CN109112356B - A kind of high-strength corrosion-resistant titanium alloy and preparation method thereof - Google Patents
A kind of high-strength corrosion-resistant titanium alloy and preparation method thereof Download PDFInfo
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- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 82
- 238000005260 corrosion Methods 0.000 title claims abstract description 68
- 230000007797 corrosion Effects 0.000 title claims abstract description 66
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 84
- 239000000956 alloy Substances 0.000 claims abstract description 84
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 25
- 239000010936 titanium Substances 0.000 claims abstract description 21
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 11
- 238000000137 annealing Methods 0.000 claims description 31
- 238000002844 melting Methods 0.000 claims description 24
- 230000008018 melting Effects 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 24
- 239000002994 raw material Substances 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 16
- 230000001681 protective effect Effects 0.000 claims description 16
- 238000001816 cooling Methods 0.000 claims description 15
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000004321 preservation Methods 0.000 claims description 7
- 238000010791 quenching Methods 0.000 claims description 3
- 230000000171 quenching effect Effects 0.000 claims description 3
- 230000003628 erosive effect Effects 0.000 claims 4
- 238000002791 soaking Methods 0.000 claims 3
- 239000006104 solid solution Substances 0.000 abstract description 20
- 239000000243 solution Substances 0.000 abstract description 20
- 238000002161 passivation Methods 0.000 abstract description 11
- 238000005728 strengthening Methods 0.000 abstract description 9
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 abstract description 8
- 229910052719 titanium Inorganic materials 0.000 abstract description 6
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 4
- 239000011780 sodium chloride Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000003723 Smelting Methods 0.000 description 57
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 30
- 239000007789 gas Substances 0.000 description 19
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 15
- 229910052786 argon Inorganic materials 0.000 description 15
- 239000011572 manganese Substances 0.000 description 13
- 239000007788 liquid Substances 0.000 description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 7
- 229910000734 martensite Inorganic materials 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 241001062472 Stokellia anisodon Species 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000000879 optical micrograph Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 230000007306 turnover Effects 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 238000005339 levitation Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 230000006911 nucleation Effects 0.000 description 3
- 238000010899 nucleation Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000007123 defense Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 230000004580 weight loss Effects 0.000 description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910008651 TiZr Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- -1 alkalis Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- NMJKIRUDPFBRHW-UHFFFAOYSA-N titanium Chemical compound [Ti].[Ti] NMJKIRUDPFBRHW-UHFFFAOYSA-N 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C14/00—Alloys based on titanium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C16/00—Alloys based on zirconium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
- C22F1/183—High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
- C22F1/186—High-melting or refractory metals or alloys based thereon of zirconium or alloys based thereon
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- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
本发明提供了一种高强耐腐蚀钛合金及其制备方法,本发明提供的钛合金按质量含量计,包括Al 1.0~2.5%、Mn 0.7~2.0%、Zr(0,50%]和余量的Ti。本发明严格控制各元素的含量,Zr与Ti易形成无限固溶体,起到固溶强化的作用;由于Zr作为钝化金属相对于Ti的致钝电位更负,钝化能力更强,更易在合金表面生成钝化膜,合金在多种腐蚀介质中的耐腐蚀性能均得到提升。实验结果表明,本发明提供的高强耐腐蚀钛合金的与相同处理工艺获得的对比合金(Ti‑2Zl‑1.5Mn)相比较,在氯化钠溶液中的抗腐蚀能力提升幅度达33.26~52.63%。
The invention provides a high-strength corrosion-resistant titanium alloy and a preparation method thereof. The titanium alloy provided by the invention includes 1.0-2.5% of Al, 0.7-2.0% of Mn, Zr (0,50%] and the balance in terms of mass content Ti. The present invention strictly controls the content of each element, and Zr and Ti are easy to form infinite solid solution, and play the effect of solid solution strengthening; Since Zr is more negative as passivation metal relative to the passivation potential of Ti, passivation ability is stronger, It is easier to generate a passivation film on the alloy surface, and the corrosion resistance of the alloy in a variety of corrosive media is improved. Experimental results show that the high-strength corrosion-resistant titanium alloy provided by the invention and the comparison alloy (Ti-2Z1 ‑1.5Mn), the corrosion resistance in sodium chloride solution is improved by 33.26-52.63%.
Description
技术领域technical field
本发明涉及钛合金技术领域,特别涉及一种高强耐腐蚀钛合金及其制备方法。The invention relates to the technical field of titanium alloys, in particular to a high-strength corrosion-resistant titanium alloy and a preparation method thereof.
背景技术Background technique
钛合金以其高比强度、高比模量、耐腐蚀等一系列优势,具有广泛的应用优势,在海洋工程、航空航天、生物医学、冶金、化工、轻工等诸多领域均得到重视。With a series of advantages such as high specific strength, high specific modulus, and corrosion resistance, titanium alloy has a wide range of application advantages, and has been valued in many fields such as marine engineering, aerospace, biomedicine, metallurgy, chemical industry, and light industry.
钛合金以其所具有的较高强度、良好的成型性能和焊接性能,多采用板材冲压加工成薄壁型零件,并经过焊接制成飞机蒙皮及前进气罩帽等构件的方式,在航空航天工业中得到广泛应用。但是,传统钛合金多通过变形强化手段对材料进行强化,不仅制备方式繁琐,传统钛合金的强度和耐腐蚀性难以满足现阶段工业生产和国防事业的发展需求。Due to its high strength, good formability and welding performance, titanium alloys are mostly stamped into thin-walled parts by sheet metal, and then welded into aircraft skins and front air intake caps. Widely used in aerospace industry. However, traditional titanium alloys are mostly strengthened by deformation strengthening methods. Not only is the preparation method cumbersome, but the strength and corrosion resistance of traditional titanium alloys cannot meet the development needs of industrial production and national defense at this stage.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种高强耐腐蚀钛合金及其制备方法。本发明提供的钛合金具有良好的耐腐蚀性和较高强度;本发明中的钛合金无需经过变形处理,在铸态条件下强度和耐腐蚀性就可以满足现阶段工业生产和国防事业发展要求。In view of this, the object of the present invention is to provide a high-strength corrosion-resistant titanium alloy and a preparation method thereof. The titanium alloy provided by the invention has good corrosion resistance and relatively high strength; the titanium alloy in the invention does not need to be deformed, and its strength and corrosion resistance can meet the requirements of industrial production and national defense development at the present stage under cast conditions .
本发明提供了一种高强耐腐蚀钛合金,按质量含量计,包括Al 1.0~2.5%、Mn0.7~2.0%、Zr(0,50%]和余量的Ti。The invention provides a high-strength corrosion-resistant titanium alloy, which comprises 1.0-2.5% of Al, 0.7-2.0% of Mn, Zr (0,50%) and the balance of Ti in terms of mass content.
