CN109047026B - Ore screening system and method - Google Patents
Ore screening system and method Download PDFInfo
- Publication number
- CN109047026B CN109047026B CN201810868429.0A CN201810868429A CN109047026B CN 109047026 B CN109047026 B CN 109047026B CN 201810868429 A CN201810868429 A CN 201810868429A CN 109047026 B CN109047026 B CN 109047026B
- Authority
- CN
- China
- Prior art keywords
- data
- ore
- dimensional array
- time
- detector
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000012216 screening Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims description 11
- 238000007405 data analysis Methods 0.000 claims abstract description 13
- 238000013481 data capture Methods 0.000 claims abstract description 5
- 239000011159 matrix material Substances 0.000 claims description 16
- 238000004458 analytical method Methods 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 239000004575 stone Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000010835 comparative analysis Methods 0.000 abstract 1
- 238000007792 addition Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3416—Sorting according to other particular properties according to radiation transmissivity, e.g. for light, x-rays, particle radiation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/06—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
- G01N23/18—Investigating the presence of flaws defects or foreign matter
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Toxicology (AREA)
- Analysing Materials By The Use Of Radiation (AREA)
Abstract
本发明提供了一种矿石筛选系统，包括X射线源和接收X射线源发射的X射线的探测器，其特征在于，包括数据捕获模块和数据分析模块；所述数据捕获模块，用于对探测器接收到的数据进行捕获；所述数据分析模块，用于对探测器捕获到的数据进行分析，得到矿石的类型和坐标。本发有通过捕获数据对比分析筛选矿石，可提前丢弃尾矿，从而提高原矿品位，减少入磨废石，提高磨矿效率。增加选矿处理能力，可以有效提高矿厂综合经济效益。
The invention provides an ore screening system, comprising an X-ray source and a detector for receiving X-rays emitted by the X-ray source, and is characterized in that it includes a data capture module and a data analysis module; the data capture module is used for detecting The data received by the detector is captured; the data analysis module is used to analyze the data captured by the detector to obtain the type and coordinates of the ore. The invention can screen ores through comparative analysis of captured data, so that tailings can be discarded in advance, thereby improving the grade of raw ore, reducing waste stone input into grinding, and improving grinding efficiency. Increasing the beneficiation processing capacity can effectively improve the comprehensive economic benefits of the mine.
Description
Technical Field
The invention belongs to the field of ores, and particularly relates to an ore screening system and an ore screening method.
Background
With the improvement of the industrialization level in China, the application of the industry to automatic mechanical equipment is more and more extensive. And traditional ore screening work needs a large amount of manpowers to go on, and is inefficient, consuming time and wasting power. And the price of the relevant software provided by foreign manufacturers is high. Therefore, it is urgently needed to develop a system capable of automatically screening ores by capturing data through X-rays and analyzing the data.
Disclosure of Invention
The invention provides an ore screening system and an ore screening method.
In order to realize the purpose of the invention, the invention adopts the following technical scheme to realize: an ore screening system comprises an X-ray source and a detector for receiving X-rays emitted by the X-ray source, and comprises a data capturing module and a data analyzing module;
the data capturing module is used for capturing the data received by the detector;
and the data analysis module is used for analyzing the data captured by the detector to obtain the type and the coordinates of the ore.
The analysis method of the data analysis module comprises the following steps:
storing the captured data into a two-dimensional array a according to time and position,
comparing the size of each datum with the size of the threshold datum, if the size is smaller than the threshold value, outputting 1 to the two-dimensional array b corresponding to the time and the position of the datum in the two-dimensional array a, and if the size is larger than the threshold value, outputting 0 to the two-dimensional array b corresponding to the time and the position of the datum in the two-dimensional array a; adding four data of the upper, lower, left and right of each data in the two-dimensional array b, storing the time and the position of the addition result corresponding to the data in the two-dimensional array b into the two-dimensional array c, and if the addition result is 4, searching the data of the upper, lower, left and right of the data with the result of 4 to obtain the length and width of the matrix;
and obtaining the information of the ore according to the time, the position and the length and the width.
The system also comprises a parameter setting module which is used for setting the parameters of the data capturing module and the data analyzing module.
In order to realize the purpose of the invention, the invention adopts the following technical scheme to realize:
a method for screening ores comprises the following steps:
receiving X-rays emitted by the X-ray source by a detector;
capturing data received by a detector;
and analyzing the data captured by the detector to obtain the type and the coordinates of the ore.
