CN109131547B - An integrated electro-hydraulic steering actuation unit and control method - Google Patents
An integrated electro-hydraulic steering actuation unit and control method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/06—Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/06—Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
- B62D5/062—Details, component parts
- B62D5/064—Pump driven independently from vehicle engine, e.g. electric driven pump
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/06—Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
- B62D5/09—Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle characterised by means for actuating valves
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Abstract
一种集成式电液转向作动单元及控制方法,外部输入的控制信号控制双向伺服电机的旋向与转速,双向伺服电机驱动执行油缸的伸出方向及伸出速度。控制阀块总成,用于双向伺服电机停止工作时,执行油缸的运动位置保持,并能够用于执行油缸伸出动作时,回油侧油液回到闭式油箱散热,降低油液的温度;控制阀块总成能够在执行油缸温度或负载突变时,限制执行油缸工作压力,并用于设定双向齿轮泵最高工作压力,限定双向齿轮泵的输出功率,防止双向伺服电机超载;控制阀块总成能够实现执行油缸两腔连通处于浮动工作状态,提高了集成式电液转向作动单元应急工况转向工作的安全性。
An integrated electro-hydraulic steering actuating unit and a control method. Externally inputted control signals control the rotation direction and speed of a bidirectional servo motor, and the bidirectional servo motor drives the extension direction and extension speed of an execution oil cylinder. The control valve block assembly is used to maintain the movement position of the oil cylinder when the two-way servo motor stops working, and can be used to perform the extension action of the oil cylinder. ;The control valve block assembly can limit the working pressure of the execution cylinder when the temperature of the execution cylinder or the load changes suddenly, and is used to set the maximum working pressure of the two-way gear pump, limit the output power of the two-way gear pump, and prevent the overload of the two-way servo motor; Control valve block The assembly can realize the connection between the two chambers of the execution cylinder and is in a floating working state, which improves the safety of the integrated electro-hydraulic steering actuating unit for steering work under emergency conditions.
Description
技术领域technical field
本发明涉及一种集成式电液转向作动单元及控制方法,属于液压传动与控制技术领域。The invention relates to an integrated electro-hydraulic steering actuating unit and a control method, belonging to the technical field of hydraulic transmission and control.
背景技术Background technique
目前,新一代智能化特种车辆采用全电驱动,转向系统具备全转向功能,并且能够实现多种转向模式与故障监控等功能,以满足各种复杂工况下的转向需求,现有的转向液压系统结构庞大复杂,转向模式单一,不能根据使用要求,实现多转向模式的切换,不能采用电驱动模式,已经不能满足新一代智能化特种车辆转向需求。At present, the new generation of intelligent special vehicles adopts all-electric drive, the steering system has full steering function, and can realize various steering modes and fault monitoring functions to meet the steering requirements under various complex working conditions. The system structure is huge and complex, and the steering mode is single. It cannot realize the switching of multi-steering modes according to the use requirements, and the electric drive mode cannot be adopted, which can no longer meet the steering needs of a new generation of intelligent special vehicles.
发明内容SUMMARY OF THE INVENTION
本发明解决的技术问题为:克服现有技术不足,提供一种集成式电液转向作动单元及控制方法,采用电驱动模式,每个车轴的左右车轮依靠单个电液作动单元独立驱动,实现智能化特种车辆全轮独立驱动转向,解决多模式转向的难题;同时将复杂的转向系统简化成“新型电液集成转向作动单元”的模块搭建,实现智能化特种车辆任意轴系转向功能的模块化和快速化设计。The technical problem solved by the present invention is: to overcome the deficiencies of the prior art, to provide an integrated electro-hydraulic steering actuating unit and a control method, adopting an electric drive mode, the left and right wheels of each axle are independently driven by a single electro-hydraulic actuating unit, Realize the all-wheel independent drive steering of intelligent special vehicles, and solve the problem of multi-mode steering; at the same time, simplify the complex steering system into the module construction of "new electro-hydraulic integrated steering actuation unit" to realize the steering function of any shaft system of intelligent special vehicles Modular and fast design.
本发明解决的技术方案为:一种集成式电液转向作动单元,包括:双向伺服电机、双向齿轮泵、执行油缸(优选双出杆液压缸)、传动轴、闭式油箱、控制阀块总成;The technical solution solved by the present invention is: an integrated electro-hydraulic steering actuating unit, comprising: a bidirectional servo motor, a bidirectional gear pump, an execution oil cylinder (preferably a double-rod hydraulic cylinder), a transmission shaft, a closed oil tank, and a control valve block assembly;
外部输入的控制信号控制双向伺服电机的旋向与转速,双向伺服电机通过传动轴驱动双向齿轮泵输出油液流量,从而驱动执行油缸(双出杆液压缸)的伸出方向及伸出速度。The external input control signal controls the rotation and speed of the bidirectional servo motor. The bidirectional servo motor drives the bidirectional gear pump to output the oil flow through the transmission shaft, thereby driving the extension direction and extension speed of the execution cylinder (double-rod hydraulic cylinder).
