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CN109130171B - A polymer multi-material multi-laser flexible additive manufacturing system and method - Google Patents

A polymer multi-material multi-laser flexible additive manufacturing system and method Download PDF

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CN109130171B
CN109130171B CN201810850206.1A CN201810850206A CN109130171B CN 109130171 B CN109130171 B CN 109130171B CN 201810850206 A CN201810850206 A CN 201810850206A CN 109130171 B CN109130171 B CN 109130171B
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wire
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CN109130171A (en
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闫春泽
伍宏志
史玉升
文世峰
张李超
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Huazhong University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/264Arrangements for irradiation
    • B29C64/268Arrangements for irradiation using laser beams; using electron beams [EB]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/307Handling of material to be used in additive manufacturing
    • B29C64/321Feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing

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  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
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  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
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Abstract

本发明属于丝材激光增材制造领域,并公开了一种聚合物多材料多激光柔性增材制造系统及方法。系统包括多个模块,每个模块对应成形单个切片层中不同的区域,每个模块包括激光发射单元、多个机器人以及与每个机器人配套设置的供丝单元和挤出单元,激光发射单元与挤出单元分开设置,使得挤出和熔融分开进行避免挤出单元喷头的堵塞;挤出单元设置在机器人的末端,机器人携带挤出单元到达预设的位置实现丝材的输送,每个机器人输送一种丝材,多个机器人按照预设的轨迹和顺序进行送丝,送出的丝材在激光发射单元的作用下熔融,以实现每个切片层多材料的成形。通过本发明,解决喷头易堵塞的问题,提高制造系统的柔性,实现大尺寸产品的成形。

Figure 201810850206

The invention belongs to the field of wire laser additive manufacturing, and discloses a polymer multi-material multi-laser flexible additive manufacturing system and method. The system includes multiple modules, each of which corresponds to a different area in a single slice layer. Each module includes a laser emitting unit, multiple robots, and a wire supply unit and an extrusion unit matched with each robot. The laser emitting unit is associated with the The extrusion units are set separately, so that extrusion and melting are carried out separately to avoid the blockage of the nozzles of the extrusion unit; the extrusion unit is set at the end of the robot, and the robot carries the extrusion unit to the preset position to realize the conveying of the wire, and each robot conveys A wire material, multiple robots feed wires according to a preset trajectory and sequence, and the sent wire material is melted under the action of a laser emitting unit, so as to realize the multi-material forming of each slice layer. The invention solves the problem of easy clogging of the nozzle, improves the flexibility of the manufacturing system, and realizes the formation of large-sized products.

Figure 201810850206

Description

Polymer multi-material multi-laser flexible additive manufacturing system and method
Technical Field
The invention belongs to the field of wire material laser additive manufacturing, and particularly relates to a polymer multi-material multi-laser flexible additive manufacturing system and method.
Background
Fused Deposition Modeling (FDM) is an important polymer additive manufacturing technology, and has many advantages of additive manufacturing technology, such as manufacturing of parts without geometric restrictions, shortening of product development and manufacturing cycle, and material saving. In the FDM forming process, the polymer wire is conveyed to a nozzle by a wire feeding mechanism and heated to a molten state, and is solidified and formed in air after being extruded.
At present, the FDM technology has the advantages of low running cost, wide forming materials, simple post-treatment, etc., but as an important polymer additive manufacturing method, it still has the following disadvantages: (1) the phenomenon of blockage of the thermal spray head often occurs in the printing process, which is mainly caused by mismatching of wire feeding rate and wire melting rate, and the unmelted wire penetrates into the melted material which is melted but not extruded yet, so that the melted material overflows to a gap at the feeding end to be cooled and solidified, thereby causing the blockage of the spray head; (2) the printing nozzle always remains molten materials, and the materials are solidified and left at the nozzle after cooling, and because the printing nozzle is generally 0.4mm and is a key part of the printing nozzle, the residual materials are difficult to clean, the nozzle is damaged due to improper cleaning operation, and the printing precision is seriously influenced; (3) if the printed part has a complex structure and a large size, the printing nozzle can work at a high temperature (the common printing temperature of ABS and PLA is about 200 ℃) for a long time, which affects the service life of the printing nozzle; (4) the FDM forming needs to extrude the molten material from a spray head, so that the forming speed is low, and the FDM forming is not suitable for manufacturing large-sized workpieces; (5) extruding the wires into a vertical direction, depositing the wires in a molten state point by point, line by line and plane by plane under the action of gravity, and finishing the forming of the product in the height direction by a method that a lifting platform descends, wherein an FDM printing spray head; (6) most of the current FDM printers are in an inherent single-nozzle mode, and only one material can be formed. With the development of science and technology and the strategic needs of the country, the formation of multiple materials has become a hot point of research.
