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CN109093251B - A laser packaging device and packaging method - Google Patents

A laser packaging device and packaging method Download PDF

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CN109093251B
CN109093251B CN201710470990.9A CN201710470990A CN109093251B CN 109093251 B CN109093251 B CN 109093251B CN 201710470990 A CN201710470990 A CN 201710470990A CN 109093251 B CN109093251 B CN 109093251B
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laser
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light spot
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CN109093251A (en
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蓝科
戈亚萍
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Shanghai Micro Electronics Equipment Co Ltd
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Shanghai Micro Electronics Equipment Co Ltd
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Priority to CN201710470990.9A priority Critical patent/CN109093251B/en
Priority to JP2019568058A priority patent/JP6872042B2/en
Priority to KR1020197038733A priority patent/KR20200041836A/en
Priority to PCT/CN2018/091756 priority patent/WO2018233585A1/en
Priority to TW107121066A priority patent/TWI674691B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/062Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
    • B23K26/0626Energy control of the laser beam
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/875Arrangements for extracting light from the devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/073Shaping the laser spot
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/073Shaping the laser spot
    • B23K26/0732Shaping the laser spot into a rectangular shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/206Laser sealing
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/40Thermal treatment, e.g. annealing in the presence of a solvent vapour
    • H10K71/421Thermal treatment, e.g. annealing in the presence of a solvent vapour using coherent electromagnetic radiation, e.g. laser annealing
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/87Passivation; Containers; Encapsulations
    • H10K59/871Self-supporting sealing arrangements
    • H10K59/8722Peripheral sealing arrangements, e.g. adhesives, sealants

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Electromagnetism (AREA)
  • Manufacturing & Machinery (AREA)
  • Laser Beam Processing (AREA)

Abstract

本发明提供了一种激光封装装置及封装方法,所述激光封装装置将激光束照射至封装基底上,并形成一光斑,在与激光束行进路线的方向垂直的表面上所述光斑边缘至所述光斑中心的光强逐渐下降,所述光斑包括靠近所述光斑边缘的第一区段和靠近所述光斑中心的第二区段,所述第一区段的光强下降比率小于所述第二区段的光强下降比率,所述第一区段与所述第二区段的分界位置为第一拐点。采用本发明提供的这种光斑的激光束对封装基底进行封装有效提高照射到玻璃料上的剂量均匀性,进一步提高玻璃料的密封性。

Figure 201710470990

The present invention provides a laser packaging device and a packaging method. The laser packaging device irradiates a laser beam onto a packaging substrate to form a light spot, and the edge of the light spot reaches the edge of the light spot on a surface perpendicular to the direction of the laser beam's travel path. The light intensity at the center of the light spot gradually decreases, the light spot includes a first section near the edge of the light spot and a second section near the center of the light spot, and the light intensity drop ratio of the first section is smaller than that of the first section. The light intensity drop ratio of the two sections, and the boundary position between the first section and the second section is the first inflection point. Using the laser beam of the spot provided by the present invention to encapsulate the packaging substrate effectively improves the uniformity of the dose irradiated on the glass frit, and further improves the sealing performance of the glass frit.

Figure 201710470990

Description

一种激光封装装置及封装方法A laser packaging device and packaging method

技术领域technical field

本发明涉及光电半导体领域,特别涉及一种激光封装装置及封装方法。The invention relates to the field of optoelectronic semiconductors, in particular to a laser packaging device and a packaging method.

背景技术Background technique

光电半导体器件已广泛应用于生活的各个领域。其中,OLED(有机发光二极管,Organic Light-Emitting Diode)由于其良好的色彩比、宽视角、高响应速度等特点,成为了研究的热点,具有良好的应用前景。然而,OLED器件中的电极和有机层对氧和水分十分敏感。从外界环境渗透入OLED器件的氧和水分会严重缩短OLED器件的寿命。因此,为OLED器件提供有效的气密式密封显得非常重要。对于OLED器件的气密式密封有以下要求:Optoelectronic semiconductor devices have been widely used in various fields of life. Among them, OLED (Organic Light-Emitting Diode) has become a research hotspot due to its good color ratio, wide viewing angle, and high response speed, and has good application prospects. However, the electrodes and organic layers in OLED devices are very sensitive to oxygen and moisture. Oxygen and moisture penetrating into the OLED device from the external environment can seriously shorten the lifetime of the OLED device. Therefore, it is very important to provide effective hermetic sealing for OLED devices. There are the following requirements for hermetic sealing of OLED devices:

气密式密封应提供对氧(10-3厘米3/米2/天)和水(10-6克/米2/天)的屏障。An airtight seal should provide a barrier to oxygen ( 10-3 cm3 / m2 /day) and water ( 10-6 g/ m2 /day).

气密式密封的尺寸应尽可能小(如,<2mm),从而使其不会对OLED显示器的尺寸产生不良的影响。The size of the hermetic seal should be as small as possible (eg, <2mm) so that it does not adversely affect the size of the OLED display.

密封过程中产生的温度不应破坏OLED显示器中的材料(如,电极和有机层等)。The temperature generated during the sealing process should not damage the materials in the OLED display (eg electrodes and organic layers, etc.).

密封过程中释放的气体不应对OLED显示器中的物质产生污染。Gases released during the sealing process should not contaminate the substances in the OLED display.

气密式密封应能使点连接部件(如薄膜铬电极)进入OLED显示器Hermetic seals should allow point-connection components such as thin-film chrome electrodes to enter the OLED display

近年来,一种使用玻璃料辅助激光加热的密封方法被应用于OLED显示器的密封。然后在实际应用中,由于聚焦在玻璃料层的激光光斑的形状(圆形TOP-HAT)、均匀性差等特性约束,及封装图案的尺寸大小、扫描速度存在上限等因素的影响,传统的扫描封装技术已难以满足对OLED显示器封装的要求,例如:玻璃料在其内部和靠近边沿处形成密集的孔洞(气泡),对封装质量造成影响。In recent years, a sealing method using frit-assisted laser heating has been applied to the sealing of OLED displays. Then in practical applications, due to the constraints of the shape of the laser spot focused on the frit layer (circular TOP-HAT), poor uniformity and other factors, as well as the size of the package pattern, the upper limit of the scanning speed and other factors, the traditional scanning The packaging technology has been difficult to meet the requirements for OLED display packaging, for example, the glass frit forms dense holes (bubbles) in its interior and near the edge, which affects the packaging quality.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明的目的在于提供一种激光封装装置及封装方法,以解决玻璃封装体密封性差的问题。In view of this, the purpose of the present invention is to provide a laser packaging device and packaging method to solve the problem of poor sealing performance of the glass packaging body.

为解决上述技术问题,本发明提供一种激光封装装置,所述激光封装装置将激光束照射至封装基底上,并形成一光斑,在与所述激光束行进路线的方向垂直的表面上所述光斑边缘至所述光斑中心的光强逐渐下降,所述光斑包括靠近所述光斑边缘的第一区段和靠近所述光斑中心的第二区段,所述第一区段的光强下降比率小于所述第二区段的光强下降比率,所述第一区段与所述第二区段的分界位置为第一拐点。In order to solve the above technical problems, the present invention provides a laser packaging device, the laser packaging device irradiates a laser beam onto a packaging substrate, and forms a light spot on a surface perpendicular to the direction of the laser beam traveling route. The light intensity from the edge of the light spot to the center of the light spot gradually decreases, the light spot includes a first section close to the edge of the light spot and a second section close to the center of the light spot, and the light intensity decrease ratio of the first section is The demarcation ratio of the light intensity of the second section is smaller than that of the second section, and the boundary position between the first section and the second section is the first inflection point.

可选的,所述激光束的能量分布相对于所述激光束行进路线的方向呈对称分布。Optionally, the energy distribution of the laser beam is symmetrically distributed with respect to the direction of the travel path of the laser beam.

可选的,所述光斑中心处的光强大于等于所述第一拐点处光强的95%。Optionally, the light intensity at the center of the light spot is greater than or equal to 95% of the light intensity at the first inflection point.

可选的,所述第一区段包括靠近所述光斑中心的光强慢慢下降的近中心区段,和靠近所述边缘部分的下降速度大于所述近中心区段的近边缘区段,所述近中心区段与所述近边缘区段的分界位置为第二拐点。Optionally, the first section includes a near-center section in which the light intensity near the center of the light spot gradually decreases, and a near-edge section near the edge portion whose descending speed is greater than that of the near-central section, The boundary position between the near-center section and the near-edge section is the second inflection point.

可选的,所述第二拐点相对于所述光斑的中心对称分布。Optionally, the second inflection point is symmetrically distributed with respect to the center of the light spot.

可选的,所述第一区段为下降比率逐渐降低的曲线区段或为下降比率固定的直线区段。Optionally, the first section is a curved section with a gradually decreasing drop ratio or a straight section with a fixed drop ratio.

可选的,所述第一拐点相对于所述光斑的中心对称分布。Optionally, the first inflection point is symmetrically distributed with respect to the center of the light spot.

可选的,所述光斑的能量分布还包括光强均匀的第三区段,所述第三区段位于所述第一区段外。Optionally, the energy distribution of the light spot further includes a third section with uniform light intensity, and the third section is located outside the first section.

可选的,所述光斑的能量分布还包括光强由内至外降低的第三区段,所述第三区段位于所述第一区段外,所述第三区段的光强下降比率大于所述第一区段的光强下降比率。Optionally, the energy distribution of the light spot further includes a third section in which the light intensity decreases from the inside to the outside, the third section is located outside the first section, and the light intensity of the third section decreases The ratio is greater than the light intensity drop ratio of the first section.

可选的,所述激光封装装置包括:Optionally, the laser packaging device includes:

光源组件,用于提供激光束;a light source assembly for providing a laser beam;

整形组件,用于对所述激光束的光斑形貌进行整形;a shaping component for shaping the shape of the light spot of the laser beam;

扫描振镜,用于将所述激光束扫描至所述封装基底上;a scanning galvanometer for scanning the laser beam onto the packaging substrate;

用于提供所述激光束的光源组件,用于对所述激光束的所述光斑形貌进行整形的整形组件,用于使所述激光束进行扫描的扫描振镜,以及用于将所述激光束成像的成像镜组。A light source assembly for providing the laser beam, a shaping assembly for shaping the spot shape of the laser beam, a scanning galvanometer for scanning the laser beam, and a Imaging mirror set for laser beam imaging.

可选的,所述扫描振镜上设置有成像镜组,所述扫描振镜通过所述成像镜组将所述激光束扫描至所述封装基底上。Optionally, an imaging mirror group is provided on the scanning galvanometer, and the scanning galvanometer scans the laser beam onto the packaging substrate through the imaging mirror group.

可选的,所述成像镜组为远心场镜组。Optionally, the imaging lens group is a telecentric field lens group.

可选的,所述成像镜组的焦距范围为290mm~310mm。Optionally, the focal length of the imaging lens group ranges from 290mm to 310mm.

可选的,所述激光封装装置还包括:Optionally, the laser packaging device further includes:

扩束镜组,用于对激光束进行变倍;Beam expander group, used to zoom the laser beam;

所述扩束镜组位于所述光源组件和所述整形组件之间。The beam expander group is located between the light source assembly and the shaping assembly.

可选的,所述扩束镜组的变倍范围为1~2倍。Optionally, the zoom range of the beam expander group is 1-2 times.

可选的,所述光源组件为红外激光器。Optionally, the light source component is an infrared laser.

可选的,所述红外激光器包括光源和准直镜组,所述光源发射激光束,经所述准直镜组准直,以形成平行的激光束。Optionally, the infrared laser includes a light source and a collimating lens group, the light source emits a laser beam, and is collimated by the collimating lens group to form a parallel laser beam.

可选的,所述整形组件为衍射光学元件或折射光学元件或可变形镜或空间光调制器。Optionally, the shaping component is a diffractive optical element or a refractive optical element or a deformable mirror or a spatial light modulator.

可选的,所述扫描振镜为二维扫描振镜,所述二维扫描振镜的扫描角度范围为±20°。Optionally, the scanning galvanometer is a two-dimensional scanning galvanometer, and the scanning angle range of the two-dimensional scanning galvanometer is ±20°.

本发明另一方面提供一种封装基底的封装方法,所述封装方法采用激光束照射至所述封装基底的待封装区域对所述封装基底进行封装,包括以下步骤:Another aspect of the present invention provides a packaging method for a packaging substrate. The packaging method uses a laser beam to irradiate a to-be-packaged area of the packaging substrate to encapsulate the packaging substrate, including the following steps:

确立所述封装基底的待封装区域;establishing a to-be-packaged area of the package substrate;

将所述激光束照射至所述封装基底的待封装区域,其中,所述激光束形成一光斑,在与所述激光束行进路线的方向垂直的表面上所述光斑边缘至所述光斑中心的光强逐渐下降,所述光斑包括靠近所述光斑边缘的第一区段和靠近所述光斑中心的第二区段,所述第一区段的光强下降比率低于所述第二区段的光强下降比率,所述第一区段与所述第二区段的分界位置为第一拐点;The laser beam is irradiated to the to-be-packaged area of the packaging substrate, wherein the laser beam forms a light spot, and the distance from the edge of the light spot to the center of the light spot is on the surface perpendicular to the direction of the laser beam traveling route. The light intensity gradually decreases, the light spot includes a first section near the edge of the light spot and a second section near the center of the light spot, and the light intensity drop ratio of the first section is lower than that of the second section The light intensity drop ratio of , the boundary position of the first section and the second section is the first inflection point;

所述激光束沿所述封装基底的待封装区域行进封装。The laser beam travels the package along the area to be packaged of the package substrate.

可选的,所述激光束的能量分布相对于所述激光束行进路线的方向呈对称分布。Optionally, the energy distribution of the laser beam is symmetrically distributed with respect to the direction of the travel path of the laser beam.

可选的,所述激光束照射于所述基板的中心处的光强大于等于所述第一拐点处光强的95%。Optionally, the light intensity of the laser beam irradiated at the center of the substrate is greater than or equal to 95% of the light intensity at the first inflection point.

可选的,所述第一区段包括靠近所述光斑中心的光强慢慢下降的近中心区段,和靠近所述边缘部分的下降速度大于所述近中心区段的近边缘区段,所述近中心区段与所述近边缘区段的分界位置为第二拐点。Optionally, the first section includes a near-center section in which the light intensity near the center of the light spot gradually decreases, and a near-edge section near the edge portion whose descending speed is greater than that of the near-central section, The boundary position between the near-center section and the near-edge section is the second inflection point.

可选的,所述第二拐点相对于所述光斑的中心对称分布。Optionally, the second inflection point is symmetrically distributed with respect to the center of the light spot.

可选的,所述第一区段为下降比率逐渐降低的曲线区段或为下降比率固定的直线区段。Optionally, the first section is a curved section with a gradually decreasing drop ratio or a straight section with a fixed drop ratio.

可选的,所述第一拐点相对于所述光斑的中心对称分布。Optionally, the first inflection point is symmetrically distributed with respect to the center of the light spot.

可选的,所述光斑的能量分布还包括光强均匀的第三区段,所述第三区段位于所述第一区段外。Optionally, the energy distribution of the light spot further includes a third section with uniform light intensity, and the third section is located outside the first section.

可选的,所述光斑的能量分布还包括光强由内至外降低的第三区段,所述第三区段位于所述第一区段外,所述第三区段的光强下降比率大于所述第一区段的光强下降比率。Optionally, the energy distribution of the light spot further includes a third section in which the light intensity decreases from the inside to the outside, the third section is located outside the first section, and the light intensity of the third section decreases The ratio is greater than the light intensity drop ratio of the first section.

在本发明提供的激光封装装置及封装方法中,设计一种新型的光斑,包括靠近所述光斑边缘的第一区段和靠近所述光斑中心的第二区段,所述第一区段的光强下降比率低于所述第二区段的光强下降比率,采用这种光斑的激光束对封装基底进行封装有效提高照射到玻璃料上的剂量均匀性,进一步提高玻璃料的密封性;另外,利用光源组件、整形元件以及扫描振镜实现了对激光束光斑形貌的整形,形成了所需的光斑形貌,解决了玻璃封装体剂量均匀性导致的气泡问题;并通过更换整形元件可实现不同形状的光斑形貌和光斑尺寸,光斑直径范围可覆盖几十um~几十mm,有效提高工艺适应性,节约成本。In the laser packaging device and packaging method provided by the present invention, a new type of light spot is designed, which includes a first section close to the edge of the light spot and a second section close to the center of the light spot. The light intensity drop ratio is lower than the light intensity drop ratio of the second section, and the encapsulation substrate is encapsulated by using the laser beam of this spot to effectively improve the uniformity of the dose irradiated on the glass frit, and further improve the sealing performance of the glass frit; In addition, the light source assembly, shaping element and scanning galvanometer are used to realize the shaping of the laser beam spot shape, forming the required spot shape, and solving the bubble problem caused by the uniformity of the dose of the glass package; and by replacing the shaping element Different shapes and sizes of light spots can be realized, and the diameter of the light spots can cover tens of um to tens of mm, which can effectively improve the process adaptability and save costs.

附图说明Description of drawings

图1是本发明一实施例中激光封装装置的结构原理图;1 is a schematic structural diagram of a laser packaging device in an embodiment of the present invention;

图2是本发明一实施例中玻璃封装体的俯视图;2 is a top view of a glass package in an embodiment of the present invention;

图3是本发明一实施例中OLED显示器的俯视图;3 is a top view of an OLED display in an embodiment of the present invention;

图4是本发明一实施例中所产生的二维光斑形貌;4 is a two-dimensional light spot morphology generated in an embodiment of the present invention;

图5是本发明一实施例中所产生的光斑沿扫描向积分后的光斑形貌;FIG. 5 is the shape of the light spot after the light spot generated in an embodiment of the present invention is integrated along the scanning direction;

图6是本发明一实施例中玻璃料封装系统的模块图;6 is a block diagram of a glass frit packaging system according to an embodiment of the present invention;

图7是本发明一实例在非扫描向温度曲线与常规M型光斑的对比图;7 is a comparison diagram of an example of the present invention in a non-scanning temperature curve and a conventional M-type light spot;

图8是本发明一实施例中封装的玻璃封装体在显微镜下的观测图像;8 is an observation image of a glass package packaged in an embodiment of the present invention under a microscope;

图9是现有技术中所封装玻璃封装体在显微镜下的观测图像;Fig. 9 is the observation image of the glass package body encapsulated in the prior art under a microscope;

图10是本发明一实施例中形成的激光束光斑所封装玻璃料的切片剖面图。10 is a cross-sectional view of a slice of glass frit encapsulated by a laser beam spot formed in an embodiment of the present invention.

图中:110-控制系统;111、112、113、114、115-激光封装装置;1110-光源;1111-准直镜组;1112-扩束镜组;1113-整形组件;1114-扫描振镜;1115-远心场镜;120-玻璃基板;121-玻璃封装体;1211-盖板玻璃;1212-玻璃料;1213-基板玻璃;1214-电极;1215-OLED层;A-第二区段;B-第一区段;C-第三区段。In the figure: 110 - control system; 111, 112, 113, 114, 115 - laser packaging device; 1110 - light source; 1111 - collimating lens group; 1112 - beam expander group; 1113 - shaping component; ; 1115 - telecentric field lens; 120 - glass substrate; 121 - glass package; 1211 - cover glass; 1212 - frit; 1213 - substrate glass; 1214 - electrode; 1215 - OLED layer; A - second section ; B-first segment; C-third segment.

具体实施方式Detailed ways

以下结合附图和具体实施例对本发明提出的激光封装装置及封装方法作进一步详细说明。根据权利要求书和下面说明,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The laser packaging device and packaging method proposed by the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will be apparent from the claims and the following description. It should be noted that, the accompanying drawings are all in a very simplified form and in inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention.

参阅图1,本实施例提供一种激光封装装置,该装置可以在封装基底上形成如图4、图5所示的光斑相貌,在与激光束行进路线的方向垂直的表面上光斑边缘部分至光斑中心的光强逐渐下降,重点参阅图4,可以将光斑的光强分布分为第一区段B和第二区段A,第一区段B是从最强光强I2下降至I1处,第二区段A是由I1处突然下降0-5%至I0处,其中第二区段A由I1处下降至I0处的下降比率大于第一区段B从最强光强I2下降至I1处的比率,且在I1处形成第一拐点。图5为扫描光斑沿扫描向积分后的形貌,由图5可以看出扫描光斑在实际应用场景下中心位置的强度是较低于四周的,由于待封装区域为近似矩形的区域,所以本实例中沿扫描路径中心的累积光强与扫描路径两边的累积光强一致,以此保障封装的均匀度。激光束照射基板所形成的光斑的能量分布相对于平行行进路线的面呈对称分布。而中心点的光强I0大于等于第一拐点处的光强I1的95%,即I0》=I1*95%。从最强光强I2下降至I1处的第一区段可以有多种形式,可以是呈下降比率固定的直线区段,也可以呈一下降比率逐渐降低的曲线区段,还可以呈下降比率分段降低的折线区段,其中折线区段可以具有一个或多个拐点,且上述的拐点都相对于光斑的中心线呈对称分布。Referring to FIG. 1 , this embodiment provides a laser packaging device, which can form a light spot appearance as shown in FIGS. 4 and 5 on the packaging substrate, and the edge of the light spot on the surface perpendicular to the direction of the laser beam travels The light intensity at the center of the light spot gradually decreases. Please refer to Fig. 4. The light intensity distribution of the light spot can be divided into a first section B and a second section A. The first section B decreases from the strongest light intensity I2 to I1. , the second section A is suddenly decreased by 0-5% from I1 to I0, wherein the decline ratio of the second section A from I1 to I0 is greater than that of the first section B from the strongest light intensity I2 to ratio at I1 and the first inflection point is formed at I1. Figure 5 shows the topography of the scanning spot after integration along the scanning direction. It can be seen from Figure 5 that the intensity of the scanning spot at the center position is lower than the surrounding area in the actual application scenario. Since the area to be encapsulated is an approximately rectangular area, this In the example, the cumulative light intensity along the center of the scanning path is consistent with the cumulative light intensity on both sides of the scanning path, so as to ensure the uniformity of the package. The energy distribution of the light spot formed by the laser beam irradiating the substrate is symmetrical with respect to the plane parallel to the traveling path. The light intensity I0 at the center point is greater than or equal to 95% of the light intensity I1 at the first inflection point, that is, I0>=I1*95%. The first section that decreases from the strongest light intensity I2 to I1 can have various forms, which can be a straight line section with a fixed decreasing ratio, a curved section with a gradually decreasing decreasing ratio, or a decreasing ratio. A polyline segment with a reduced segment, wherein the polyline segment may have one or more inflection points, and the above-mentioned inflection points are symmetrically distributed with respect to the center line of the light spot.

上述光斑还可以包括第三区段C,该区段位于第一区段B的外侧,可以是光强均匀分布的区段,也可以是光强有内至外迅速降低的区段,该区段位于激光束在基板待封装区域照射出的光斑的边缘区域,所述第三区段C或参加封装,也可不参加封装,由具体工况决定。The above-mentioned light spot can also include a third section C, which is located outside the first section B. It can be a section with uniform light intensity distribution, or a section with a rapid decrease in light intensity from inside to outside. The segment is located at the edge area of the light spot irradiated by the laser beam in the area to be encapsulated on the substrate. The third segment C may or may not participate in encapsulation, depending on the specific working conditions.

参阅图1,在本实施例提供的激光封装装置中,包括:光源组件(包括光源1110和准直镜组1111)、扩束镜组1112、整形组件1113、扫描振镜1114以及成像镜组。其中,光源组件1110为红外激光器,包括光源1110和准直镜组1111,所述光源1110发射发散的激光束,经准直镜组1111准直,形成平行的激光束,其中准直镜组1111用于对光源1110输出的激光束进行准直。扩束镜组1112用于对激光束的光斑进行变倍,整形组件1113用于对激光束的光斑形貌进行整形,扫描振镜1114使激光束进行扫描,形成扫描激光,成像镜组为远心场镜1115,远心场镜1115将形成的扫描激光成像到玻璃封装体上。工作时,光源1110发出发散的激光束到达准直镜组1111,经准直镜组1111准直后形成平行的激光束,到达扩束镜组1112,扩束镜组1112对激光束光斑变倍调整后到达整形组件1113,整形组件1113对光斑形貌进行整形后到达扫描振镜1114,扫描振镜1114使激光束进行扫描,并形成扫描激光到达远心场镜1115,远心场镜1115将激光束成像到玻璃封装体121上,从而对玻璃封装体121进行激光封装。1 , the laser packaging device provided in this embodiment includes: a light source assembly (including a light source 1110 and a collimating lens group 1111 ), a beam expander lens group 1112 , a shaping assembly 1113 , a scanning galvanometer 1114 and an imaging lens group. The light source assembly 1110 is an infrared laser, including a light source 1110 and a collimating lens group 1111. The light source 1110 emits a divergent laser beam, which is collimated by the collimating lens group 1111 to form a parallel laser beam, wherein the collimating lens group 1111 Used for collimating the laser beam output by the light source 1110 . The beam expander group 1112 is used to change the magnification of the spot of the laser beam, the shaping assembly 1113 is used to shape the shape of the spot of the laser beam, and the scanning galvanometer 1114 scans the laser beam to form a scanning laser. The telecentric field mirror 1115 and the telecentric field mirror 1115 image the formed scanning laser on the glass package. During operation, the divergent laser beam from the light source 1110 reaches the collimating lens group 1111, and is collimated by the collimating lens group 1111 to form a parallel laser beam, which reaches the beam expander group 1112, and the beam expander group 1112 changes the magnification of the laser beam spot. After adjustment, it reaches the shaping component 1113. The shaping component 1113 shapes the spot shape and then reaches the scanning galvanometer 1114. The scanning galvanometer 1114 scans the laser beam, and forms a scanning laser to reach the telecentric field mirror 1115. The telecentric field mirror 1115 will The laser beam is imaged onto the glass package 121 to perform laser encapsulation on the glass package 121 .

其中,扩束镜组1112起到对激光束变倍的作用,可控制激光束光斑的大小,以控制激光功率。扩束镜组1112位于光源组件和扫描振镜1114之间,扩束镜组1112可实现1~2倍的变倍。通过调整扩束镜组1112和切换整形组件1113,可实现光斑尺寸的变换。Among them, the beam expander group 1112 plays the role of changing the magnification of the laser beam, and can control the size of the laser beam spot to control the laser power. The beam expander group 1112 is located between the light source assembly and the scanning galvanometer 1114, and the beam expander group 1112 can achieve 1 to 2 times of variable magnification. By adjusting the beam expander group 1112 and switching the shaping component 1113, the spot size can be converted.

其中,整形组件1113可选用DOE(衍射光学元件,Diffractive OpticalElements)、ROE(折射光学元件,Refractive Optical Elements)、可变形镜或空间光调制器,可实现的整形光斑直径为650um。光源1110所产生的激光束为红外高斯光束,波长为1064nm。扫描振镜1114为二维扫描振镜,且该二维扫描振镜的扫描角度范围为±20°。远心场镜1115的焦距范围为290~310mm,优选为300mm。根据衍射极限,入射到整形组件1113上的激光束光斑直径可按下式计算:The shaping component 1113 can be selected from DOE (Diffractive Optical Elements, Diffractive Optical Elements), ROE (Refractive Optical Elements, Refractive Optical Elements), deformable mirror or spatial light modulator, and the achievable shaping spot diameter is 650um. The laser beam generated by the light source 1110 is an infrared Gaussian beam with a wavelength of 1064 nm. The scanning galvanometer 1114 is a two-dimensional scanning galvanometer, and the scanning angle range of the two-dimensional scanning galvanometer is ±20°. The focal length of the telecentric field lens 1115 ranges from 290 to 310 mm, preferably 300 mm. According to the diffraction limit, the spot diameter of the laser beam incident on the shaping component 1113 can be calculated as follows:

Dspot=4×λ×M2×f/(π×D)D spot =4×λ×M 2 ×f/(π×D)

其中λ为波长,M2为高斯光束质量因子,f为场镜焦距,π为圆周率,Dspot为入射到整形组件1113上的激光束光斑直径。经计算,本发明可实现的光斑最小直径可达几十um。where λ is the wavelength, M 2 is the Gaussian beam quality factor, f is the focal length of the field lens, π is the circumference, and D spot is the spot diameter of the laser beam incident on the shaping component 1113 . After calculation, the minimum diameter of the light spot that can be realized by the present invention can reach several tens of um.

本实施例中形成光斑的二维轮廓如图4所示,本轮廓呈对称分布,从最高光斑强度I2开始连续下降至I1后,光斑强度出现突降5%至最低处I0处。在本实施例中沿扫描向积分后的光斑形貌如图5所示,I3光斑强度低于最强光斑强度I4约为5%。The two-dimensional profile of the spot formed in this embodiment is shown in Figure 4. The profile is symmetrically distributed. After the highest spot intensity I2 continuously decreases to I1, the spot intensity suddenly drops by 5% to the lowest point I0. In this embodiment, the shape of the light spot after integration along the scanning direction is shown in FIG. 5 , and the intensity of the light spot I3 is lower than the intensity of the strongest light spot I4 by about 5%.

参与图2~3,本发明技术方案所加工的玻璃封装体的常见形式如图2所示,所述玻璃基板120的典型实例为OLED显示器,玻璃基板120上布满相同的玻璃封装体121,单个玻璃封装体121结构包括盖板玻璃1211、玻璃料1212、基板玻璃1213、OLED层1215以及电极1214。其中激光封装装置可根据产率需求配置玻璃封装体121数量。Referring to FIGS. 2 to 3 , the common form of the glass package processed by the technical solution of the present invention is shown in FIG. 2 , a typical example of the glass substrate 120 is an OLED display, and the glass substrate 120 is covered with the same glass package 121 , The structure of the single glass package 121 includes a cover glass 1211 , a glass frit 1212 , a substrate glass 1213 , an OLED layer 1215 and an electrode 1214 . The laser packaging device can configure the number of glass packaging bodies 121 according to the requirement of productivity.

本实施例提供一种玻璃料封装系统,参阅图6,该玻璃料封装系统包括:控制系统110和实施例一中提供的激光封装装置,控制系统110与每个所述激光封装装置均连接,用于控制所述激光封装装置进行玻璃料封装作业。在本实施例中激光封装装置有5个,包括激光封装装置111、112、113、114、115。This embodiment provides a glass frit packaging system, referring to FIG. 6 , the glass frit packaging system includes: a control system 110 and the laser packaging device provided in the first embodiment, the control system 110 is connected to each of the laser packaging devices, It is used for controlling the laser encapsulation device to carry out the glass frit encapsulation operation. In this embodiment, there are five laser packaging devices, including laser packaging devices 111 , 112 , 113 , 114 , and 115 .

具体的,控制系统110与光源组件中的光源1110连接,控制系统110可控制光源1110的开启与关闭,并调节光源组件发射的激光束的激光功率。控制系统110还与扫描振镜1114连接,控制系统110控制扫描振镜1114形成扫描激光,并使光源组件的激光功率与扫描振镜1114的扫描速度相匹配。Specifically, the control system 110 is connected to the light source 1110 in the light source assembly, and the control system 110 can control the turning on and off of the light source 1110 and adjust the laser power of the laser beam emitted by the light source assembly. The control system 110 is also connected with the scanning galvanometer 1114 , the control system 110 controls the scanning galvanometer 1114 to form a scanning laser, and makes the laser power of the light source assembly match the scanning speed of the scanning galvanometer 1114 .

为了便于掌握激光扫描时玻璃封装体上光斑温度,在本实施例提供的玻璃料封装系统还包括一温度测量装置,该温度测量装置控制系统110连接,温度测量装置用于测量成像到玻璃封装体121上光斑的实时温度,并将光斑的实时温度反馈至控制系统110。In order to facilitate the grasp of the spot temperature on the glass package during laser scanning, the glass frit packaging system provided in this embodiment further includes a temperature measurement device, which is connected to the control system 110, and the temperature measurement device is used to measure the image on the glass package. The real-time temperature of the light spot on 121 is fed back to the control system 110 .

其中,控制系统110包括一计算机和与所述计算机连接的控制器,所述控制器控制所述激光封装装置进行玻璃料封装作业,并与所述计算机进行数据交换。The control system 110 includes a computer and a controller connected to the computer. The controller controls the laser encapsulation device to perform glass frit encapsulation and exchanges data with the computer.

本实施例还提供一种封装基底的封装方法,所述封装方法采用激光束照射至所述封装基底的待封装区域对所述封装基底进行封装,包括以下步骤:The present embodiment also provides a packaging method for a packaging substrate. The packaging method uses a laser beam to irradiate a to-be-packaged area of the packaging substrate to encapsulate the packaging substrate, including the following steps:

步骤一:确立所述封装基底的待封装区域;Step 1: establishing the to-be-packaged area of the package substrate;

步骤二:将所述激光束照射至所述封装基底的待封装区域;Step 2: irradiating the laser beam to the to-be-packaged area of the package substrate;

其中,所述激光束形成一光斑,在与所述激光束行进路线的方向垂直的表面上所述光斑边缘至所述光斑中心的光强逐渐下降,所述光斑包括靠近所述光斑边缘的第一区段和靠近所述光斑中心的第二区段,所述第一区段的光强下降比率低于所述第二区段的光强下降比率,所述第一区段与所述第二区段的分界位置为第一拐点;The laser beam forms a light spot, and the light intensity from the edge of the light spot to the center of the light spot gradually decreases on a surface perpendicular to the direction of the travel path of the laser beam. A section and a second section close to the center of the light spot, the light intensity drop ratio of the first section is lower than the light intensity drop ratio of the second section, and the first section is different from the first section. The boundary position of the two sections is the first inflection point;

步骤三:所述激光束沿所述封装基底的待封装区域行进封装。Step 3: The laser beam travels along the to-be-packaged area of the package substrate for packaging.

图7是本实施例中在非扫描向温度曲线与常规M型光斑的对比图,其中实线是常规M型光斑的形貌,虚线是本实施例中的光斑形貌。7 is a comparison diagram of the temperature curve in the non-scanning direction and the conventional M-type light spot in this embodiment, wherein the solid line is the shape of the conventional M-type light spot, and the dotted line is the shape of the light spot in this embodiment.

如图8为本发明实施例中封装的玻璃封装体在显微镜下的观测结果,图9为现有技术中所封装玻璃封装体在显微镜下的观测结果,可见,图9所产生的孔洞较多,本发明实施例所产生的激光束光斑温度均匀性明显优于现有技术中激光束光斑的温度均匀性。图10为本发明实施例中形成的激光束光斑所封装玻璃料的切片剖面图,可见本发明实施例所产生的激光束光斑所封装玻璃封装体无明显孔洞,封装效果较好。FIG. 8 is the observation result of the glass package packaged in the embodiment of the present invention under the microscope, and FIG. 9 is the observation result of the glass package packaged in the prior art under the microscope. It can be seen that there are many holes generated in FIG. 9 , the temperature uniformity of the laser beam spot produced by the embodiment of the present invention is obviously better than the temperature uniformity of the laser beam spot in the prior art. 10 is a sectional view of the glass frit encapsulated by the laser beam spot formed in the embodiment of the present invention. It can be seen that the glass package encapsulated by the laser beam spot produced by the embodiment of the present invention has no obvious holes, and the encapsulation effect is good.

综上所述,在本发明提供的激光封装装置及封装方法中,设计一种新型的光斑,包括靠近所述光斑边缘的第一区段和靠近所述光斑中心的第二区段,所述第一区段的光强下降比率低于所述第二区段的光强下降比率,采用这种光斑的激光束对封装基底进行封装有效提高照射到玻璃料上的剂量均匀性,进一步提高玻璃料的密封性;另外,利用光源组件、整形元件以及扫描振镜实现了对激光束光斑形貌的整形,形成了所需的光斑形貌,解决了玻璃封装体剂量均匀性导致的气泡问题;并通过更换整形元件可实现不同形状的光斑形貌和光斑尺寸,光斑直径范围可覆盖几十um~几十mm,有效提高工艺适应性,节约成本。To sum up, in the laser packaging device and packaging method provided by the present invention, a new type of light spot is designed, which includes a first section close to the edge of the light spot and a second section close to the center of the light spot. The light intensity drop ratio of the first section is lower than the light intensity drop ratio of the second section. Using the laser beam with this spot to encapsulate the packaging substrate can effectively improve the uniformity of the dose irradiated on the glass frit and further improve the glass frit. In addition, the light source components, shaping elements and scanning galvanometers are used to realize the shaping of the laser beam spot shape, forming the required spot shape, and solving the bubble problem caused by the uniformity of the dose of the glass package; And by replacing the shaping element, the shape and size of the light spot of different shapes can be realized, and the diameter of the light spot can cover tens of um to tens of mm, which effectively improves the process adaptability and saves costs.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的系统而言,由于与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. For the system disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.

上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定,本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求书的保护范围。The above description is only a description of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention. Any changes and modifications made by those of ordinary skill in the field of the present invention based on the above disclosure all belong to the protection scope of the claims.

Claims (26)

1. A laser packaging device is characterized in that a laser beam is irradiated onto a packaging substrate by the laser packaging device to form a light spot, the light intensity from the edge of the light spot to the center of the light spot is gradually reduced on a surface perpendicular to the direction of the traveling route of the laser beam, the light spot comprises a first section close to the edge of the light spot and a second section close to the center of the light spot, the light intensity reduction ratio of the first section is smaller than that of the second section, and the boundary position of the first section and the second section is a first inflection point;
wherein the first section comprises a near-center section with gradually reduced light intensity near the center of the light spot and a near-edge section with a reduced speed near the edge part larger than that of the near-center section, and the boundary position of the near-center section and the near-edge section is a second inflection point.
2. The laser packaging apparatus of claim 1, wherein the energy distribution of the laser beam is symmetrically distributed with respect to the direction of the path of travel of the laser beam.
3. The laser package of claim 1, wherein the intensity of light at the center of the spot is greater than or equal to 95% of the intensity of light at the first inflection point.
4. The laser packaging apparatus of claim 1, wherein the second inflection points are symmetrically distributed with respect to a center of the spot.
5. The laser packaging apparatus of claim 1, wherein the first section is a curved section in which a drop rate is gradually decreased or a straight section in which a drop rate is fixed.
6. The laser packaging apparatus of claim 1, wherein the first inflection points are symmetrically distributed with respect to a center of the spot.
7. The laser package of claim 1, wherein the energy profile of the spot further comprises a third segment of uniform intensity, the third segment being outside the first segment.
8. The laser packaging apparatus of claim 1, wherein the energy distribution of the light spot further comprises a third section with a light intensity decreasing from inside to outside, the third section is located outside the first section, and a light intensity decreasing rate of the third section is greater than a light intensity decreasing rate of the first section.
9. The laser packaging apparatus of any of claims 1-8, wherein the laser packaging apparatus comprises:
a light source assembly for providing a laser beam;
the shaping component is used for shaping the appearance of the light spot of the laser beam;
and the scanning galvanometer is used for scanning the laser beam to the packaging substrate.
10. The laser packaging apparatus of claim 9, wherein the scanning galvanometer is configured with a set of imaging mirrors, and the scanning galvanometer scans the laser beam onto the package substrate through the set of imaging mirrors.
11. The laser packaging apparatus of claim 10, wherein the imaging mirror is a telecentric field mirror.
12. The laser packaging apparatus of claim 10, wherein the focal length of the imaging lens group is in a range of 290mm to 310 mm.
13. The laser packaging apparatus of claim 9, further comprising:
the beam expanding lens group is used for zooming the laser beam;
the beam expander set is positioned between the light source assembly and the shaping assembly.
14. The laser packaging apparatus of claim 13, wherein the variable magnification range of the beam expander set is 1-2 times.
15. The laser package of claim 9, wherein the light source assembly is an infrared laser.
16. The laser packaging apparatus of claim 15, wherein the infrared laser comprises a light source and a set of collimating mirrors, the light source emitting a laser beam that is collimated by the set of collimating mirrors to form a parallel laser beam.
17. The laser packaging apparatus of claim 9, wherein the shaping component is a diffractive optical element or a refractive optical element or a deformable mirror or a spatial light modulator.
18. The laser packaging apparatus of claim 9, wherein the scanning galvanometer is a two-dimensional scanning galvanometer having a scanning angle range of ± 20 °.
19. A packaging method of a packaging substrate, which adopts laser beam irradiation to a region to be packaged of the packaging substrate to package the packaging substrate, comprises the following steps:
establishing an area to be encapsulated of the encapsulation substrate;
irradiating the laser beam to a region to be packaged of the packaging substrate, wherein the laser beam forms a light spot, the light intensity from the edge of the light spot to the center of the light spot is gradually reduced on a surface vertical to the direction of the traveling route of the laser beam, the light spot comprises a first section close to the edge of the light spot and a second section close to the center of the light spot, the light intensity reduction ratio of the first section is lower than that of the second section, and the boundary position of the first section and the second section is a first inflection point;
the laser beam is packaged along a region to be packaged of the packaging substrate;
wherein the first section comprises a near-center section in which the light intensity gradually decreases near the center of the light spot, and a near-edge section in which the light intensity gradually decreases near the edge portion at a rate greater than that of the near-center section, and the boundary position between the near-center section and the near-edge section is a second inflection point.
20. The packaging method of claim 19, wherein the energy distribution of the laser beam is symmetrically distributed with respect to the direction of the laser beam travel path.
21. The encapsulation method according to claim 19, wherein an intensity of light with which the laser beam is irradiated at the center of the substrate is 95% or more of an intensity of light at the first inflection point.
22. The packaging method of claim 19, wherein the second inflection points are symmetrically distributed with respect to a center of the light spot.
23. The method of claim 19, wherein the first section is a curved section in which a drop rate is gradually decreased or a straight section in which a drop rate is fixed.
24. The packaging method of claim 19, wherein the first inflection points are symmetrically distributed with respect to a center of the light spot.
25. The method of claim 19, wherein the energy distribution of the light spot further comprises a third segment of uniform intensity, the third segment being outside the first segment.
26. The packaging method according to claim 19, wherein the energy distribution of the light spot further includes a third section in which the intensity decreases from inside to outside, the third section is located outside the first section, and the rate of decrease in the intensity of the third section is greater than the rate of decrease in the intensity of the first section.
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