of the present invention;
图7为本发明中桁架标准节立面图;Figure 7 is an elevation view of the standard section of the truss in the present invention;
图8为本发明中桁架标准节侧视图;Figure 8 is a side view of the standard section of the truss in the present invention;
图9为本发明中桁架标准节拼接示意图;Figure 9 is a schematic diagram of the splicing of standard truss sections in the present invention;
图中,1-第一混凝土板、2-第二混凝土板、3-固定式泵管竖向爬升架、31-H型钢立柱、32-横向连接梁、4-高度可调式钢架、41-水平横梁、42-内衬管、43-外套管、44-连接螺栓、5-水平泵管固定桁架、511-上弦纵向杆、512-下弦纵向杆、513-竖向腹杆、514-下弦横向杆、515-斜向腹杆、52-水平固定梁、53-加劲板、54-拼接螺栓、6-第一牛腿、7-第二牛腿、8-泵管固定机构、81-泵管固定座、82-第一U型卡、9-泵管安装件、10-泵管。In the picture, 1-the first concrete slab, 2-the second concrete slab, 3-fixed pump pipe vertical climbing frame, 31-H-shaped steel column, 32-transverse connecting beam, 4-height-adjustable steel frame, 41- Horizontal beam, 42-lining tube, 43-outer tube, 44-connecting bolt, 5-horizontal pump tube fixed truss, 511-upper chord longitudinal rod, 512-lower chord longitudinal rod, 513-vertical web rod, 514-lower chord transverse rod Rod, 515-oblique web rod, 52-horizontal fixed beam, 53-stiffening plate, 54-splicing bolt, 6-first corbel, 7-second corbel, 8-pump tube fixing mechanism, 81-pump tube Fixed base, 82-first U-shaped card, 9-pump tube mounting piece, 10-pump tube.
具体实施方式:Detailed ways:
为使本发明的目的、技术方案和优点更加清楚明了,下面通过附图中示出的具体实施例来描述本发明。但是应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention is described below through the specific embodiments shown in the drawings. However, it should be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention. Furthermore, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily confusing the concepts of the present invention.
请参阅图1至图9,本实施例的一种超高层泵管过桥装置,包括设置于第一混凝土板1(在本实施例中为主楼结构的混凝土板)上的固定式泵管竖向爬升架3、设置于第二混凝土板2(在本实施例中作为栈桥面的混凝土板)上的高度可调式钢架4、以及两端分别安装于所述固定式泵管竖向爬升架3与所述高度可调式钢架4上的水平泵管固定桁架5。所述第一混凝土板1的水平高度低于第二混凝土板2,所述固定式泵管竖向爬升架3的内侧沿高度方向间隔设有若干第一牛腿6,所述高度可调式钢架4上设有第二牛腿7,且通过所述高度可调式钢架4能够调整第二牛腿7的高度位置,使得第二牛腿7和其中一个第一牛腿6的高度位置相同,所述水平泵管固定桁架5的一端设置于第二牛腿7上并经螺栓固定,另一端设置于和所述第二牛腿7处于相同高度的第一牛腿6上并经螺栓固定,所述固定式泵管竖向爬升架3沿自身高度方向设有若干用于固定泵管10的泵管固定机构8,所述水平泵管固定桁架5上沿自身长度方向设有若干泵管安装件9,所述水平泵管固定桁架5根据需要由若干桁架标准节沿直线拼接而成。Referring to Figures 1 to 9, a super high-rise pump pipe bridge crossing device in this embodiment includes a fixed pump pipe vertical device disposed on the first concrete slab 1 (the concrete slab of the main building structure in this embodiment). The vertical climbing frame 3, the height-adjustable steel frame 4 provided on the second concrete slab 2 (the concrete slab used as the trestle surface in this embodiment), and the vertical climbing frame with both ends respectively installed on the fixed pump pipe 3 and the horizontal pump pipe fixed truss 5 on the height-adjustable steel frame 4. The horizontal height of the first concrete slab 1 is lower than the second concrete slab 2. A number of first corbels 6 are spaced along the height direction on the inside of the fixed pump pipe vertical climbing frame 3. The height-adjustable steel The frame 4 is provided with a second bracket 7, and the height position of the second bracket 7 can be adjusted through the height-adjustable steel frame 4, so that the height position of the second bracket 7 and one of the first brackets 6 are the same. , one end of the horizontal pump pipe fixing truss 5 is set on the second bracket 7 and fixed by bolts, and the other end is set on the first bracket 6 at the same height as the second bracket 7 and fixed by bolts. , the fixed pump tube vertical climbing frame 3 is provided with a number of pump tube fixing mechanisms 8 for fixing the pump tube 10 along its height direction, and the horizontal pump tube fixing truss 5 is provided with a number of pump tubes along its length direction. Installation part 9, the horizontal pump pipe fixed truss 5 is formed by splicing several truss standard sections along a straight line as needed.