The method for analyzing the data captured by the detector by the data analysis module comprises the following steps:
storing the captured data into a two-dimensional array a according to time and position,
comparing the size of each datum with the size of the threshold datum, if the size is smaller than the threshold value, outputting 1 to the two-dimensional array b corresponding to the time and the position of the datum in the two-dimensional array a, and if the size is larger than the threshold value, outputting 0 to the two-dimensional array b corresponding to the time and the position of the datum in the two-dimensional array a; adding four data of the upper, lower, left and right of each data in the two-dimensional array b, storing the time and the position of the addition result corresponding to the data in the two-dimensional array b into the two-dimensional array c, and if the addition result is 4, searching the data of the upper, lower, left and right of the data with the result of 4 to obtain the length and width of the matrix;
and obtaining the information of the ore according to the time, the position and the length and the width.
Compared with the prior art, the ore screening system provided by the invention has the advantages that:
according to the invention, the ore is screened by capturing data and comparing and analyzing, and the tailings can be discarded in advance, so that the grade of the raw ore is improved, the grinding waste stone is reduced, the ore grinding efficiency is improved, the ore dressing processing capacity is increased, and the comprehensive economic benefit of an ore plant can be effectively improved.
Drawings
FIG. 1 is a functional block diagram of the present invention;
FIG. 2 is a flow chart of data analysis;
FIG. 3 is a schematic diagram of captured data.
Detailed Description
As shown in fig. 1, the present invention provides an ore screening system, which includes an X-ray source and a detector for receiving X-rays emitted from the X-ray source, and further includes a data capturing module and a data analyzing module;
the data capturing module is used for capturing the data received by the detector;
and the data analysis module is used for analyzing the data captured by the detector to obtain the type and the coordinates of the ore.
Parameter setting module
In order to operate the device correctly, the relevant parameters of the device must be set first, and the user sets the parameters and then applies the parameters to the device.
The default parameters can be directly obtained by obtaining the default parameters, and data capture can be directly carried out after the default parameters are obtained.
Similarly, before data analysis begins, a screening threshold needs to be set, and screening thresholds for different types of ores need to be set.
The set default screening threshold can also be directly obtained.
② data capturing module
After parameter setting is completed, data capture can be performed to acquire related data.
Data analysis module
The captured data is obtained from the device in a line-by-line scan, concatenated in time sequence. When no ore exists, the data value is stabilized at a certain value due to the fact that light energy is transmitted, when the ore exists after X-ray is added, the X-ray cannot transmit metal, so that the value is reduced, the ore can be calculated through the change of the value according to the difference of the values obtained by different kinds of ores, each ore forms an area similar to a matrix in the data, the approximate size of the area is calculated through an algorithm, a point at the center is taken, the coordinate on the machine and the time when the ore passes through the machine are calculated according to the row and column positions, and the coordinate and the time of the ore are output.
Specifically, as shown in fig. 2, since the data is acquired by traveling through the apparatus in a row, the ore data will be matrix-like data blocks, the data of each block differs according to the kind of ore, the ore data is stored in a two-dimensional array in advance, and according to the set maximum screening threshold, when the number in the array is smaller than this value, 1 is input in a new array of the same coordinates, whereas when the number in the array is larger than the maximum threshold, 0 is input, so that a more simplified new array of 1 and 0 is obtained, which is the same as the previous coordinates. Then, the position of each matrix needs to be judged, the upper, lower, left and right numbers of each number are added up and input into another new array with the same coordinate, when the value is 4, the number can be considered to be in an ore matrix, the left and right sides are searched firstly, the width of the matrix is obtained and then the up and down sides are searched, the height of the matrix is obtained, all the numbers in the matrix are cleared to be 0 to avoid repeated inquiry, then the number of the position with the same coordinate in the first array is obtained, the type of the ore is obtained by comparing the number with a screening threshold value, the time when clicking starts is obtained through a GetLocalTime function, the data interval is obtained according to the number of the lines, the data interval is added to the time, the accurate time when the ore passes through the equipment is output, and therefore, the time when the ore passes through the equipment, the size of the ore and the type of the ore can be obtained, the position of the ore on the conveyor belt is output accurately.
In this embodiment, the quality of the ore can also be obtained, and the specific method is as follows: after the X-ray penetrates through the ore, the judgment is carried out on the sensor according to the generated value (the judgment is carried out according to the comparison and identification of the values of different ores obtained by experiments).
The invention also provides an ore screening method, which comprises the following steps:
receiving X-rays emitted by the X-ray source by a detector;
capturing data received by a detector;
and analyzing the data captured by the detector to obtain the type and the coordinates of the ore.