控制阀块总成,用于双向伺服电机停止工作时,执行油缸的运动位置保持,并能够用于执行油缸伸收动作时,回油侧油液回到闭式油箱散热,降低油液的温度;控制阀块总成能够在执行油缸温度升高或负载突变时,限制执行油缸工作压力,并用于设定双向齿轮泵最高工作压力,限定双向齿轮泵的输出功率,防止双向伺服电机超载;控制阀块总成能够实现执行油缸两腔连通处于浮动工作状态,提高工作的可靠性。The control valve block assembly is used to maintain the movement position of the oil cylinder when the two-way servo motor stops working, and can be used to carry out the extension and retraction of the oil cylinder. The oil on the return side returns to the closed tank for heat dissipation and reduces the temperature of the oil ;The control valve block assembly can limit the working pressure of the execution cylinder when the temperature of the execution cylinder increases or the load suddenly changes, and is used to set the maximum working pressure of the bidirectional gear pump, limit the output power of the bidirectional gear pump, and prevent the bidirectional servo motor from overloading; control The valve block assembly can realize the connection between the two chambers of the execution oil cylinder in a floating working state and improve the reliability of the work.
控制阀块总成,包括:阀体、单向阀、溢流阀、液控单向阀、电磁换向阀;Control valve block assembly, including: valve body, check valve, relief valve, hydraulic control check valve, electromagnetic reversing valve;
单向阀、溢流阀、液控单向阀、电磁换向阀安装在阀体内;Check valve, relief valve, hydraulic control check valve, electromagnetic reversing valve are installed in the valve body;
双向齿轮泵的两个油口设置了溢流阀,用于设定油源最高工作压力,限定双向齿轮泵的输出功率,防止双向伺服电机超载;The two oil ports of the bidirectional gear pump are provided with overflow valves, which are used to set the maximum working pressure of the oil source, limit the output power of the bidirectional gear pump, and prevent the bidirectional servo motor from overloading;
执行油缸的两个油口设置了溢流阀,能够在执行油缸温度升高或负载突变时,限制执行油缸工作压力;The two oil ports of the execution cylinder are provided with relief valves, which can limit the working pressure of the execution cylinder when the temperature of the execution cylinder increases or the load suddenly changes;
闭式油箱至双向齿轮泵两油口分别设置了单向阀,实现双向齿轮泵单向建压与吸油功能的正常切换。One-way valves are respectively set from the closed oil tank to the two oil ports of the two-way gear pump to realize the normal switching of the one-way pressure build-up and oil suction functions of the two-way gear pump.
执行油缸的两个腔分别设置了液控单向阀,用于执行油缸伸收动作时,回油侧油液回到闭式油箱散热,降低循环工作油液的温度。The two chambers of the execution cylinder are respectively provided with hydraulic control check valves, which are used to return the oil on the return side to the closed tank to dissipate heat and reduce the temperature of the circulating working oil when the cylinder is extended and retracted.
执行油缸的两个腔之间设置了电磁换向阀,不得电时,断开执行油缸的两个工作腔;得电时,将执行油缸的两个工作腔连通,用于在应急工况下,实现执行油缸两腔连通处于浮动工作状态。An electromagnetic reversing valve is set between the two chambers of the execution cylinder. When the power is not available, the two working chambers of the execution cylinder are disconnected; when the power is turned on, the two working chambers of the execution cylinder are connected for emergency conditions , to achieve the two-chamber communication of the execution cylinder in a floating working state.
浮动工作状态为:在控制阀块总成中电磁换向阀得电时,执行油缸在负载作用下能够跟随运动。The floating working state is: when the electromagnetic reversing valve in the control valve block assembly is energized, the execution oil cylinder can follow the movement under the load.
应急工况,包括:双向伺服电机失效或双向齿轮泵失效。Emergency conditions, including: bidirectional servo motor failure or bidirectional gear pump failure.
双向伺服电机输出的电能通过双向齿轮泵转化成油源的压力能,通过油源控制执行油缸的伸出和缩回运动。The electric energy output by the bidirectional servo motor is converted into the pressure energy of the oil source through the bidirectional gear pump, and the extension and retraction of the oil cylinder is controlled by the oil source.
执行油缸采用双出杆液压缸,包括两个油腔,通过一腔进油另一腔回油实现双出杆液压缸内活塞杆单向运动。The actuator cylinder adopts a double-rod hydraulic cylinder, which includes two oil chambers. One-way movement of the piston rod in the double-rod hydraulic cylinder is realized by feeding oil into one chamber and returning oil to the other chamber.
双出杆液压缸,包括:缸筒、活塞杆、端盖、支耳、底座;Double-rod hydraulic cylinder, including: cylinder barrel, piston rod, end cover, support lug, base;
缸筒与底座固连,活塞杆穿过缸筒与缸筒两端的端盖;活塞杆将缸筒分成两部分,行程两个油腔,支耳设置在活塞杆的两端,与外部负载连接。The cylinder barrel and the base are fixedly connected, and the piston rod passes through the cylinder barrel and the end caps at both ends of the cylinder barrel; the piston rod divides the cylinder barrel into two parts, and the stroke is two oil chambers. The lugs are arranged at both ends of the piston rod to connect with the external load .
