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CN109132360B - Batch pipe arrangement and sequencing device - Google Patents

Batch pipe arrangement and sequencing device Download PDF

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Publication number
CN109132360B
CN109132360B CN201811203796.5A CN201811203796A CN109132360B CN 109132360 B CN109132360 B CN 109132360B CN 201811203796 A CN201811203796 A CN 201811203796A CN 109132360 B CN109132360 B CN 109132360B
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sorting
fixedly installed
pipe
plate
frame
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CN109132360A (en
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陈策
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Guangdong Shunde Runlong Metal Products Co ltd
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Ruian Renqi Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F17/00Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/08Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces
    • B41F17/10Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of indefinite length, e.g. wires, hoses, tubes, yarns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/28Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a single conveyor
    • B65G47/29Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a single conveyor by temporarily stopping movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0276Tubes and pipes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Branching, Merging, And Special Transfer Between Conveyors (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

本发明公开了一种批量管材整理排序装置,包括整理排序工作台、管材整理机构、管材定位排序机构、传送带、限位挡板和打码机,所述整理排序工作台的底部固定安装有多个减震支撑底座,所述减震支撑底座的底部固定安装有橡胶减震垫,所述整理排序工作台顶部的一端安装有管材整理机构;本发明结构合理简单、使用方便,机械化程度高、操作简单,实现管材的整理及稳定传送,管材打码时的限位固定,避免打码时管材的偏移,使得批量管材整理打码排序精度和产品质量得到有效提高,且移动安装的打码机和第二限位凹槽,有效提高打码排序的灵活性,实用性更强。

Figure 201811203796

The invention discloses a batch pipe sorting device, comprising a sorting table, a pipe sorting mechanism, a pipe positioning and sorting mechanism, a conveyor belt, a limit baffle and a coding machine. The bottom of the sorting table is fixedly installed with multiple A shock-absorbing support base, a rubber shock-absorbing pad is fixedly installed at the bottom of the shock-absorbing support base, and a pipe sorting mechanism is installed at one end of the top of the sorting table; the invention has a reasonable and simple structure, is convenient to use, has a high degree of mechanization, The operation is simple, realizes the arrangement and stable transmission of pipes, the limit is fixed when the pipe is coded, and the offset of the pipe during coding is avoided, so that the sorting accuracy and product quality of batch pipe arranging and coding are effectively improved, and the coding of mobile installation is improved. The machine and the second limit groove effectively improve the flexibility of coding and sorting, and are more practical.

Figure 201811203796

Description

一种批量管材整理排序装置A batch pipe sorting device

技术领域:Technical field:

本发明涉及管材批量生产技术领域,特别涉及一种批量管材整理排序装置。The invention relates to the technical field of batch production of pipes, in particular to a batch pipe sorting device.

背景技术:Background technique:

管材在生产的过程中需要对其进行整理打码排序,以便于管材后续加工使用,但现有的批量管材采用人员整理及搬运打码,不仅导致批量管材整理排序生产的效率较低,且增加人员的劳动强度,以及成捆的管材在传送带上解捆,使得管材堆积传送,整理效果较差,且打码排序的过程中作用在管材上的外力使得管材偏移,影响打码排序的产品质量,实用性不强。Pipes need to be sorted, coded and sorted during the production process to facilitate subsequent processing and use of pipes. However, the existing batches of pipes are sorted, transported and coded by personnel, which not only leads to lower production efficiency of batch pipe sorting and sorting, but also increases the The labor intensity of personnel and the unbundling of bundled pipes on the conveyor belt make the pipes pile up and convey, and the finishing effect is poor, and the external force acting on the pipes in the process of coding and sorting makes the pipes deviate, affecting the products of coding and sorting. Quality, practicality is not strong.

发明内容:Invention content:

本发明的目的就在于为了解决上述问题而提供一种批量管材整理排序装置,解决了现有的批量管材采用人员整理及搬运打码,不仅导致批量管材整理排序生产的效率较差,且增加人员的劳动强度,以及成捆的管材在传送带上解捆,使得管材堆积传送,整理效果较差,且打码排序的过程中作用在管材上的外力使得管材偏移,影响打码排序的产品质量,实用性不强的问题。The purpose of the present invention is to provide a batch pipe sorting and sorting device in order to solve the above problems, which solves the problem that the existing batch pipes are sorted, transported and coded by personnel, which not only leads to poor production efficiency of batch pipe sorting and sorting, but also increases the number of personnel. The high labor intensity and the unbundling of the bundled pipes on the conveyor belt make the pipes pile up and convey, and the finishing effect is poor. In addition, the external force acting on the pipes in the process of coding and sorting makes the pipes deviate, which affects the quality of the products in coding and sorting. , the problem of poor practicality.

