CN109052203B - Multi-point acting force balancing system with spatial distribution - Google Patents
Multi-point acting force balancing system with spatial distribution Download PDFInfo
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- CN109052203B CN109052203B CN201810735631.6A CN201810735631A CN109052203B CN 109052203 B CN109052203 B CN 109052203B CN 201810735631 A CN201810735631 A CN 201810735631A CN 109052203 B CN109052203 B CN 109052203B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/40—Control devices
- B66D1/48—Control devices automatic
- B66D1/52—Control devices automatic for varying rope or cable tension, e.g. when recovering craft from water
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Abstract
Description
技术领域technical field
本发明涉及一种空间分布的多点作用力均衡系统,尤其适用于工况情况复杂、空间形状不规则物体下的多点作用力之间的张力的实时平衡。The invention relates to a multi-point force equalization system with spatial distribution, which is especially suitable for the real-time balance of tension between multi-point forces under objects with complex working conditions and irregular spatial shapes.
背景技术Background technique
在一般的工业提升过程中,主要都是使用绳索进行重物的提升,在一些形状不规则、质量又较大的重物的提升过程中,由于需要多根绳索进行提升,且各根钢丝绳之间的张力很难达到均衡,而各根钢丝绳之间张力差过大则会增大提升过程中的安全风险,一般的张力平衡装置又很难适用于形状不规则的重物提升过程中绳索的张力平衡,目前还没有较好的张力平衡装置可以适用于工况情况复杂、空间形状不规则物体下的多点作用力之间的张力的实时平衡。In the general industrial lifting process, ropes are mainly used to lift heavy objects. In the lifting process of some heavy objects with irregular shapes and large masses, multiple ropes are required for lifting, and each steel wire rope is connected with each other. It is difficult to balance the tension between them, and if the tension difference between the steel wire ropes is too large, it will increase the safety risk during the lifting process. Tension balance, there is no better tension balance device that can be applied to real-time balance of tension between multi-point forces under objects with complex working conditions and irregular spatial shapes.
发明内容SUMMARY OF THE INVENTION
为了克服现有提升过程中对于形状不规则且质量较大的重物的提升时,多根绳索之间张力不均衡的问题,本发明提供一种空间分布的多点作用力均衡系统,能够对空间分布的多点作用力提升、拖拉一个不规则物体下的多点作用力之间的张力的实时平衡,且作用点的位移调节长度大,结构简单易布置,调节迅速,空间利用率高。In order to overcome the problem of unbalanced tension between multiple ropes when lifting heavy objects with irregular shapes and large masses in the existing lifting process, the present invention provides a spatially distributed multi-point force equalization system, which can The multi-point action force of spatial distribution enhances the real-time balance of the tension between the multi-point action force under the dragging of an irregular object, and the displacement adjustment length of the action point is large, the structure is simple and easy to arrange, the adjustment is rapid, and the space utilization rate is high.
本发明解决其技术问题采用的技术方案是:整体固定在需要提升的载重上面,包括空间布局的两个作用力调节装置端部单元和若干个作用力调节装置中部单元,作用力调节装置端部单元通过联轴器与转换连接件相连接,转换连接件另一端通过联轴器与转换滚筒相连接,作用力调节装置中部单元的两端分别通过联轴器连接转换连接件再经联轴器连接转换滚筒,两个转换滚筒之间通过弹性连接件连接起来,弹性连接件在两个转换滚筒上的缠绕方式相反;绳索缠绕在作用力调节装置端部单元和作用力调节装置中部单元上面且绳索在相邻作用力调节装置上的缠绕方向相反,空间分布的作用力分别与作用力调节装置端部单元和作用力调节装置中部单元的绳索连接。The technical solution adopted by the present invention to solve the technical problem is: the whole is fixed on the load to be lifted, including two end units of the force adjustment device and several middle units of the force adjustment device in a spatial layout, and the end of the force adjustment device The unit is connected with the conversion connector through the coupling, the other end of the conversion connector is connected with the conversion drum through the coupling, and the two ends of the middle unit of the force regulating device are respectively connected with the conversion connector through the coupling and then through the coupling. Connect the conversion drums, the two conversion drums are connected by elastic connectors, and the elastic connectors are wound in opposite ways on the two conversion drums; the rope is wound on the end unit of the force regulating device and the middle unit of the force regulating device and The winding directions of the ropes on the adjacent force regulating devices are opposite, and the spatially distributed forces are respectively connected with the ropes of the end unit of the force regulating device and the middle unit of the force regulating device.