闭式油箱为闭式液压油箱,采用闭式结构,确保集成式电液转向作动单元在任何工作姿态下,双向齿轮泵都有很好的吸油能力。The closed oil tank is a closed hydraulic oil tank, which adopts a closed structure to ensure that the two-way gear pump has a good oil absorption capacity under any working posture of the integrated electro-hydraulic steering actuation unit.
双向伺服电机、双向齿轮泵、传动轴、闭式油箱、控制阀块总成组成的动力单元与执行油缸采用模块化,动力单元与执行油缸能够通过螺接集成为一体,也能够根据安装空间分开布置,通过外部管路连接。The power unit and the actuator cylinder composed of the bidirectional servo motor, bidirectional gear pump, drive shaft, closed fuel tank, and control valve block assembly are modularized. Arranged and connected by external piping.
动力单元与执行油缸平行布置,有效减少轴向布置空间。The power unit is arranged in parallel with the execution cylinder, effectively reducing the axial arrangement space.
本发明一种集成式电液转向作动单元的(浮动状态)控制方法,其特征在于步骤如下An integrated electro-hydraulic steering actuation unit (floating state) control method of the present invention is characterized in that the steps are as follows
(1)双向伺服电机使执行油缸向右运动:(1) The bidirectional servo motor makes the execution cylinder move to the right:
(2)双向伺服电机使执行油缸向左运动:(2) The bidirectional servo motor makes the execution cylinder move to the left:
(3)双向伺服电机停止后,通过单向阀3.3、3.4、液控单向阀4.1、4.2、溢流阀5.3、5.4实现液压缸活塞杆位置保持,液压缸两腔的最大压力由溢流阀5.3、5.4设定。(3) After the two-way servo motor stops, the position of the piston rod of the hydraulic cylinder is maintained through the check valves 3.3 and 3.4, the hydraulic control check valves 4.1 and 4.2, and the relief valves 5.3 and 5.4. The maximum pressure of the two chambers of the hydraulic cylinder is controlled by the overflow. Valves 5.3, 5.4 are set.
(4)电机停止后,电磁换向阀6得电时,执行油缸的左、右两腔沟通,在外力的作用下,实现作动器浮动状态。(4) After the motor stops, when the electromagnetic reversing valve 6 is energized, the communication between the left and right chambers of the oil cylinder is performed, and the actuator is in a floating state under the action of external force.
本发明与现有技术相比的优点在于:The advantages of the present invention compared with the prior art are:
(1)本发明在特种车辆底盘转向系统中采用集成式电液转向作动单元,能省掉各组车桥间复杂的转向杆系结构,较传统转向液压系统能够相应省掉液压油源、各桥的转向油缸、各类控制阀件、繁多的液压管路,还能够减小转向液压系统跑冒滴漏的概率,采用集成式电液转向作动单元优点显著。(1) The present invention adopts an integrated electro-hydraulic steering actuating unit in the steering system of the special vehicle chassis, which can save the complex steering rod structure between the axles of each group, and can correspondingly save the hydraulic oil source, The steering cylinders of each axle, various control valves, and numerous hydraulic pipelines can also reduce the probability of leakage and leakage of the steering hydraulic system. The use of an integrated electro-hydraulic steering actuation unit has significant advantages.
(2)本发明通过将集成式电液转向作动单元的油源与执行油缸平行式布置,有效减少轴向布置空间,便于安装。(2) The present invention effectively reduces the axial arrangement space and facilitates installation by arranging the oil source of the integrated electro-hydraulic steering actuating unit in parallel with the execution oil cylinder.
(3)本发明通过集成式电液转向作动单元中模块化的动力单元与执行油缸能够通过螺接集成为一体,也能够根据安装空间分开布置,通过外部管路连接,安装方式灵活。(3) In the present invention, the modularized power unit and the actuator cylinder in the integrated electro-hydraulic steering actuating unit can be integrated into one body through screw connection, and can also be arranged separately according to the installation space, connected by external pipelines, and the installation method is flexible.
(4)本发明通过集成式电液转向作动单元中油箱设计为闭式液压油箱,采用闭式结构,确保集成式电液转向作动单元在任何工作姿态下,双向齿轮泵都有很好的吸油能力,同时有效防止多余物进入系统。(4) In the present invention, the oil tank in the integrated electro-hydraulic steering actuating unit is designed as a closed hydraulic oil tank, and a closed structure is adopted to ensure that the two-way gear pump of the integrated electro-hydraulic steering actuating unit operates well under any working attitude. High oil absorption capacity, while effectively preventing excess material from entering the system.
(5)本发明通过集成式电液转向作动单元中执行油缸的两个腔之间设置了电磁换向阀,用于在应急工况下,电磁换向阀得电,实现执行油缸两腔连通处于浮动工作状态,在外作用力下可以实现车轮对正,有效提高转向的安全性。(5) In the present invention, an electromagnetic reversing valve is arranged between the two cavities of the execution cylinder in the integrated electro-hydraulic steering actuating unit, so that under emergency conditions, the electromagnetic reversing valve is energized to realize the two cavities of the execution cylinder. The connection is in a floating working state, and the wheel can be aligned under external force, which effectively improves the safety of steering.