为了解决上述问题,本发明提供了一种技术方案:In order to solve the above problems, the present invention provides a technical scheme:

一种批量管材整理排序装置,包括整理排序工作台、管材整理机构、管材定位排序机构、传送带、限位挡板和打码机,所述整理排序工作台的底部固定安装有多个减震支撑底座,所述减震支撑底座的底部固定安装有橡胶减震垫,所述整理排序工作台顶部的一端安装有管材整理机构,所述整理排序工作台顶部的另一端安装有管材定位排序机构,所述整理排序工作台顶部相对的两端转动安装有主动辊和从动辊,所述主动辊一端的辊轴穿过整理排序工作台、并通过同步带与驱动电机的输出端传动连接,所述驱动电机固定安装在整理排序工作台的一侧,所述主动辊和从动辊之间包裹有传送带,所述传送带上放置有管材,所述传送带输入端的整理排序工作台上安装有限位块,所述管材定位排序机构远离管材整理机构一侧的整理排序工作台上安装有转角气缸,所述转角气缸设置有两个,两个所述转角气缸对称安装在整理排序工作台的两侧,所述转角气缸的输出端固定安装有限位挡板,所述整理排序工作台的顶部安装有打码机,所述打码机的顶部通过液压杆与液压缸的输出端固定连接。A device for sorting and sorting batches of pipes, comprising a sorting table, a pipe sorting mechanism, a pipe positioning and sorting mechanism, a conveyor belt, a limit baffle and a coding machine. The bottom of the sorting table is fixedly installed with a plurality of shock-absorbing supports The bottom of the shock-absorbing support base is fixedly installed with a rubber shock-absorbing pad, one end of the top of the sorting table is equipped with a pipe sorting mechanism, and the other end of the top of the sorting table is equipped with a pipe positioning and sorting mechanism, The opposite ends of the top of the sorting table are rotatably installed with driving rollers and driven rollers, and the roller shaft at one end of the driving roller passes through the sorting table and is connected to the output end of the driving motor through a synchronous belt. The drive motor is fixedly installed on one side of the sorting table, a conveyor belt is wrapped between the driving roller and the driven roller, pipes are placed on the conveyor belt, and a limit block is installed on the sorting table at the input end of the conveyor belt , a corner cylinder is installed on the sorting table on the side of the pipe positioning and sorting mechanism away from the pipe sorting mechanism, and two corner cylinders are arranged, and the two corner cylinders are symmetrically installed on both sides of the sorting table, The output end of the corner cylinder is fixedly installed with a limiting baffle plate, and a coding machine is installed on the top of the sorting table, and the top of the coding machine is fixedly connected with the output end of the hydraulic cylinder through a hydraulic rod.

作为本发明的一种优选技术方案,所述管材定位排序机构包括伸缩气缸、下承托板、第一限位凹槽、第二机架、滑杆、第一滑动座、第一连接件、上固定板和第二限位凹槽,所述伸缩气缸设置有两个,两个所述伸缩气缸固定安装在整理排序工作台相对的两侧,所述伸缩气缸的输出端通过活塞杆固定安装有下承托板,所述下承托板上开设有第一限位凹槽,所述整理排序工作台上固定安装有第二机架,所述第二机架上固定安装有与整理排序工作台平行设置的滑杆,所述滑杆上滑动安装有第一滑动座和第二滑动座,所述第一滑动座设置有两个,所述第二滑动座设置在两个第一滑动座之间的滑杆上,所述第一滑动座的底部通过第一连接件固定安装有上固定板,所述上固定板上开设有第二限位凹槽。As a preferred technical solution of the present invention, the pipe positioning and sorting mechanism includes a telescopic cylinder, a lower support plate, a first limit groove, a second frame, a sliding rod, a first sliding seat, a first connecting piece, The upper fixing plate and the second limit groove are provided with two telescopic cylinders, the two telescopic cylinders are fixedly installed on opposite sides of the sorting table, and the output ends of the telescopic cylinders are fixedly installed through the piston rod There is a lower support plate, a first limit groove is opened on the lower support plate, a second frame is fixedly installed on the sorting table, and a second frame is fixedly installed on the second frame A slide bar arranged in parallel with the workbench, a first slide seat and a second slide seat are slidably installed on the slide bar, the first slide seat is provided with two, and the second slide seat is provided on the two first slide seats. On the sliding rod between the seats, the bottom of the first sliding seat is fixedly mounted with an upper fixing plate through a first connecting piece, and a second limiting groove is formed on the upper fixing plate.