优选的,所述高强耐腐蚀钛合金包括Al 1.0~2.5%、Mn 0.7~2.0%、Zr 10~40%和余量的Ti。Preferably, the high-strength corrosion-resistant titanium alloy includes 1.0-2.5% of Al, 0.7-2.0% of Mn, 10-40% of Zr and the balance of Ti.
优选的,所述高强耐腐蚀钛合金含有针状α′马氏体相组成的网篮组织和亚稳β相;所述针状α相的宽度为0.62~3.99μm。Preferably, the high-strength corrosion-resistant titanium alloy contains a basket structure composed of acicular α' martensite phase and a metastable β phase; the width of the acicular α phase is 0.62-3.99 μm.
本发明还提供了上述技术方案所述的高强耐腐蚀钛合金的制备方法,包括以下步骤:The present invention also provides a method for preparing the high-strength corrosion-resistant titanium alloy described in the above technical solution, comprising the following steps:
(1)将合金原料熔炼后得到铸态合金坯;(1) Obtain the as-cast alloy billet after melting the alloy raw material;
(2)将所述步骤(1)得到的铸态合金坯进行退火处理,得到退火态坯;(2) performing annealing treatment on the cast alloy billet obtained in the step (1) to obtain an annealed billet;
(3)将所述步骤(2)得到的退火态坯进行固溶处理,得到高强耐腐蚀钛合金。(3) The annealed billet obtained in the step (2) is subjected to solution treatment to obtain a high-strength corrosion-resistant titanium alloy.
优选的,所述步骤(1)中熔炼为真空电弧熔炼,所述真空电弧熔炼的温度为2000~2500℃。Preferably, the smelting in the step (1) is vacuum arc smelting, and the temperature of the vacuum arc smelting is 2000-2500°C.
优选的,所述步骤(1)中熔炼反复进行5次以上。Preferably, the smelting in the step (1) is repeated more than 5 times.
优选的,所述步骤(2)中退火处理的保温温度为650~700℃,退火处理的保温时间为2~3h,退火处理的冷却方式为随炉冷。Preferably, the holding temperature of the annealing treatment in the step (2) is 650-700° C., the holding time of the annealing treatment is 2-3 hours, and the cooling method of the annealing treatment is furnace cooling.
优选的,所述步骤(2)退火处理的保温过程和步骤(3)中固溶处理的保温过程独立地在保护气氛下进行。Preferably, the heat preservation process of the annealing treatment in the step (2) and the heat preservation process of the solution treatment in the step (3) are independently carried out under a protective atmosphere.
优选的,所述步骤(3)中固溶处理的保温温度根据合金原料中锆含量确定,每含1wt.%的Zr保温温度自890~930℃降低2~2.5℃。Preferably, the holding temperature of the solution treatment in the step (3) is determined according to the zirconium content in the alloy raw material, and the holding temperature decreases by 2-2.5°C from 890-930°C for every 1wt.% of Zr contained.
优选的,所述步骤(3)中固溶处理的保温温度为800~910℃,固溶处理的保温时间为30~60min,固溶处理的冷却方式为水淬。Preferably, the holding temperature of the solution treatment in the step (3) is 800-910° C., the holding time of the solution treatment is 30-60 minutes, and the cooling method of the solution treatment is water quenching.
本发明提供了一种高强耐腐蚀钛合金,按质量含量计,包括Al 1.0~2.5%、Mn0.7~2.0%、Zr(0,50%]和余量的Ti。本发明严格控制各元素的含量,在本发明中,Zr与Ti易形成无限固溶体,固溶进Ti基体的Zr元素即起到固溶强化的作用;钛合金中的锆元素易在腐蚀介质中形成锆的氧化物能有效改善钛合金的钝化膜的结构性能,显著提高钛合金的耐腐蚀性能,随合金中锆含量的增加,合金的钝化电流密度逐渐减小,合金由均匀腐蚀逐渐转变为局部腐蚀。钛合金中加入Zr元素能显著改善钛合金的耐腐蚀性能钛合金中加入Zr后在表面形成的ZrO2能改善合金的氧化物保护膜层,从而提高合金抗腐蚀的能力;同时,由于Zr作为钝化金属相对于Ti的致钝电位更负,钝化能力更强,更易在合金表面生成钝化膜,合金在多种腐蚀介质中的耐腐蚀性能均得到提升。实验结果表明,本发明提供的高强耐腐蚀钛合金的与相同处理工艺获得的对比合金(Ti-2Al-1.5Mn)相比较,在氯化钠溶液中的抗腐蚀能力提升幅度达33.26~42.96%。The invention provides a high-strength corrosion-resistant titanium alloy, which comprises 1.0-2.5% of Al, 0.7-2.0% of Mn, Zr (0,50%] and the rest of Ti in terms of mass content. The invention strictly controls each element In the present invention, Zr and Ti are easy to form an infinite solid solution, and the Zr element solid-dissolved into the Ti matrix plays a role of solid solution strengthening; the zirconium element in the titanium alloy is easy to form zirconium oxide in a corrosive medium. Effectively improve the structural properties of the passivation film of titanium alloys, and significantly improve the corrosion resistance of titanium alloys. With the increase of zirconium content in the alloy, the passivation current density of the alloy gradually decreases, and the alloy gradually changes from uniform corrosion to localized corrosion. Titanium The addition of Zr element in the alloy can significantly improve the corrosion resistance of the titanium alloy. After adding Zr to the titanium alloy, the ZrO2 formed on the surface can improve the oxide protective film of the alloy, thereby improving the corrosion resistance of the alloy; at the same time, because Zr acts as a passive Compared with Ti, the passivation potential of Ti metal is more negative, the passivation ability is stronger, and it is easier to generate a passivation film on the surface of the alloy, and the corrosion resistance of the alloy in various corrosive media has been improved. Experimental results show that the present invention provides Compared with the comparison alloy (Ti-2Al-1.5Mn) obtained by the same treatment process, the high-strength corrosion-resistant titanium alloy has an improved corrosion resistance in sodium chloride solution by 33.26-42.96%.
附图说明Description of drawings
图1为实施例1制得的钛合金的金相光学显微图;Fig. 1 is the metallographic optical micrograph of the titanium alloy that embodiment 1 makes;
图2为实施例2制得的钛合金的金相光学显微图;Fig. 2 is the metallographic optical micrograph of the titanium alloy that embodiment 2 makes;
图3为实施例3制得的钛合金的金相光学显微图;Fig. 3 is the metallographic optical micrograph of the titanium alloy that embodiment 3 makes;
图4为实施例4制得的钛合金的金相光学显微图;Fig. 4 is the metallographic optical micrograph of the titanium alloy that embodiment 4 makes;
图5为实施例5制得的钛合金的金相光学显微图;Fig. 5 is the metallographic optical micrograph of the titanium alloy that embodiment 5 makes;
图6为对比例1制得的钛合金的金相光学显微图;Fig. 6 is the metallographic optical micrograph of the titanium alloy that comparative example 1 makes;
图7为本发明拉伸性能测试用拉伸试样尺寸图。Fig. 7 is a dimension diagram of a tensile sample used in the tensile property test of the present invention.