相比现有技术,本发明的一种空间分布的多点作用力均衡系统,具有空间布局的两个作用力调节装置端部单元和若干个作用力调节装置中部单元,各个作用力调节装置单元的空间位置可以根据使用的场合适当的调整,各个作用力调节装置单元之间通过联轴器、转换连接件、转换滚筒及弹性连接件实现钢丝绳张力的实时自适应调节。本发明能对空间分布的多点作用力比如多根绳索、链条、弹性杆等提升、拖拉一个不规则物体下的多点作用力之间的张力的实时平衡,且作用点的位移调节长度大,结构简单易布置,调节迅速,空间利用率高。Compared with the prior art, a spatially distributed multi-point force equalization system of the present invention has two end units of the force adjustment device and a number of middle units of the force adjustment device in a spatial layout, and each force adjustment device unit. The spatial position of the wire rope can be adjusted appropriately according to the occasion of use, and the real-time self-adaptive adjustment of the tension of the steel wire rope is realized between each force adjustment device unit through the coupling, the conversion connection, the conversion drum and the elastic connection. The invention can balance the tension between the multi-point acting forces distributed in space, such as multiple ropes, chains, elastic rods, etc. to lift and drag an irregular object in real time, and the displacement adjustment length of the acting points is large. , The structure is simple and easy to arrange, the adjustment is rapid, and the space utilization rate is high.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明一个实施例的主视图。FIG. 1 is a front view of an embodiment of the present invention.
图2是本发明一个实施例的右视图。Figure 2 is a right side view of one embodiment of the present invention.
图3是本发明作用力调节装置端部单元和作用力调节装置中部单元采用锥齿轮组的结构示意图,其中两端的轴承座分别为端部轴承座和具有滑环的中部轴承座。3 is a schematic structural diagram of the end unit of the force regulating device and the middle unit of the force regulating device adopting a bevel gear set according to the present invention, wherein the bearing seats at both ends are respectively an end bearing seat and a middle bearing seat with a slip ring.
图4是本发明作用力调节装置端部单元和作用力调节装置中部单元采用锥齿轮组的结构示意图,其中两端的轴承座均为具有滑环的中部轴承座。4 is a schematic structural diagram of the end unit of the force regulating device and the middle unit of the force regulating device adopting a bevel gear set according to the present invention, wherein the bearing seats at both ends are the middle bearing seats with slip rings.
图5是本发明作用力调节装置端部单元和作用力调节装置中部单元采用锥齿行星轮系组的结构示意图,其中两端的轴承座分别为端部轴承座和具有滑环的中部轴承座。5 is a schematic structural diagram of the bevel gear planetary gear train set used in the end unit of the force regulating device and the middle unit of the force regulating device according to the present invention, wherein the bearing seats at both ends are respectively the end bearing seat and the middle bearing seat with a slip ring.
图6是本发明作用力调节装置端部单元和作用力调节装置中部单元采用锥齿行星轮系组的结构示意图,其中两端的轴承座均为具有滑环的中部轴承座。6 is a schematic structural diagram of the bevel gear planetary gear train set used in the end unit of the force regulating device and the middle unit of the force regulating device according to the present invention, wherein the bearing seats at both ends are middle bearing seats with slip rings.