作为本发明的一种优选技术方案,所述管材整理机构包括第一机架、承载板、调节螺杆、伺服电机、连接板、螺纹孔、第一进料板、第二进料板、进料口和减震槽,所述第一机架固定安装在靠近主动辊一端的整理排序工作台上,所述第一机架上固定安装有与整理排序工作台平行设置的承载板,所述承载板上设置有螺纹套,螺纹套上安装有调节螺杆,所述调节螺杆的一端穿过第一机架、并通过联轴器与伺服电机的输出端转动连接,所述伺服电机固定安装在第一机架的顶部,所述第一机架和承载板之间的调节螺杆上安装有连接板,所述连接板上开设有螺纹孔,所述调节螺杆穿过螺纹孔与连接板之间螺纹连接,所述连接板的一端固定安装有第一进料板,所述连接板的另一端固定安装有第二进料板,所述第一进料板和第二进料板之间平行设置,所述第一进料板和第二进料板的底部与传送带之间形成有进料口,所述第一进料板和第二进料板之间形成有减震槽。As a preferred technical solution of the present invention, the pipe finishing mechanism includes a first frame, a carrying plate, an adjusting screw, a servo motor, a connecting plate, a threaded hole, a first feeding plate, a second feeding plate, a feeding The first frame is fixedly installed on the sorting table close to one end of the driving roller, and the first frame is fixedly installed with a bearing plate parallel to the sorting table. A threaded sleeve is arranged on the board, and an adjusting screw is installed on the threaded sleeve. On the top of a rack, a connecting plate is installed on the adjusting screw between the first rack and the bearing plate, the connecting plate is provided with a threaded hole, and the adjusting screw passes through the thread between the threaded hole and the connecting plate One end of the connecting plate is fixedly installed with a first feeding plate, the other end of the connecting plate is fixedly installed with a second feeding plate, and the first feeding plate and the second feeding plate are arranged in parallel , a feeding port is formed between the bottom of the first feeding plate and the second feeding plate and the conveyor belt, and a damping groove is formed between the first feeding plate and the second feeding plate.

作为本发明的一种优选技术方案,所述减震槽的内部固定安装有弹簧。As a preferred technical solution of the present invention, a spring is fixedly installed inside the shock-absorbing groove.

作为本发明的一种优选技术方案,所述第二限位凹槽和第一限位凹槽均呈圆弧形设置。As a preferred technical solution of the present invention, the second limiting groove and the first limiting groove are both arranged in a circular arc shape.

作为本发明的一种优选技术方案,所述第二滑动座的底部通过第二连接件与液压缸固定安装。As a preferred technical solution of the present invention, the bottom of the second sliding seat is fixedly installed with the hydraulic cylinder through the second connecting piece.

作为本发明的一种优选技术方案,所述第一滑动座和第二滑动座上固定安装有锁紧螺栓。As a preferred technical solution of the present invention, locking bolts are fixedly installed on the first sliding seat and the second sliding seat.

作为本发明的一种优选技术方案,所述转角气缸采用90°转角气缸设置。As a preferred technical solution of the present invention, the rotation angle cylinder is set by a 90° rotation angle cylinder.

本发明的有益效果:Beneficial effects of the present invention:

本发明结构合理简单、使用方便,在具体使用中,与传统的管材整理排序相比较,本批量管材整理排序装置机械化程度高、操作简单,有效降低批量管材生产的劳动强度,设置的管材整理机构与传送带配合,实现管材的整理及稳定传送,避免传送带上管材堆积,以及设置的管材定位排序机构与打码机配合,实现管材打码时的限位固定,避免打码时管材的偏移,使得批量管材整理打码排序精度和产品质量得到有效提高,且移动安装的打码机和第二限位凹槽,有效提高打码排序的灵活性,实用性更强。The invention has a reasonable and simple structure and is convenient to use. In specific use, compared with the traditional pipe sorting and sorting device, the batch pipe sorting and sorting device has a high degree of mechanization and is simple to operate, and can effectively reduce the labor intensity of batch pipe production. It cooperates with the conveyor belt to realize the arrangement and stable transmission of pipes, avoid the accumulation of pipes on the conveyor belt, and the set pipe positioning and sorting mechanism cooperates with the coding machine to realize the limit and fixation of the pipe during coding, and avoid the offset of the pipe during coding. The accuracy and product quality of batch pipe sorting, coding and sorting are effectively improved, and the mobile installation of the coding machine and the second limit groove effectively improves the flexibility of coding and sorting, and is more practical.

附图说明:Description of drawings:

为了易于说明,本发明由下述的具体实施及附图作以详细描述。For ease of description, the present invention is described in detail by the following specific implementations and accompanying drawings.

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明的管材定位排序机构结构示意图;2 is a schematic structural diagram of the pipe positioning and sorting mechanism of the present invention;

图3为本发明的A处结构示意图;Fig. 3 is the structural representation of A place of the present invention;

图4为本发明的管材整理机构结构示意图;4 is a schematic structural diagram of the pipe finishing mechanism of the present invention;

图5为本发明的连接板结构示意图。FIG. 5 is a schematic diagram of the structure of the connecting plate of the present invention.

图中:1、整理排序工作台;2、减震支撑底座;3、管材整理机构;31、第一机架;32、承载板;33、调节螺杆;34、伺服电机;35、连接板;36、螺纹孔;37、第一进料板;38、第二进料板;39、进料口;310、减震槽;311、弹簧;4、管材定位排序机构;41、伸缩气缸;42、下承托板;43、第一限位凹槽;44、第二机架;45、滑杆;46、第一滑动座;47、第一连接件;48、上固定板;49、第二限位凹槽;5、主动辊;6、从动辊;7、同步带;8、驱动电机;9、传送带;10、转角气缸;11、限位挡板;12、第二滑动座;13、第二连接件;14、液压缸;15、打码机;16、锁紧螺栓。In the figure: 1. Sorting table; 2. Shock-absorbing support base; 3. Pipe finishing mechanism; 31. First frame; 32. Loading plate; 33. Adjusting screw; 34. Servo motor; 36, threaded hole; 37, first feeding plate; 38, second feeding plate; 39, feeding port; 310, shock absorption groove; 311, spring; 4, pipe positioning and sorting mechanism; 41, telescopic cylinder; 42 43, the first limit groove; 44, the second frame; 45, the sliding rod; 46, the first sliding seat; 47, the first connecting piece; 48, the upper fixing plate; 49, the first 2. Limit groove; 5. Driving roller; 6. Driven roller; 7. Timing belt; 8. Driving motor; 9. Conveyor belt; 10. Corner cylinder; 11. Limit baffle; 12. Second sliding seat; 13. Second connecting piece; 14. Hydraulic cylinder; 15. Coding machine; 16. Locking bolt.

具体实施方式:Detailed ways:

如图1-5所示,本具体实施方式采用以下技术方案:一种批量管材整理排序装置,包括整理排序工作台1、管材整理机构3、管材定位排序机构4、传送带9、限位挡板11和打码机15,所述整理排序工作台1的底部固定安装有多个减震支撑底座2,所述减震支撑底座2的底部固定安装有橡胶减震垫,所述整理排序工作台1顶部的一端安装有管材整理机构3,所述整理排序工作台1顶部的另一端安装有管材定位排序机构4,所述整理排序工作台1顶部相对的两端转动安装有主动辊5和从动辊6,所述主动辊5一端的辊轴穿过整理排序工作台1、并通过同步带7与驱动电机8的输出端传动连接,所述驱动电机8固定安装在整理排序工作台1的一侧,所述主动辊5和从动辊6之间包裹有传送带9,所述传送带9上放置有管材,所述传送带9输入端的整理排序工作台1上安装有限位块,所述管材定位排序机构4远离管材整理机构3一侧的整理排序工作台1上安装有转角气缸10,所述转角气缸10设置有两个,两个所述转角气缸10对称安装在整理排序工作台1的两侧,所述转角气缸10的输出端固定安装有限位挡板11,所述整理排序工作台1的顶部安装有打码机15,所述打码机15的顶部通过液压杆与液压缸14的输出端固定连接。As shown in Figures 1-5, this specific embodiment adopts the following technical solutions: a batch pipe sorting device, including sorting table 1, pipe sorting mechanism 3, pipe positioning and sorting mechanism 4, conveyor belt 9, limit baffle 11 and the coding machine 15, a plurality of shock-absorbing support bases 2 are fixedly installed at the bottom of the sorting table 1, and rubber shock-absorbing pads are fixedly installed at the bottom of the shock-absorbing support base 2, and the sorting table is One end of the top of the 1 is installed with a pipe sorting mechanism 3, the other end of the top of the sorting table 1 is equipped with a pipe positioning and sorting mechanism 4, and the opposite ends of the top of the sorting table 1 are rotated and installed with driving rollers 5 and slaves. The driving roller 6, the roller shaft at one end of the driving roller 5 passes through the sorting table 1, and is connected with the output end of the driving motor 8 through the synchronous belt 7. The driving motor 8 is fixedly installed on the sorting table 1. On one side, a conveyor belt 9 is wrapped between the driving roller 5 and the driven roller 6, pipes are placed on the conveyor belt 9, a limit block is installed on the sorting table 1 at the input end of the conveyor belt 9, and the pipes are positioned The sorting and sorting table 1 on the side of the sorting mechanism 4 away from the pipe sorting mechanism 3 is installed with a corner cylinder 10 , and two corner cylinders 10 are provided. On the side, the output end of the corner cylinder 10 is fixedly installed with a limiting baffle 11, and a coding machine 15 is installed on the top of the sorting table 1, and the top of the coding machine 15 is connected by the hydraulic rod and the hydraulic cylinder 14. The outputs are permanently connected.

