CN109048536B - Grinding device is used in automobile parts processing - Google Patents
Grinding device is used in automobile parts processing Download PDFInfo
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- CN109048536B CN109048536B CN201810967394.6A CN201810967394A CN109048536B CN 109048536 B CN109048536 B CN 109048536B CN 201810967394 A CN201810967394 A CN 201810967394A CN 109048536 B CN109048536 B CN 109048536B
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- 238000009434 installation Methods 0.000 claims abstract description 10
- 239000000872 buffer Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Grinding Of Cylindrical And Plane Surfaces (AREA)
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Abstract
Description
技术领域technical field
本发明涉及打磨装置技术领域,具体涉及一种汽车部件加工用打磨装置。The invention relates to the technical field of grinding devices, in particular to a grinding device for processing automobile parts.
背景技术Background technique
汽车配件(auto parts)是构成汽车整体的各个单元及服务于汽车的一种产品。随着汽车的逐渐普及,汽车配件的种类繁多,现如今汽车的品牌越来越多,汽车的类型也越来越多。但是目前的外缘打磨装置不能实现快高效的打磨效果,打磨定位繁琐,进而影响了汽车配件的打磨,特别是遇到具有阶梯结构的部件,当需要对内侧阶梯进行打磨时,其打磨的操作非常不便。Auto parts (auto parts) are the various units that constitute the whole car and a product that serves the car. With the gradual popularization of automobiles, there are a wide variety of auto parts. Nowadays, there are more and more brands of automobiles and more and more types of automobiles. However, the current outer edge grinding device cannot achieve fast and efficient grinding effect, and the grinding and positioning are cumbersome, which affects the grinding of auto parts, especially when encountering parts with a stepped structure, when the inner steps need to be ground, the grinding operation Very inconvenient.
发明内容SUMMARY OF THE INVENTION
针对上述存在的技术不足,本发明的目的是提供一种汽车部件加工用打磨装置,能够针对多种不同的外缘进行打磨,提高外缘打磨的效率。In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide a grinding device for processing automobile parts, which can grind various outer edges and improve the efficiency of outer edge grinding.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
本发明提供一种汽车部件加工用打磨装置,包括底座和能够转动地设置在所述底座上的转台,所述转台上对称设置有两个滑柱,两个所述滑柱的一端通过安装台相固定,所述安装台上固定设置有电机,所述电机的输出轴上通过第一锁紧螺母固定设置有打磨盘,所述电机的输出轴上设置有调节单元,所述调节单元包括能够转动地设置在所述电机的输出轴上的调节柱,所述调节柱的内部通过弹簧能够伸缩地设置有滑块,对应的所述调节柱上开设有供所述滑块滑动的滑槽,所述滑槽内开设有对称布置的限位槽,对应的所述滑块上设置有在所述限位槽内滑动的限位凸台,所述调节柱上还螺纹装配有调节螺母和推台,所述滑块通过所述弹簧抵紧在所述调节螺母上,所述推台抵紧在所述底座上,所述推台上开设有若干个螺纹孔,其中一个所述螺纹孔内螺纹装配有第一锁紧螺栓,所述第一锁紧螺栓抵紧在所述调节柱上;所述滑块上螺纹装配有螺纹柱,所述螺纹柱上螺纹装配有第二锁紧螺母,所述螺纹柱的一端螺纹装配有顶紧单元。The invention provides a grinding device for processing automobile parts, comprising a base and a turntable rotatably arranged on the base, two sliding columns are symmetrically arranged on the rotating platform, and one end of the two sliding columns passes through the installation platform The phases are fixed, a motor is fixed on the installation platform, a grinding disc is fixed on the output shaft of the motor through a first locking nut, and an adjustment unit is arranged on the output shaft of the motor, and the adjustment unit includes a an adjusting column rotatably arranged on the output shaft of the motor, a sliding block is telescopically provided inside the adjusting column through a spring, and a sliding groove for the sliding block is provided on the corresponding adjusting column; Symmetrically arranged limit slots are opened in the chute, the corresponding sliders are provided with limit bosses that slide in the limit slots, and the adjustment posts are also threadedly fitted with adjustment nuts and pushers. The sliding block is pressed against the adjusting nut through the spring, the push table is pressed against the base, and the push table is provided with a number of threaded holes, one of which is in the threaded hole. The first locking bolt is threadedly assembled with the first locking bolt, and the first locking bolt is pressed against the adjustment column; the sliding block is threadedly assembled with a threaded column, and the threaded column is threadedly assembled with a second locking nut, One end of the threaded column is threadedly fitted with a jacking unit.