CN107116220A discloses an electric field driven molten metal spray deposition 3D printing apparatus and its working method, which is directed to the preparation of metal multi-materials; CN206733600U discloses a device for realizing multi-material-level composite 3DP by a single nozzle, which mainly uses ceramic powder or hydrogel as a printing material, and the use is limited to the biomedical material forming field, so that the additive manufacturing research of polymer multi-material is less, and the polymer multi-material is in a relatively blank state; CN104118121A discloses an anti-blocking printing nozzle of an FDM printer, which is characterized in that a thin heating aluminum block, a T-shaped preheating aluminum block and a constant temperature aluminum block are added, so that the heating space is greatly reduced, the melting of wire materials is fast, and the problem of nozzle blocking is solved to a certain extent; in addition, in the FDM technology and even the whole additive manufacturing field, the integral forming of large-sized products is always an urgent problem to be solved, mainly because the range in which the laser generated by the laser can act is limited.
Disclosure of Invention
Aiming at the defects or the improvement requirements in the prior art, the invention provides a polymer multi-material multi-laser flexible additive manufacturing system and a method, which improve the manufacturing system and the manufacturing method in the fused deposition process, wherein the segmented slice layer divided in the forming process is divided into a plurality of regions to realize the segmented forming, simultaneously, the forming unit and the processing sequence corresponding to each forming region are set, and the extruding unit and the laser emitting unit are separately arranged, so that the polymer wire is sent out and is separated from the melting phase, and the problems that a common nozzle of FDM equipment is easy to block, difficult to clean, short in service life and the like are solved; the wire feeding device is driven by the robots to convey different types of wires, so that the flexibility, the accuracy and the stability of the machining process are improved, the problems of forming of multiple materials and difficulty in forming of large-size products are solved, and the flexibility of a manufacturing system is greatly improved.
To achieve the above object, according to one aspect of the present invention, there is provided a polymer multi-material multi-laser flexible additive manufacturing system, characterized in that,
the system comprises a plurality of modules, wherein after each sliced layer of a product to be formed is divided into a plurality of areas, each module correspondingly forms different areas so as to realize the sectional forming of the product to be formed, and each area can be spliced together seamlessly;
each module comprises a laser emitting unit, a plurality of robots, a wire supply unit and an extrusion unit, wherein the wire supply unit and the extrusion unit are matched with each robot, and the laser emitting unit and the extrusion unit are separately arranged, so that extrusion and melting are separately carried out, and the extrusion unit is prevented from being blocked; the extruding unit is arranged at the tail end of the robot, the robot carries the extruding unit to reach a preset position to realize conveying of wires, each robot conveys one wire, the plurality of robots send wires according to a preset track and a preset sequence, and the sent wires are melted by laser emitted by the laser emitting unit, so that the melting and forming of multiple wires of each sliced layer are realized.
Further preferably, the lower end of the extrusion unit is provided with a traction mechanism, the traction mechanism comprises a traction plate and a group of fixed pulleys arranged oppositely, the wire penetrates out of the fixed pulleys arranged oppositely, and the traction plate is used for connecting the fixed pulleys with the extrusion unit.
Further preferably, the laser emission unit preferably employs CO2The laser device adjusts parameters of the laser device in real time according to different wires conveyed by the robot, so that the laser device meets the requirements of melting of different wires on laser energy.
Further preferably, the robot preferably adopts a multi-axis robot, so that mutual noninterference during cooperative work among different robots is ensured, and the flexibility of the manufacturing system is improved, wherein the number of the robots is preferably 2-6, and the number of the laser emission units is preferably 1-3.
Further preferably, the system further comprises a controller, and the controller is respectively connected with the robot, the laser emitting unit, the wire supplying unit and the extruding unit in each module, so that the cooperative work of all the components is realized.
Further preferably, the system further comprises an elevating platform, and the elevating platform descends the thickness of one sliced layer by layer to realize layer-by-layer forming of the product to be formed.