其中,所述管材定位排序机构4包括伸缩气缸41、下承托板42、第一限位凹槽43、第二机架44、滑杆45、第一滑动座46、第一连接件47、上固定板48和第二限位凹槽49,所述伸缩气缸41设置有两个,两个所述伸缩气缸41固定安装在整理排序工作台1相对的两侧,所述伸缩气缸41的输出端通过活塞杆固定安装有下承托板42,所述下承托板42上开设有第一限位凹槽43,所述整理排序工作台1上固定安装有第二机架44,所述第二机架44上固定安装有与整理排序工作台1平行设置的滑杆45,所述滑杆45上滑动安装有第一滑动座46和第二滑动座12,所述第一滑动座46设置有两个,所述第二滑动座12设置在两个第一滑动座46之间的滑杆45上,所述第一滑动座46的底部通过第一连接件47固定安装有上固定板48,所述上固定板48上开设有第二限位凹槽49,通过第一滑动座46和第二滑动座12移动安装的打码机15和第二限位凹槽49,有效提高打码排序的灵活性,实用性更强,所述管材整理机构3包括第一机架31、承载板32、调节螺杆33、伺服电机34、连接板35、螺纹孔36、第一进料板37、第二进料板38、进料口39和减震槽310,所述第一机架31固定安装在靠近主动辊5一端的整理排序工作台1上,所述第一机架31上固定安装有与整理排序工作台1平行设置的承载板32,所述承载板32上设置有螺纹套,螺纹套上安装有调节螺杆33,所述调节螺杆33的一端穿过第一机架31、并通过联轴器与伺服电机34的输出端转动连接,所述伺服电机34固定安装在第一机架31的顶部,所述第一机架31和承载板32之间的调节螺杆33上安装有连接板35,所述连接板35上开设有螺纹孔36,所述调节螺杆33穿过螺纹孔36与连接板35之间螺纹连接,所述连接板35的一端固定安装有第一进料板37,所述连接板35的另一端固定安装有第二进料板38,所述第一进料板37和第二进料板38之间平行设置,所述第一进料板37和第二进料板38的底部与传送带9之间形成有进料口39,通过伺服电机34驱动调节螺杆33转动,使得连接板35上下移动,即对进料口39的大小调节,使其适应通过不同管径的管材,所述第一进料板37和第二进料板38之间形成有减震槽310,所述减震槽310的内部固定安装有弹簧311,可对管材解捆时缓冲与进料板37之间的碰撞冲击力,所述第二限位凹槽49和第一限位凹槽43均呈圆弧形设置,所述第二滑动座12的底部通过第二连接件13与液压缸14固定安装,所述第一滑动座46和第二滑动座12上固定安装有锁紧螺栓16,便于对第一滑动座46和第二滑动座12的锁紧固定,所述转角气缸10采用90°转角气缸设置。The pipe positioning and sorting mechanism 4 includes a telescopic cylinder 41, a lower support plate 42, a first limiting groove 43, a second frame 44, a sliding rod 45, a first sliding seat 46, a first connecting piece 47, The upper fixing plate 48 and the second limiting groove 49 are provided with two telescopic cylinders 41, and the two telescopic cylinders 41 are fixedly installed on opposite sides of the sorting table 1. The output of the telescopic cylinders 41 A lower support plate 42 is fixedly installed at the end through the piston rod. A first limit groove 43 is opened on the lower support plate 42. A second frame 44 is fixedly installed on the sorting table 1. The second frame 44 is fixedly mounted with a sliding rod 45 arranged in parallel with the sorting table 1 , and the sliding rod 45 is slidably mounted with a first sliding seat 46 and a second sliding seat 12 , the first sliding seat 46 There are two, the second sliding seat 12 is arranged on the sliding rod 45 between the two first sliding seats 46 , and the bottom of the first sliding seat 46 is fixedly installed with the upper fixing plate through the first connecting piece 47 48. The upper fixing plate 48 is provided with a second limit groove 49. The coding machine 15 and the second limit groove 49 are moved and installed through the first sliding seat 46 and the second sliding seat 12, which effectively improves the printing efficiency. The flexibility of code sorting and the practicability are stronger. The pipe sorting mechanism 3 includes a first frame 31, a carrier plate 32, an adjusting screw 33, a servo motor 34, a connecting plate 35, a threaded hole 36, and a first feeding plate 37. , the second feeding plate 38, the feeding port 39 and the damping groove 310, the first frame 31 is fixedly installed on the sorting table 1 near one end of the driving roller 5, and the first frame 31 is fixed on A carrying plate 32 is installed in parallel with the sorting table 1, the carrying plate 32 is provided with a threaded sleeve, and an adjusting screw 33 is installed on the threaded sleeve, and one end of the adjusting screw 33 passes through the first frame 31, It is connected with the output end of the servo motor 34 through the coupling, and the servo motor 34 is fixedly installed on the top of the first frame 31, and is installed on the adjusting screw 33 between the first frame 31 and the bearing plate 32. There is a connecting plate 35, the connecting plate 35 is provided with a threaded hole 36, the adjusting screw 33 is threadedly connected with the connecting plate 35 through the threaded hole 36, and one end of the connecting plate 35 is fixedly installed with the first feed Plate 37, the other end of the connecting plate 35 is fixedly installed with a second feeding plate 38, the first feeding plate 37 and the second feeding plate 38 are arranged in parallel, and the first feeding plate 37 and the second feeding plate 38 are arranged in parallel. A feeding port 39 is formed between the bottom of the second feeding plate 38 and the conveyor belt 9 , and the adjusting screw 33 is driven to rotate by the servo motor 34 , so that the connecting plate 35 moves up and down, that is, the size of the feeding port 39 is adjusted to suit the Through pipes of different diameters, a damping groove 310 is formed between the first feeding plate 37 and the second feeding plate 38, and a spring 311 is fixedly installed in the damping groove 310, which can unbundle the pipes. The second limiting groove 49 and the first limiting groove 43 are both arranged in a circular arc shape, so The bottom of the second sliding seat 12 is fixedly installed with the hydraulic cylinder 14 through the second connecting member 13, and the first sliding seat 46 and the second sliding seat 12 are fixedly installed with locking bolts 16, which is convenient for the first sliding seat 46. Locking and fixing with the second sliding seat 12, the angle cylinder 10 is set by a 90° angle cylinder.

