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CN109100922A - A kind of modified carbon dust and preparation method thereof, cartridge - Google Patents

A kind of modified carbon dust and preparation method thereof, cartridge Download PDF

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Publication number
CN109100922A
CN109100922A CN201810894748.9A CN201810894748A CN109100922A CN 109100922 A CN109100922 A CN 109100922A CN 201810894748 A CN201810894748 A CN 201810894748A CN 109100922 A CN109100922 A CN 109100922A
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CN
China
Prior art keywords
carbon dust
defect
mixed
silicate
alumino
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Pending
Application number
CN201810894748.9A
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Chinese (zh)
Inventor
曾国威
吴校荣
张秀山
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Zhuhai Simeiya Powdered Carbon Co Ltd
ICMI (CHINA) Ltd
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Zhuhai Simeiya Powdered Carbon Co Ltd
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Publication date
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Priority to CN201810894748.9A priority Critical patent/CN109100922A/en
Publication of CN109100922A publication Critical patent/CN109100922A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/0802Preparation methods
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/0821Developers with toner particles characterised by physical parameters

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Developing Agents For Electrophotography (AREA)
  • Lubricants (AREA)

Abstract

The present invention provides a kind of modified carbon dust and preparation method thereof, cartridge, wherein, modified carbon dust includes defect carbon dust and additive, additive includes alumino-silicate, by silica, cerium oxide and the zinc stearate of silicone oil surface treatment, the partial size of alumino-silicate is 100nm to 500nm, the partial size of silica is 100nm to 500nm, and the partial size of cerium oxide is 100nm to 500nm, and the partial size of zinc stearate is 100nm to 500nm;The content of each component are as follows: defect carbon dust is 98.3 to 98.9 parts, and alumino-silicate is 0.5 to 1.5 part, and silica is 0 to 0.5 part, and cerium oxide is 0 to 0.6 part, and zinc stearate is 0.1 to 0.2 part.Modification carbon dust of the invention can effectively solve the viscous drum problem of the printing of existing compatible cartridge, and print quality is good, and print quality is stablized.