附图说明Description of drawings
图1为集成式电液转向作动单元液压原理图。Figure 1 is the hydraulic principle diagram of the integrated electro-hydraulic steering actuation unit.
图2为集成式电液转向作动单元结构图。Figure 2 is a structural diagram of an integrated electro-hydraulic steering actuating unit.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做进一步详细描述。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
本发明一种集成式电液转向作动单元及控制方法,作动单元包括:双向伺服电机、双向齿轮泵、执行油缸、传动轴、闭式油箱、控制阀块总成;外部输入的控制信号控制双向伺服电机的旋向与转速,双向伺服电机通过传动轴驱动双向齿轮泵输出油液流量,从而驱动执行油缸的伸出方向及伸出速度。控制阀块总成,用于双向伺服电机停止工作时,执行油缸的运动位置保持,并能够用于执行油缸伸出动作时,回油侧油液回到闭式油箱散热,降低油液的温度;控制阀块总成能够在执行油缸温度或负载突变时,限制执行油缸工作压力,并用于设定双向齿轮泵最高工作压力,限定双向齿轮泵的输出功率,防止双向伺服电机超载;控制阀块总成能够实现执行油缸两腔连通处于浮动工作状态,提高了集成式电液转向作动单元应急工况转向工作的安全性。The present invention relates to an integrated electro-hydraulic steering actuating unit and a control method. The actuating unit comprises: a bidirectional servo motor, a bidirectional gear pump, an actuating oil cylinder, a transmission shaft, a closed oil tank, and a control valve block assembly; an externally inputted control signal Control the rotation direction and speed of the bidirectional servo motor. The bidirectional servo motor drives the bidirectional gear pump to output the oil flow through the transmission shaft, thereby driving the extension direction and extension speed of the execution cylinder. The control valve block assembly is used to maintain the movement position of the oil cylinder when the two-way servo motor stops working, and can be used to perform the extension action of the oil cylinder. ;The control valve block assembly can limit the working pressure of the execution cylinder when the temperature of the execution cylinder or the load changes suddenly, and is used to set the maximum working pressure of the two-way gear pump, limit the output power of the two-way gear pump, and prevent the overload of the two-way servo motor; Control valve block The assembly can realize the connection between the two chambers of the execution cylinder and is in a floating working state, which improves the safety of the integrated electro-hydraulic steering actuating unit for steering work under emergency conditions.
本发明提供一种集成式电液转向作动单元,能够用于特种车辆转向系统中,采用电驱动模式,每个车轴的左右车轮转向摆臂连接一根集成式电液转向作动单元执行油缸的两个支耳,依靠单个电液作动单元独立驱动,实现全轮独立驱动转向,解决特种车辆多模式转向的难题,对提升车辆转向的整体性能具有重要意义。The invention provides an integrated electro-hydraulic steering actuating unit, which can be used in the steering system of a special vehicle. The electric drive mode is adopted, and the left and right wheel steering swing arms of each axle are connected to an integrated electro-hydraulic steering actuating unit execution oil cylinder. The two lugs are independently driven by a single electro-hydraulic actuating unit to realize all-wheel independent drive steering, solve the problem of multi-mode steering of special vehicles, and have great significance for improving the overall performance of vehicle steering.
如图2所示,本发明一种集成式电液转向作动单元,包括:双向伺服电机、双向齿轮泵、执行油缸(执行油缸优选双出杆液压缸)、传动轴、闭式油箱、控制阀块总成;As shown in FIG. 2, an integrated electro-hydraulic steering actuation unit of the present invention includes: a bidirectional servo motor, a bidirectional gear pump, an execution oil cylinder (the execution oil cylinder is preferably a double-rod hydraulic cylinder), a transmission shaft, a closed oil tank, a control valve block assembly;
外部输入的控制信号控制双向伺服电机的旋向与转速,双向伺服电机通过传动轴驱动双向齿轮泵输出油液流量,从而驱动执行油缸(优选双出杆液压缸)的伸出方向及伸出速度。The external input control signal controls the rotation and speed of the bidirectional servo motor. The bidirectional servo motor drives the bidirectional gear pump to output the oil flow through the transmission shaft, thereby driving the extension direction and extension speed of the execution cylinder (preferably a double-rod hydraulic cylinder). .
控制阀块总成,包括:阀体、单向阀、溢流阀、液控单向阀、电磁换向阀;单向阀、溢流阀、液控单向阀、电磁换向阀安装在阀体内;控制阀块总成,用于双向伺服电机停止工作时,执行油缸的运动位置保持,并能够用于执行油缸伸收动作时,回油侧油液回到闭式油箱散热,降低油液的温度;控制阀块总成能够在执行油缸温度升高或负载突变时,限制执行油缸工作压力,并用于设定双向齿轮泵最高工作压力,限定双向齿轮泵的输出功率,防止双向伺服电机超载;控制阀块总成能够实现执行油缸两腔连通处于浮动工作状态,提高工作的可靠性。Control valve block assembly, including: valve body, check valve, relief valve, hydraulic control check valve, electromagnetic directional valve; check valve, overflow valve, hydraulic control check valve, solenoid directional valve are installed in the In the valve body; the control valve block assembly is used to maintain the movement position of the oil cylinder when the two-way servo motor stops working, and can be used to perform the extension and retraction of the oil cylinder. The temperature of the liquid; the control valve block assembly can limit the working pressure of the execution cylinder when the temperature of the execution cylinder increases or the load suddenly changes, and is used to set the maximum working pressure of the bidirectional gear pump, limit the output power of the bidirectional gear pump, and prevent the bidirectional servo motor. Overloading; the control valve block assembly can realize the connection between the two chambers of the execution oil cylinder in a floating working state, and improve the reliability of the work.