本发明的使用状态为:使用时将成捆的批量管材放置在传送带9的输入端并将其解开散落在传送带9上,驱动电机8通过同步带7带动主动辊5及传送带9运动,使得传送带9上的管材输送,由于在传送带9的顶部安装有第一进料板37和第二进料板38对传送带9上的管材阻挡,使得管材依次排列通过进料口39继续传送,转角气缸10驱动限位挡板11转动,使得限位挡板11对传送带9上的管材阻挡,管材停止在传送带9上,伸缩气缸41和活塞杆驱动下承托板42上移,下承托板42上的第一限位凹槽43将静止的管材托起上移,上移的管材顶部卡合在上固定板48的第二限位凹槽49中,从而通过第二限位凹槽49和第一限位凹槽43对管材夹持固定,再利用打码机15对固定的管材打码排序,排序后利用伸缩气缸41回缩将管材放回传送带9上继续传送,本发明结构合理简单、使用方便,在具体使用中,与传统的管材整理排序相比较,本批量管材整理排序装置机械化程度高、操作简单,有效降低批量管材生产的劳动强度,设置的管材整理机构3与传送带9配合,实现管材的整理及稳定传送,避免传送带9上管材堆积,以及设置的管材定位排序机构4与打码机15配合,实现管材打码时的限位固定,避免打码时管材的偏移,使得批量管材整理打码排序精度和产品质量得到有效提高,且移动安装的打码机15和第二限位凹槽49,有效提高打码排序的灵活性,实用性更强。The use state of the present invention is as follows: when in use, the bundled batches of pipes are placed on the input end of the conveyor belt 9 and unwound and scattered on the conveyor belt 9, and the drive motor 8 drives the driving roller 5 and the conveyor belt 9 to move through the synchronous belt 7, so that the conveyor belt 9, since the first feeding plate 37 and the second feeding plate 38 are installed on the top of the conveyor belt 9 to block the pipes on the conveyor belt 9, the pipes are arranged in sequence through the feeding port 39 and continue to be conveyed, and the corner cylinder 10 Drive the limit baffle 11 to rotate, so that the limit baffle 11 blocks the pipe on the conveyor belt 9, the pipe stops on the conveyor belt 9, the telescopic cylinder 41 and the piston rod drive the lower support plate 42 to move up, and the lower support plate 42 goes up. The first limit groove 43 lifts up the stationary pipe, and the top of the pipe that moves upward is clamped in the second limit groove 49 of the upper fixing plate 48, so that it can pass through the second limit groove 49 and the first limit groove 49. A limit groove 43 clamps and fixes the pipe material, and then uses the coding machine 15 to code and sort the fixed pipe material. After sorting, the telescopic cylinder 41 is retracted to put the pipe material back on the conveyor belt 9 for continuous transmission. The structure of the present invention is reasonable and simple. It is easy to use. Compared with the traditional pipe sorting and sorting, the batch pipe sorting and sorting device has a high degree of mechanization and simple operation, which can effectively reduce the labor intensity of batch pipe production. The arrangement and stable transmission of pipes are realized, the accumulation of pipes on the conveyor belt 9 is avoided, and the pipe positioning and sorting mechanism 4 is set to cooperate with the coding machine 15 to realize the limit and fixation of the pipes during coding, and avoid the deviation of the pipes during coding, so that the The batch pipe finishing, coding and sorting accuracy and product quality are effectively improved, and the mobile installation of the coding machine 15 and the second limit groove 49 effectively improves the flexibility of coding and sorting, and is more practical.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内,本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only for illustrating the present invention. principle, without departing from the spirit and scope of the present invention, the present invention will also have various changes and improvements, these changes and improvements all fall within the scope of the claimed invention, and the claimed scope of the present invention is determined by the appended rights Requirements and their equivalents are defined.