Description

A kind of modified carbon dust and preparation method thereof, cartridge
Technical field
The present invention relates to electronic printable technical field of imaging, in particular to a kind of modified carbon dust and preparation method thereof, carbon dust Box.
Background technique
Existing inkjet printer generally comprises two major classes, laser printer and ink-jet printer, and laser printer is compared Have the advantages such as print speed is fast, printing cost is low in ink-jet printer, therefore be widely used in office space, especially Color laser printing is universal in recent years, and the market of laser printing is increasing, and original-pack carbon dust used in laser printer Often price is higher, limits the use of user.
The compatibility consumptive material of general consumptive material enterprise production is because its is cheap favored by the majority of users, but researcher The discovery when the compatibility cartridge to Hewlett-Packard Q2612A carries out printing test, it is easy to appear viscous drums to ask for this compatible cartridge Topic, to cause the defect of printing white point.So, there are also can not just continue to use in the case where carbon dust in compatible cartridge , the problems such as not only improving the use cost of user indirectly, but also cause waste and environmental pollution.
Summary of the invention
In order to solve the problems, such as that above-mentioned compatible carbon dust exists, the main object of the present invention is to provide a kind of modified carbon dust.
It is a further object of the present invention to provide the preparation methods of above-mentioned modified carbon dust.
Another object of the present invention is to provide a kind of cartridge.
In order to achieve the above-mentioned main objectives, the present invention provides a kind of modified carbon dust, including defect carbon dust and additive, In, additive include alumino-silicate, by silicone oil be surface-treated silica, cerium oxide and zinc stearate, alumino-silicate Partial size is 100nm to 500nm, and the partial size of silica is 100nm to 500nm, and the partial size of cerium oxide is 100nm to 500nm, firmly The partial size of resin acid zinc is 100nm to 500nm;Based on parts by weight, the content of each component are as follows: defect carbon dust is 98.3 to 98.9 Part, alumino-silicate be 0.5 to 1.5 part, silica be 0 to 0.5 part, cerium oxide be 0 to 0.6 part, zinc stearate be 0.1 to 0.2 part.
One Preferable scheme is that, the COE of defect carbon dust is 15.3%, MVD is 10.02 μm, P5 75.2%;Each component contains Amount are as follows: defect carbon dust is 98.9 parts, and alumino-silicate is 0.5 part, and silica is 0.5 part, and zinc stearate is 0.1 part.
Another Preferable scheme is that, the mobility of defect carbon dust be COE be 5.3%, MVD is 9.5 μm, P5 68.52%; Each component content are as follows: defect carbon dust is 98.3 parts, and alumino-silicate is 1 part, and cerium oxide is 0.6 part, and zinc stearate is 0.1 part.
Another Preferable scheme is that, the COE of defect carbon dust is 3.24%, MVD is 7.43 μm, P5 80.22%;Each component Content are as follows: defect carbon dust is 98.3 parts, and alumino-silicate is 1.5 parts, and zinc stearate is 0.2 part.
In order to achieve the above-mentioned another object, the present invention provides a kind of preparation method of modified carbon dust, and modified carbon dust includes lacking Carbon dust and additive are fallen into, additive includes alumino-silicate, by silica, cerium oxide and the stearic acid of silicone oil surface treatment Zinc, the partial size of alumino-silicate are 100nm to 500nm, and the partial size of silica is 100nm to 500nm, and the partial size of cerium oxide is 100nm to 500nm, the partial size of zinc stearate are 100nm to 500nm;Preparation method is the following steps are included: defect carbon dust and will add Agent is added to be added in the mixing machine of adjustable speed, first mixed on low speed 10s to 3min, mixing velocity is 16Hz to 24Hz;Stand 1min extremely 3min;Mixed at high speed 1min to 8min again, mixing velocity are 46 Hz to 54Hz;Stand 1min to 5min.
One Preferable scheme is that, the COE of defect carbon dust is 15.3%, MVD is 10.02 μm, P5 75.2%;By 98.9 parts Defect carbon dust, 0.5 part of alumino-silicate, 0.5 part of silica and 0.1 part of zinc stearate be added to the mixer, first it is low Speed mixing 1min, stands 1min;Mixed at high speed 5min again stands 1.5min, is sieved after the completion of mixing with 200 mesh screens, obtained Modified carbon dust, the COE of modified carbon dust is 6.6%, MVD is 10.01 μm, P5 74.98%.
Another Preferable scheme is that, the COE of defect carbon dust is 5.3%, MVD is 9.5 μm, P5 68.52%;By 98.3 parts Defect carbon dust, 1 part of alumino-silicate, 0.6 part of cerium oxide and 0.1 part of zinc stearate be added to the mixer, first low speed is mixed 10s is closed, 1min is stood;Then mixed at high speed 1min stands 1min;Mixed on low speed 10s again stands 1min;Last mixed at high speed 1min stands 1min, is sieved after the completion of mixing with 200 mesh screens, obtains modified carbon dust, and the COE of modified carbon dust is 6.2%, MVD For 9.47 μm, P5 68.4%.
Another Preferable scheme is that, the mobility of defect carbon dust be COE be 3.24%, MVD is 7.43 μm, P5 is 80.22%;98.3 parts of defect carbon dust, 1.5 parts of 0.2 part of alumino-silicate of zinc stearate are added to the mixer, first low speed is mixed 3min is closed, 3min is stood;Then mixed at high speed 8min stands 5min;Mixed on low speed 3min again stands 3min;Last high speed is mixed 8min is closed, 5min is stood, is sieved after the completion of mixing with 200 mesh screens, obtains modified carbon dust, the COE of modified carbon dust is 4.23%, MVD is 7.39 μm, P5 80.13%.
Further embodiment is to control the humidity of hybird environment less than 70%, and temperature is not higher than 30 DEG C.
In order to achieve the above-mentioned further object, the present invention provides a kind of cartridge, including the powder cabin for containing carbon dust, powder cabin It is provided with above-mentioned modified carbon dust.
The beneficial effects of the present invention are: by the way that additive is added into defect carbon dust, and by suitable hybrid technique, change The mobility of defect carbon dust, or the grinding by additive, polishing action are become, the modification carbon dust of acquisition perfectly solves The problem of drum is glued in printing.
Specific embodiment
The present invention provides a kind of solution of the print defect of compatible carbon dust, by adding in defective compatible carbon dust Enter a certain amount of additive, and by adjusting hybrid technique, obtains the good modified carbon dust of printing effect.In the present invention, it lacks Sunken carbon dust refers to the carbon dust of drum easy to stick in print procedure.The additive that the present invention uses includes alumino-silicate, by silicone oil surface Silica, cerium oxide and the zinc stearate of processing, wherein the partial size of alumino-silicate is 100nm to 500nm, silica Partial size is 100nm to 500nm, and the partial size of cerium oxide is 100nm to 500nm, and the partial size of zinc stearate is 100nm to 500nm.? In the present invention, the mixing velocity of mixed on low speed is 16Hz to 24Hz, and the mixing velocity of mixed at high speed is 46 Hz to 54Hz.
Embodiment one
The compatibility cartridge A of Q2612A discovery when carrying out printing test on the printer of HP1010 is worked as printing by researcher To after page 200, there is the phenomenon that carbon dust glues drum, occurs printing white point on test paper.
The defects of above-mentioned compatible cartridge A carbon dust a is taken to be modified processing, processing method is as follows.
1.1,98.9 parts (based on parts by weight, similarly hereinafter) of defect carbon dust a, 0.5 part of alumino-silicate, the two of 0.5 part are taken Silica and 0.1 part of zinc stearate.
1.2, above-mentioned material is added in the mixing machine of adjustable speed, first mixed on low speed 1min stands 1min;Mixed at high speed again 5min stands 1.5min.The humidity of hybird environment is controlled in mixed process less than 70%, temperature is not higher than 30 DEG C.
1.3, after the completion of mixing, 200 mesh screens of mixed material are sieved, obtain modified carbon dust a.
Obtained modification carbon dust a is added into Q2612A powder box clean in advance, is put into HP1010 printer Test, tests page 2000 of the entire service life, viscous drum problem does not occur.
By carrying out physical property measurement to defect carbon dust a and modified carbon dust a, the correlation data in table 1 is obtained.
Table 1
COE/% MVD/μm P5/%
Defect carbon dust a 15.3 10.02 75.2
Modified carbon dust a 6.6 10.01 74.98
Wherein, COE is a kind of representation method of mobility, after referring to the work of specialized equipment unit time, stays in carbon dust amount on sieve Percentage.Percentage is smaller, and mobility is better.
MVD value namely D50 value, its physical significance are that partial size is greater than its particle and accounts for 50%, and partial size is less than its particle It accounts for 50%, D50 and is also known as average grain diameter.
P5 is the percent by volume that partial size is greater than 5 microns in distribution of particles.
The average grain diameter that can be seen that defect carbon dust a from the data of table 1 is 10.02 μm, and is greater than 5 μm of particle accounting Only 75.2%, illustrate that little particle is excessive, while mobility is 15.3%, poor fluidity causes the transferring rate of defect carbon dust a low, It is adhered to the load that cleaning doctor is aggravated on drum, easily so as to cause viscous drum.Compared with defect carbon dust a, mobility obtains modified carbon dust a To very big raising, solve the problems, such as that defect carbon dust a's is viscous bulging after improving mobility.
Embodiment two
The compatibility cartridge B of Q2612A discovery when carrying out printing test on the printer of HP1020 is worked as printing by researcher To after page 1000, there is the phenomenon that carbon dust glues drum, occurs printing white point on test paper.
The defects of above-mentioned compatible cartridge B carbon dust b is taken to be modified processing, processing method is as follows.
2.1,98.3 parts of defect carbon dust b, 1 part of alumino-silicate, 0.6 part of cerium oxide and 0.1 part of zinc stearate are taken.
2.2, above-mentioned material is added in the mixing machine of adjustable speed, first mixed on low speed 10s stands 1min;Then high speed is mixed 1min is closed, 1min is stood;Mixed on low speed 10s again stands 1min;Last mixed at high speed 1min, stands 1min.It is controlled in mixed process For the humidity of hybird environment processed less than 70%, temperature is not higher than 30 DEG C.
2.3, after the completion of mixing, 200 mesh screens of mixed material are sieved, obtain modified carbon dust b.
Obtained modification carbon dust b is added into Q2612A powder box clean in advance, is put into HP1020 printer Test, tests page 2000 of the entire service life, viscous drum problem does not occur.
By carrying out physical property measurement to defect carbon dust b and modified carbon dust b, the correlation data in table 2 is obtained.
Table 2
COE/% MVD/μm P5/%
Defect carbon dust b 5.3 9.5 68.52
Modified carbon dust b 6.2 9.47 68.40
The P5 that can be seen that defect carbon dust b from the data of table 2 is too small, and particle diameter distribution is uneven, leads to viscous drum, in defect carbon dust In the case of the granularity of b can not change, by adding alumino-silicate, cerium oxide, zinc stearate into defect carbon dust b, it can play pair The effect of grinding, the polishing of defect carbon dust b, therefore the modification carbon dust b obtained can solve viscous drum problem.
Embodiment three
The compatibility cartridge C of Q2612A discovery when carrying out printing test on the printer of HP1022 is worked as printing by researcher To after page 1500, there is the phenomenon that carbon dust glues drum, occurs printing white point on test paper.
The defects of above-mentioned compatible cartridge C carbon dust c is taken to be modified processing, processing method is as follows.
3.1,98.3 parts of defect carbon dust c, 1.5 parts of alumino-silicate and 0.2 part of zinc stearate are taken.
3.2, above-mentioned material is added in the mixing machine of adjustable speed, first mixed on low speed 3min stands 3min;Then high speed is mixed 8min is closed, 5min is stood;Mixed on low speed 3min again stands 3min;Last mixed at high speed 8min, stands 5min.In mixed process The humidity of hybird environment is controlled less than 70%, temperature is not higher than 30 DEG C.
3.3, after the completion of mixing, 200 mesh screens of mixed material are sieved, obtain modified carbon dust c.
Obtained modification carbon dust c is added into Q2612A powder box clean in advance, is put into HP1022 printer Test, tests page 2000 of the entire service life, viscous drum problem does not occur.
By carrying out physical property measurement to defect carbon dust c and modified carbon dust c, the correlation data in table 3 is obtained.
Table 3
COE/% MVD/μm P5/%
Defect carbon dust c 3.24 7.43 80.22
Modified carbon dust c 4.23 7.39 80.13
The MVD value that can be seen that defect carbon dust c from the data of table 3 is less than normal, causes printing blackness excessively high, and powder amount of giving up increases, and adds Give up powder scraper load again, causes viscous drum, when granularity can not change, by adding alumino-silicate, hard into defect carbon dust c Resin acid zinc can play the role of the grinding to defect carbon dust c, polishing, therefore the modification carbon dust c obtained can solve viscous drum and ask Topic.
The present invention also provides a kind of cartridge, it is provided with the powder cabin for containing carbon dust in cartridge, is provided in powder cabin The modification carbon dust of the embodiment of the present invention one, two or three.
Technical concept of the invention is not limited in above-described embodiment, can also design according to the present invention obtain it is many not Same concrete scheme such as simply adjusts the proportion of each material, is simply adjusted to the speed and time that stir when mixing It is whole etc., within the scope of these minor alterations and equivalent transformation should be included in described in claim.