图7是本发明作用力调节装置端部单元和作用力调节装置中部单元采用直齿轮组的结构示意图,其中两端的轴承座分别为端部轴承座和具有滑环的中部轴承座。7 is a schematic structural diagram of the end unit of the force regulating device and the middle unit of the force regulating device adopting a spur gear set according to the present invention, wherein the bearing seats at both ends are respectively the end bearing seat and the middle bearing seat with a slip ring.
图8是本发明作用力调节装置端部单元和作用力调节装置中部单元采用直齿轮组的结构示意图,其中两端的轴承座均为具有滑环的中部轴承座。8 is a schematic structural diagram of the end unit of the force regulating device and the middle unit of the force regulating device adopting a spur gear set according to the present invention, wherein the bearing seats at both ends are the middle bearing seats with slip rings.
图9是本发明作用力调节装置端部单元和作用力调节装置中部单元采用直齿轮+直齿行星轮的组合的结构示意图,其中两端的轴承座分别为端部轴承座和具有滑环的中部轴承座。9 is a schematic structural diagram of the combination of a spur gear and a spur gear planetary gear used in the end unit of the force adjustment device and the middle unit of the force adjustment device according to the present invention, wherein the bearing seats at both ends are the end bearing seats and the middle part with the slip ring respectively. bearing housing.
图10是本发明作用力调节装置端部单元和作用力调节装置中部单元采用直齿轮+直齿行星轮的组合的结构示意图,其中两端的轴承座均为具有滑环的中部轴承座。10 is a schematic structural diagram of the combination of spur gears + spur planetary gears used in the end unit of the force adjustment device and the middle unit of the force adjustment device of the present invention, wherein the bearing seats at both ends are middle bearing seats with slip rings.
图中:1、作用力调节装置端部单元,2、作用力调节装置中部单元,3转换滚筒,4、弹性连接件,5、联轴器,6-1、齿轮箱,6-2、万向节,1-1、支撑轴,1-2、端部轴承座,1-3、锥齿轮组,1-4、绳索,1-5、滚筒,1-6、滑环,1-7、中部轴承座,2-3、锥齿行星轮系组,3-3、直齿轮组,4-3、直齿轮+直齿行星轮的组合。In the figure: 1. The end unit of the force regulating device, 2. The middle unit of the force regulating device, 3. The conversion drum, 4. The elastic connector, 5. The coupling, 6-1, the gear box, 6-2, the ten thousand Knuckle, 1-1, Support shaft, 1-2, End bearing housing, 1-3, Bevel gear set, 1-4, Rope, 1-5, Roller, 1-6, Slip ring, 1-7, Middle bearing seat, 2-3, bevel gear planetary gear set, 3-3, spur gear set, 4-3, combination of spur gear + spur gear planetary gear.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