优选地,所述顶紧单元包括圆柱状的顶柱和长方体状的顶板,所述顶柱的一端设置有能够滚动的滚珠。Preferably, the jacking unit includes a cylindrical top post and a cuboid top plate, and one end of the top post is provided with a rolling ball.
优选地,所述转台通过转轴转动设置在所述底座上,所述转轴上螺纹装配有第三锁紧螺母,所述转台上还螺纹装配有第二锁紧螺栓,所述第二锁紧螺栓抵紧在其中一个所述滑柱上。Preferably, the turntable is rotatably arranged on the base through a rotating shaft, a third locking nut is threadedly assembled on the rotating shaft, and a second locking bolt is also threadedly assembled on the turntable, and the second locking bolt against one of the struts.
优选地,所述第一锁紧螺栓与所述第二锁紧螺栓的端部均设置有缓冲橡胶。Preferably, both ends of the first locking bolt and the second locking bolt are provided with buffer rubber.
优选地,所述滑柱通过直线轴承安装在所述转台上,所述安装台上固定设置有操纵杆,所述滑柱远离所述安装台的端部设置有限位柱。Preferably, the sliding column is installed on the turntable through a linear bearing, a joystick is fixedly arranged on the installation platform, and a limiting column is provided at the end of the sliding column away from the installation platform.
优选地,所述底座上开设有若干个安装孔。Preferably, the base is provided with several mounting holes.
优选地,所述调节柱与所述电机的输出轴的连接处安装有角接触球轴承。Preferably, an angular contact ball bearing is installed at the connection between the adjusting column and the output shaft of the motor.
本发明的有益效果在于:本发明通过在电机的输出轴上设置能够独立转动的调节单元,使得部件在打磨外缘时不需要在另装定位夹具,利用调节单元内的螺纹柱实现部件的定位,通过改变螺纹柱的旋转量,能够控制打磨的深度,通过改变调节螺母的旋转量,能够改变螺纹柱的高度,进而能够有效的进行定位,避免打磨过量,也避免了传统复杂的定位操作,大大简化了打磨的定位工作;此外螺纹柱的设置使得该打磨装置能够很好的适应具有阶梯状的部件,通过改变螺纹柱的长度,使其抵紧在不同的阶梯上,进而实现其他阶梯的打磨,同时该打磨装置利用顶紧单元和转台的转动还能够实现非直线路径的打磨,提高了打磨的灵活性。The beneficial effect of the present invention is that: the present invention provides an independently rotatable adjusting unit on the output shaft of the motor, so that the component does not need to be installed with a positioning fixture when grinding the outer edge, and the threaded column in the adjusting unit is used to realize the positioning of the component. , By changing the rotation amount of the threaded column, the depth of grinding can be controlled, and by changing the rotation amount of the adjustment nut, the height of the threaded column can be changed, which can effectively locate, avoid excessive grinding, and avoid traditional complex positioning operations. The positioning work of grinding is greatly simplified; in addition, the setting of the threaded column enables the grinding device to be well adapted to the stepped parts. At the same time, the grinding device can also realize the grinding of the non-linear path by using the rotation of the clamping unit and the turntable, which improves the flexibility of grinding.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明实施例提供的一种汽车部件加工用打磨装置的结构示意图;1 is a schematic structural diagram of a grinding device for processing an automobile part provided by an embodiment of the present invention;
图2为电机与调节单元的结构示意图;Figure 2 is a schematic structural diagram of a motor and an adjustment unit;
图3为图2爆炸图;Fig. 3 is the exploded view of Fig. 2;
图4为调节柱的结构示意图;Fig. 4 is the structural representation of adjustment column;
图5为调节柱与电机的输出轴的连接示意图;5 is a schematic diagram of the connection between the adjustment column and the output shaft of the motor;
图6为针对阶梯状的部件的打磨示意图一;Fig. 6 is the grinding schematic diagram 1 for step-shaped components;
图7为针对阶梯状的部件的打磨示意图二。FIG. 7 is a second schematic diagram of grinding for stepped components.