The captured data is obtained from the device in a line-by-line scan, concatenated in time sequence. When no ore exists, the data value is stabilized at a certain value due to the fact that light energy is transmitted, when the ore exists after X-ray is added, the X-ray cannot transmit metal, so that the value is reduced, the ore can be calculated through the change of the value according to the difference of the values obtained by different kinds of ores, each ore forms an area similar to a matrix in the data, the approximate size of the area is calculated through an algorithm, a point at the center is taken, the coordinate on the machine and the time when the ore passes through the machine are calculated according to the row and column positions, and the coordinate and the time of the ore are output.
Specifically, as shown in fig. 2, since the data is acquired by traveling through the apparatus in a row, the ore data is matrix-like data blocks, the data of each block differs according to the kind of ore, the ore data is stored in a two-dimensional array in advance, and according to the set maximum screening threshold, when the number in the array is smaller than this value, 1 is input in a new array of the same coordinates, whereas when the number in the array is larger than the maximum threshold, 0 is input, so that a more simplified new array of 1 and 0 is obtained, which is the same as the previous coordinates. Then, the position of each matrix needs to be judged, the upper, lower, left and right numbers of each number are added up and input into another new array with the same coordinate, when the value is 4, the number can be considered to be in an ore matrix, the left and right sides are searched firstly, the width of the matrix is obtained and then the up and down sides are searched, the height of the matrix is obtained, all the numbers in the matrix are cleared to be 0 to avoid repeated inquiry, then the number of the position with the same coordinate in the first array is obtained, the type of the ore is obtained by comparing the number with a screening threshold value, the time when clicking starts is obtained through a GetLocalTime function, the data interval is obtained according to the number of the lines, the data interval is added to the time, the accurate time when the ore passes through the equipment is output, and therefore, the time when the ore passes through the equipment, the size of the ore and the type of the ore can be obtained, the position of the ore on the conveyor belt is output accurately.
It should be noted that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make variations, modifications, additions or substitutions within the spirit and scope of the present invention.
Claims (3)
1. An ore screening system comprises an X-ray source and a detector for receiving X-rays emitted by the X-ray source, and is characterized by comprising a data capturing module and a data analyzing module;
the data capturing module is used for capturing the data received by the detector;
the data analysis module is used for analyzing the data captured by the detector to obtain the type and the coordinate of the ore;
the analysis method of the data analysis module comprises the following steps: storing the captured data into a two-dimensional array a according to time and position,
comparing the size of each datum with the size of the threshold datum, if the size is smaller than the threshold value, outputting 1 to the two-dimensional array b corresponding to the time and the position of the datum in the two-dimensional array a, and if the size is larger than the threshold value, outputting 0 to the two-dimensional array b corresponding to the time and the position of the datum in the two-dimensional array a; adding four data of the upper, lower, left and right of each data in the two-dimensional array b, storing the time and the position of the addition result corresponding to the data in the two-dimensional array b into the two-dimensional array c, and if the addition result is 4, searching the data of the upper, lower, left and right of the data with the result of 4 to obtain the length and width of the matrix;
and obtaining the information of the ore according to the time, the position and the length and the width.
2. An ore screening system according to claim 1, further comprising a parameter setting module for setting parameters of the data capture module and the data analysis module.
3. A method of ore screening comprising the ore screening system of claim 1, the method comprising:
receiving X-rays emitted by the X-ray source by a detector;
capturing data received by a detector;
analyzing the data captured by the detector to obtain the type and the coordinate of the ore;
the method for analyzing the data captured by the detector by the data analysis module comprises the following steps:
storing the captured data into a two-dimensional array a according to time and position,
comparing the size of each datum with the size of the threshold datum, if the size is smaller than the threshold value, outputting 1 to the two-dimensional array b corresponding to the time and the position of the datum in the two-dimensional array a, and if the size is larger than the threshold value, outputting 0 to the two-dimensional array b corresponding to the time and the position of the datum in the two-dimensional array a; adding four data of the upper, lower, left and right of each data in the two-dimensional array b, storing the time and the position of the addition result corresponding to the data in the two-dimensional array b into the two-dimensional array c, and if the addition result is 4, searching the data of the upper, lower, left and right of the data with the result of 4 to obtain the length and width of the matrix;