Claims (10)

1. a kind of modified carbon dust, including defect carbon dust and additive, it is characterised in that:
The additive includes alumino-silicate, by silica, cerium oxide and the zinc stearate of silicone oil surface treatment, the silicon The partial size of aluminate is 100nm to 500nm, and the partial size of the silica is 100nm to 500nm, the partial size of the cerium oxide For 100nm to 500nm, the partial size of the zinc stearate is 100nm to 500nm;
Based on parts by weight, the content of each component are as follows: the defect carbon dust is 98.3 to 98.9 parts, and the alumino-silicate is 0.5 To 1.5 parts, the silica is 0 to 0.5 part, and the cerium oxide is 0 to 0.6 part, and the zinc stearate is 0.1 to 0.2 part.
2. modified carbon dust according to claim 1, it is characterised in that:
The COE of the defect carbon dust is 15.3%, MVD is 10.02 μm, P5 75.2%;
Each component content are as follows: the defect carbon dust is 98.9 parts, and the alumino-silicate is 0.5 part, and the silica is 0.5 Part, the zinc stearate is 0.1 part.
3. modified carbon dust according to claim 1, it is characterised in that:
The COE of the defect carbon dust is 5.3%, MVD is 9.5 μm, P5 68.52%;
Each component content are as follows: the defect carbon dust is 98.3 parts, and the alumino-silicate is 1 part, and the cerium oxide is 0.6 part, institute Stating zinc stearate is 0.1 part.
4. modified carbon dust according to claim 1, it is characterised in that:
The COE of the defect carbon dust is 3.24%, MVD is 7.43 μm, P5 80.22%;
Each component content are as follows: the defect carbon dust is 98.3 parts, and the alumino-silicate is 1.5 parts, and the zinc stearate is 0.2 Part.
5. a kind of preparation method of modified carbon dust, it is characterised in that:
Modified carbon dust includes defect carbon dust and additive, and the additive includes alumino-silicate, by the two of silicone oil surface treatment The partial size of silica, cerium oxide and zinc stearate, the alumino-silicate is 100nm to 500nm, and the partial size of the silica is 100nm to 500nm, the partial size of the cerium oxide are 100nm to 500nm, and the partial size of the zinc stearate is 100nm to 500nm;
The preparation method comprises the following steps:
The defect carbon dust and the additive are added in the mixing machine of adjustable speed, first mixed on low speed 10s to 3min, mixing speed Degree is 16Hz to 24Hz;
Stand 1min to 3min;
Mixed at high speed 1min to 8min again, mixing velocity are 46 Hz to 54Hz;
Stand 1min to 5min.
6. preparation method according to claim 5, it is characterised in that:
The COE of the defect carbon dust is 15.3%, MVD is 10.02 μm, P5 75.2%;
By 98.9 parts of the defect carbon dust, 0.5 part of the alumino-silicate, 0.5 part of the silica and 0.1 part of institute It states zinc stearate to be added to the mixer, first mixed on low speed 1min, stands 1min;Mixed at high speed 5min again stands 1.5min, mixing It is sieved after the completion with 200 mesh screens, obtains the modified carbon dust, the COE of the modified carbon dust is 6.6%, MVD is 10.01 μm, P5 is 74.98%.
7. preparation method according to claim 5, it is characterised in that:
The COE of the defect carbon dust is 5.3%, MVD is 9.5 μm, P5 68.52%;
By 98.3 parts of the defect carbon dust, 1 part of the alumino-silicate, 0.6 part of the cerium oxide and 0.1 part it is described hard Resin acid zinc is added to the mixer, first mixed on low speed 10s, stands 1min;Then mixed at high speed 1min stands 1min;Low speed is mixed again 10s is closed, 1min is stood;Last mixed at high speed 1min stands 1min, is sieved after the completion of mixing with 200 mesh screens, changed described in acquisition Property carbon dust, the COE of the modified carbon dust is 6.2%, MVD is 9.47 μm, P5 68.4%.
8. preparation method according to claim 5, it is characterised in that:
The COE of the defect carbon dust is 3.24%, MVD is 7.43 μm, P5 80.22%;
Mixing machine is added in 98.3 parts of the defect carbon dust, 1.5 parts of 0.2 part of the alumino-silicate of the zinc stearate In, first mixed on low speed 3min stands 3min;Then mixed at high speed 8min stands 5min;Mixed on low speed 3min again stands 3min; Last mixed at high speed 8min stands 5min, is sieved after the completion of mixing with 200 mesh screens, obtains the modified carbon dust, the modification The COE of carbon dust is 4.23%, MVD is 7.39 μm, P5 80.13%.
9. according to the described in any item preparation methods of claim 5 to 8, it is characterised in that:
The humidity of hybird environment is controlled less than 70%, temperature is not higher than 30 DEG C.
10. cartridge, including the powder cabin for containing carbon dust, it is characterised in that:
The built-in modified carbon dusts described in any item just like Claims 1-4 of the powder cabin.
CN201810894748.9A 2018-08-08 2018-08-08 A kind of modified carbon dust and preparation method thereof, cartridge Pending CN109100922A (en)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1151036A (en) * 1994-11-08 1997-06-04 佳能株式会社 Image forming method and image forming apparatus
CN1575440A (en) * 2001-09-28 2005-02-02 莱克斯马克国际公司 Toner formulations
CN1706895A (en) * 2004-06-10 2005-12-14 周学良 Black toner for color laser printer and its prepn process
CN101008794A (en) * 2006-01-27 2007-08-01 中国科学院过程工程研究所 Carbon powder used in digital duplicating machine and preparation method thereof
CN101369108A (en) * 2007-08-17 2009-02-18 施乐公司 Method of making toners including nano-sized composites containing polymer modified clays
CN102099454A (en) * 2008-07-14 2011-06-15 宝洁公司 A particle for imparting a fabric-softening benefit to fabrics treated therewith and that provides a desirable suds suppression
CN102103353A (en) * 2011-01-27 2011-06-22 珠海益泛数码科技有限公司 Method for recovering and regenerating abandoned carbon dust of laser printer and laser duplicator
CN102566342A (en) * 2012-01-09 2012-07-11 珠海思美亚碳粉有限公司 Processing method for improving defective carbon powder
CN103443341A (en) * 2011-03-09 2013-12-11 佐治亚-太平洋化工品有限公司 Two phase binder compositions and methods for making and using same
CN105353593A (en) * 2015-11-30 2016-02-24 广州丽格打印耗材有限公司 Carbon powder for printing and preparation method thereof

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1151036A (en) * 1994-11-08 1997-06-04 佳能株式会社 Image forming method and image forming apparatus
CN1575440A (en) * 2001-09-28 2005-02-02 莱克斯马克国际公司 Toner formulations
CN1706895A (en) * 2004-06-10 2005-12-14 周学良 Black toner for color laser printer and its prepn process
CN101008794A (en) * 2006-01-27 2007-08-01 中国科学院过程工程研究所 Carbon powder used in digital duplicating machine and preparation method thereof
CN101369108A (en) * 2007-08-17 2009-02-18 施乐公司 Method of making toners including nano-sized composites containing polymer modified clays
CN102099454A (en) * 2008-07-14 2011-06-15 宝洁公司 A particle for imparting a fabric-softening benefit to fabrics treated therewith and that provides a desirable suds suppression
CN102103353A (en) * 2011-01-27 2011-06-22 珠海益泛数码科技有限公司 Method for recovering and regenerating abandoned carbon dust of laser printer and laser duplicator
CN103443341A (en) * 2011-03-09 2013-12-11 佐治亚-太平洋化工品有限公司 Two phase binder compositions and methods for making and using same
CN102566342A (en) * 2012-01-09 2012-07-11 珠海思美亚碳粉有限公司 Processing method for improving defective carbon powder
CN105353593A (en) * 2015-11-30 2016-02-24 广州丽格打印耗材有限公司 Carbon powder for printing and preparation method thereof

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Application publication date: 20181228