具体实施方式Detailed ways
本发明提供了本发明提供了一种高强耐腐蚀钛合金,按质量含量计,包括Al 1.0~2.5%、Mn 0.7~2.0%、Zr(0,50%]和余量的Ti。The present invention provides a high-strength corrosion-resistant titanium alloy, which includes Al 1.0-2.5%, Mn 0.7-2.0%, Zr (0,50%) and the balance of Ti in terms of mass content.
本发明提供的高强耐腐蚀钛合金,按质量含量计,包括Al 1.0~2.5%,优选为1.4~2.2%,更优选为1.4~1.8%。在本发明中,所述Al是一种廉价但对钛合金强化效果明显的α相稳定元素,可以大幅提高钛合金的比强度;同时Al元素是Ti的α相稳定元素,在Ti合金中具有相对较高的溶解度,同时它还可以显著提高Ti合金的比强度和比刚度。The high-strength corrosion-resistant titanium alloy provided by the present invention contains 1.0-2.5% Al, preferably 1.4-2.2%, more preferably 1.4-1.8% by mass content. In the present invention, the Al is a cheap but α-phase stable element with obvious strengthening effect on titanium alloys, which can greatly increase the specific strength of titanium alloys; at the same time, Al is an α-phase stable element of Ti, which has Relatively high solubility, at the same time it can also significantly improve the specific strength and specific stiffness of Ti alloys.
本发明提供的高强耐腐蚀钛合金,按质量含量计,包括Mn 0.7~2.0%,优选为1.0~1.7%,进一步优选为1.3~1.7%。在本发明中,所述Mn是β稳定性元素,取代Mo等熔点高且价格昂贵的合金元素;所述Mn在固溶强化的同时还可以改善合金的延展性能,在Al元素的基础上加入Mn元素可以对钛合金起到进一步的补充强化作用,使得锆的晶型与钛的相应晶型组成连续的固溶体,提供耐腐蚀性。The high-strength corrosion-resistant titanium alloy provided by the present invention contains Mn in an amount of 0.7-2.0%, preferably 1.0-1.7%, and more preferably 1.3-1.7% in terms of mass content. In the present invention, the Mn is a β-stable element, which replaces Mo and other alloy elements with high melting point and high price; the Mn can also improve the ductility of the alloy while solid-solution strengthening, adding The Mn element can further supplement and strengthen the titanium alloy, so that the crystal form of zirconium and the corresponding crystal form of titanium form a continuous solid solution to provide corrosion resistance.
本发明提供的高强耐腐蚀钛合金,按质量含量计,包括Zr(0,50%],进一步优选为Zr 10~40%,优选为20~40%,进一步优选为30~35%。在本发明中,Zr与Ti具有相同的最外层电子排布方式和相似的力学及物化性能,并且无论是高温的β相(BCC)还是低温的α相(HCP),它们均形成无限固溶体,固溶进Ti基体的Zr元素即起到固溶强化的作用,TiZr合金具有相对较低的熔点,易于熔炼并且能够有效降低熔炼过程中的吸氧量和吸氢量;同时由于Zr元素的添加会引起晶格畸变,这些缺陷会导致在形核过程中,形核点增多,形核的密度增加,起到晶粒细化到作用;Zr固溶到Ti基体中,提升了合金的强度与耐腐蚀性能,使其在大多数酸、碱、盐的介质中均有优异的耐蚀能力,且Zr的生物相容性优良;Zr元素的添加,不仅可以通过固溶强化、细晶强化机制提升合金的力学性能,优化合金显微组织,增强合金的耐腐蚀性能,还能适当降低合金相转变温度。The high-strength corrosion-resistant titanium alloy provided by the present invention includes Zr (0,50%] in terms of mass content, more preferably Zr 10-40%, preferably 20-40%, and further preferably 30-35%. In the invention, Zr and Ti have the same outermost electron arrangement and similar mechanical and physical and chemical properties, and whether they are high-temperature β-phase (BCC) or low-temperature α-phase (HCP), they all form an infinite solid solution. The Zr element dissolved into the Ti matrix plays a role of solid solution strengthening. TiZr alloy has a relatively low melting point, is easy to smelt and can effectively reduce the oxygen absorption and hydrogen absorption during the smelting process; at the same time, the addition of Zr element will These defects will lead to the increase of nucleation points and the increase of nucleation density during the nucleation process, which will play a role in grain refinement; Zr dissolves into the Ti matrix, which improves the strength and durability of the alloy. Corrosion performance, so that it has excellent corrosion resistance in most acids, alkalis, and salt media, and Zr has excellent biocompatibility; the addition of Zr elements can not only improve through solid solution strengthening and fine grain strengthening mechanisms The mechanical properties of the alloy can be optimized, the microstructure of the alloy can be optimized, the corrosion resistance of the alloy can be enhanced, and the phase transition temperature of the alloy can be appropriately reduced.
本发明提供的高强耐腐蚀钛合金,按质量含量计,除上述各元素外,包括余量的Ti。The high-strength corrosion-resistant titanium alloy provided by the present invention includes, in terms of mass content, Ti in addition to the above-mentioned elements.
在本发明中,所述高强耐腐蚀钛合金优选含有针状α′相马氏体相(即α相相)组成的网篮组织和亚稳β相;针状α′相马氏体得到细化,耐腐蚀钛合金的强韧性得以提高。In the present invention, the high-strength corrosion-resistant titanium alloy preferably contains a basket structure composed of acicular α' phase martensite phase (ie, α phase phase) and a metastable β phase; the acicular α' phase martensite is finely The strength and toughness of corrosion-resistant titanium alloys can be improved.
本发明还提供了上述技术方案所述的高强耐腐蚀钛合金的制备方法,包括以下步骤:The present invention also provides a method for preparing the high-strength corrosion-resistant titanium alloy described in the above technical solution, comprising the following steps:
(1)将合金原料熔炼后得到铸态合金坯;(1) Obtain the as-cast alloy billet after melting the alloy raw material;
(2)将所述步骤(1)得到的铸态合金坯进行退火处理,得到退火态坯;(2) performing annealing treatment on the cast alloy billet obtained in the step (1) to obtain an annealed billet;
(3)将所述步骤(2)得到的退火态坯进行固溶处理,得到高强耐腐蚀钛合金。(3) The annealed billet obtained in the step (2) is subjected to solution treatment to obtain a high-strength corrosion-resistant titanium alloy.