According to another aspect of the invention, there is also provided a method of additive manufacturing of a manufacturing system as described above, characterised in that the method comprises the steps of:
(a) constructing a three-dimensional model of a product to be formed, slicing the three-dimensional model in layers to obtain two-dimensional data of a plurality of slice layers, carrying out voxel slicing on each slice layer to obtain a data point set of each layer, and carrying out voxel slicing on all slice layers to obtain a space data point set of the whole product to be formed; dividing a data point set in each sliced layer into a plurality of areas, selecting required wires corresponding to the areas according to the divided areas and installing the wires on the wire supply unit, and setting the motion tracks and wire supply sequences of different robots in each area according to the divided areas;
(b) for each slicing layer, the robots in different areas carry the wire feeding unit to feed wires according to the set motion track, the laser emission unit melts the sent wires so as to realize the melt forming of the wires in different areas, the forming of a single slicing layer is finished after the melt forming of the wires in all different areas is finished, and all the areas can be spliced together in a seamless mode;
(c) and (c) descending the lifting platform by the thickness of one sliced layer, and repeating the step (b) until the formation of all sliced layers is completed, thereby obtaining the required product.
In general, compared with the prior art, the above technical solution contemplated by the present invention can achieve the following beneficial effects:
1. according to the invention, each sliced layer is processed in a partitioning manner, the corresponding robot, the extrusion unit and the wire feeding unit in each area are correspondingly matched, and the forming of each area is realized through the synergistic effect among the robots in each unit, so that the forming of a single sliced layer is finally completed, and the method is not limited by the size of a product in theory and is particularly suitable for processing large-size products;
2. according to the invention, a multi-module design is adopted, and the wire feeding unit and the laser emission unit are separately arranged in each module, so that the feeding and melting of wires are separately carried out, and the extrusion unit is prevented from being blocked in the feeding process of the wires, thus the cleaning difficulty of the extrusion unit is reduced, and the service life of the extrusion unit is prolonged;
3. the invention adopts a mode that the tail ends of a plurality of robots are provided with the extrusion units to realize the wire feeding process of the robots, realizes the forming of products containing a plurality of materials by arranging different wires in different robots, simultaneously adopts the robots to carry the extrusion units to move together, has high degree of freedom, can realize the processing process of almost any track or angle, and improves the flexibility of the manufacturing system.
4. The invention adopts laser to melt the wire, so that the energy is concentrated, the high-temperature-resistant high-performance polymer (such as PEEK material) can be easily melted, and the problem that the high-temperature-resistant high-performance polymer is difficult to form is greatly improved.
Drawings
FIG. 1 is a schematic diagram of an apparatus configuration for a polymeric multi-material multi-laser flexible additive manufacturing system constructed in accordance with a preferred embodiment of the present invention;
FIG. 2 is a schematic diagram of an apparatus configuration for a modular polymer multi-material multi-laser flexible additive manufacturing system constructed in accordance with a preferred embodiment of the present invention;
FIG. 3 is a schematic diagram of the construction of two six-axis robots within the same module constructed in accordance with the preferred embodiment of the present invention;
FIG. 4 is a schematic diagram of a galvanometer structure in a laser emitting unit constructed in accordance with a preferred embodiment of the present invention;
FIG. 5 is a schematic structural view of a filament supply unit and an extrusion unit constructed in accordance with a preferred embodiment of the present invention;
fig. 6 is a schematic structural view of a table constructed in accordance with a preferred embodiment of the present invention.
The same reference numbers will be used throughout the drawings to refer to the same or like elements or structures, wherein:
1-robot 3-laser emission unit 31-laser 32-lens 33-X-axis galvanometer motor 34-X-axis galvanometer 35-Y-axis galvanometer motor 36-Y-axis galvanometer 4-lifting table 51-wire supply unit 52-extrusion unit 53-traction mechanism 531-fixed pulley 532-traction plate 7-controller 8-working table 81-support 82-bolt 83-connecting joint
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Fig. 1 is a schematic diagram of an apparatus structure of a polymer multi-material multi-laser flexible additive manufacturing system constructed in accordance with a preferred embodiment of the present invention, and as shown in fig. 1, a polymer multi-material flexible additive manufacturing apparatus includes a plurality of modules, each module for forming a different region in a sliced layer; in the embodiment, two robots 1 are adopted in one module to respectively convey different types of wires, a laser emitting unit 3 is arranged above the forming table, each robot is provided with an extruding unit 52 and a wire supplying unit 51 in a matching manner, and the number of the robots, the wire supplying units, the extruding units and the laser emitting units can be increased according to needs in practice.
The robot has high degree of freedom, can ensure that the free end of the arm of the robot can finish the motion of any angle or track in space, and each robot is controlled by a linkage program installed in the controller, and the robots are coordinated to work and do not interfere with each other.