附图标记说明:1-底座、11-转轴、111-第三锁紧螺母、2-转台、21-滑柱、 211-安装台、2111-操纵杆、212-限位柱、22-第二锁紧螺栓、3-电机、31-打磨盘、32-第一锁紧螺母、41-推台、411-第一锁紧螺栓、42-调节柱、421-弹簧、 422-限位槽、423-角接触球轴承、43-滑块、431-螺纹柱、4311-顶板、4312-顶柱、432-第二锁紧螺母、44-调节螺母。Reference number description: 1-base, 11-rotating shaft, 111-third lock nut, 2-turntable, 21-slide column, 211-installation platform, 2111-joy lever, 212-limiting column, 22-second Locking bolt, 3-motor, 31-grinding disc, 32-first locking nut, 41-push table, 411-first locking bolt, 42-adjusting column, 421-spring, 422-limiting groove, 423 -Angular contact ball bearing, 43-Slider, 431-Threaded post, 4311-Top plate, 4312-Top post, 432-Second lock nut, 44-Adjusting nut.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1至图7所示,一种汽车部件加工用打磨装置,包括底座1和能够转动地设置在所述底座1上的转台2,所述转台2上对称设置有两个滑柱21,两个所述滑柱21的一端通过安装台211相固定,所述安装台211上固定设置有电机3,所述电机3的输出轴上通过第一锁紧螺母32固定设置有打磨盘31,所述电机3的输出轴上设置有调节单元,所述调节单元包括能够转动地设置在所述电机3的输出轴上的调节柱42,所述调节柱42的内部通过弹簧421能够伸缩地设置有滑块43,对应的所述调节柱42上开设有供所述滑块43滑动的滑槽,所述滑槽内开设有对称布置的限位槽422,对应的所述滑块43上设置有在所述限位槽422内滑动的限位凸台,所述调节柱42上还螺纹装配有调节螺母 44和推台41,所述滑块43通过所述弹簧421抵紧在所述调节螺母44上,所述推台41抵紧在所述底座1上,所述推台41上开设有若干个螺纹孔,其中一个所述螺纹孔内螺纹装配有第一锁紧螺栓411,所述第一锁紧螺栓411抵紧在所述调节柱42上;所述滑块43上螺纹装配有螺纹柱431,所述螺纹柱431上螺纹装配有第二锁紧螺母432,所述螺纹柱431的一端螺纹装配有顶紧单元。As shown in FIG. 1 to FIG. 7, a grinding device for automobile parts processing includes a base 1 and a turntable 2 rotatably arranged on the base 1, and two
进一步的,所述顶紧单元包括圆柱状的顶柱4312和长方体状的顶板4311,所述顶柱4312的一端设置有能够滚动的滚珠。Further, the pressing unit includes a
进一步的,所述转台2通过转轴11转动设置在所述底座1上,所述转轴 11上螺纹装配有第三锁紧螺母111,所述转台2上还螺纹装配有第二锁紧螺栓22,所述第二锁紧螺栓22抵紧在其中一个所述滑柱21上。Further, the turntable 2 is rotatably arranged on the base 1 through a rotating shaft 11, a third locking nut 111 is threadedly assembled on the rotating shaft 11, and a
进一步的,所述第一锁紧螺栓411与所述第二锁紧螺栓22的端部均设置有缓冲橡胶。Further, buffer rubber is provided at the ends of the
进一步的,所述滑柱21通过直线轴承安装在所述转台2上,所述安装台 211上固定设置有操纵杆2111,所述滑柱21远离所述安装台211的端部设置有限位柱212。Further, the
进一步的,所述底座1上开设有若干个安装孔。Further, the base 1 is provided with several mounting holes.