本发明将合金原料熔炼后得到铸态合金坯。本发明对所述合金原料的种类没有特殊的限定,采用本领域技术人员熟知的钛合金熔炼的合金原料以能得到目标组分的钛合金为准。在本发明中,所述合金原料优选包括海绵钛、海绵锆、纯铝、纯铌和纯钽。本发明对各种合金原料的比例没有特殊的限定,能够使最终合金成分满足要求即可。In the invention, the alloy raw material is smelted to obtain the cast alloy billet. In the present invention, there is no special limitation on the type of the alloy raw material, and the alloy raw material smelted by titanium alloy well-known to those skilled in the art shall be based on the titanium alloy that can obtain the target composition. In the present invention, the alloy raw materials preferably include sponge titanium, sponge zirconium, pure aluminum, pure niobium and pure tantalum. In the present invention, there is no special limitation on the ratio of various alloy raw materials, as long as the final alloy composition can meet the requirements.
在本发明中,所述熔炼优选为真空电弧熔炼,所述真空电弧熔炼的温度优选为2000~2500℃,更优选为2200~2400℃,最优选为2250~2300℃;所述熔炼的时间优选为3~5min,更优选为4min。在本发明中,所述真空电弧熔炼的真空度优选为0.04~0.05MPa,在一定氩气条件下进行。当采用真空电弧熔炼时,本发明优选先将炉腔内真空度抽至9×10- 3Pa以下,再通入氩气气体;所述氩气的通入量以满足电弧熔炼用电离气体的量即可。本发明对所述真空电弧熔炼的具体实施方式没有特殊要求,采用本领域技术人员所熟知的即可。本发明采用先抽真空再通入氩气的方式首先能够避免Ti与Zr在高温的情况下,大量吸氢吸氧吸氮,发生氧化,还能为电弧熔炼提供电离气体。In the present invention, the smelting is preferably vacuum arc smelting, the temperature of the vacuum arc smelting is preferably 2000-2500°C, more preferably 2200-2400°C, most preferably 2250-2300°C; the smelting time is preferably 3 to 5 minutes, more preferably 4 minutes. In the present invention, the vacuum degree of the vacuum arc melting is preferably 0.04-0.05 MPa, and it is carried out under a certain argon gas condition. When vacuum arc melting is adopted, the present invention preferably evacuates the vacuum in the furnace cavity to below 9×10 - 3 Pa, and then introduces argon gas; The amount can be. The present invention has no special requirements on the specific implementation of the vacuum arc smelting, and those familiar to those skilled in the art can be used. In the present invention, the method of vacuuming first and then introducing argon gas can firstly prevent Ti and Zr from absorbing a large amount of hydrogen, oxygen and nitrogen at high temperature, resulting in oxidation, and can also provide ionized gas for arc smelting.
本发明在熔炼时,熔炼液向固态转变的过程中β相优先形核长大,得到β相坯体,为后续退火处理及固溶处理以获得α′马氏体相提供基础。In the present invention, during smelting, the beta phase preferentially nucleates and grows in the process of transforming the smelting liquid into a solid state to obtain a beta phase green body, which provides a basis for subsequent annealing treatment and solid solution treatment to obtain the alpha' martensite phase.
在本发明中,所述熔炼优选反复进行5次以上,进一步优选为6~10次,熔炼后得到铸态合金坯。在本发明中,当反复进行熔炼时,所述熔炼优选在真空电弧熔炼炉中的进行;具体的:将金属原料在电弧熔炼炉中进行熔炼,得到熔炼液;随后冷却得到铸坯,再翻转铸坯后进行熔炼,再次得到熔炼液,再次冷却熔炼液,得的铸坯,以此反复5次以上,确保得到的铸态坯成分均匀。In the present invention, the smelting is preferably repeated 5 times or more, more preferably 6-10 times, and the as-cast alloy billet is obtained after smelting. In the present invention, when the smelting is repeated, the smelting is preferably carried out in a vacuum arc melting furnace; specifically: the metal raw material is smelted in an electric arc melting furnace to obtain a smelting liquid; then cooled to obtain a slab, and then turned over Smelting after casting the slab to obtain the smelting liquid again, cooling the smelting liquid again to obtain the slab, and repeating this for more than 5 times to ensure that the composition of the obtained as-cast slab is uniform.
所述熔炼前,本发明优选将所述合金原料进行超声清洗;本发明对所述超声清洗的具体实施方式没有特殊要求,采用本领域技术人员所熟知的即可。Before the smelting, the alloy raw material is preferably ultrasonically cleaned in the present invention; the present invention has no special requirements for the specific implementation of the ultrasonic cleaning, and those well-known to those skilled in the art can be used.
得到的铸态合金坯后,本发明将所述铸态合金坯进行退火处理,得到退火态坯。在本发明中,所述退火处理的保温温度优选为650~700℃,进一步优选为650~680℃;所述退火处理的保温时间优选为2~3h,进一步优选为2.2~2.8h,更优选为2.5h;所述退火处理的冷却方式优选为随炉冷。在本发明中,所述退火处理的保温过程优选在保护气氛下进行,所述保护气氛具体为氩气保护气氛。在本发明中,所述退火处理,能够有效消除熔炼过程中形成的残余应力及消除部分显微缺陷,使合金成分进一步均匀化,提高合金加工性能的同时也提高了合金耐腐蚀性。After the obtained cast alloy billet, the present invention performs annealing treatment on the cast alloy billet to obtain the annealed billet. In the present invention, the holding temperature of the annealing treatment is preferably 650-700°C, more preferably 650-680°C; the holding time of the annealing treatment is preferably 2-3h, more preferably 2.2-2.8h, more preferably 2.5h; the cooling method of the annealing treatment is preferably furnace cooling. In the present invention, the heat preservation process of the annealing treatment is preferably carried out under a protective atmosphere, and the protective atmosphere is specifically an argon protective atmosphere. In the present invention, the annealing treatment can effectively eliminate the residual stress formed in the smelting process and eliminate some microscopic defects, further homogenize the alloy composition, improve the processing performance of the alloy and also improve the corrosion resistance of the alloy.
得到退火态坯后,本发明将所述退火态坯进行固溶处理,得到高强耐腐蚀钛钛合金。在本发明中,所述固溶处理的保温温度根据合金原料中锆含量确定,优选每含1wt.%的Zr保温温度自890~930℃降低2~2.5℃,进一步的,每含1wt.%的Zr保温温度自920℃降低2~2.5℃。After the annealed billet is obtained, the present invention performs solid solution treatment on the annealed billet to obtain a high-strength corrosion-resistant titanium-titanium alloy. In the present invention, the heat preservation temperature of the solution treatment is determined according to the content of zirconium in the alloy raw material, preferably the heat preservation temperature is lowered by 2 to 2.5°C from 890 to 930°C for every 1wt. The holding temperature of Zr decreased by 2-2.5°C from 920°C.