本发明的超高层泵管过桥装置,由于所述高度可调式钢架4能够调整第二牛腿7的高度位置,使得第二牛腿7的高度与其中一个第一牛腿6的高度相同,因此可以适应第一混凝土板1以及第二混凝土板2之间的不同高度差时的泵管10安装;由于所述水平泵管固定桁架5根据需要由若干桁架标准节沿直线拼接而成,因此通过调整桁架标准节的数量可以适应第一混凝土板1以及第二混凝土板2之间的不同水平距离即不同跨度时的泵管10安装,具有较好的适应性,能解决超高层核心筒先行支撑后拆情况下不同工程泵管10安装的难题,且安装拆卸简单,重复使用率高,既减少了不必要的浪费,同时又有效缩短了施工工期。In the ultra-high-rise pump pipe bridge device of the present invention, the height-adjustable steel frame 4 can adjust the height position of the second bracket 7 so that the height of the second bracket 7 is the same as the height of one of the first brackets 6 , so it can adapt to the installation of the pump pipe 10 when the height difference between the first concrete slab 1 and the second concrete slab 2 is different; since the horizontal pump pipe fixed truss 5 is composed of several truss standard sections spliced together along a straight line as needed, Therefore, by adjusting the number of truss standard sections, it can be adapted to the installation of the pump pipe 10 at different horizontal distances between the first concrete slab 1 and the second concrete slab 2, that is, at different spans. It has good adaptability and can solve the problem of super high-rise core tubes. It solves the problem of installing the pump pipes 10 of different projects under the condition of first supporting and then dismantling. The installation and disassembly are simple and the reuse rate is high, which not only reduces unnecessary waste, but also effectively shortens the construction period.
作为优选,所述固定式泵管竖向爬升架3包括两根H型钢立柱31以及若干横向连接梁32。如图2和图3,所述固定式泵管竖向爬升架31采用两根H型钢立柱31作为主要竖向受力结构,H型钢立柱31相对而言受力性能较好,易于获取且便于焊接。所述横向连接梁32沿H型钢立柱31的高度方向间隔设置于两根H型钢立柱31之间,所述第一牛腿6固定于所述两根H型钢立柱31的面向水平泵管固定桁架5的侧面上,所述泵管固定机构8分别设置于对应横向连接梁32上,两根H型钢立柱31分别通过柱脚和锚板固定于第一混凝土板6上。本实施例中一共设置四道横向连接梁32,最下面一道横向连接梁32距离第一混凝土板1不超过1200mm,本实施例中,最下面一道横向连接梁32距离第一混凝土板1为1200mm,四根横向连接梁32之间的间距均为1200mm。Preferably, the fixed pump pipe vertical climbing frame 3 includes two H-shaped steel columns 31 and several transverse connecting beams 32 . As shown in Figures 2 and 3, the fixed pump pipe vertical climbing frame 31 uses two H-shaped steel columns 31 as the main vertical stress-bearing structure. The H-shaped steel columns 31 have relatively good stress-bearing performance, are easy to obtain, and are convenient to use. welding. The transverse connecting beams 32 are spaced between the two H-shaped steel columns 31 along the height direction of the H-shaped steel columns 31 , and the first corbel 6 is fixed to the horizontal pump pipe fixing truss of the two H-shaped steel columns 31 . 5, the pump tube fixing mechanisms 8 are respectively arranged on the corresponding transverse connecting beams 32, and the two H-shaped steel columns 31 are respectively fixed on the first concrete slab 6 through column feet and anchor plates. In this embodiment, a total of four transverse connecting beams 32 are provided. The distance between the lowest transverse connecting beam 32 and the first concrete slab 1 is no more than 1200mm. In this embodiment, the distance between the lowest transverse connecting beam 32 and the first concrete slab 1 is 1200mm. , the spacing between the four transverse connecting beams 32 is 1200mm.