双向齿轮泵的两个油口设置了溢流阀,用于设定油源最高工作压力,限定双向齿轮泵的输出功率,防止双向伺服电机超载;The two oil ports of the bidirectional gear pump are provided with overflow valves, which are used to set the maximum working pressure of the oil source, limit the output power of the bidirectional gear pump, and prevent the bidirectional servo motor from overloading;
执行油缸的两个油口设置了溢流阀,能够在执行油缸温度升高或负载突变时,限制执行油缸工作压力;The two oil ports of the execution cylinder are provided with relief valves, which can limit the working pressure of the execution cylinder when the temperature of the execution cylinder increases or the load suddenly changes;
闭式油箱至双向齿轮泵两油口分别设置了单向阀,实现双向齿轮泵单向建压与吸油功能的正常切换。One-way valves are respectively set from the closed oil tank to the two oil ports of the two-way gear pump to realize the normal switching of the one-way pressure build-up and oil suction functions of the two-way gear pump.
执行油缸的两个腔分别设置了液控单向阀,用于执行油缸伸收动作时,回油侧油液回到闭式油箱散热,降低循环工作油液的温度。The two chambers of the execution cylinder are respectively provided with hydraulic control check valves, which are used to return the oil on the return side to the closed tank to dissipate heat and reduce the temperature of the circulating working oil when the cylinder is extended and retracted.
执行油缸的两个腔之间设置了电磁换向阀,不得电时,断开执行油缸的两个工作腔;得电时,将执行油缸的两个工作腔连通,用于在应急工况下,实现执行油缸两腔连通处于浮动工作状态。An electromagnetic reversing valve is set between the two chambers of the execution cylinder. When the power is not available, the two working chambers of the execution cylinder are disconnected; when the power is turned on, the two working chambers of the execution cylinder are connected for emergency conditions , to achieve the two-chamber communication of the execution cylinder in a floating working state.
闭式油箱为闭式液压油箱,采用闭式结构,确保集成式电液转向作动单元在任何工作姿态下,双向齿轮泵都有很好的吸油能力。The closed oil tank is a closed hydraulic oil tank, which adopts a closed structure to ensure that the two-way gear pump has a good oil absorption capacity under any working posture of the integrated electro-hydraulic steering actuation unit.
双向伺服电机、双向齿轮泵、传动轴、闭式油箱、控制阀块总成组成的动力单元与执行油缸采用模块化,动力单元与执行油缸能够通过螺接集成为一体,也能够根据安装空间分开布置,通过外部管路连接。The power unit and the actuator cylinder composed of the bidirectional servo motor, bidirectional gear pump, drive shaft, closed fuel tank, and control valve block assembly are modularized. Arranged and connected by external piping.
本发明充分考虑特种车辆底盘安装空间的限制,将集成式电液转向作动单元的动力单元与执行油缸模块化设计,能够通过螺接方式将二者集成为一体,也能够根据具体安装空间分开布置,通过外部管路连接,安装方式灵活。同时,通过将集成式电液转向作动单元的油源与执行油缸平行式布置,有效减少轴向布置空间,便于安装。双向伺服电机、双向齿轮泵、传动轴、闭式油箱、控制阀块总成组成的动力单元与执行油缸采用模块化,动力单元与执行油缸能够通过螺接集成为一体,也能够根据安装空间分开布置,通过外部管路连接。The invention fully considers the limitation of the installation space of the special vehicle chassis, and the power unit of the integrated electro-hydraulic steering actuating unit and the execution oil cylinder are modularly designed, and the two can be integrated into one by screwing, and can also be separated according to the specific installation space. The arrangement is connected by external pipelines, and the installation method is flexible. At the same time, by arranging the oil source of the integrated electro-hydraulic steering actuation unit in parallel with the execution cylinder, the axial arrangement space is effectively reduced and installation is facilitated. The power unit and the actuator cylinder composed of the bidirectional servo motor, bidirectional gear pump, drive shaft, closed fuel tank, and control valve block assembly are modularized. Arranged and connected by external piping.