进一步的,所述调节柱42与所述电机3的输出轴的连接处安装有角接触球轴承423。Further, an angular contact ball bearing 423 is installed at the connection between the adjusting
使用时,根据被加工部件外缘的结构对螺纹柱431的位置进行相应的调整,并选择在螺纹柱431上安装顶板4311还是顶柱4312,同时选择合适的打磨盘 31;When in use, the position of the threaded
当需要对直线型的外缘进行打磨时,选择合适的打磨盘31,例如图2中的打磨盘31可对外缘进行倒角式的打磨,能够打磨出倒角,在螺纹柱431上安装顶板4311,通过第二锁紧螺母432和调节螺母44调整顶板4311的位置,使得部件外缘贴合在顶板4311上,并使得打磨盘31能够触碰到部件的棱线上,在打磨的过程中需要将推台41抵紧在底座1上,以保证电机3的输出轴在调节柱42上相对转动,然后将转台2和滑柱21固定,操作者推动被打磨部件即可进行倒角;When grinding the straight outer edge, select a
当需要对圆弧形的外缘进行打磨时,可以利用底座1上的安装孔将被打磨部件固定,使得该圆弧形的外缘的圆心位于转轴11的轴线上,然后按照上述调节方式,将打磨盘31和调节单元调整好,然后利用操纵杆2111转动转台2,即可进行圆弧形的外缘打磨;When the arc-shaped outer edge needs to be polished, the parts to be polished can be fixed by using the mounting holes on the base 1, so that the center of the arc-shaped outer edge is located on the axis of the rotating shaft 11, and then according to the above adjustment method, After adjusting the
当需要对其他曲线形的外缘打磨时,按照上述方法将调节单元和打磨盘31 调节好,在螺纹柱431上安装顶柱4312,然后利用顶柱4312抵紧在被打磨的外缘上,最后沿着外缘的走向进行移动被打磨的部件即可;When other curved outer edges need to be polished, adjust the adjustment unit and the
当需要对具有阶梯状的外缘进行打磨时,如图6和图7所示,调整好顶板 4311的位置,将顶板4311抵紧在其中一个阶梯上,然后将需要被打磨的位置靠在打磨盘31上,即可对另一个阶梯进行打磨工作;When the stepped outer edge needs to be ground, as shown in Figures 6 and 7, adjust the position of the
在上述多种打磨的方式中,若被打磨工件厚度产生变化时,可以通过在被打磨部件与底板1之间增减垫板来调整被打磨部件的位置,即本申请在实际制造中可根据某一类型号的打磨部件进行针对性的尺寸设计,也可通过增设垫板的方式进行调整,以保证打磨盘31能够有效的打磨。In the above-mentioned various grinding methods, if the thickness of the workpiece to be ground changes, the position of the polished part can be adjusted by adding or removing a backing plate between the polished part and the bottom plate 1, that is, the present application can be based on the actual manufacturing process. The size of a certain type of grinding part is designed, and it can also be adjusted by adding a backing plate, so as to ensure that the
本发明通过在电机的输出轴上设置能够独立转动的调节单元,使得部件在打磨外缘时不需要再另装定位夹具,利用调节单元内的螺纹柱实现部件的定位,通过改变螺纹柱的旋转量,能够控制打磨的深度,通过改变调节螺母的旋转量,能够改变螺纹柱的高度,进而能够有效的进行定位,避免打磨过量,也避免了传统复杂的定位操作,大大简化了打磨的定位工作;此外螺纹柱的设置使得该打磨装置能够很好的适应具有阶梯状的部件,通过改变螺纹柱的长度,使其抵紧在不同的阶梯上,进而实现其他阶梯的打磨,同时该打磨装置利用顶紧单元和转台的转动还能够实现非直线路径的打磨,提高了打磨的灵活性。In the present invention, an independently rotatable adjusting unit is arranged on the output shaft of the motor, so that the component does not need to be installed with a positioning fixture when grinding the outer edge. By changing the amount of rotation of the adjusting nut, the height of the threaded column can be changed, and then the positioning can be effectively carried out, avoiding excessive grinding, and avoiding the traditional complex positioning operation, which greatly simplifies the positioning work of grinding ; In addition, the setting of the threaded column makes the grinding device well adapted to the stepped parts. By changing the length of the threaded column to make it abut against different steps, the grinding of other steps can be achieved. At the same time, the grinding device uses The rotation of the clamping unit and the turntable can also realize the grinding of non-linear paths, which improves the flexibility of grinding.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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