在本发明中,所述固溶处理的保温温度优选为800~910℃,进一步优选为825~900℃,更优选为850~875℃。在本发明中,所述固溶处理的保温时间优选为30~60min,进一步优选为35~55min,更优选为45~50min。在本发明中,所述固溶处理的冷却方式优选为水淬。本发明对所述固溶处理的具体实施方式没有特殊要求,采用本领域技术人员所熟知的实施方式即可。在本发明中,所述固溶处理的保温过程优选在保护气氛下进行,所述保护气氛具体为氩气保护气氛。在本发明中,所述固溶处理过程获得可以产生强化效果的α′马氏体相和亚稳β相;并且α′马氏体相组织更为细小,可以在强度提升的同时保证良好的塑性。In the present invention, the holding temperature of the solution treatment is preferably 800-910°C, more preferably 825-900°C, more preferably 850-875°C. In the present invention, the holding time of the solution treatment is preferably 30-60 min, more preferably 35-55 min, and more preferably 45-50 min. In the present invention, the cooling method of the solution treatment is preferably water quenching. The present invention has no special requirements on the specific implementation of the solid solution treatment, and implementations well known to those skilled in the art can be used. In the present invention, the heat preservation process of the solution treatment is preferably carried out under a protective atmosphere, and the protective atmosphere is specifically an argon protective atmosphere. In the present invention, the solid solution treatment process obtains the α' martensite phase and the metastable β phase that can produce a strengthening effect; and the α' martensite phase structure is finer, which can ensure good strength while improving the strength. plasticity.
固溶处理后,本发明优选去除固溶态钢去除表面氧化皮,得到耐腐蚀钛合金。在本发明中,所述冷却的方式优选为随炉冷却;本发明优选采用打磨的方式去除表面氧化皮。After the solid solution treatment, the present invention preferably removes the solid solution steel to remove the surface scale to obtain the corrosion-resistant titanium alloy. In the present invention, the cooling method is preferably furnace cooling; in the present invention, the surface oxide scale is preferably removed by grinding.
为了进一步说明本发明,下面结合实施例对本发明提供的高强耐腐蚀钛合金及其制备方法进行详细地描述,但不能将它们理解为对本发明保护范围的限定。In order to further illustrate the present invention, the high-strength corrosion-resistant titanium alloy provided by the present invention and its preparation method are described in detail below in conjunction with examples, but they should not be construed as limiting the protection scope of the present invention.
实施例1Example 1
按合金成分Ti-10Zr-1Al-0.7Mn(质量百分比)配料,称取原料(总重为100g)海绵锆10g,铝1g,锰0.7g,余量为工业级海绵钛浸于无水乙醇中,超声波清洗后风干,置入非自耗真空电弧熔炼炉的水冷铜坩埚中,炉腔内的真空度要抽到9×10-3Pa以下,电弧熔炼前充入高纯氩气作为保护气(真空度达到0.04~0.05MPa)后,熔炼过程中进行磁悬浮搅拌使熔炼液混合均匀,每次熔炼时电弧温度大约为2500℃左右,熔炼时间约为3分钟左右,每次熔炼完毕后冷却得到铸锭,再对铸锭进行翻转处理进行熔炼,以此熔炼-浇铸铸锭反复熔炼及翻转铸锭7次以保证最终获取的铸锭成分均匀;每次熔炼后将铸锭翻转后均在砂轮上打磨掉表面氧化层并用酒精清洗。According to the alloy composition Ti-10Zr-1Al-0.7Mn (mass percentage), weigh raw materials (total weight 100g) zirconium sponge 10g, aluminum 1g, manganese 0.7g, the balance is industrial grade titanium sponge soaked in absolute ethanol , air-dried after ultrasonic cleaning, put it into the water-cooled copper crucible of non-consumable vacuum arc melting furnace, the vacuum degree in the furnace cavity should be pumped below 9×10 -3 Pa, and high-purity argon gas should be filled as protective gas before arc melting (vacuum degree reaches 0.04 ~ 0.05MPa), magnetic levitation stirring is carried out during the smelting process to mix the smelting liquid evenly. The arc temperature is about 2500°C during each smelting, and the smelting time is about 3 minutes. After each smelting, it is cooled to obtain Cast ingots, and then turn over the ingots for smelting, so as to smelt-cast ingots and repeatedly smelt and turn over the ingots 7 times to ensure that the finally obtained ingots are evenly composed; Polish off the surface oxide layer and clean with alcohol.
随后将合金铸锭放入真空/气氛管式炉中进行退火处理,控制退火处理的保温温度为700℃,保温时间为120min,之后随炉冷却至室温。Subsequently, the alloy ingot was put into a vacuum/atmosphere tube furnace for annealing treatment, and the holding temperature of the annealing treatment was controlled to be 700° C., and the holding time was 120 minutes, and then cooled to room temperature with the furnace.
然后取出合金铸锭放入真空/气氛管式炉(SK-G06143天津市中环实验电炉有限公司)中,充入保护气氩气后进行固溶处理:重新加热至900℃,在900℃保温30min,然后从管式炉中取出并迅速进行水淬。Then take out the alloy ingot and put it into a vacuum/atmosphere tube furnace (SK-G06143 Tianjin Zhonghuan Experimental Electric Furnace Co., Ltd.), fill it with protective gas argon and carry out solid solution treatment: reheat to 900°C and keep at 900°C for 30min , then removed from the tube furnace and quickly water quenched.
待合金锭完全冷却后取出,细致的打磨掉合金锭表面的氧化层,并将其洗净风干,得到耐腐蚀钛合金。After the alloy ingot is completely cooled, take it out, carefully polish off the oxide layer on the surface of the alloy ingot, wash it and air-dry it to obtain a corrosion-resistant titanium alloy.
实施例2Example 2
按合金成分Ti-20Zr-1.4Al-1.0Mn(质量百分比)配料,称取原料(总重为100g)海绵锆20g,铝1.4g,锰1.0g,余量为工业级海绵钛浸于无水乙醇中,超声波清洗后风干,置入非自耗真空电弧熔炼炉的水冷铜坩埚中,炉腔内的真空度要抽到9×10-3Pa以下,电弧熔炼前充入高纯氩气作为保护气(真空度达到0.04~0.05MPa)后,熔炼过程中进行磁悬浮搅拌使熔炼液混合均匀,每次熔炼时电弧温度大约为2500℃左右,熔炼时间约为3分钟左右,每次熔炼完毕后冷却得到铸锭,再对铸锭进行翻转处理进行熔炼,以此熔炼-浇铸铸锭反复熔炼及翻转铸锭7次以保证最终获取的铸锭成分均匀;每次熔炼后将铸锭翻转后均在砂轮上打磨掉表面氧化层并用酒精清洗。According to the alloy composition Ti-20Zr-1.4Al-1.0Mn (mass percentage), weigh raw materials (total weight is 100g) zirconium sponge 20g, aluminum 1.4g, manganese 1.0g, the balance is industrial grade titanium sponge immersed in anhydrous In ethanol, ultrasonically cleaned and air-dried, placed in a water-cooled copper crucible in a non-consumable vacuum arc melting furnace, the vacuum in the furnace cavity should be pumped below 9×10 -3 Pa, and high-purity argon gas should be filled before arc melting as After shielding gas (vacuum degree reaches 0.04-0.05MPa), magnetic levitation stirring is carried out during the smelting process to mix the smelting liquid evenly. The arc temperature is about 2500°C during each smelting, and the smelting time is about 3 minutes. After each smelting The ingot is obtained by cooling, and then the ingot is turned over for smelting, so as to smelt-cast the ingot and repeatedly smelt and turn over the ingot 7 times to ensure that the composition of the finally obtained ingot is uniform; after each smelting, the ingot is turned over Sand off the surface oxide on a grinding wheel and clean with alcohol.