如图1所示,本发明的一种集成式电液转向作动单元,优选方案为:还包括单向阀3.3、溢流阀5.1、单向阀3.2、液控单向阀4.2、单向阀3.4、溢流阀5.2、液控单向阀4.1、单向阀3.1、溢流阀5.3、溢流阀5.4、电磁换向阀6As shown in FIG. 1, an integrated electro-hydraulic steering actuation unit of the present invention preferably includes: a check valve 3.3, a relief valve 5.1, a check valve 3.2, a hydraulic control check valve 4.2, a check valve Valve 3.4, Relief Valve 5.2, Hydraulic Control Check Valve 4.1, Check Valve 3.1, Relief Valve 5.3, Relief Valve 5.4, Electromagnetic Reversing Valve 6
执行油缸(执行油缸优选双出杆液压缸)向右运动:双向伺服电机9接收向右运动指令后启动,双向齿轮泵8出口油液经单向阀3.3向双出杆液压缸1左腔供油,最大推力由泵出口溢流阀5.1设定,活塞杆向右运动;右腔回油经液控单向阀4.2回闭式油箱2,同时双向齿轮泵8的吸油口经单向阀3.2从闭式油箱2里吸油,当活塞杆运动到位后,电机停止。The execution cylinder (the execution cylinder is preferably a double-rod hydraulic cylinder) moves to the right: the
执行油缸(优选双出杆液压缸)向左运动:双向伺服电机9接收向左运动指令后启动,双向齿轮泵8出口油液经单向阀3.4向双出杆液压缸1右腔供油,最大推力由泵出口溢流阀5.2设定,活塞杆向左运动;左腔回油经液控单向阀4.1回闭式油箱2,同时双向齿轮泵8的吸油口经单向阀3.1从闭式油箱2里吸油,当活塞杆运动到位后,电机停止。The execution cylinder (preferably a double-rod hydraulic cylinder) moves to the left: the two-
电机停止后,通过单向阀3.3、3.4、液控单向阀4.1、4.2、溢流阀5.3、5.4实现液压缸活塞杆位置保持,液压缸两腔的最大压力由溢流阀5.3、5.4设定。After the motor stops, the position of the piston rod of the hydraulic cylinder is maintained through the check valves 3.3 and 3.4, the hydraulic control check valves 4.1 and 4.2, and the relief valves 5.3 and 5.4. The maximum pressure of the two chambers of the hydraulic cylinder is set by the relief valves 5.3 and 5.4. Certainly.
电机停止后,电磁换向阀6得电时,双出杆液压缸1的左、右两腔沟通,在外力的作用下,可实现作动器浮动状态。After the motor stops, when the electromagnetic reversing valve 6 is energized, the left and right chambers of the double-rod
本发明的一种集成式电液转向作动单元,优选方案为:执行油缸最大轴向负载62kN,最大运行速度60mm/s,中位长度840mm,行程255mm。优选的执行油缸压力范围P为0.07MPa≤P≤0.12MPa,有效保证双向齿轮泵的吸油能力,确保集成式电液转向作动单元的最大运动速度。For an integrated electro-hydraulic steering actuating unit of the present invention, the preferred solution is: the maximum axial load of the execution oil cylinder is 62kN, the maximum running speed is 60mm/s, the median length is 840mm, and the stroke is 255mm. The preferred pressure range P of the execution cylinder is 0.07MPa≤P≤0.12MPa, which effectively ensures the oil absorption capacity of the bidirectional gear pump and the maximum movement speed of the integrated electro-hydraulic steering actuation unit.
双向齿轮泵的主要工作参数如表1所示。The main working parameters of the bidirectional gear pump are shown in Table 1.
表1双向齿轮泵的主要工作参数Table 1 Main working parameters of bidirectional gear pump
伺服电机的主要工作参数如表2所示。The main working parameters of the servo motor are shown in Table 2.
表2伺服电机的主要工作参数Table 2 Main working parameters of servo motor
通过产品样机试验表明,本发明提供的一种集成式电液转向作动单元能够有效实现特种车辆转向系统性能,集成式电液转向作动单元性能指标如表3所示,采用电驱动模式,通过车辆控制器控制单个电液作动单元实现特种车辆全轮独立驱动转向,实现了车辆多模式转向,将复杂的转向系统简化成“新型电液集成转向作动单元”的模块搭建,实现智能化特种车辆任意轴系转向功能的模块化和快速化设计。集成式电液转向作动单元性能指标如表3所示;The product prototype test shows that the integrated electro-hydraulic steering actuating unit provided by the present invention can effectively realize the performance of the steering system of special vehicles. The performance indicators of the integrated electro-hydraulic steering actuating unit are shown in Table 3. The vehicle controller controls a single electro-hydraulic actuation unit to realize the all-wheel independent drive and steering of special vehicles, realizes multi-mode steering of the vehicle, and simplifies the complex steering system into the module construction of "new electro-hydraulic integrated steering actuation unit" to realize intelligent Modularization and rapid design of steering function of any shaft system of special vehicles. The performance indicators of the integrated electro-hydraulic steering actuation unit are shown in Table 3;
表3集成式电液转向作动单元性能指标Table 3 Performance index of integrated electro-hydraulic steering actuation unit
基于本发明的一种集成式电液转向作动单元的(浮动状态)控制方法,步骤如下Based on an integrated electro-hydraulic steering actuation unit (floating state) control method of the present invention, the steps are as follows
(1)执行油缸(执行油缸选择双出杆液压缸)向右运动:(1) The execution cylinder (the execution cylinder selects a double-rod hydraulic cylinder) moves to the right:
(1.1)双向伺服电机9接收向右运动指令后启动,双向齿轮泵8出口油液经单向阀3.3向双出杆液压缸1左腔供油,(1.1) The