作为优选,所述泵管固定机构8包括固定于对应横向连接梁32上的泵管固定座81以及第一U型卡82,所述泵管10通过第一U型卡82固定于对应的泵管固定座81上。Preferably, the pump tube fixing mechanism 8 includes a pump tube fixing seat 81 fixed on the corresponding transverse connecting beam 32 and a first U-shaped card 82. The pump tube 10 is fixed to the corresponding pump through the first U-shaped card 82. On the tube fixing seat 81.
作为优选,如图4、图5以及图6,所述高度可调式钢架4包括两个套管立柱组以及水平横梁41,所述套管立柱组作为主要竖向受力结构,每个套管立柱组包括内衬管42和外套管43,外套管43套设于所述内衬管42的外侧,所述内衬管42和外套管43上对应开设供连接螺栓44穿过的螺栓孔,所述内衬管42通过柱脚和锚板垂直固定于所述第二混凝土板2上,所述外套管43能够沿着所述内衬管42的轴向移动,所述水平横梁41的两端分别连接于所述两个套管立柱组的相应外套管43上,所述第二牛腿7固定设置于所述水平横梁41上,通过在内衬管42上移动外套管43可以调整外套管43的高度,从而调整水平横梁41以及第二牛腿7的高度,并通过螺栓将外套管43与内衬管42锁定在所需的位置上,使得第二牛腿7与选定的第一牛腿6处于相同高度。本实施例中,所述第二牛腿7的高度可调范围为±600mm。本实施例汇总,所述内衬管42和外套管43上每隔50mm开设一个10mm的洞作为螺栓孔。Preferably, as shown in Figures 4, 5 and 6, the height-adjustable steel frame 4 includes two casing column groups and a horizontal beam 41. The casing column group serves as the main vertical force-bearing structure. The pipe column group includes an inner lining pipe 42 and an outer sleeve 43. The outer sleeve 43 is sleeved on the outside of the inner lining pipe 42. The inner lining pipe 42 and the outer sleeve 43 have corresponding bolt holes for the connecting bolts 44 to pass through. , the lining tube 42 is vertically fixed on the second concrete slab 2 through column feet and anchor plates, the outer tube 43 can move along the axial direction of the lining tube 42, and the horizontal beam 41 Both ends are respectively connected to the corresponding outer sleeves 43 of the two casing column groups. The second corbel 7 is fixedly provided on the horizontal beam 41 and can be adjusted by moving the outer sleeve 43 on the inner lining pipe 42. The height of the outer sleeve 43 is adjusted to adjust the height of the horizontal beam 41 and the second corbel 7, and the outer sleeve 43 and the inner lining pipe 42 are locked at the required position through bolts, so that the second corbel 7 is in contact with the selected The first corbel 6 is at the same height. In this embodiment, the height adjustable range of the second corbel 7 is ±600mm. In this embodiment, a 10mm hole is opened every 50mm on the inner lining tube 42 and the outer tube 43 as a bolt hole.
当然,第二牛腿7的数量也可以是两个以上,本实施例的超高层泵管过桥装置中,设有两根第二牛腿7,使用时,只需要将其中一个第二牛腿7的高度和任意一个第一牛腿6的高度调整至相同高度即可安装水平泵管固定桁架5。Of course, the number of the second brackets 7 can also be more than two. In the super high-rise pump pipe bridge device of this embodiment, two second brackets 7 are provided. When using, only one of the second brackets needs to be moved. The height of the leg 7 and the height of any first corbel 6 can be adjusted to the same height to install the horizontal pump pipe fixed truss 5 .