随后将合金铸锭放入真空/气氛管式炉中进行退火处理,控制退火处理的保温温度为700℃,保温时间为120min,之后随炉冷却至室温。Subsequently, the alloy ingot was put into a vacuum/atmosphere tube furnace for annealing treatment, and the holding temperature of the annealing treatment was controlled to be 700° C., and the holding time was 120 minutes, and then cooled to room temperature with the furnace.
然后取出合金铸锭放入真空/气氛管式炉(SK-G06143天津市中环实验电炉有限公司)中,充入保护气氩气后进行固溶处理:重新加热至875℃,在875℃保温30min,然后从管式炉中取出并迅速进行水淬。Then take out the alloy ingot and put it into a vacuum/atmosphere tube furnace (SK-G06143 Tianjin Zhonghuan Experimental Electric Furnace Co., Ltd.), fill it with protective gas argon and carry out solid solution treatment: reheat to 875°C and keep at 875°C for 30min , then removed from the tube furnace and quickly water quenched.
待合金锭完全冷却后取出,细致的打磨掉合金锭表面的氧化层,并将其洗净风干,得到耐腐蚀钛合金。After the alloy ingot is completely cooled, take it out, carefully polish off the oxide layer on the surface of the alloy ingot, wash it and air-dry it to obtain a corrosion-resistant titanium alloy.
实施例3Example 3
按合金成分Ti-30Zr-1.8Al-1.3Mn(质量百分比)配料,称取原料(总重为100g)海绵锆30g,铝1.8g,锰1.3g,余量为工业级海绵钛浸于无水乙醇中,超声波清洗后风干,置入非自耗真空电弧熔炼炉的水冷铜坩埚中,炉腔内的真空度要抽到9×10-3Pa以下,电弧熔炼前充入高纯氩气作为保护气(真空度达到0.04~0.05MPa)后,熔炼过程中进行磁悬浮搅拌使熔炼液混合均匀,每次熔炼时电弧温度大约为2500℃左右,熔炼时间约为3分钟左右,每次熔炼完毕后冷却得到铸锭,再对铸锭进行翻转处理进行熔炼,以此熔炼-浇铸铸锭反复熔炼及翻转铸锭7次以保证最终获取的铸锭成分均匀;每次熔炼后将铸锭翻转后均在砂轮上打磨掉表面氧化层并用酒精清洗。According to the alloy composition Ti-30Zr-1.8Al-1.3Mn (mass percentage), weigh raw materials (total weight is 100g) zirconium sponge 30g, aluminum 1.8g, manganese 1.3g, the balance is industrial grade titanium sponge immersed in anhydrous In ethanol, ultrasonically cleaned and air-dried, placed in a water-cooled copper crucible in a non-consumable vacuum arc melting furnace, the vacuum in the furnace cavity should be pumped below 9×10 -3 Pa, and high-purity argon gas should be filled before arc melting as After shielding gas (vacuum degree reaches 0.04-0.05MPa), magnetic levitation stirring is carried out during the smelting process to mix the smelting liquid evenly. The arc temperature is about 2500°C during each smelting, and the smelting time is about 3 minutes. After each smelting The ingot is obtained by cooling, and then the ingot is turned over for smelting, so as to smelt-cast the ingot and repeatedly smelt and turn over the ingot 7 times to ensure that the composition of the finally obtained ingot is uniform; after each smelting, the ingot is turned over Sand off the surface oxide on a grinding wheel and clean with alcohol.
随后将合金铸锭放入真空/气氛管式炉中进行退火处理,控制退火处理的保温温度为700℃,保温时间为120min,之后随炉冷却至室温。Subsequently, the alloy ingot was put into a vacuum/atmosphere tube furnace for annealing treatment, and the holding temperature of the annealing treatment was controlled to be 700° C., and the holding time was 120 minutes, and then cooled to room temperature with the furnace.
然后取出合金铸锭放入真空/气氛管式炉(SK-G06143天津市中环实验电炉有限公司)中,充入保护气氩气后进行固溶处理:重新加热至850℃,在850℃保温30min,然后从管式炉中取出并迅速进行水淬。Then take out the alloy ingot and put it into a vacuum/atmosphere tube furnace (SK-G06143 Tianjin Zhonghuan Experimental Electric Furnace Co., Ltd.), fill it with protective gas argon and carry out solid solution treatment: reheat to 850°C and keep at 850°C for 30min , then removed from the tube furnace and quickly water quenched.
待合金锭完全冷却后取出,细致的打磨掉合金锭表面的氧化层,并将其洗净风干,得到耐腐蚀钛合金。After the alloy ingot is completely cooled, take it out, carefully polish off the oxide layer on the surface of the alloy ingot, wash it and air-dry it to obtain a corrosion-resistant titanium alloy.
实施例4Example 4
按合金成分Ti-40Zr-2.2Al-1.7Mn(质量百分比)配料,称取原料(总重为100g)海绵锆40g,铝2.2g,锰1.7g,余量为工业级海绵钛浸于无水乙醇中,超声波清洗后风干,置入非自耗真空电弧熔炼炉的水冷铜坩埚中,炉腔内的真空度要抽到9×10-3Pa以下,电弧熔炼前充入高纯氩气作为保护气(真空度达到0.04~0.05MPa)后,熔炼过程中进行磁悬浮搅拌使熔炼液混合均匀,每次熔炼时电弧温度大约为2500℃左右,熔炼时间约为3分钟左右,每次熔炼完毕后冷却得到铸锭,再对铸锭进行翻转处理进行熔炼,以此熔炼-浇铸铸锭反复熔炼及翻转铸锭7次以保证最终获取的铸锭成分均匀;每次熔炼后将铸锭翻转后均在砂轮上打磨掉表面氧化层并用酒精清洗。According to the alloy composition Ti-40Zr-2.2Al-1.7Mn (mass percentage), weigh raw materials (total weight is 100g) zirconium sponge 40g, aluminum 2.2g, manganese 1.7g, the balance is industrial grade titanium sponge immersed in anhydrous In ethanol, ultrasonically cleaned and air-dried, placed in a water-cooled copper crucible in a non-consumable vacuum arc melting furnace, the vacuum in the furnace cavity should be pumped below 9×10 -3 Pa, and high-purity argon gas should be filled before arc melting as After shielding gas (vacuum degree reaches 0.04-0.05MPa), magnetic levitation stirring is carried out during the smelting process to mix the smelting liquid evenly. The arc temperature is about 2500°C during each smelting, and the smelting time is about 3 minutes. After each smelting The ingot is obtained by cooling, and then the ingot is turned over for smelting, so as to smelt-cast the ingot and repeatedly smelt and turn over the ingot 7 times to ensure that the composition of the finally obtained ingot is uniform; after each smelting, the ingot is turned over Sand off the surface oxide on a grinding wheel and clean with alcohol.
