CN109099712A - A kind of induction heater automatic charging machine - Google Patents
A kind of induction heater automatic charging machine Download PDFInfo
- Publication number
- CN109099712A CN109099712A CN201810826947.6A CN201810826947A CN109099712A CN 109099712 A CN109099712 A CN 109099712A CN 201810826947 A CN201810826947 A CN 201810826947A CN 109099712 A CN109099712 A CN 109099712A
- Authority
- CN
- China
- Prior art keywords
- heating furnace
- bar
- frame
- receiving plate
- induction heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000006698 induction Effects 0.000 title claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 5
- WSNMPAVSZJSIMT-UHFFFAOYSA-N COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 Chemical compound COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 WSNMPAVSZJSIMT-UHFFFAOYSA-N 0.000 claims description 13
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0025—Charging or loading melting furnaces with material in the solid state
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/02—Skids or tracks for heavy objects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/06—Charging or discharging machines on travelling carriages
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
- F27D2003/0065—Lifts, e.g. containing the bucket elevators
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
一种感应加热炉自动上料机，包括用于传输棒料的机架、设置于机架末端的承接传送装置以及设置于加热炉棒料入口处的提升装置，提升装置的顶部与加热炉的棒料入口通过滑道连接，所述机架的末端与承接传送装置连接，提升装置设置于承接传送装置的尾端，所述提升装置包括提升架、设置于提升架上用于传输棒料的链条以及驱动链条转动的电机，电机的输出轴通过皮带与链轮连接以驱动链条的传输。本发明有益效果：本发明上料装置可以自动进行上料至加热炉，使用方便，节约劳动力，提高工作效率。
An automatic feeding machine for an induction heating furnace, comprising a frame for transferring bars, a receiving and conveying device arranged at the end of the frame, and a lifting device arranged at the entrance of the bars of the heating furnace, the top of the lifting device and the top of the heating furnace The bar material inlet is connected through a slideway, the end of the frame is connected with the receiving conveying device, and the lifting device is arranged at the tail end of the receiving conveying device, and the lifting device includes a lifting frame, which is arranged on the lifting frame and is used to transmit the bar material. The chain and the motor that drives the chain to rotate, the output shaft of the motor is connected to the sprocket through a belt to drive the transmission of the chain. Beneficial effects of the invention: the feeding device of the invention can automatically load materials to the heating furnace, is easy to use, saves labor, and improves work efficiency.
Description
Technical field
The invention belongs to heating furnace feeding technical fields, and in particular to a kind of induction heater automatic charging machine.
Background technique
Currently, induction heater feeding mostly uses greatly the mode of artificial loading, hopper is put into before induction heating fire door (greatly
About 1.2m high), slideway is added to by worker's charging one by one, is headed into furnace with cylinder.There is only safety for this method
Hidden danger and waste of manpower, and it is inconvenient for the addition of larger bar, it is therefore desirable to and one kind is capable of the dress of automatic charging
It sets.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of induction heater automatic charging machines, solve existing induction and add
The problems such as hot stove feeding is difficult, and the amount of labour is big, and there are security risks.
Used technical solution is the present invention to solve above-mentioned technical problem: a kind of induction heater automatic charging machine,
Including being used for transmission the rack of bar, being set to the undertaking transmission device of rack end and being set to heating furnace bar inlet
Lifting device, the bar entrance of the top of lifting device and heating furnace passes through slideway and connects, the end of the rack and undertaking
Transmission device connection, lifting device are set to the tail end for accepting transmission device, and the lifting device includes hoisting frame, is set to and mentions
The motor of the chain that bar is used for transmission on frame and drive chain rotation is risen, the output shaft of motor is connect by belt with sprocket wheel
With the transmission of drive chain, the hook there are two arc is set on chain, bar is rolled to the extension of chain by undertaking transmission device
In hook, so that bar is delivered up to heating furnace by chain.
Slideway of the present invention is set as " V " shape.
Rack of the present invention and heating furnace parallel side-by-side are arranged, and the undertakings transmission device includes the first bearing plate and the
The end of two bearing plates, the first bearing plate and rack connects, and the second bearing plate is set between the first bearing plate and lifting device,
The rotary shaft that first bearing plate is arranged by its bottom is connect with a rotary drive mechanism, when bar rolls into the first bearing plate,
The first bearing plate is driven to be rotated by 90 ° the conveying in order to bar counterclockwise by rotary shaft by rotary drive mechanism.
Rack inclining setting of the present invention, inclined direction are to be tilted down by rack starting point to end in order to stick
The automatic transmission of material.