作为优选,请参阅图7、图8以及图9,每个桁架标准节包括一桁架梁以及设置于桁架梁内部以及沿着桁架梁纵向设置的水平固定梁52,所述桁架梁包括一对下弦纵向杆512和一对下弦横向杆514、一对上弦纵向杆511以及四根竖向腹杆513,所述一对下弦纵向杆512与一对一对上弦纵向杆511的端部分别由所述四根竖向腹杆513连接,所述一对下弦纵向杆512的同侧端分别由所述下弦横向杆514连接,所述水平固定梁52设置于所述下弦横向杆514上,相邻桁架标准节的竖向腹杆513以及下弦横向杆514上等间距设有用于拼接的螺栓孔。本实施例中,相邻桁架标准节的竖向腹杆513以及下弦横向杆514均每隔200mm开设用于拼接螺栓54连接的螺栓孔。通过拼接螺栓54可以组装所需数量的桁架标准节形成水平泵管固定桁架5以适应第一混凝土板1以及第二混凝土板2之间的不同水平距离即不同跨度时的泵管10安装。本实施中,每个桁架标准就节的长度为1000mm,宽度及高度均为1200mm,可以实现模块化设计和加工。此外,每个桁架标准节中还设置有斜向腹杆515,以加强桁架标准节的强度,提高施工安全性。Preferably, please refer to Figures 7, 8 and 9. Each truss standard section includes a truss beam and a horizontal fixed beam 52 arranged inside the truss beam and longitudinally along the truss beam. The truss beam includes a pair of lower chords. Longitudinal rods 512 and a pair of lower chord transverse rods 514, a pair of upper chord longitudinal rods 511 and four vertical web rods 513. The ends of the pair of lower chord longitudinal rods 512 and a pair of upper chord longitudinal rods 511 are respectively formed by the Four vertical web bars 513 are connected. The same side ends of the pair of lower chord longitudinal bars 512 are respectively connected by the lower chord transverse bars 514. The horizontal fixed beam 52 is arranged on the lower chord transverse bar 514, and adjacent trusses The vertical web rods 513 of the standard section and the lower chord transverse rods 514 are provided with bolt holes for splicing at equal intervals. In this embodiment, the vertical web rods 513 and the lower chord transverse rods 514 of adjacent truss standard sections are provided with bolt holes for connecting the splicing bolts 54 every 200 mm. The required number of truss standard sections can be assembled by splicing bolts 54 to form a horizontal pump pipe fixing truss 5 to adapt to the installation of the pump pipe 10 at different horizontal distances between the first concrete slab 1 and the second concrete slab 2 , that is, different spans. In this implementation, the standard length of each truss section is 1000mm, and the width and height are both 1200mm, allowing modular design and processing. In addition, each truss standard section is also provided with oblique web rods 515 to enhance the strength of the truss standard section and improve construction safety.
作为优选,所述水平固定梁52为H型钢水平固定梁52,位于桁架标准节中间位置,每个桁架标准节的水平固定梁52中部位置均设置一第二U型卡作为用于泵管10的固定的所述泵管安装件9,并水平固定梁52上对应的第二U型卡的位置设置加劲板53,以实现水平固定来梁对泵管10的稳固支撑。Preferably, the horizontal fixed beam 52 is an H-shaped steel horizontal fixed beam 52 located in the middle of the truss standard section. A second U-shaped clamp is provided in the middle of the horizontal fixed beam 52 of each truss standard section as a means for the pump pipe 10 The pump tube mounting piece 9 is fixed, and a stiffening plate 53 is provided at the position of the corresponding second U-shaped clip on the horizontal fixed beam 52 to achieve stable support of the pump tube 10 by the horizontal fixed beam.
作为优选,所述桁架标准节的底部铺设有花纹钢板。具体的花纹钢板铺设于下弦横向杆514和/或下弦纵向杆512上,从而使得水平泵管固定桁架5在作为泵管10安装通道的同时作为供行人行走或检修的通道。Preferably, the bottom of the truss standard section is laid with patterned steel plates. Specific patterned steel plates are laid on the lower chord transverse rods 514 and/or the lower chord longitudinal rods 512, so that the horizontal pump pipe fixing truss 5 not only serves as the installation channel for the pump pipe 10 but also serves as a channel for pedestrians to walk or inspect.
作为优选,所述泵管固定机构8斜向设置,以便于泵管弯曲段的安装。Preferably, the pump tube fixing mechanism 8 is arranged obliquely to facilitate the installation of the curved section of the pump tube.