随后将合金铸锭放入真空/气氛管式炉中进行退火处理,控制退火处理的保温温度为700℃,保温时间为120min,之后随炉冷却至室温。Subsequently, the alloy ingot was put into a vacuum/atmosphere tube furnace for annealing treatment, and the holding temperature of the annealing treatment was controlled to be 700° C., and the holding time was 120 minutes, and then cooled to room temperature with the furnace.
然后取出合金铸锭放入真空/气氛管式炉(SK-G06143天津市中环实验电炉有限公司)中,充入保护气氩气后进行固溶处理:重新加热至825℃,在825℃保温30min,然后从管式炉中取出并迅速进行水淬。Then take out the alloy ingot and put it into a vacuum/atmosphere tube furnace (SK-G06143 Tianjin Zhonghuan Experimental Electric Furnace Co., Ltd.), fill it with protective gas argon and carry out solid solution treatment: reheat to 825°C and keep it at 825°C for 30min , then removed from the tube furnace and quickly water quenched.
待合金锭完全冷却后取出,细致的打磨掉合金锭表面的氧化层,并将其洗净风干,得到耐腐蚀钛合金。After the alloy ingot is completely cooled, take it out, carefully polish off the oxide layer on the surface of the alloy ingot, wash it and air-dry it to obtain a corrosion-resistant titanium alloy.
实施例5Example 5
按合金成分Ti-50Zr-2.5Al-2.0Mn(质量百分比)配料,称取原料(总重为100g)海绵锆40g,铝2.5g,锰2.0g,余量为工业级海绵钛浸于无水乙醇中,超声波清洗后风干,置入非自耗真空电弧熔炼炉的水冷铜坩埚中,炉腔内的真空度要抽到9×10-3Pa以下,电弧熔炼前充入高纯氩气作为保护气(真空度达到0.04~0.05MPa)后,熔炼过程中进行磁悬浮搅拌使熔炼液混合均匀,每次熔炼时电弧温度大约为2500℃左右,熔炼时间约为3分钟左右,每次熔炼完毕后冷却得到铸锭,再对铸锭进行翻转处理进行熔炼,以此熔炼-浇铸铸锭反复熔炼及翻转铸锭7次以保证最终获取的铸锭成分均匀;每次熔炼后将铸锭翻转后均在砂轮上打磨掉表面氧化层并用酒精清洗。According to the alloy composition Ti-50Zr-2.5Al-2.0Mn (mass percentage), weigh raw materials (total weight is 100g) zirconium sponge 40g, aluminum 2.5g, manganese 2.0g, the balance is industrial grade titanium sponge immersed in anhydrous In ethanol, ultrasonically cleaned and air-dried, placed in a water-cooled copper crucible in a non-consumable vacuum arc melting furnace, the vacuum in the furnace cavity should be pumped below 9×10 -3 Pa, and high-purity argon gas should be filled before arc melting as After shielding gas (vacuum degree reaches 0.04-0.05MPa), magnetic levitation stirring is carried out during the smelting process to mix the smelting liquid evenly. The arc temperature is about 2500°C during each smelting, and the smelting time is about 3 minutes. After each smelting The ingot is obtained by cooling, and then the ingot is turned over for smelting, so as to smelt-cast the ingot and repeatedly smelt and turn over the ingot 7 times to ensure that the composition of the finally obtained ingot is uniform; after each smelting, the ingot is turned over Sand off the surface oxide on a grinding wheel and clean with alcohol.
随后将合金铸锭放入真空/气氛管式炉中进行退火处理,控制退火处理的保温温度为700℃,保温时间为120min,之后随炉冷却至室温。Subsequently, the alloy ingot was put into a vacuum/atmosphere tube furnace for annealing treatment, and the holding temperature of the annealing treatment was controlled to be 700° C., and the holding time was 120 minutes, and then cooled to room temperature with the furnace.
然后取出合金铸锭放入真空/气氛管式炉(SK-G06143天津市中环实验电炉有限公司)中,充入保护气氩气后进行固溶处理:重新加热至800℃,在800℃保温30min,然后从管式炉中取出并迅速进行水淬。Then take out the alloy ingot and put it into a vacuum/atmosphere tube furnace (SK-G06143 Tianjin Zhonghuan Experimental Electric Furnace Co., Ltd.), fill it with protective gas argon and carry out solid solution treatment: reheat to 800°C and keep at 800°C for 30min , then removed from the tube furnace and quickly water quenched.
待合金锭完全冷却后取出,细致的打磨掉合金锭表面的氧化层,并将其洗净风干,得到耐腐蚀钛合金。After the alloy ingot is completely cooled, take it out, carefully polish off the oxide layer on the surface of the alloy ingot, wash it and air-dry it to obtain a corrosion-resistant titanium alloy.
对比例1Comparative example 1
按照实施例1的方式制备合金组成为Ti-2Al-1.5Mn钛合金。According to the method of Example 1, an alloy composition Ti-2Al-1.5Mn titanium alloy was prepared.
分别对实施例1~5和对比例1得到的钛合金进行金相组织观察,结果分别如图1~6所示。The metallographic structures of the titanium alloys obtained in Examples 1-5 and Comparative Example 1 were respectively observed, and the results are shown in Figures 1-6 respectively.