Claims (5)

1.一种批量管材整理排序装置,包括整理排序工作台(1)、管材整理机构(3)、管材定位排序机构(4)、传送带(9)、限位挡板(11)和打码机(15),其特征在于:所述整理排序工作台(1)的底部固定安装有多个减震支撑底座(2),所述减震支撑底座(2)的底部固定安装有橡胶减震垫,所述整理排序工作台(1)顶部的一端安装有管材整理机构(3),所述整理排序工作台(1)顶部的另一端安装有管材定位排序机构(4),所述整理排序工作台(1)顶部相对的两端转动安装有主动辊(5)和从动辊(6),所述主动辊(5)一端的辊轴穿过整理排序工作台(1)、并通过同步带(7)与驱动电机(8)的输出端传动连接,所述驱动电机(8)固定安装在整理排序工作台(1)的一侧,所述主动辊(5)和从动辊(6)之间包裹有传送带(9),所述传送带(9)上放置有管材,所述传送带(9)输入端的整理排序工作台(1)上安装有限位块,所述管材定位排序机构(4)远离管材整理机构(3)一侧的整理排序工作台(1)上安装有转角气缸(10),所述转角气缸(10)设置有两个,两个所述转角气缸(10)对称安装在整理排序工作台(1)的两侧,所述转角气缸(10)的输出端固定安装有限位挡板(11),所述整理排序工作台(1)的顶部安装有打码机(15),所述打码机(15)的顶部通过液压杆与液压缸(14)的输出端固定连接;1. A device for sorting and sorting batches of pipes, comprising a sorting table (1), a pipe sorting mechanism (3), a pipe positioning and sorting mechanism (4), a conveyor belt (9), a limit baffle (11) and a coding machine (15), characterized in that: a plurality of shock-absorbing support bases (2) are fixedly installed at the bottom of the sorting table (1), and rubber shock-absorbing pads are fixedly installed at the bottom of the shock-absorbing support base (2). , a pipe sorting mechanism (3) is installed at one end of the top of the sorting table (1), and a pipe positioning and sorting mechanism (4) is installed at the other end of the top of the sorting table (1). A driving roller (5) and a driven roller (6) are rotatably installed at opposite ends of the top of the table (1), and the roller shaft at one end of the driving roller (5) passes through the sorting table (1) and passes through the synchronous belt (7) Drive connected with the output end of the drive motor (8), the drive motor (8) is fixedly installed on one side of the sorting table (1), the driving roller (5) and the driven roller (6) A conveyor belt (9) is wrapped therebetween, pipes are placed on the conveyor belt (9), a limit block is installed on the sorting table (1) at the input end of the conveyor belt (9), and the pipe positioning and sorting mechanism (4) A corner cylinder (10) is installed on the sorting table (1) on the side away from the pipe sorting mechanism (3), two corner cylinders (10) are provided, and the two corner cylinders (10) are symmetrically installed in the On both sides of the sorting table (1), a limiting baffle (11) is fixedly installed at the output end of the corner cylinder (10), and a coding machine (15) is installed on the top of the sorting table (1). , the top of the coding machine (15) is fixedly connected with the output end of the hydraulic cylinder (14) through a hydraulic rod; 所述管材定位排序机构(4)包括伸缩气缸(41)、下承托板(42)、第一限位凹槽(43)、第二机架(44)、滑杆(45)、第一滑动座(46)、第一连接件(47)、上固定板(48)和第二限位凹槽(49),所述伸缩气缸(41)设置有两个,两个所述伸缩气缸(41)固定安装在整理排序工作台(1)相对的两侧,所述伸缩气缸(41)的输出端通过活塞杆固定安装有下承托板(42),所述下承托板(42)上开设有第一限位凹槽(43),所述整理排序工作台(1)上固定安装有第二机架(44),所述第二机架(44)上固定安装有与整理排序工作台(1)平行设置的滑杆(45),所述滑杆(45)上滑动安装有第一滑动座(46)和第二滑动座(12),所述第一滑动座(46)设置有两个,所述第二滑动座(12)设置在两个第一滑动座(46)之间的滑杆(45)上,所述第一滑动座(46)的底部通过第一连接件(47)固定安装有上固定板(48),所述上固定板(48)上开设有第二限位凹槽(49);The pipe positioning and sorting mechanism (4) includes a telescopic cylinder (41), a lower support plate (42), a first limit groove (43), a second frame (44), a sliding rod (45), a first The sliding seat (46), the first connecting piece (47), the upper fixing plate (48) and the second limiting groove (49), two of the telescopic cylinders (41) are provided, and the two telescopic cylinders ( 41) It is fixedly installed on the opposite sides of the sorting table (1), the output end of the telescopic cylinder (41) is fixedly installed with a lower support plate (42) through a piston rod, and the lower support plate (42) A first limiting groove (43) is opened thereon, a second frame (44) is fixedly installed on the sorting table (1), and a second frame (44) is fixedly installed on the second frame (44) for sorting and sorting A sliding rod (45) arranged in parallel on the workbench (1), a first sliding seat (46) and a second sliding seat (12) are slidably