(1.2)设定双向齿轮泵出口溢流阀5.1的最大推力,活塞杆向右运(1.2) Set the maximum thrust of the two-way gear pump outlet relief valve 5.1, and the piston rod moves to the right
(1.3)执行油缸右腔回油经液控单向阀4.2回闭式油箱2,同时泵8的吸油口经单向阀3.2从闭式油箱2里吸油,当活塞杆运动到位后,电机停止;(1.3) Execute the oil return from the right chamber of the oil cylinder through the hydraulic control check valve 4.2 to return to the
(2)执行油缸(双出杆液压缸)向左运动:(2) Execute the cylinder (double-rod hydraulic cylinder) to move to the left:
(2.1)双向伺服电机9接收向左运动指令后启动,(2.1) The
(2.2)双向齿轮泵8出口油液经单向阀3.4向双出杆液压缸1右腔供油,(2.2) The oil from the two-way gear pump 8 is supplied to the right chamber of the double-rod
(2.3)设定双向齿轮泵出口溢流阀5.2最大推力,活塞杆向左运动;(2.4)左腔回油经液控单向阀4.1回闭式油箱2,同时泵8的吸油口经单向阀3.1从闭式油箱2里吸油,当活塞杆运动到位后,电机停止。(2.3) Set the maximum thrust of the two-way gear pump outlet relief valve 5.2, and the piston rod moves to the left; (2.4) The oil returned to the left cavity returns to the
(3)电机停止后,通过单向阀3.3、3.4、液控单向阀4.1、4.2、溢流阀5.3、5.4实现液压缸活塞杆位置保持,液压缸两腔的最大压力由溢流阀5.3、5.4设定。(3) After the motor stops, the position of the piston rod of the hydraulic cylinder is maintained through the check valves 3.3 and 3.4, the hydraulic control check valves 4.1 and 4.2, and the relief valves 5.3 and 5.4. The maximum pressure of the two chambers of the hydraulic cylinder is determined by the relief valve 5.3 , 5.4 Settings.
(4)电机停止后,电磁换向阀6得电时,双出杆液压缸1的左、右两腔沟通,在外力的作用下,可实现作动器浮动状态。(4) After the motor stops, when the electromagnetic reversing valve 6 is energized, the left and right chambers of the double-rod
上述浮动状态控制方法中,阀体、单向阀、溢流阀、液控单向阀、电磁换向阀共同组成控制阀块总成,单向阀、溢流阀、液控单向阀、电磁换向阀安装在阀体内;双向齿轮泵的两个油口设置了溢流阀,用于设定油源最高工作压力,限定双向齿轮泵的输出功率,防止双向伺服电机超载;执行油缸的两个油口设置了溢流阀,能够在执行油缸温度升高或负载突变时,限制执行油缸工作压力;闭式油箱至双向齿轮泵两油口分别设置了单向阀,实现双向齿轮泵单向建压与吸油功能的正常切换。执行油缸的两个腔分别设置了液控单向阀,用于执行油缸伸收动作时,回油侧油液回到闭式油箱散热,降低循环工作油液的温度。执行油缸的两个腔之间设置了电磁换向阀,不得电时,断开执行油缸的两个工作腔;得电时,将执行油缸的两个工作腔连通,用于在应急工况下,实现执行油缸两腔连通处于浮动工作状态。浮动工作状态为:在控制阀块总成中电磁换向阀得电时,执行油缸在负载作用下能够跟随运动。应急工况,包括:双向伺服电机失效或双向齿轮泵失效。双向伺服电机输出的电能通过双向齿轮泵转化成油源的压力能,通过油源控制执行油缸的伸出和缩回运动。执行油缸采用双出杆液压缸,包括两个油腔,通过一腔进油另一腔回油实现双出杆液压缸内活塞杆单向运动。双出杆液压缸,包括:缸筒、活塞杆、端盖、支耳、底座;缸筒与底座固连,活塞杆穿过缸筒与缸筒两端的端盖;活塞杆将缸筒分成两部分,行程两个油腔,支耳设置在活塞杆的两端,与外部负载连接。闭式油箱为闭式液压油箱,采用闭式结构,确保集成式电液转向作动单元在任何工作姿态下,双向齿轮泵都有很好的吸油能力。双向伺服电机、双向齿轮泵、传动轴、闭式油箱、控制阀块总成组成的动力单元与执行油缸采用模块化,动力单元与执行油缸能够通过螺接集成为一体,也能够根据安装空间分开布置,通过外部管路连接。动力单元与执行油缸平行布置,有效减少轴向布置空间。In the above floating state control method, the valve body, check valve, relief valve, hydraulic control check valve and electromagnetic directional valve together form a control valve block assembly, check valve, overflow valve, hydraulic control check valve, The electromagnetic reversing valve is installed in the valve body; the two oil ports of the two-way gear pump are provided with overflow valves, which are used to set the maximum working pressure of the oil source, limit the output power of the two-way gear pump, and prevent the overload of the two-way servo motor; Two oil ports are provided with relief valves, which can limit the working pressure of the execution oil cylinder when the temperature of the execution oil cylinder rises or the load suddenly changes; the two oil ports from the closed oil tank to the two-way gear pump are respectively set with check valves to realize the single-way operation of the two-way gear pump. Normal switching to pressure build-up and oil suction functions. The two chambers of the execution cylinder are respectively provided with hydraulic control check valves, which are used to return the oil on the return side to the closed tank to dissipate heat and reduce the temperature of the circulating working oil when the cylinder is extended and retracted. An electromagnetic reversing valve is set between the two chambers of the execution cylinder. When the power is not available, the two working chambers of the execution cylinder are disconnected; when the power is turned on, the two working chambers of the execution cylinder are connected for emergency conditions , to achieve the two-chamber communication of the execution cylinder in a floating working state. The floating working state is: when the electromagnetic reversing valve in the control valve block assembly is energized, the execution oil cylinder can follow the movement under the load. Emergency conditions, including: bidirectional servo