请继续参阅图1至图9,本实施例还公开了一种如上所述的超高层泵管过桥装置的施工方法,包括:Please continue to refer to Figures 1 to 9. This embodiment also discloses a construction method of a super high-rise pump pipe bridge device as described above, including:
步骤一:在第一混凝土板1与第二混凝土板2上分别安装固定式泵管竖向爬升架3及高度可调式钢架4;Step 1: Install the fixed pump pipe vertical climbing frame 3 and the height-adjustable steel frame 4 on the first concrete slab 1 and the second concrete slab 2 respectively;
步骤二:调整第二牛腿7在高度可调式钢架4上的高度位置,使得第二牛腿7与固定式泵管竖向爬升架3上的其中一个第一牛腿6的高度相同;Step 2: Adjust the height position of the second corbel 7 on the height-adjustable steel frame 4 so that the height of the second corbel 7 is the same as that of one of the first corbels 6 on the fixed pump pipe vertical climbing frame 3;
步骤三:锁定第二牛腿7在高度可调式钢架4的高度位置;Step 3: Lock the second corbel 7 at the height position of the height-adjustable steel frame 4;
步骤四:根据第一混凝土板1与第二混凝土板2之间跨度确定需要的桁架标准节数量,采用螺栓进行拼装形成水平泵管固定桁架5;Step 4: Determine the required number of standard truss sections based on the span between the first concrete slab 1 and the second concrete slab 2, and assemble them with bolts to form a horizontal pump pipe fixed truss 5;
步骤五:吊装拼装好的水平泵管固定桁架5,所述水平泵管固定桁架5的一端固定设置于第二牛腿7上,另一端固定设置于和所述第二牛腿7处于相同高度的第一牛腿6上;Step 5: Hoist the assembled horizontal pump pipe fixing truss 5. One end of the horizontal pump pipe fixing truss 5 is fixedly installed on the second corbel 7, and the other end is fixedly installed at the same height as the second corbel 7. on the first corbel 6;
步骤六:进行泵管10的安装,所述泵管10通过泵管固定机构8设置于固定式泵管竖向爬升架3上,所述泵管10通过泵管安装件9安装于所述水平泵管固定桁架5内。Step 6: Install the pump pipe 10. The pump pipe 10 is installed on the fixed pump pipe vertical climbing frame 3 through the pump pipe fixing mechanism 8. The pump pipe 10 is installed on the horizontal pump pipe 10 through the pump pipe mounting piece 9. The pump pipe is fixed in the truss 5.
作为优选,本发明的一种超高层泵管过桥装置的施工方法,还包括超高层泵管过桥装置的拆除施工,拆除顺序与安装顺序相反,先拆水平泵管固定桁架5的两端,将水平泵管固定桁架5吊装至地面,并将水平泵管固定桁架5拆卸为桁架标准节,再拆除固定式泵管竖向爬升架3及高度可调式钢架4。As a preferred method, the construction method of a super high-rise pump pipe bridge device of the present invention also includes the dismantling construction of the super high-rise pump pipe bridge device. The disassembly sequence is opposite to the installation sequence. First, the two ends of the horizontal pump pipe fixed truss 5 are disassembled. , hoist the horizontal pump pipe fixing truss 5 to the ground, disassemble the horizontal pump pipe fixing truss 5 into truss standard sections, and then dismantle the fixed pump pipe vertical climbing frame 3 and the height-adjustable steel frame 4.
综上所述,本发明具有如下有益效果:To sum up, the present invention has the following beneficial effects:
一、适应性强,可解决不同项目,不同条件下的泵管跨桥安装及固定问题;1. It has strong adaptability and can solve the problems of cross-bridge installation and fixation of pump pipes under different projects and conditions;
二、安装及拆卸简单,加快了施工速度;2. Simple installation and disassembly, speeding up construction;
三、采用了地面拼装,拼装完成后再吊装的施工方式,塔吊扶吊时间较短,对塔吊占用时间较少;3. The construction method of assembling on the ground and then hoisting after completion is adopted. The lifting time of the tower crane is shorter and the tower crane takes up less time;
四、可多次重复利用,经济效益显著;4. It can be reused many times and has significant economic benefits;
五、可在作为泵管通道的同时,起到临时人行通道及泵管检修通道的作用。5. It can serve as a temporary pedestrian passage and pump pipe maintenance passage while serving as a pump pipe passage.
六、结构较为标准,相较传统自行设计方式快捷高效。6. The structure is relatively standard, which is faster and more efficient than the traditional self-design method.
上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定,本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求书的保护范围。The above description is only a description of the preferred embodiments of the present invention, and does not limit the scope of the present invention in any way. Any changes or modifications made by those of ordinary skill in the field of the present invention based on the above disclosure shall fall within the scope of the claims.
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CN102535344A (en) * | 2012-02-03 | 2012-07-04 | 中铁三局集团有限公司 | Concrete transportation method for bridge body of high-pier bridge in gully region |
CN204647554U (en) * | 2015-04-24 | 2015-09-16 | 中国建筑第五工程局有限公司 | Steel structure concrete pump line supporting frame |
CN106368434A (en) * | 2016-09-27 | 2017-02-01 | 上海建工建集团有限公司 | Supporting device for pumping tube of concrete pumping equipment and construction method |
CN206233595U (en) * | 2016-10-26 | 2017-06-09 | 中国建筑第八工程局有限公司 | Pump line sliding support |
CN209211905U (en) * | 2018-10-11 | 2019-08-06 | 上海建工一建集团有限公司 | A kind of Super High pump line Overbridge device |
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