mounted on the sliding rod (45), and the first sliding seat (46) Two are provided, the second sliding seat (12) is arranged on the sliding rod (45) between the two first sliding seats (46), and the bottom of the first sliding seat (46) is connected by a first The component (47) is fixedly installed with an upper fixing plate (48), and a second limiting groove (49) is formed on the upper fixing plate (48); 所述管材整理机构(3)包括第一机架(31)、承载板(32)、调节螺杆(33)、伺服电机(34)、连接板(35)、螺纹孔(36)、第一进料板(37)、第二进料板(38)、进料口(39)和减震槽(310),所述第一机架(31)固定安装在靠近主动辊(5)一端的整理排序工作台(1)上,所述第一机架(31)上固定安装有与整理排序工作台(1)平行设置的承载板(32),所述承载板(32)上设置有螺纹套,螺纹套上安装有调节螺杆(33),所述调节螺杆(33)的一端穿过第一机架(31)、并通过联轴器与伺服电机(34)的输出端转动连接,所述伺服电机(34)固定安装在第一机架(31)的顶部,所述第一机架(31)和承载板(32)之间的调节螺杆(33)上安装有连接板(35),所述连接板(35)上开设有螺纹孔(36),所述调节螺杆(33)穿过螺纹孔(36)与连接板(35)之间螺纹连接,所述连接板(35)的一端固定安装有第一进料板(37),所述连接板(35)的另一端固定安装有第二进料板(38),所述第一进料板(37)和第二进料板(38)之间平行设置,所述第一进料板(37)和第二进料板(38)的底部与传送带(9)之间形成有进料口(39),所述第一进料板(37)和第二进料板(38)之间形成有减震槽(310);The pipe arrangement mechanism (3) comprises a first frame (31), a bearing plate (32), an adjusting screw (33), a servo motor (34), a connecting plate (35), a threaded hole (36), a first inlet A feeding plate (37), a second feeding plate (38), a feeding port (39) and a shock absorbing groove (310), the first frame (31) is fixedly installed on the finishing close to one end of the driving roller (5) On the sorting table (1), a carrier plate (32) arranged in parallel with the sorting table (1) is fixedly installed on the first frame (31), and a threaded sleeve is provided on the carrier plate (32). , an adjusting screw (33) is installed on the threaded sleeve, one end of the adjusting screw (33) passes through the first frame (31), and is rotatably connected to the output end of the servo motor (34) through a coupling, the The servo motor (34) is fixedly installed on the top of the first frame (31), and a connecting plate (35) is installed on the adjusting screw (33) between the first frame (31) and the bearing plate (32), The connecting plate (35) is provided with a threaded hole (36), and the adjusting screw (33) passes through the threaded hole (36) and is threadedly connected to the connecting plate (35). One end of the connecting plate (35) A first feeding plate (37) is fixedly installed, the other end of the connecting plate (35) is fixedly installed with a second feeding plate (38), the first feeding plate (37) and the second feeding plate (38) are arranged in parallel, and a feeding port (39) is formed between the bottom of the first feeding plate (37) and the second feeding plate (38) and the conveyor belt (9). A damping groove (310) is formed between the feeding plate (37) and the second feeding plate (38); 所述第二滑动座(12)的底部通过第二连接件(13)与液压缸(14)固定安装。The bottom of the second sliding seat (12) is fixedly installed with the hydraulic cylinder (14) through the second connecting piece (13). 2.根据权利要求1所述的一种批量管材整理排序装置,其特征在于:所述减震槽(310)的内部固定安装有弹簧(311)。2 . The batch pipe sorting device according to claim 1 , wherein a spring ( 311 ) is fixedly installed inside the shock-absorbing groove ( 310 ). 3 . 3.根据权利要求1所述的一种批量管材整理排序装置,其特征在于:所述第二限位凹槽(49)和第一限位凹槽(43)均呈圆弧形设置。3 . The batch pipe sorting device according to claim 1 , wherein the second limiting groove ( 49 ) and the first limiting groove ( 43 ) are both arranged in a circular arc shape. 4 . 4.根据权利要求1所述的一种批量管材整理排序装置,其特征在于:所述第一滑动座(46)和第二滑动座(12)上固定安装有锁紧螺栓(16)。4 . The batch pipe sorting device according to claim 1 , wherein locking bolts ( 16 ) are fixedly installed on the first sliding seat ( 46 ) and the second sliding seat ( 12 ). 5 . 5.根据权利要求1所述的一种批量管材整理排序装置,其特征在于:所述转角气缸(10)采用90°转角气缸设置。5 . The batch pipe sorting device according to claim 1 , wherein the angle cylinder ( 10 ) is set by a 90° angle cylinder. 6 .
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Application publication date: 20190104

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