图1和图2示出了本发明一个较佳的实施例的结构示意图,图中的一种空间分布的多点作用力均衡系统,当该装置的空间结构调节完成之后,整体应该固定在需要提升的载重上面,该多点作用力均衡系统包括空间布局的两个作用力调节装置端部单元1和两个作用力调节装置中部单元2,本实施例可以实现空间四个作用力的均衡,各个作用力调节装置单元的空间位置可以根据使用的场合适当的调整,作用力点的数量也可以根据需要通过增加作用力调节装置中部单元2的数量来实现。其中,作用力调节装置端部单元1通过联轴器5与转换连接件相连接,转换连接件另一端通过联轴器5与转换滚筒3相连接,作用力调节装置中部单元2的两端分别通过联轴器5连接转换连接件再经联轴器5连接转换滚筒3,两个转换滚筒3之间通过弹性连接件4连接起来,弹性连接件4在两个转换滚筒3上的缠绕方式相反;绳索1-4缠绕在作用力调节装置端部单元1和作用力调节装置中部单元2上面且绳索1-4在相邻作用力调节装置上的缠绕方向相反,当一个转换滚筒3顺时针转动时,其相邻的转换滚筒3只能逆时针转动,空间分布的作用力分别与作用力调节装置端部单元1和作用力调节装置中部单元2的绳索1-4连接。Figures 1 and 2 show a schematic structural diagram of a preferred embodiment of the present invention. In the figure, a multi-point force equalization system with spatial distribution, after the spatial structure adjustment of the device is completed, the whole should be fixed in the required On the lifted load, the multi-point force equalization system includes two
在本实施例中,当两个转换滚筒3的轴线平行时,转换滚筒3与作用力调节装置端部单元1或作用力调节装置中部单元2之间的转换连接件为齿轮箱6-1(例如图1中自上至下数第一至第四个转换连接件均为齿轮箱6-1);当两个转换滚筒3的轴线不平行时,转换滚筒3与作用力调节装置端部单元1或作用力调节装置中部单元2之间的转换连接件则为万向节6-2(例如图1中自下至上数第一和第二个转换连接件均为万向节6-2)。In this embodiment, when the axes of the two
实施例里的所述的弹性连接件4可以为转换绳索1-4或转换链条。进而,当弹性连接件4采用转换绳索1-4时,转换滚筒3上设置螺旋绳槽;当采用转换链条时,转换滚筒3上设置链轮。The elastic connecting
参见图3至图10,所述的作用力调节装置端部单元1和作用力调节装置中部单元2都包括支撑轴1-1、轴承座、轮系组、滚筒1-5和绳索1-4,绳索1-4缠绕在滚筒1-5上,滚筒1-5通过轴承安装在支撑轴1-1的中间位置,滚筒1-5内侧和两端的轴承座之间通过轮系组传动连接。更进一步地,所述的轮系组可以选设为锥齿轮组1-3、直齿轮组3-3、锥齿行星轮系组2-3或者直齿轮+直齿行星轮的组合4-3。此外,所述的轴承座为端部轴承座1-2或具有滑环1-6的中部轴承座1-7,每个作用力调节装置端部单元1和作用力调节装置中部单元2的支撑轴1-1两端的轴承座至少有一个为中部轴承座1-7。3 to 10 , the
图3和图4的作用力调节装置端部单元1和作用力调节装置中部单元2均采用锥齿轮组1-3作为轮系组,其具体结构布局为:滚筒1-5的两侧分别具有一个大锥齿轮,滚筒1-5内部两端周向均布多个与大锥齿轮相啮合的小锥齿轮。图3的两个大锥齿轮分别与两端的端部轴承座1-2和具有滑环1-6的中部轴承座1-7相连,图4的两个大锥齿轮则均与两端的具有滑环1-6的中部轴承座1-7相连。The
图5和图6的作用力调节装置端部单元1和作用力调节装置中部单元2均采用锥齿行星轮系组2-3作为轮系组,其具体结构布局为:滚筒1-5的两侧分别具有一个锥齿轮,锥齿轮的两侧为锥齿行星轮,锥齿行星轮外侧又是锥齿轮,行星轮与两侧的锥齿轮同时啮合。图5的两个最外侧的锥齿轮分别与两端的端部轴承座1-2和具有滑环1-6的中部轴承座1-7相连,图6的两个最外侧的锥齿轮则均与两端的具有滑环1-6的中部轴承座1-7相连。The
图7和图8的作用力调节装置端部单元1和作用力调节装置中部单元2均采用直齿轮组3-3作为轮系组,其具体结构布局为:滚筒1-5的两侧分别具有一个外直锥齿轮和一个内直齿轮,滚筒1-5内部具有两组分别与外直齿轮、内直齿轮相啮合的小直齿轮。图7的外直齿轮和内直齿轮分别与两端的端部轴承座1-2和具有滑环1-6的中部轴承座1-7相连,图8的外直齿轮、内直齿轮则均与两端的具有滑环1-6的中部轴承座1-7相连。The
图9和图10的作用力调节装置端部单元1和作用力调节装置中部单元2均采用直齿轮+直齿行星轮的组合4-3作为轮系组,其具体结构布局为:滚筒1-5的两侧分别具有一个直齿行星轮,滚筒1-5上设有两组外直齿轮,直齿行星轮的外侧是内直齿轮,直齿行星轮分别与外直齿轮和内直齿轮啮合。图9的两个最外侧的内直齿轮分别与两端的端部轴承座1-2和具有滑环1-6的中部轴承座1-7相连,图10的两个最外侧的内直齿轮则均与两端的具有滑环1-6的中部轴承座1-7相连。The