The laser emitting unit is used as a heat source for processing the wire materials and is used for melting the wire materials, the polymer has higher absorptivity for laser generated by the laser, and when the types of the materials are changed, the parameters of the laser can be changed in real time to adapt to the requirements of different materials. The position of the laser in the laser emitting unit is fixed above the Z-axis lifting table, preferably CO2Laser and laser galvanometer scanning system, and its parametersThe method can be adjusted in real time according to different materials, so that the proper processing temperature can be obtained in real time when multiple material parts are switched.
The upper table top of the Z-axis lifting table is the forming bottom surface of the product and is parallel to the ground.
Fig. 2 is a schematic structural diagram of an apparatus of a modular polymer multi-material multi-laser flexible additive manufacturing system constructed according to a preferred embodiment of the present invention, as shown in fig. 2, the system comprises two robots 1, a laser emitting unit 3, a Z-axis lifting table 4, a wire supplying unit 51, an extruding unit 52, a controller 7, a workbench 8, and the like. In the embodiment, the controller 7 is respectively connected with the two robots 1, the laser emitting unit 3, the Z-axis lifting table 4, the wire supply unit 51 and the extrusion unit 52, is used for controlling the cooperative work of the two parts, does not interfere with each other, and has the characteristics of integration and modularization; the extrusion unit is driven by the robot, so that the number of the extrusion unit and the number of the extrusion unit are equal, the number of the lasers is set according to the number of the divided areas in each sliced layer, and each forming area contains one laser.
In the forming process, the slicing layer is divided into a plurality of different areas, so that a large-size product can be formed, but in consideration of the forming practice and the processing efficiency, the number of laser emitting units is preferably 1-3, and the number of robots is preferably 2-6.
Fig. 3 is a schematic structural diagram of two six-axis robots in the same module, constructed according to the preferred embodiment of the present invention, as shown in fig. 3, both the two robots are six-axis, and both the robots have the same structure and working principle, and the robots are six-axis, which means that the robot arm has six degrees of freedom, and six arrows in the figure respectively indicate the directions of rotation of the six axes, and the robot arm can adapt to the processing of almost any angle and trajectory, and can meet the requirement of actual forming.
Fig. 4 is a schematic diagram of a galvanometer structure in a laser emitting unit constructed according to a preferred embodiment of the present invention, and as shown in fig. 4, the laser emitting unit 3 is composed of six parts, i.e., a laser 31, a lens 32, an X-axis galvanometer motor 33, an X-axis galvanometer 34, a Y-axis galvanometer motor 35, and a Y-axis galvanometer 36. The galvanometer structure ensures that the intensity of laser on a plane is equal, a beam of laser is emitted, and the position with equal intensity forms a spherical surface (or named cambered surface) instead of a plane, and has the characteristics of quick and accurate scanning.
FIG. 5 is a schematic structural view of a filament supplying unit and an extruding unit constructed in accordance with a preferred embodiment of the present invention, as shown in FIG. 5, the extruding unit 52 is provided at the end of the filament supplying unit 51, a filament is wound around the filament supplying unit 52, the filament is extruded from the extruding unit 52, and the end of the filament extruding unit is provided with a traction mechanism including a traction plate and a set of fixed pulleys 531 oppositely arranged for "holding" the filament to ensure a controllable moving track of the filament; be less sliding friction between pulley and the silk material, guarantee that the silk material can be smoothly and be guided to waiting to take shape the department without destruction, these two fixed pulleys all pass through the bolt fastening on the traction plate 532, and traction plate 532 and silk material extrusion unit pass through the bolt fastening on support 81. The traction mechanism ensures that the wire can not move randomly after being extruded from the nozzle of the extrusion unit, but is guided to the position to be formed, thereby ensuring the stability of the processing process and being beneficial to improving the size precision and the shape precision of the product.
FIG. 6 is a schematic structural view of a table constructed in accordance with a preferred embodiment of the present invention, as shown in FIG. 6, the end of the robot 1 is connected to the table, and the table is provided with a connection joint 83 for connecting the table 8 and the robot, a bracket 81 for fixing the wire extruding unit, and a bolt 82 for connecting the bracket 81 to the table.