由图1~5可知,本发明实施例所得钛合金是由较为细小的针状α′相组成的网篮组织和亚稳β相组成;其中针状α′相马氏体相相互交错;It can be seen from Figures 1 to 5 that the titanium alloy obtained in the embodiment of the present invention is composed of a basket structure composed of relatively fine acicular α' phases and a metastable β phase; wherein the acicular α' phases and martensite phases are interlaced;
与对比试样的金相图相比,本发明得到的针状组织更加明显,且针状组织明显变薄。这些变化也就导致了材料的抗拉强度变高;与实施例1的金相图相比,实施例2所得钛合金进行组织针状组织更为密集,针状组织更为细小,可见随着Zr含量的增加,晶粒细化明显,材料的力学性能得到改善;Compared with the metallographic diagram of the comparative sample, the acicular structure obtained by the present invention is more obvious, and the acicular structure is obviously thinner. These changes have also led to higher tensile strength of the material; compared with the metallographic diagram of Example 1, the titanium alloy obtained in Example 2 has a denser acicular structure, and the acicular structure is finer. With the increase of Zr content, the grain refinement is obvious, and the mechanical properties of the material are improved;
与实施例2的金相图相比,实施例3得到的钛合金的金相组织中单位面积内的针状组织更多,这也就意味着材料的金相组织比起加20%的Zr,晶粒细化更加明显,材料的力学性能也相应提高;Compared with the metallographic diagram of Example 2, the metallographic structure of the titanium alloy obtained in Example 3 has more acicular structures per unit area, which means that the metallographic structure of the material is more than that of adding 20% Zr , the grain refinement is more obvious, and the mechanical properties of the material are also improved accordingly;
与实施例3的金相图相比,实施例4得到的钛合金金相组织中单位面积内的针状组织进一步提高,这也就意味着材料的金相组织更加细小,同时可以观察到片层厚度略有减小;Compared with the metallographic diagram of Example 3, the needle-like structure per unit area in the titanium alloy metallographic structure obtained in Example 4 is further improved, which means that the metallographic structure of the material is finer, and the flakes can be observed at the same time. The layer thickness is slightly reduced;
与之前四个实施例的金相图相比,实施例5得到的钛合金金相组织中单位面积内的针状组织最多,这也就意味着材料的金相组织更加细小,同时可以观察到片层厚度略有减小。Compared with the metallographic diagrams of the previous four examples, the titanium alloy metallographic structure obtained in Example 5 has the most needle-like structure per unit area, which means that the metallographic structure of the material is finer, and it can be observed that The sheet thickness is slightly reduced.
用线切割分别将实施例1~5和对比例1制得的钛合金切出如图7所示的拉伸试样,进行拉伸试验,由此获得其力学性能相关数据,测试结果如表1所示。The titanium alloys prepared in Examples 1 to 5 and Comparative Example 1 were respectively cut into tensile samples as shown in Figure 7 by wire cutting, and tensile tests were carried out to obtain data related to their mechanical properties. The test results are shown in the table 1.
表1实施例1~5和对比例1得到的钛合金的力学性能测试及晶粒尺寸结果The mechanical property test and grain size result of the titanium alloy that table 1 embodiment 1~5 and comparative example 1 obtain
由表1可知,本发明得到的钛合金中由针状α相组成的网篮组织使得合金的屈服强度、抗拉强度均得到了极大的改善,相比对比合金屈服强度提升幅度达25.4%,抗拉强度提升幅度达19.66%。It can be seen from Table 1 that the basket structure composed of acicular α-phase in the titanium alloy obtained by the present invention has greatly improved the yield strength and tensile strength of the alloy, and the yield strength of the comparison alloy has increased by 25.4%. , the tensile strength increased by 19.66%.
同时分别将实施例1~5制得的钛合金用线切割切出尺寸为10mm×10mm×2mm的耐腐蚀试验试样,每块钛合金锭切出3个试样,确保实验的可重复性。并将试样的六个面用SiC砂纸打磨至3000#后进行抛光,然后清洗并用冷风吹干其表面。在实验开始前,在天平上测量试样的原始质量,每个试样称量三次,取平均值以保证其准确性,并作好相应记录。以GB10124-1988为依据,按照国标在浓度为5mol/L的HCL溶液中保持恒温25℃浸泡10天,每两天换一次新溶液,并将试样在酒精中用超声波清洗15min,用天平称重,记录重量的变化,腐蚀10天后,失重数据如表2所示。由此获得该种材料的腐蚀方面的性能数据。At the same time, the titanium alloys obtained in Examples 1 to 5 were cut out by wire cutting into corrosion resistance test samples with a size of 10 mm × 10 mm × 2 mm, and three samples were cut out of each titanium alloy ingot to ensure the repeatability of the experiment. . And the six sides of the sample were polished to 3000# with SiC sandpaper, then cleaned and dried with cold air. Before the start of the experiment, measure the original mass of the sample on the balance, weigh each sample three times, take the average value to ensure its accuracy, and make corresponding records. Based on GB10124-1988, according to the national standard, soak in the HCL solution with a concentration of 5mol/L at a constant temperature of 25°C for 10 days, change the solution every two days, clean the sample in alcohol with ultrasonic wave for 15 minutes, and weigh it with a balance. After 10 days of corrosion, the weight loss data are shown in Table 2. Corrosion performance data for this material were thus obtained.
表2实施例1~5和对比例1得到的钛合金的耐腐蚀试验测试结果The corrosion resistance test test result of the titanium alloy that table 2 embodiment 1~5 and comparative example 1 obtain
由表2可知,本发明中,Zr含量的增加使其抗腐蚀性能更加优异,与相同处理工艺获得的对比合金(Ti-2Al-1.5Mn)相比较,在氯化钠溶液中的抗腐蚀能力提升幅度达33.26~52.63%。As can be seen from Table 2, in the present invention, the increase of Zr content makes its anti-corrosion performance more excellent, compares with the comparison alloy (Ti-2Al-1.5Mn) that same treatment process obtains, and the anti-corrosion ability in sodium chloride solution The improvement rate is 33.26-52.63%.
由以上实施例可以看出,本发明通过控制各元素的含量,抗拉强度和屈服强度均得到大幅度提升;锆在腐蚀介质中形成锆的氧化物能有效改善钛合金的钝化膜的结构性能,显著提高钛合金的耐腐蚀性能,随合金中锆含量的增加,合金的钝化电流密度逐渐减小,合金由均匀腐蚀逐渐转变为局部腐蚀。钛合金中加入Zr元素能显著改善钛合金的耐腐蚀性能钛合金中加入Zr后在表面形成的ZrO2能改善合金的氧化物保护膜层,从而提高合金抗腐蚀的能力。本发明得到的钛合金在在氯化钠溶液中的抗腐蚀能力也得到显著提升。As can be seen from the above examples, the present invention can greatly improve the tensile strength and yield strength by controlling the content of each element; the formation of zirconium oxide by zirconium in the corrosive medium can effectively improve the structure of the passivation film of titanium alloy Performance, significantly improve the corrosion resistance of titanium alloys, with the increase of zirconium content in the alloy, the passivation current density of the alloy gradually decreases, and the alloy gradually changes from uniform corrosion to localized corrosion. Adding Zr elements to titanium alloys can significantly improve the corrosion resistance of titanium alloys. After adding Zr to titanium alloys, the ZrO2 formed on the surface can improve the oxide protective film of the alloy, thereby improving the corrosion resistance of the alloy. The corrosion resistance of the titanium alloy obtained in the invention is also significantly improved in the sodium chloride solution.
以上所述仅是本发明的优选实施方式,并非对本发明作任何形式上的限制。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention.
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