本发明的工作原理:当作用力调节装置端部单元1上的绳索1-4张力过大时,缠绕在作用力调节装置端部单元1中滚筒1-5上的绳索1-4将带动滚筒1-5转动,钢丝绳被释放,滚筒1-5转动通过联轴器5带动转换连接件转动,转换连接件通过联轴器5带动转换滚筒3转动,由于弹性连接件4在相邻的转换滚筒3上的缠绕类似于皮带轮的作用,所以转换滚筒3的转动将通过弹性连接件4带动相邻的转换滚筒3转动。类似的转换滚筒3将通过联轴器5带动转换连接件转动,转换连接件通过联轴器5带动作用力调节装置中部单元2上的滚筒1-5转动,由于相邻的作用力调节装置中滚筒1-5上绳索1-4的缠绕方向相反,作用力调节装置中部单元2上的滚筒1-5转动将带动其上的绳索1-4缠绕,同样通过中间传动一系列装置可以带动相邻的其他作用力调节装置上的滚筒1-5转动,从而相应的释放或者缠绕绳索1-4以自适应的调节各个作用力处的张力平衡。当作用力调节装置中部单元2中滚筒1-5上的绳索1-4张力过大或过小时,调节原理类似,不再累述。The working principle of the present invention: when the tension of the ropes 1-4 on the
以上所述,仅是本发明的较佳实施例,并非对本发明做任何形式上的限制,凡是依据本发明的技术实质,对以上实施例所做出任何简单修改和同等变化,均落入本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present invention shall fall into the scope of the present invention. within the scope of protection of the invention.
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CN109052203B true CN109052203B (en) | 2020-09-11 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103052586A (en) * | 2010-07-15 | 2013-04-17 | 全秉寿 | Apparatus for automatically equalizing tension in elevator wire ropes |
CN204223963U (en) * | 2014-11-06 | 2015-03-25 | 浙江科达利实业有限公司 | The automatic pipe winding machine of balancing tension |
KR20150121323A (en) * | 2014-04-18 | 2015-10-29 | 현대중공업 주식회사 | Method for balancing partial ship using winch |
KR20160113757A (en) * | 2015-03-23 | 2016-10-04 | 삼성중공업 주식회사 | Semi-submersible marine structure |
CN106946173A (en) * | 2017-03-09 | 2017-07-14 | 太原理工大学 | A kind of hydrology box lowering or hoisting gear of energy adjust automatically box level |
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2018
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103052586A (en) * | 2010-07-15 | 2013-04-17 | 全秉寿 | Apparatus for automatically equalizing tension in elevator wire ropes |
KR20150121323A (en) * | 2014-04-18 | 2015-10-29 | 현대중공업 주식회사 | Method for balancing partial ship using winch |
CN204223963U (en) * | 2014-11-06 | 2015-03-25 | 浙江科达利实业有限公司 | The automatic pipe winding machine of balancing tension |
KR20160113757A (en) * | 2015-03-23 | 2016-10-04 | 삼성중공업 주식회사 | Semi-submersible marine structure |
CN106946173A (en) * | 2017-03-09 | 2017-07-14 | 太原理工大学 | A kind of hydrology box lowering or hoisting gear of energy adjust automatically box level |
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