The above is a detailed description of the whole apparatus structure, and the specific processing steps are as follows:
(1) introducing a three-dimensional model of the product into a controller 7, and firstly slicing the model in layers to determine the forming height of each layer; carrying out voxel slicing on each layer to obtain a data point set of each layer, obtaining a space data point set of the product and position information of each point by slicing the layers and voxel slicing results, and setting corresponding materials at corresponding data points according to the requirements of the product to obtain material information; dividing each slice layer into a plurality of areas (area 1, area 2 … … area n) so as to determine the robot corresponding to each area and further generate the working instruction of each robot, wherein the voxel slice is a point for dividing the three-dimensional model of the product into space, namely the model is regarded as consisting of infinite points in space;
(2) and (3) for the spatial data point set determined in the step (1), setting corresponding materials at corresponding positions according to the requirements of the product, namely storing material information by taking 'unit points' as a unit, and generating a processing code which can be identified by the robot after obtaining the spatial data information and the material information of the product model.
(3) The controller 7 simultaneously controls the extrusion unit driven by the robot 1 to enable wires to be smoothly extruded and guided to a position to be formed through the wire traction mechanism, when a certain layer of a product is formed, according to the material and the position information of each layer obtained in the step (2), when a certain material is needed, the corresponding robot drives the extrusion unit to reach the position to be formed, and the laser emits laser to enable the wires to be melted; different robots are processed through a preset processing track and a preset processing sequence, and meanwhile, a laser adjusts relevant parameters in real time to enable the laser power to be adaptive to different materials; the forming of different forming areas is completed by respective robots and lasers together, the different forming areas can be connected in a seamless mode, after the point-to-line forming is achieved in each area according to the step, the melting forming of the wires in all the areas is completed, and finally the forming of a layer of slicing layer is completed.
(4) And (4) after each layer is formed in the step (3), lowering the Z-axis lifting platform 4 by the same height according to the thickness of the layered slice in the step (1), continuing to form the next layer, and repeating the processes to obtain the whole product.
It will be understood by those skilled in the art that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the invention, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (6)

1.一种聚合物多材料多激光柔性增材制造系统,其特征在于,1. A polymer multi-material multi-laser flexible additive manufacturing system, characterized in that, 所述系统包括多个模块,将待成形产品的每个切片层划分为多个区域后,每个所述模块对应成形不同的所述区域,以此实现待成形产品的分区成形;The system includes a plurality of modules, after each slice layer of the product to be formed is divided into a plurality of regions, each of the modules corresponds to a different region to be formed, so as to realize the divisional forming of the product to be formed; 其中,每个模块包括激光发射单元(3)、多个机器人(1)以及与每个所述机器人配套设置的供丝单元(51)和挤出单元(52),所述激光发射单元(3)与所述挤出单元(52)分开设置,使得挤出和熔融分开进行,避免所述挤出单元喷头的堵塞;所述挤出单元(52)设置在所述机器人(1)的末端;Wherein, each module includes a laser emitting unit (3), a plurality of robots (1), and a wire supply unit (51) and an extrusion unit (52) matched with each of the robots, and the laser emitting unit (3) ) is arranged separately from the extrusion unit (52), so that extrusion and melting are performed separately to avoid blockage of the nozzle of the extrusion unit; the extrusion unit (52) is arranged at the end of the robot (1); 待成形零件产品的三维,模型进行分层切片获得多个切片层的二维数据,对每层切片层进行体素切片,获得每层的数据点集,对所有切片层进行体素切片后获得整个待成形产品的空间数据点集;将每个切片层中的数据点集分为多个区域,根据该划分的区域,所述机器人(1)携带所述挤出单元到达预设的位置实现丝材的输送,每个所述机器人输送一种丝材,多个所述机器人按照预设的轨迹和顺序进行送丝,送出的丝材在所述激光发射单元发出的激光的作用下熔融,以实现每个切片层多种丝材的熔融成形;For the 3D model of the product to be formed, perform layered slicing on the model to obtain 2D data of multiple slice layers, perform voxel slicing on each slice layer to obtain the data point set of each layer, and obtain after voxel slicing on all slice layers. The spatial data point set of the entire product to be formed; the data point set in each slice layer is divided into a plurality of areas, and according to the divided areas, the robot (1) carries the extrusion unit to a preset position to achieve For wire conveying, each robot conveys one kind of wire, and multiple robots feed wires according to preset trajectories and sequences. The sent wires are melted under the action of the laser emitted by the laser emitting unit. In order to realize the melt forming of various filaments of each slice layer; 所述挤出单元(52)的下端设置有牵引机构,该牵引机构包括牵引板(532)和设置一组相对设置的定滑轮(531),丝材从所述相对设置的定滑轮之间穿出,所述牵引板用于将所述定滑轮与所述挤出单元连接。The lower end of the extrusion unit (52) is provided with a traction mechanism, the traction mechanism includes a traction plate (532) and a set of fixed pulleys (531) arranged oppositely, and the wire material is passed through between the fixed pulleys arranged oppositely. Out, the traction plate is used to connect the fixed pulley with the extrusion unit. 2.一种如权利要求1所述的制造系统,其特征在于,所述激光发射单元(3)中的激光器采用CO2激光器,并根据不同的所述机器人输送的丝材,实时调节所述激光器的参数,以此适应不同丝材熔融对激光能量的需求。2. A manufacturing system according to claim 1, characterized in that, the laser in the laser emission unit (3) adopts a CO2 laser, and according to different wires conveyed by the robot, the real-time adjustment of the The parameters of the laser can be adapted to the laser energy requirements of different wire melting. 3.一种如权利要求1所述的制造系统,其特征在于,所述机器人(1)采用多轴机器人,以提高制造系统的柔性,其中,所述机器人的个数采用2~6个,所述激光发射单元采用1~3个。3. A manufacturing system according to claim 1, wherein the robot (1) adopts a multi-axis robot to improve the flexibility of the manufacturing system, wherein the number of the robots is 2-6, One to three laser emission units are used. 4.一种如权利要求1所述的制造系统,其特征在于,所述系统还包括控制器(7),该控制器分别与每个模块中的所述机器人,激光发射单元、供丝单元和挤出单元连接,以此实现各个部件的协同工作,控制器(7)中含有控制多机器人协同工作的联动程序,保证机器人之间相互配合,互不干涉。4. A manufacturing system according to claim 1, characterized in that the system further comprises a controller (7), the controller is respectively connected with the robot, the laser emitting unit and the wire supply unit in each module. It is connected with the extrusion unit to realize the cooperative work of each component. The controller (7) contains a linkage program for controlling the cooperative work of multiple robots, so as to ensure that the robots cooperate with each other and do not interfere with each other. 5.一种如权利要求1所述的制造系统,其特征在于,所述系统还包括升降台(4),通过该升降台逐层下降一个切片层的厚度,实现待成形产品的逐层成形。5. A manufacturing system as claimed in claim 1, characterized in that, the system further comprises a lift table (4), through which the lift table lowers the thickness of one slice layer layer by layer to realize the layer by layer forming of the product to be formed . 6.一种如权利要求5所述的制造系统的增材制造方法,其特征在于,该方法包括下列步骤:6. An additive manufacturing method for a manufacturing system as claimed in claim 5, characterized in that the method comprises the following steps: (a)构建待成形产品的三维模型,将该三维模型进行分层切片获得多个切片层的二维数据,再对每层切片层进行体素切片,获得每层的数据点集,对所有切片层进行体素切片后获得整个待成形产品的空间数据点集;将每个切片层中的数据点集分为多个区域,根据该划分的区域,选取与该区域相应的所需丝材并安装在所述供丝单元上,同时,根据所述划分的区域设定每个区域内不同机器人的运动轨迹和送丝顺序;(a) constructing a three-dimensional model of the product to be formed, performing layered slicing on the three-dimensional model to obtain two-dimensional data of multiple slice layers, and then performing voxel slicing on each slice layer to obtain the data point set of each layer. After the slice layer performs voxel slicing, the spatial data point set of the entire product to be formed is obtained; the data point set in each slice layer is divided into multiple areas, and according to the divided area, the required wire material corresponding to the area is selected And installed on the wire supply unit, and at the same time, according to the divided areas, set the motion trajectory and wire feeding sequence of different robots in each area; (b)对于每个切片层,不同的所述区域内的机器人按照所述设定的运动轨迹携带所述送丝单元进行送丝,所述激光发射单元熔融送出的丝材,以此实现不同的所述区域内丝材的熔融成形,所有不同的所述区域内丝材的熔融成形完成后,即完成单个切片层的成形,并且所有区域能够无缝拼接在一起;(b) For each slice layer, robots in different areas carry the wire feeding unit to feed wires according to the set motion trajectory, and the laser emitting unit melts the sent wire, so as to achieve different The melt forming of the wire in the said area, after the melt forming of the wire in all the different areas is completed, the forming of a single slice layer is completed, and all areas can be seamlessly spliced together; (c)所述升降台下降一个切片层的厚度,重复步骤(b)直至完成所有切片层的成形,由此获得所需的产品。(c) The lifting table is lowered by the thickness of one slice layer, and the step (b) is repeated until the forming of all slice layers is completed, thereby obtaining the desired product.
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