The end of rack of the present invention is equipped with the baffle perpendicular to frame surface, and the both ends of baffle pass through outrigger shaft and machine
One end of frame and four-bar linkage structure II is hinged, and the other end of four-bar linkage structure II connects cylinder II, drives four by cylinder II
Link mechanism moves and then controls opening or closing for baffle.
The bottom that baffle of the present invention is located at rack side is set there are two arc shaped hook.
Second bearing plate of the present invention by the first bearing plate side to lifting device side diagonally downward.
Rotary drive mechanism of the present invention is servo motor, the output shaft and rotation axis connection of servo motor.
Rotary drive mechanism of the present invention includes cylinder I and four-bar linkage structure I, the piston rod and double leval jib of cylinder I
One end of structure I connects, the other end and rotation axis connection of four-bar linkage structure I, to be driven by cylinder I by four-bar linkage structure I
Dynamic rotary shaft rotates and then drives the rotation of the first bearing plate.
First bearing plate of the present invention is equipped with 2 jacking blocks, and jacking block is movably set in two opened up on the first bearing plate
In a strip hole, and jacking block lower end passes through piston rod company of first bearing plate with the cylinder III being located at below the first bearing plate
It connects, cylinder III is fixed in rotary shaft, and being pushed up upwards by the driving jacking block of cylinder III makes bar roll to second by the first bearing plate
Bearing plate.
The beneficial effects of the present invention are: it is the configuration of the present invention is simple, easy to use, have the advantage that 1, feeding of the present invention
Device can carry out feeding to heating furnace automatically, and easy to use, saving labour improves working efficiency；2, the frame of the invention with
The setting of heating furnace parallel side-by-side, and can not continue to roll the disadvantage conveyed by the bar that rotational structure solves to be arranged in parallel generation
Space is saved at end compared with rack and heating furnace are vertically arranged, more practical.
Detailed description of the invention
Fig. 1 is overall structure of the present invention；
Fig. 2 is the attachment structure schematic diagram of the first bearing plate and rotary drive mechanism of the invention；
Fig. 3 is the structural schematic diagram of baffle of the present invention；
Fig. 4 is the frame of the invention overhead gage closed state schematic diagram；
Fig. 5 is the status diagram that the frame of the invention overhead gage is opened by cylinder II and the driving of four-bar linkage structure II；
Fig. 6 is the structural schematic diagram that hook is arranged on chain of the present invention；
Fig. 7 is the attachment structure schematic diagram of cylinder III and jacking block of the present invention；
Fig. 8 is the schematic diagram of the rotary drive mechanism of present invention setting limited block.
Marked in the figure: 1, rack, 2, heating furnace, 3, hoisting frame, 4, chain, 5, motor, 6, hook, the 7, first bearing plate,
8, the second bearing plate, 9, rotary shaft, 10, rotary drive mechanism, 101, cylinder I, 102, four-bar linkage structure I, 11, baffle, 12, prolong
Stretch axis, 13, cylinder II, 14, bar, 15, jacking block, 16, cylinder III, 17, slideway, 18, arc shaped hook, 19, four-bar linkage structure II,
20, limited block.
Specific embodiment
A specific embodiment of the invention (embodiment) is described with reference to the accompanying drawings of the specification, makes the skill of this field
Art personnel better understood when the present invention.
As shown, a kind of induction heater automatic charging machine, the rack being obliquely installed including being used for transmission bar 14
1, the undertaking transmission device for being set to 1 end of rack and the lifting device for being set to 2 bar inlet of heating furnace, lifting device
Top and the bar entrance of heating furnace 2 connect by slideway 17, the end of the rack 1 is connect with undertaking transmission device, is mentioned
It rises device and is set to the tail end for accepting transmission device, the rack 1 is arranged with 2 parallel side-by-side of heating furnace, the undertaking transmission dress
It sets including the first bearing plate 7 and the second bearing plate 8, the first bearing plate 7 is connect with the end of rack 1, and the second bearing plate 8 is set to
Between first bearing plate 7 and lifting device, rotary shaft 9 and a rotary drive mechanism that the first bearing plate 7 is arranged by its bottom
10 connections drive the first bearing plate 7 inverse by rotary drive mechanism 10 when bar 14 rolls into the first bearing plate 7 by rotary shaft 9
Hour hands are rotated by 90 ° the conveying in order to bar 14 to the second bearing plate 8；The lifting device includes hoisting frame 3, is set to promotion
It is used for transmission the chain 4 of bar 14 on frame 3 and the motor 5 of drive chain rotation, the output shaft of motor 5 pass through belt and sprocket wheel
Connection sets the hook 6 there are two arc with the transmission of drive chain 4 on chain 4, and bar 14 is rolled to by undertaking transmission device
In the hook 6 of chain, so that bar is delivered up to heating furnace 2 by chain 4.
The inclined direction of rack 1 is the automatic transmission tilted down by rack starting point to end in order to bar.
Further, the end of the rack 1 is equipped with the baffle 11 perpendicular to 1 surface of rack, the both ends of baffle 11 by with
The outrigger shaft 12 that baffle 11 is wholely set and one end of rack 1 and four-bar linkage structure II 19 are hinged, four-bar linkage structure II 19
The other end connects cylinder II 13, and cylinder II 13 is fixed in rack 1, by cylinder II 13 drive four-bar linkage structure II 19 move into
And control opening or closing for baffle 11.
Further, the bottom that the baffle 11 is located at 1 side of rack is set there are two arc shaped hook 18.
Further, second bearing plate 8 by 7 side of the first bearing plate to lifting device side diagonally downward.
Further, the rotary drive mechanism 10 is servo motor, and the output shaft of servo motor is connect with rotary shaft 9.
Further, the rotary drive mechanism 10 includes cylinder I 101 and four-bar linkage structure I 102, the work of cylinder I 101
Stopper rod is connect with one end of four-bar linkage structure I 102, and the other end of four-bar linkage structure I 102 is connect with rotary shaft 9, thus by cylinder
I 101 drive the rotation of rotary shaft 9 to drive the rotation of the first bearing plate 7 by four-bar linkage structure I 102.
Further, first bearing plate 7 is equipped with 2 jacking blocks 15, and jacking block 15 is movably set on the first bearing plate 7 and opens
If two strip holes in, and 15 lower end of jacking block passes through the first bearing plate 7 and the cylinder III for being located at 7 lower section of the first bearing plate
16 piston rod connection, cylinder III 16 are fixed in rotary shaft 9, and being pushed up upwards by the driving jacking block 15 of cylinder III 16 makes bar 14
Second bearing plate 8 is rolled to by the first bearing plate 7.
Further, described two jacking blocks 15 are integrated setting, and section is " Kan " shape, the end of two vertical section is by the
The bottom of one bearing plate 7 is upward through strip hole, and horizontal segment is connect with the piston rod of cylinder III 16.The jacking block 15
The upper surface of vertical section is an inclined-plane, so that the upper end of vertical section has a gradient convenient for bar when protruding from strip hole
14 transition from the first bearing plate 7 to the second bearing plate 8.
Further, the slideway 17 is set as " V " shape, is conducive to smooth transmission of the bar 14 to heating furnace 2.
Further, the slideway 17 is equipped with cylinder IV far from the side of heating furnace 2, after bar 14 enters slideway 20,
Bar 14 is pushed to enter heating furnace 2 by cylinder IV.
Further, the rotary drive mechanism 10 includes cabinet, and rotary shaft protrudes into cabinet across cabinet and double leval jib knot
Structure I 102 connects, and two corresponding positions of cabinet upper surface rotary shaft 9 are equipped with limited block 20 and limit first undertaking of the drive of rotary shaft 9
The rotation angle of plate 7 is just 90 °.
The present invention controls the actuation time of each component to realize the orderly continuative transport of bar, specifically by PLC controller
Principle are as follows: starting cylinder II 13 drives the rotation of baffle 11 to which bar 14 is entered the first bearing plate by four-bar linkage structure II 19
In 7, exhaust hood II 13 drive 11 homing of baffle, 5s exhaust hood I 101 by four-bar linkage structure I 102 drive rotary shaft 9
Rotation, is rotated by 90 ° the first bearing plate 7 counterclockwise, and 2s exhaust hood III 16 jacks up jacking block 15 to make bar 14 enter second and hold
Fishplate bar 8, rotary drive mechanism 10 drives the first bearing plate 7 to rotate clockwise 90 ° to return in situ after 2s, and motor 5 drives chains after 10s
4 rotations enter bar 14 in hook 6, bar are delivered up into slideway 17 by 6 picking-up bar of hook, then bar 14 is logical
It crosses slideway 17 to slide into heating furnace, repetitive operation later.The above actuation time can self-defining according to the actual situation.
The course of work of the present invention: by bar 14 is manually put rack 1, bar rolls to keep off with the gradient of rack 1
11 one end of plate, when will reach at baffle 11, cylinder II 13 drives the movement of four-bar linkage structure II 19 to open baffle 11, bar 14
Into in the first bearing plate 7, rotary drive mechanism 10 is rotated by 90 ° counterclockwise by first bearing plate of the driving of rotary shaft 97 and is made later
The rotating direction of bar 14 is consistent with the setting direction of the second bearing plate 8, after the completion of rotation, the driving jacking block 15 of cylinder III 16 to
Upper top makes bar 14 roll into the second bearing plate 8 forward along the end chamfer of jacking block, and motor 5 drives the rotation of chain 4 just to make at this time
Hook 6 be located at the second bearing plate 8 in, bar 14 enter hook 6, motor 5 rotation drive chain 4 be transported up bar 14 make its into
Enter in slideway 17, exhaust hood IV push bar 14 to enter heating furnace 2, thus complete the transmission of a bar, circulation is straight always
It is completed to bar is transported.Movement in the above course of work is executed to be realized by the control of PLC controller.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810826947.6A CN109099712A (en) | 2018-07-25 | 2018-07-25 | A kind of induction heater automatic charging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810826947.6A CN109099712A (en) | 2018-07-25 | 2018-07-25 | A kind of induction heater automatic charging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109099712A true CN109099712A (en) | 2018-12-28 |
Family
ID=64847415
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810826947.6A Pending CN109099712A (en) | 2018-07-25 | 2018-07-25 | A kind of induction heater automatic charging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109099712A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110726307A (en) * | 2019-09-17 | 2020-01-24 | 山西冠力法兰有限公司 | Full-automatic feeding machine |
| CN113102520A (en) * | 2021-04-09 | 2021-07-13 | 山东中兴汽车零部件有限公司 | Full-automatic production equipment for revolving body shaft parts and using method thereof |
| CN113523117A (en) * | 2021-08-25 | 2021-10-22 | 浙江斯特隆科技有限公司 | Copper bar hot forging and hot stamping rapid processing device and method |
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| JP2001352969A (en) * | 2000-06-13 | 2001-12-25 | Shimadzu Corp | Automatic air conditioner |
| CN103407783A (en) * | 2013-07-26 | 2013-11-27 | 中铁隆昌铁路器材有限公司 | Automatic bar stock loading machine |
| CN205771785U (en) * | 2016-05-18 | 2016-12-07 | 天津华伟精工电子有限公司 | A kind of device for automatically turning over work pieces |
| CN205843386U (en) * | 2016-07-12 | 2016-12-28 | 江苏宏亿钢管有限公司 | The drawing mechanism of steel pipe walking-beam furnace |
| CN206410524U (en) * | 2016-10-17 | 2017-08-15 | 重庆市江津区新航机械有限公司 | Lead formation system |
| CN108253798A (en) * | 2018-03-28 | 2018-07-06 | 邯郸久诺知识产权服务有限公司 | A kind of automatic round steel feeding device in laser heating stokehold |
-
2018
- 2018-07-25 CN CN201810826947.6A patent/CN109099712A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001352969A (en) * | 2000-06-13 | 2001-12-25 | Shimadzu Corp | Automatic air conditioner |
| CN103407783A (en) * | 2013-07-26 | 2013-11-27 | 中铁隆昌铁路器材有限公司 | Automatic bar stock loading machine |
| CN205771785U (en) * | 2016-05-18 | 2016-12-07 | 天津华伟精工电子有限公司 | A kind of device for automatically turning over work pieces |
| CN205843386U (en) * | 2016-07-12 | 2016-12-28 | 江苏宏亿钢管有限公司 | The drawing mechanism of steel pipe walking-beam furnace |
| CN206410524U (en) * | 2016-10-17 | 2017-08-15 | 重庆市江津区新航机械有限公司 | Lead formation system |
| CN108253798A (en) * | 2018-03-28 | 2018-07-06 | 邯郸久诺知识产权服务有限公司 | A kind of automatic round steel feeding device in laser heating stokehold |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110726307A (en) * | 2019-09-17 | 2020-01-24 | 山西冠力法兰有限公司 | Full-automatic feeding machine |
| CN113102520A (en) * | 2021-04-09 | 2021-07-13 | 山东中兴汽车零部件有限公司 | Full-automatic production equipment for revolving body shaft parts and using method thereof |
| CN113102520B (en) * | 2021-04-09 | 2022-05-20 | 山东中兴汽车零部件有限公司 | Full-automatic production equipment for revolving body shaft parts and using method thereof |
| CN113523117A (en) * | 2021-08-25 | 2021-10-22 | 浙江斯特隆科技有限公司 | Copper bar hot forging and hot stamping rapid processing device and method |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181228 |