motor failure or bidirectional gear pump failure. The electric energy output by the bidirectional servo motor is converted into the pressure energy of the oil source through the bidirectional gear pump, and the extension and retraction of the oil cylinder is controlled by the oil source. The actuator cylinder adopts a double-rod hydraulic cylinder, which includes two oil chambers. One-way movement of the piston rod in the double-rod hydraulic cylinder is realized by feeding oil into one chamber and returning oil to the other chamber. The double-rod hydraulic cylinder includes: cylinder barrel, piston rod, end cover, support lug, and base; the cylinder barrel and the base are fixedly connected, and the piston rod passes through the cylinder barrel and the end covers at both ends of the cylinder barrel; the piston rod divides the cylinder barrel into two parts Part, strokes two oil chambers, and lugs are provided at both ends of the piston rod to connect with the external load. The closed oil tank is a closed hydraulic oil tank, which adopts a closed structure to ensure that the two-way gear pump has a good oil absorption capacity under any working posture of the integrated electro-hydraulic steering actuation unit. The power unit and the actuator cylinder composed of the bidirectional servo motor, bidirectional gear pump, drive shaft, closed fuel tank, and control valve block assembly are modularized. Arranged and connected by external piping. The power unit is arranged in parallel with the execution cylinder, effectively reducing the axial arrangement space.
本发明在特种车辆底盘转向系统中采用集成式电液转向作动单元,能省掉各组车桥间复杂的转向杆系结构,较传统转向液压系统能够相应省掉液压油源、各桥的转向油缸、各类控制阀件、繁多的液压管路,还能够减小转向液压系统跑冒滴漏的概率,采用集成式电液转向作动单元优点显著,通过将集成式电液转向作动单元的油源与执行油缸平行式布置,有效减少轴向布置空间,便于安装。The invention adopts an integrated electro-hydraulic steering actuation unit in the steering system of the special vehicle chassis, which can save the complicated steering rod system structure between each group of axles, and can correspondingly save the hydraulic oil source and the Steering cylinders, various control valves, and numerous hydraulic pipelines can also reduce the probability of leakage of the steering hydraulic system. The integrated electro-hydraulic steering actuation unit has significant advantages. By integrating the integrated electro-hydraulic steering actuation unit The oil source and the execution cylinder are arranged in parallel, which effectively reduces the axial arrangement space and facilitates installation.
本发明通过集成式电液转向作动单元中模块化的动力单元与执行油缸能够通过螺接集成为一体,也能够根据安装空间分开布置,通过外部管路连接,安装方式灵活,通过集成式电液转向作动单元中油箱设计为闭式液压油箱,采用闭式结构,确保集成式电液转向作动单元在任何工作姿态下,双向齿轮泵都有很好的吸油能力,同时有效防止多余物进入系统。In the present invention, the modularized power unit and the actuator cylinder in the integrated electro-hydraulic steering actuating unit can be integrated into one through screw connection, and can also be arranged separately according to the installation space, connected by external pipelines, and the installation method is flexible. The oil tank in the hydraulic steering actuation unit is designed as a closed hydraulic oil tank, which adopts a closed structure to ensure that the two-way gear pump of the integrated electro-hydraulic steering actuation unit has a good oil absorption capacity under any working posture, and at the same time effectively prevents excess objects. enter the system.
本发明通过集成式电液转向作动单元中执行油缸的两个腔之间设置了电磁换向阀,用于在应急工况下,电磁换向阀得电,实现执行油缸两腔连通处于浮动工作状态,在外作用力下可以实现车轮对正,有效提高转向的安全性。In the present invention, an electromagnetic reversing valve is arranged between the two cavities of the execution oil cylinder in the integrated electro-hydraulic steering actuating unit, so that the electromagnetic reversing valve is energized under emergency conditions, so that the communication between the two cavities of the executive oil cylinder is floating. In the working state, the wheels can be aligned under the external force, which effectively improves the safety of steering.
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CN114291158B (en) * | 2022-03-09 | 2022-06-07 | 天津德科智控股份有限公司 | Electro-hydraulic power-assisted steering system and control method |
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