and obtaining the information of the ore according to the time, the position and the length and the width.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810868429.0A CN109047026B (en) | 2018-08-02 | 2018-08-02 | Ore screening system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810868429.0A CN109047026B (en) | 2018-08-02 | 2018-08-02 | Ore screening system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109047026A CN109047026A (en) | 2018-12-21 |
| CN109047026B true CN109047026B (en) | 2021-08-27 |
Family
ID=64832672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810868429.0A Active CN109047026B (en) | 2018-08-02 | 2018-08-02 | Ore screening system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109047026B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113500014B (en) * | 2021-07-08 | 2023-05-09 | 湖州霍里思特智能科技有限公司 | Method and system for intelligent sorting based on dynamic adjustment of threshold value |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103157607A (en) * | 2011-12-19 | 2013-06-19 | 华南理工大学 | Article identification and sorting device and method thereof |
| CN104657988A (en) * | 2015-02-04 | 2015-05-27 | 中国矿业大学 | Image segmentation method for micro-fine cohesive core particles based on angular point and curvature detection |
| CN205020424U (en) * | 2015-09-25 | 2016-02-10 | 重庆科技学院 | Mineral sorting unit and mineral sorting facilities based on X ray image |
| CN106493092A (en) * | 2017-01-09 | 2017-03-15 | 唐山市神州机械有限公司 | A kind of identification coal and the method and apparatus of gangue |
| CN106694398A (en) * | 2016-12-09 | 2017-05-24 | 北京默德科技有限公司 | Gangue sorting system and method |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5247559A (en) * | 1991-10-04 | 1993-09-21 | Matsushita Electric Industrial Co., Ltd. | Substance quantitative analysis method |
| US7564943B2 (en) * | 2004-03-01 | 2009-07-21 | Spectramet, Llc | Method and apparatus for sorting materials according to relative composition |
| CN101493891B (en) * | 2009-02-27 | 2011-08-31 | 天津大学 | Characteristic extracting and describing method with mirror plate overturning invariability based on SIFT |
| CN102937599B (en) * | 2012-10-25 | 2015-01-07 | 中国科学院自动化研究所 | Non-destructive testing systems and method used for detecting a metal-containing object through X-ray detection |
-
2018
- 2018-08-02 CN CN201810868429.0A patent/CN109047026B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103157607A (en) * | 2011-12-19 | 2013-06-19 | 华南理工大学 | Article identification and sorting device and method thereof |
| CN104657988A (en) * | 2015-02-04 | 2015-05-27 | 中国矿业大学 | Image segmentation method for micro-fine cohesive core particles based on angular point and curvature detection |
| CN205020424U (en) * | 2015-09-25 | 2016-02-10 | 重庆科技学院 | Mineral sorting unit and mineral sorting facilities based on X ray image |
| CN106694398A (en) * | 2016-12-09 | 2017-05-24 | 北京默德科技有限公司 | Gangue sorting system and method |
| CN106493092A (en) * | 2017-01-09 | 2017-03-15 | 唐山市神州机械有限公司 | A kind of identification coal and the method and apparatus of gangue |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109047026A (en) | 2018-12-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20210118125A1 (en) | Hot spot defect detecting method and hot spot defect detecting system | |
| CN104990925B (en) | One kind is based on gradient multi thresholds optimization defect inspection method | |
| CN101110067B (en) | Intelligent analytical method and system for blasting operation | |
| CN105160654A (en) | Towel label defect detecting method based on feature point extraction | |
| CN103206949B (en) | Self-detecting self-positioning universal screw machine and positioning method thereof | |
| CN103983426B (en) | The detection of a kind of defect of optical fiber based on machine vision and sorting technique | |
| CN103785622B (en) | Based on the part method for sorting of the part sorting equipment of machine vision | |
| CN1835547A (en) | Image processing device and registration data generation method in image processing | |
| CN109047026B (en) | Ore screening system and method | |
| CN112127896A (en) | Automatic acquisition and analysis system and method for TBM excavation rock slag information | |
| CN106290379A (en) | Rail surface defects based on Surface scan camera detection device and method | |
| CN104036514A (en) | Circle detection method based on histogram peak value search | |
| CN102601060A (en) | System and method for automatically sorting appearances of quartz wafers | |
| CN114757872B (en) | Chip acquisition method and chip positioning method | |
| CN108288274A (en) | Mold detection method, device and electronic equipment | |
| CN112338898B (en) | Image processing method and device of object sorting system and object sorting system | |
| CN205484096U (en) | Stitch slope defect detecting device based on machine vision | |
| CN1619790A (en) | Method for inspecting defect | |
| CN108362693B (en) | Method for detecting qualified rate of insulators on conveyor belt based on image processing | |
| CN109698139A (en) | The real-time acquisition system of wafer defect optical photograph and acquisition method | |
| CN1489745A (en) | Method for identifying image and device for realizing same | |
| CN102609699A (en) | Device and method for recognizing number of cast workpiece scanned by laser | |
| CN106413280A (en) | Automatic surface mounting machine feeder element position correction device and automatic correction method based on image processing | |
| CN113409297A (en) | Aggregate volume calculation method, particle form grading data generation method, system and equipment | |
| CN104574398A (en) | Boxed cigarette filter stick counting system based on line scanning camera |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |