CN109026649A - Data acquisition device and operation management method - Google Patents
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- 238000007726 management method Methods 0.000 title claims abstract description 11
- 238000007781 pre-processing Methods 0.000 claims abstract description 59
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- 238000012544 monitoring process Methods 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000005457 optimization Methods 0.000 claims abstract description 16
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- 238000013480 data collection Methods 0.000 description 12
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B41/00—Pumping installations or systems specially adapted for elastic fluids
- F04B41/06—Combinations of two or more pumps
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Abstract
本申请提供一种数据采集装置及运行管理方法。该装置应用于包括至少一个空压机机组的压缩空气系统。该装置包括连接的采集单元、预处理单元、边缘计算管理器、监视及闭环控制单元。采集单元与每个空压机机组中的控制器及压缩空气系统中的传感器通信连接,以获得包括模拟量数据、开关量数据及传感器检测数据的初始采集数据。预处理单元用于对初始采集数据进行预处理,得到预处理后的采集数据。边缘计算管理器用于对预处理后的采集数据进行边缘计算,得到第一处理结果。监视及闭环控制单元用于根据第一处理结果向控制器发送第一优化调整指令,对压缩空气系统的运行过程进行优化。由此,该装置基于边缘计算及闭环控制优化压缩空气系统的运行过程。
The application provides a data acquisition device and an operation management method. The device is applied to a compressed air system including at least one air compressor unit. The device includes connected acquisition unit, preprocessing unit, edge computing manager, monitoring and closed-loop control unit. The acquisition unit communicates with the controller in each air compressor unit and the sensor in the compressed air system to obtain initial acquisition data including analog data, switch data and sensor detection data. The preprocessing unit is used for preprocessing the initial collected data to obtain preprocessed collected data. The edge computing manager is configured to perform edge computing on the preprocessed collected data to obtain a first processing result. The monitoring and closed-loop control unit is used to send a first optimization adjustment instruction to the controller according to the first processing result, so as to optimize the operation process of the compressed air system. Thus, the device optimizes the operation of the compressed air system based on edge computing and closed-loop control.
Description
技术领域technical field
本申请涉及物联网技术领域,具体而言,涉及一种数据采集装置及运行管理方法。The present application relates to the technical field of the Internet of Things, and in particular, to a data acquisition device and an operation management method.
背景技术Background technique
目前在对压缩空气系统进行监测时,采取的主要方式为从每个空压机机组中的控制器处获得数据以作为采集数据,然后基于该采集数据监测每个空压机机组的状态。其中,该采集数据是针对每个空压机组的,也就是说,上述状态监测仅仅针对单个空压机机组。由此导致上述方式仅能监测单个空压组机组的运行状态。At present, when monitoring the compressed air system, the main way is to obtain data from the controller in each air compressor unit as collected data, and then monitor the status of each air compressor unit based on the collected data. Wherein, the collected data is for each air compressor unit, that is to say, the above state monitoring is only for a single air compressor unit. As a result, the above method can only monitor the operating state of a single air compressor unit.
发明内容Contents of the invention
为了克服现有技术中的上述不足,本申请实施例的目的在于提供一种数据采集装置及运行管理方法,其能够经空压机机组中的传感器及控制器获取包括模拟量数据、开关量数据及传感器检测数据的初始采集数据,以监测整个压缩空气系统的运行状态,进而基于该初始采集数据进行边缘计算及闭环控制,从而优化压缩空气系统的运行过程。In order to overcome the above-mentioned deficiencies in the prior art, the purpose of the embodiment of the present application is to provide a data acquisition device and an operation management method, which can acquire data including analog data and switch data through sensors and controllers in the air compressor unit. And the initial collection data of sensor detection data to monitor the operation status of the entire compressed air system, and then perform edge calculation and closed-loop control based on the initial collection data, so as to optimize the operation process of the compressed air system.
第一方面,本申请实施例提供一种数据采集装置,应用于压缩空气系统,所述压缩空气系统包括至少一个空压机机组,所述装置包括采集单元、预处理单元、边缘计算管理器、监视及闭环控制单元,In the first aspect, the embodiment of the present application provides a data acquisition device, which is applied to a compressed air system, the compressed air system includes at least one air compressor unit, and the device includes an acquisition unit, a preprocessing unit, an edge computing manager, monitoring and closed-loop control unit,
所述采集单元与每个所述空压机机组中的控制器及设置在所述压缩空气系统中的传感器通信连接,以获得初始采集数据,其中,所述初始采集数据包括模拟量数据、开关量数据及传感器检测数据;The acquisition unit communicates with the controller in each of the air compressor units and the sensor provided in the compressed air system to obtain initial acquisition data, wherein the initial acquisition data includes analog data, switch Quantitative data and sensor detection data;
所述预处理单元与所述采集单元通信连接,用于对所述初始采集数据进行预处理,得到预处理后的采集数据,其中,所述预处理包括剔除非正常数据;The preprocessing unit is connected in communication with the collection unit, and is used for preprocessing the initial collection data to obtain preprocessed collection data, wherein the preprocessing includes eliminating abnormal data;
所述边缘计算管理器与所述预处理单元通信连接,用于对所述预处理后的采集数据进行边缘计算,得到第一处理结果;The edge computing manager is communicatively connected to the preprocessing unit, and is used to perform edge computing on the preprocessed collected data to obtain a first processing result;
所述监视及闭环控制单元与所述边缘计算管理器通信连接,用于根据所述第一处理结果向所述控制器发送第一优化调整指令,以对所述压缩空气系统的运行过程进行优化。The monitoring and closed-loop control unit communicates with the edge computing manager, and is used to send a first optimization adjustment instruction to the controller according to the first processing result, so as to optimize the operation process of the compressed air system .
可选地,在本申请实施例中,所述采集单元包括多个接口,所述采集单元通过所述多个接口与所述传感器及控制器电性连接以获得所述初始采集数据,其中,所述多个接口包括RS232接口、RS485接口、CAN总线接口、网口、USB接口中的任意一种及其任意组合。Optionally, in the embodiment of the present application, the collection unit includes multiple interfaces, and the collection unit is electrically connected to the sensor and the controller through the multiple interfaces to obtain the initial collection data, wherein, The multiple interfaces include any one of RS232 interface, RS485 interface, CAN bus interface, network port, USB interface and any combination thereof.
可选地,在本申请实施例中,所述装置还包括数据传输单元,Optionally, in the embodiment of the present application, the device further includes a data transmission unit,
所述边缘计算管理器与所述数据传输单元通信连接,用于将所述预处理后的采集数据经所述数据传输单元发送给云服务器,并经所述数据传输单元接收所述云服务器基于所述预处理后的采集数据发送的第二处理结果;The edge computing manager is connected in communication with the data transmission unit, and is used to send the preprocessed collected data to the cloud server through the data transmission unit, and receive the cloud server based on the data transmission unit through the data transmission unit. The second processing result sent by the pre-processed collected data;
所述监视及闭环控制单元,还用于根据所述边缘计算管理器发送的所述第二处理结果向所述控制器发送第二优化调整指令,以对所述压缩空气系统的运行过程进行优化。The monitoring and closed-loop control unit is further configured to send a second optimization adjustment instruction to the controller according to the second processing result sent by the edge computing manager, so as to optimize the operation process of the compressed air system .
可选地,在本申请实施例中,所述数据传输单元包括用于与所述云服务器通信的通信子单元,所述通信子单元包括GPRS通信子单元、4G通信子单元、以太网通信子单元。Optionally, in the embodiment of the present application, the data transmission unit includes a communication subunit for communicating with the cloud server, and the communication subunit includes a GPRS communication subunit, a 4G communication subunit, an Ethernet communication subunit unit.
可选地,在本申请实施例中,所述数据传输单元还包括协议转换子单元,Optionally, in the embodiment of the present application, the data transmission unit further includes a protocol conversion subunit,
所述协议转换子单元与所述通信子单元电性连接,用于将接收的数据的协议转换为Modbus协议或BACnet协议。The protocol conversion subunit is electrically connected with the communication subunit, and is used to convert the protocol of the received data into Modbus protocol or BACnet protocol.
可选地,在本申请实施例中,所述装置还包括存储单元及机器学习单元,Optionally, in the embodiment of the present application, the device further includes a storage unit and a machine learning unit,
所述存储单元用于存储经预处理及边缘计算后的采集数据;The storage unit is used to store the collected data after preprocessing and edge computing;
所述机器学习单元与所述存储单元、所述预处理单元及所述边缘计算管理器通信连接,用于基于所述第一处理结果进行机器学习,以对所述预处理单元中存储的预处理模型及所述边缘计算管理器中的边缘计算模型进行更新。The machine learning unit is connected in communication with the storage unit, the preprocessing unit, and the edge computing manager, and is used to perform machine learning based on the first processing result, so as to perform machine learning based on the preprocessing unit stored in the preprocessing unit. The processing model and the edge computing model in the edge computing manager are updated.
可选地,在本申请实施例中,所述装置还包括告警单元,Optionally, in the embodiment of the present application, the device further includes an alarm unit,
所述告警单元与所述监视及闭环控制单元通信连接,用于在所述监视及闭环控制单元控制下发出用于提示工作人员进行人为修复的告警信号。The alarm unit is communicatively connected with the monitoring and closed-loop control unit, and is used for sending out an alarm signal for reminding staff to perform artificial repair under the control of the monitoring and closed-loop control unit.
可选地,在本申请实施例中,所述装置包括通信连接的物联网管理器及数据采集器,所述采集单元设置于所述数据采集器上,所述预处理单元、边缘计算管理器、监视及闭环控制单元、数据传输单元、存储单元、机器学习单元及告警单元设置于所述物联网管理器上。Optionally, in the embodiment of the present application, the device includes a communication-connected Internet of Things manager and a data collector, the collection unit is set on the data collector, and the preprocessing unit and the edge computing manager , a monitoring and closed-loop control unit, a data transmission unit, a storage unit, a machine learning unit and an alarm unit are set on the Internet of Things manager.
可选地,在本申请实施例中,所述数据采集器与所述物联网管理器通过有线或无线方式进行数据传输。Optionally, in the embodiment of the present application, the data collector and the Internet of Things manager perform data transmission in a wired or wireless manner.
第二方面,本申请实施例提供一种运行管理方法,应用于所述的数据采集装置,所述方法包括:In the second aspect, the embodiment of the present application provides an operation management method, which is applied to the data collection device, and the method includes:
通过每个所述空压机机组中的控制器及设置在所述压缩空气系统中的传感器获得初始采集数据,其中,所述初始采集数据包括模拟量数据、开关量数据及传感器检测数据;The initial collection data is obtained through the controller in each of the air compressor units and the sensors arranged in the compressed air system, wherein the initial collection data includes analog data, switch data and sensor detection data;
对所述初始采集数据进行预处理,得到预处理后的采集数据,其中,所述预处理包括剔除非正常数据;Preprocessing the initial collected data to obtain preprocessed collected data, wherein the preprocessing includes eliminating abnormal data;
对所述预处理后的采集数据进行边缘计算,得到第一处理结果;performing edge computing on the preprocessed collected data to obtain a first processing result;
基于根据所述第一处理结果向所述控制器发送第一优化调整指令,以对所述压缩空气系统的运行过程进行优化。Sending a first optimization adjustment instruction to the controller based on the first processing result, so as to optimize the operation process of the compressed air system.
相对于现有技术而言,本申请具有以下有益效果:Compared with the prior art, the present application has the following beneficial effects:
综上所述,本申请实施例提供一种数据采集装置及运行管理方法,所述装置应用于压缩空气系统,所述压缩空气系统包括至少一个空压机机组。所述装置包括采集单元、预处理单元、边缘计算管理器、监视及闭环控制单元。所述采集单元通过与每个所述空压机机组中的控制器及设置在所述压缩空气系统中的传感器通信连接,可获得包括模拟量数据、开关量数据及传感器检测数据的初始采集数据。所述预处理单元通过与所述采集单元通信连接,获得所述初始采集数据,并对所述初始采集数据进行预处理,得到预处理后的采集数据,其中,所述预处理包括剔除非正常数据。所述边缘计算管理器与所述预处理单元通信连接,用于对经所述预处理单元预处理后得到的所述预处理后的采集数据进行边缘计算,得到第一处理结果。与所述边缘计算管理器通信连接的所述监视及闭环控制单元用于根据所述第一处理结果向所述控制器发送第一优化调整指令,以对所述压缩空气系统的运行过程进行优化。由此,可获得包括每个空压机机组中各组成单元相关信息的初始采集数据,从而实现对于整个压缩空气系统的状态监测及数据采集;并且基于该初始采集数据进行边缘计算及闭环控制,以优化压缩空气系统的运行过程。To sum up, the embodiments of the present application provide a data acquisition device and an operation management method, the device is applied to a compressed air system, and the compressed air system includes at least one air compressor unit. The device includes a collection unit, a preprocessing unit, an edge computing manager, a monitoring and closed-loop control unit. The acquisition unit can obtain the initial acquisition data including analog quantity data, switch quantity data and sensor detection data by communicating with the controller in each of the air compressor units and the sensors arranged in the compressed air system . The preprocessing unit obtains the initial collection data by communicating with the collection unit, and performs preprocessing on the initial collection data to obtain preprocessed collection data, wherein the preprocessing includes eliminating abnormal data. The edge computing manager is communicatively connected to the preprocessing unit, and is configured to perform edge computing on the preprocessed collected data obtained after being preprocessed by the preprocessing unit, to obtain a first processing result. The monitoring and closed-loop control unit communicated with the edge computing manager is used to send a first optimization adjustment instruction to the controller according to the first processing result, so as to optimize the operation process of the compressed air system . In this way, the initial collection data including the relevant information of each component unit in each air compressor unit can be obtained, so as to realize the status monitoring and data collection of the entire compressed air system; and edge calculation and closed-loop control are performed based on the initial collection data, To optimize the operation of the compressed air system.
为使申请的上述目的、特征和优点能更明显易懂,下文特举本申请较佳实施例,并配合所附附图,作详细说明如下。In order to make the above purpose, features and advantages of the application more obvious and easy to understand, the preferred embodiments of the application are specifically cited below, together with the accompanying drawings, and described in detail as follows.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, so It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1是本申请实施例提供的数据采集装置的方框示意图之一。FIG. 1 is one of the schematic block diagrams of a data acquisition device provided by an embodiment of the present application.
图2是本申请实施例提供的数据采集装置的方框示意图之二。Fig. 2 is the second schematic block diagram of the data acquisition device provided by the embodiment of the present application.
图3是图2中数据传输单元的方框示意图。FIG. 3 is a schematic block diagram of the data transmission unit in FIG. 2 .
图4是本申请实施例提供的数据采集装置的方框示意图之三。Fig. 4 is the third schematic block diagram of the data acquisition device provided by the embodiment of the present application.
图5是本申请实施例提供的数据采集装置的方框示意图之四。Fig. 5 is a fourth schematic block diagram of the data collection device provided by the embodiment of the present application.
图6是本申请实施例提供的运行管理方法的流程示意图。Fig. 6 is a schematic flowchart of the operation management method provided by the embodiment of the present application.
图标:100-数据采集装置;110-采集单元;120-预处理单元;130-边缘计算管理器;140-监视及闭环控制单元;150-数据传输单元;151-通信子单元;152-协议转换子单元;160-存储单元;170-机器学习单元;180-告警单元;200-云服务器。Icon: 100-data acquisition device; 110-acquisition unit; 120-preprocessing unit; 130-edge computing manager; 140-monitoring and closed-loop control unit; 150-data transmission unit; 151-communication subunit; 152-protocol conversion Subunit; 160-storage unit; 170-machine learning unit; 180-alarm unit; 200-cloud server.
具体实施方式Detailed ways
下面将结合本申请实施例中附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本申请的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second" and the like are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance.
请参照图1,图1是本申请实施例提供的数据采集装置100的方框示意图之一。所述数据采集装置100应用于空气压缩系统。所述空气压缩系统包括管道系统、至少一个空压机机组、与所有空压机机组连接的总气管及用户终端等,每个空压机机组可以包括空压机、储气罐、干燥机、分气管等,其中,至少两个空气机组可以共用一个分气管。所述数据采集装置100用于获取该空气压缩系统中各组成单元的相关数据,以检测整个压缩空气系统的运行状态,然后对该压缩空气系统的运行过程进行优化。Please refer to FIG. 1 , which is one of the schematic block diagrams of a data collection device 100 provided in an embodiment of the present application. The data acquisition device 100 is applied to an air compression system. The air compression system includes a pipeline system, at least one air compressor unit, a main air pipe connected to all air compressor units and a user terminal, and each air compressor unit may include an air compressor, an air storage tank, a dryer, Air distribution pipe, etc., wherein at least two air units can share one air distribution pipe. The data acquisition device 100 is used to obtain relevant data of each component unit in the air compression system, so as to detect the operation status of the entire compressed air system, and then optimize the operation process of the compressed air system.
在本实施例中,所述数据采集装置100可以包括采集单元110、预处理单元120、边缘计算管理器130和监视及闭环控制单元140。其中,每个空压机机组中包括至少一个控制器,整个压缩空气系统中还设置有多个传感器以检测某些组成单元的相关信息。传感器设置的位置及数量可以根据实际需求进行设置。所述采集单元110与每个控制器及每个传感器通信连接,从而获得初始采集数据。In this embodiment, the data collection device 100 may include a collection unit 110 , a preprocessing unit 120 , an edge computing manager 130 and a monitoring and closed-loop control unit 140 . Wherein, each air compressor unit includes at least one controller, and a plurality of sensors are arranged in the whole compressed air system to detect relevant information of some constituent units. The position and quantity of sensors can be set according to actual needs. The collection unit 110 communicates with each controller and each sensor, so as to obtain initial collection data.
可选地,所述初始采集数据包括模拟量数据、开关量数据及传感器检测数据。其中,根据每个压缩机组中控制器获得模拟量数据、开关量数据。从空压机控制器中获得的模拟量数据及开关量数据可以包括,但不限于,进气过滤器压差状态、主机排气压力(油气桶湿侧压力)、主机排气温度、机组排气压力(油气桶干侧压力)或油分压差(=湿侧压力-干侧压力)、干侧排气温度、管网压力(或储气罐压力)、油滤前压力、油滤后压力(喷油压力)、油滤压差(油滤前压力与油滤后压力之差)、润滑油喷油温度、冷却水进水温度、冷却水排水温度、冷却水压力(或流量开关)、气冷却器排气温度、主电源状态、控制电源状态、主电机过载状态、主电机(A、B、C三相)电流、主电机电压、风机过载状态、风机电机(A、B、C三相)电流、风机电压、机组输入功率、机组运行状态、各种故障状态、电机前后轴承温度、电机绕组温度、变频器工作状态和参数等、设定的压缩机的加、卸载压力、维护保养参数等。从干燥机的控制器获得的模拟量数据及开关量数据可以包括,但不限于,干燥机进气压力、干燥机出气压力、干燥机出气压力露点、控制和故障信息等。Optionally, the initial collection data includes analog data, switch data and sensor detection data. Among them, the analog data and switch data are obtained according to the controller in each compressor unit. The analog data and switch data obtained from the air compressor controller may include, but not limited to, the differential pressure status of the intake filter, the exhaust pressure of the main engine (wet side pressure of the oil and gas barrel), the exhaust temperature of the main engine, and the exhaust gas of the unit. Gas pressure (dry side pressure of oil and gas barrel) or oil partial pressure difference (= wet side pressure - dry side pressure), dry side exhaust temperature, pipe network pressure (or gas storage tank pressure), pressure before oil filter, pressure after oil filter (injection pressure), oil filter pressure difference (difference between pressure before oil filter and pressure after oil filter), lubricating oil injection temperature, cooling water inlet temperature, cooling water discharge temperature, cooling water pressure (or flow switch), Air cooler exhaust temperature, main power status, control power status, main motor overload status, main motor (A, B, C three-phase) current, main motor voltage, fan overload status, fan motor (A, B, C three-phase) Phase) current, fan voltage, unit input power, unit operating status, various fault status, motor front and rear bearing temperature, motor winding temperature, inverter working status and parameters, etc., the set compressor loading and unloading pressure, maintenance parameters etc. The analog data and switch data obtained from the controller of the dryer may include, but not limited to, the inlet pressure of the dryer, the outlet pressure of the dryer, the dew point of the outlet pressure of the dryer, control and fault information, etc.
经传感器获得的传感器检测数据可以包括,但不限于,减压阀前(或后)压力、用户端压力、单台压缩机流量、压缩空气系统流量、各分气管流量、设备或管道必要的振动参数及其它参数和视频。其中,传感器直接采集的可以为电流、电压信号或开关量信号。The sensor detection data obtained by the sensor may include, but not limited to, the pressure before (or after) the pressure reducing valve, the pressure at the user end, the flow rate of a single compressor, the flow rate of the compressed air system, the flow rate of each distribution pipe, and the necessary vibration of equipment or pipelines parameters and other parameters and videos. Among them, what the sensor directly collects can be current, voltage signal or switch value signal.
所述预处理单元120与所述采集单元110通信连接,所述预处理单元120用于根据预先配置的预处理模型对所述初始采集数据进行预处理,从而得到预处理后的采集数据。其中,所述预处理包括剔除非正常数据,所述预处理规则根据实际情况进行设置。比如,配置的预处理模型为:当预处理单元120在1分钟内接收的多个初始采集数据中存在连续的a个初始采集数据超出正常范围时,若a小于预设阈值b,则认为该a个初始采集数据为由于采集器件异常等原因引起的数据不正常,需剔除。The preprocessing unit 120 is connected in communication with the collection unit 110, and the preprocessing unit 120 is configured to preprocess the initial collected data according to a pre-configured preprocessing model, so as to obtain preprocessed collected data. Wherein, the preprocessing includes eliminating abnormal data, and the preprocessing rules are set according to actual conditions. For example, the configured preprocessing model is: when the preprocessing unit 120 receives a plurality of initial collection data within 1 minute, there are consecutive a pieces of initial collection data that exceed the normal range, if a is less than the preset threshold b, then the The initial collection data of a is abnormal data caused by the abnormality of the collection device, etc., and needs to be eliminated.
所述边缘计算管理器130与所述预处理单元120通信连接,所述边缘计算管理器130用于对所述预处理后的采集数据进行边缘计算,得到计算后的数据以作为第一处理结果。所述监视及闭环控制单元140与所述边缘计算管理器130通信连接,用于根据所述第一处理结果向所述压缩空气系统中的控制器发送第一优化调整指令,以对所述压缩空气系统的运行过程进行优化。其中,所述边缘计算管理器130中存储有边缘计算模型,在需要进行边缘计算时,边缘计算管理器130则根据该边缘计算模型进行边缘计算,以便后续优化压缩空气系统的运行过程。由此,所述数据数据采集装置100可以对整个压缩空气系统进行状态检测及数据采集,对整个压缩机系统的性能进行分析,并且具有边缘计算功能及闭环控制功能,可对整个压缩空气系统进行优化。此外,该数据采集装置100还可以应用在局域网环境中。The edge computing manager 130 is connected in communication with the preprocessing unit 120, and the edge computing manager 130 is configured to perform edge computing on the preprocessed collected data, and obtain the calculated data as the first processing result . The monitoring and closed-loop control unit 140 is connected in communication with the edge computing manager 130, and is used to send a first optimization adjustment instruction to the controller in the compressed air system according to the first processing result, so as to adjust the compressed air The operation process of the air system is optimized. Wherein, the edge computing manager 130 stores an edge computing model, and when edge computing is required, the edge computing manager 130 performs edge computing according to the edge computing model, so as to subsequently optimize the operation process of the compressed air system. Thus, the data acquisition device 100 can perform status detection and data acquisition on the entire compressed air system, analyze the performance of the entire compressor system, and has edge computing functions and closed-loop control functions, and can perform state monitoring on the entire compressed air system. optimization. In addition, the data collection device 100 can also be applied in a local area network environment.
在本实施例中,所述采集单元110可以包括多个接口,基于该接口与所述传感器及控制器电性连接,从而得到所述初始采集数据。其中,所述多个接口可以包括,但不限于,RS232接口、RS485接口、CAN总线接口、网口、USB接口中的任意一种及其任意组合。由此,即使不同的空压机供应商配置的控制器采集的数据不同,该采集单元110依然可以完全采集控制器中的数据。其中,该数据采集单元110还支持支持西门子、欧姆龙、施耐德、三菱、AB等主流PLC协议。In this embodiment, the collection unit 110 may include a plurality of interfaces, based on which the interface is electrically connected with the sensor and the controller, so as to obtain the initial collection data. Wherein, the plurality of interfaces may include, but not limited to, any one of RS232 interface, RS485 interface, CAN bus interface, network port, USB interface and any combination thereof. Thus, even if the data collected by the controllers configured by different air compressor suppliers is different, the collection unit 110 can still completely collect the data in the controllers. Among them, the data acquisition unit 110 also supports mainstream PLC protocols such as Siemens, Omron, Schneider, Mitsubishi, and AB.
请参照图2,图2是本申请实施例提供的数据采集装置100的方框示意图之二。所述数据采集装置100还可以包括数据传输单元150。在所述边缘计算管理器130判定接收的所述预处理后的数据超出自身处理能力时,所述边缘计算管理器130将该预处理后的数据发送给云服务器200,以使云服务器200对该预处理后的数据进行计算。所述云服务器200在完成计算后,将计算后的数据作为第二处理结果,并经所述数据传输单元150发送给所述边缘计算管理器130。所述监视及闭环控制单元140还用于基于所述边缘计算管理器130发送的所述第二处理结果向所述压缩空气系统中的控制器发送第而优化调整指令,以对所述压缩空气系统的运行过程进行优化。由此,在所述预处理后的采集数据较多,并且该数据采集装置100不应用于局域网中时,可以通过数据传输单元150将该预处理后的采集数据发送给云服务器200进行处理,然后接收云服务器200在完成处理后发送的第二处理结果。其中,所述边缘计算管理器130中的边缘计算模型可以是所述云服务器200发送的。Please refer to FIG. 2 . FIG. 2 is the second schematic block diagram of the data acquisition device 100 provided by the embodiment of the present application. The data acquisition device 100 may further include a data transmission unit 150 . When the edge computing manager 130 determines that the received preprocessed data exceeds its own processing capability, the edge computing manager 130 sends the preprocessed data to the cloud server 200, so that the cloud server 200 The preprocessed data is calculated. After the calculation is completed, the cloud server 200 takes the calculated data as the second processing result and sends it to the edge computing manager 130 via the data transmission unit 150 . The monitoring and closed-loop control unit 140 is further configured to send a second optimal adjustment instruction to the controller in the compressed air system based on the second processing result sent by the edge computing manager 130, so as to optimize the adjustment of the compressed air Optimize the operation of the system. Thus, when the pre-processed collected data is large and the data collection device 100 is not used in a local area network, the pre-processed collected data can be sent to the cloud server 200 for processing through the data transmission unit 150, Then receive the second processing result sent by the cloud server 200 after completing the processing. Wherein, the edge computing model in the edge computing manager 130 may be sent by the cloud server 200 .
可选地,所述边缘计算管理器130在接收到所述预处理后的数据后,无论数据量是否超过自身计算能力,都可以实时将该预处理后的数据发送给所述云服务器200。Optionally, after receiving the preprocessed data, the edge computing manager 130 may send the preprocessed data to the cloud server 200 in real time no matter whether the amount of data exceeds its own computing capability.
请参照图3,图3是图2中数据传输单元150的方框示意图。所述数据传输单元150可以包括用于与云服务器200通信的通信子单元151,所述通信子单元151可以包括,但不限于,GPRS通信子单元、4G通信子单元、以太网通信子单元等。其中,每个通信子单元可以均由对应的电路构成,比如,GPRS通信电路、4G通信电路、以太网电路。Please refer to FIG. 3 , which is a schematic block diagram of the data transmission unit 150 in FIG. 2 . The data transmission unit 150 may include a communication subunit 151 for communicating with the cloud server 200, and the communication subunit 151 may include, but not limited to, a GPRS communication subunit, a 4G communication subunit, an Ethernet communication subunit, etc. . Wherein, each communication sub-unit may be composed of a corresponding circuit, for example, a GPRS communication circuit, a 4G communication circuit, and an Ethernet circuit.
进一步地,所述数据传输单元150还可以包括协议转换子单元152。所述协议转换子单元152与所述通信子单元151电性连接,所述协议转换子单元152用于将接收的数据的协议转换为Modbus协议或BACnet协议。由此,所述数据采集装置100可以支持各种通讯协议。该协议转换子单元152可以为协议转换器。Further, the data transmission unit 150 may also include a protocol conversion subunit 152 . The protocol conversion subunit 152 is electrically connected with the communication subunit 151, and the protocol conversion subunit 152 is used for converting the protocol of the received data into the Modbus protocol or the BACnet protocol. Thus, the data collection device 100 can support various communication protocols. The protocol conversion subunit 152 may be a protocol converter.
该数据传输单元150可支持:Modbus数据发布;离线数据缓存;TLS1.2加密;多层、双向认证;公/私有云平台部署等,并且还具有支持MQTT/HTTP协议、内置VPN(VirtualPrivate Network,虚拟专用网络)、支持支持密匙保护和无需sim卡等特点。The data transmission unit 150 can support: Modbus data release; offline data cache; TLS1.2 encryption; multi-layer, two-way authentication; virtual private network), support for key protection, and no need for a sim card.
请参照图4,图4是本申请实施例提供的数据采集装置100的方框示意图之三。所述数据采集装置100还可以包括存储单元160及机器学习单元170。所述存储单元160用于存储经预处理及边缘计算后的采集数据,即存储所述第一处理结果。所述机器学习单元170与所述存储单元160、所述预处理单元120及所述边缘计算管理器130通信连接,用于基于所述第一处理结果进行机器学习,以对所述预处理单元120中存储的预处理模型及所述边缘计算管理器130中的边缘计算模型进行更新。由此,基于该机器学习单元170可对预处理模型及边缘计算模型进行不断优化。Please refer to FIG. 4 . FIG. 4 is a third schematic block diagram of the data collection device 100 provided by the embodiment of the present application. The data acquisition device 100 may further include a storage unit 160 and a machine learning unit 170 . The storage unit 160 is used for storing the collected data after preprocessing and edge calculation, that is, storing the first processing result. The machine learning unit 170 is connected in communication with the storage unit 160, the preprocessing unit 120 and the edge computing manager 130, and is used to perform machine learning based on the first processing result, so as to perform machine learning on the preprocessing unit The preprocessing model stored in 120 and the edge computing model in the edge computing manager 130 are updated. Therefore, based on the machine learning unit 170, the preprocessing model and the edge computing model can be continuously optimized.
其中,所述存储单元160可以存储器,该存储器可以是,但不限于,随机存取存储器(Random Access Memory,RAM),只读存储器(Read Only Memory,ROM),可编程只读存储器(Programmable Read-Only Memory,PROM),可擦除只读存储器(Erasable ProgrammableRead-Only Memory,EPROM)等。Wherein, the storage unit 160 can be a memory, which can be, but not limited to, random access memory (Random Access Memory, RAM), read only memory (Read Only Memory, ROM), programmable read only memory (Programmable Read -Only Memory, PROM), erasable read-only memory (Erasable Programmable Read-Only Memory, EPROM), etc.
在本实施例中,所述数据采集装置100还包括告警单元180。所述告警单元180与所述监视及闭环控制单元140通信连接,用于在所述监视及闭环控制单元140控制下发出用于提示工作人员进行人为修复的告警信号。由此,在出现需要人为修复的异常时,可以通过该告警信号提示工作人员及时进行修复。可选地,该告警单元180可以包括一显示器,该显示器可以显示该告警信号,该告警信号中可以包括异常位置、异常原因等信息。In this embodiment, the data collection device 100 further includes an alarm unit 180 . The alarm unit 180 is communicatively connected with the monitoring and closed-loop control unit 140 , and is configured to issue an alarm signal for prompting staff to perform artificial repair under the control of the monitoring and closed-loop control unit 140 . Therefore, when there is an abnormality that needs to be repaired manually, the alarm signal can be used to prompt the staff to repair it in time. Optionally, the warning unit 180 may include a display, and the display may display the warning signal, and the warning signal may include information such as abnormal location and abnormal reason.
在实施例的一种实施方式中,采集单元110、预处理单元120、边缘计算管理器130、监视及闭环控制单元140、数据传输单元150、存储单元160、机器学习单元170和告警单元180可以集成于同一芯片上,各单元之间电性连接,从而构成所述数据采集装置100。In one implementation of the embodiment, the acquisition unit 110, the preprocessing unit 120, the edge computing manager 130, the monitoring and closed-loop control unit 140, the data transmission unit 150, the storage unit 160, the machine learning unit 170 and the alarm unit 180 can be Integrated on the same chip, each unit is electrically connected to form the data acquisition device 100 .
在本实施例中的另一种实施方式中,请参照图5,图5是本申请实施例提供的数据采集装置100的方框示意图之四。所述数据采集装置100包括通信连接的物联网管理器及多个数据采集器,所述采集单元110设置于所述数据采集器上,所述预处理单元120、边缘计算管理器130、监视及闭环控制单元140、数据传输单元150、存储单元160、机器学习单元170及告警单元180设置于所述物联网管理器上。其中,所述数据采集器与所述物联网管理器通过有线或无线方式进行数据传输,比如,该数据采集器可以通过数据线、WIFI、4G等方式与所述物理网管理器进行数据传输。In another implementation manner in this embodiment, please refer to FIG. 5 , which is a fourth schematic block diagram of a data collection device 100 provided in an embodiment of the present application. The data acquisition device 100 includes a communication-connected Internet of Things manager and a plurality of data collectors, the acquisition unit 110 is arranged on the data collector, the preprocessing unit 120, the edge computing manager 130, the monitoring and The closed-loop control unit 140, the data transmission unit 150, the storage unit 160, the machine learning unit 170 and the alarm unit 180 are arranged on the IoT manager. Wherein, the data collector and the Internet of Things manager perform data transmission through wired or wireless methods, for example, the data collector can perform data transmission with the physical network manager through data lines, WIFI, 4G and other methods.
可选地,该数据采集器可以是无线传输半径为5km的MINI数据采集器,可实现零流量数据传输;该物理网管理器可与5km范围内的最多64台MINI数据采集互联。Optionally, the data collector can be a MINI data collector with a wireless transmission radius of 5km, which can realize zero-flow data transmission; the physical network manager can be interconnected with up to 64 MINI data collectors within a range of 5km.
请参照图6,图6是本申请实施例提供的运行管理方法的流程示意图。所述方法应用于所述数据采集装置100。下面对运行管理方法的具体流程进行详细阐述。Please refer to FIG. 6 . FIG. 6 is a schematic flowchart of an operation management method provided in an embodiment of the present application. The method is applied to the data acquisition device 100 . The specific process of the operation management method will be described in detail below.
步骤S110,通过每个所述空压机机组中的控制器及设置在所述压缩空气系统中的传感器获得初始采集数据。Step S110, obtaining initial collection data through the controller in each of the air compressor units and the sensors set in the compressed air system.
其中,所述初始采集数据包括模拟量数据、开关量数据及传感器检测数据。Wherein, the initial collection data includes analog data, switch data and sensor detection data.
步骤S120,对所述初始采集数据进行预处理,得到预处理后的采集数据。Step S120, performing preprocessing on the initial collected data to obtain preprocessed collected data.
其中,所述预处理包括剔除非正常数据。Wherein, the preprocessing includes eliminating abnormal data.
步骤S130,对所述预处理后的采集数据进行边缘计算,得到第一处理结果。Step S130, performing edge calculation on the preprocessed collected data to obtain a first processing result.
步骤S140,基于根据所述第一处理结果向所述控制器发送第一优化调整指令,以对所述压缩空气系统的运行过程进行优化。Step S140, sending a first optimization adjustment instruction to the controller based on the first processing result, so as to optimize the operation process of the compressed air system.
在本实施例中,首先获取所述压缩空气系统中各个组成单元的相关工作数据以作为初始采集数据。然后对该初始采集数据进行包括非正常数据等预处理,得到预处理后的采集数据。接着对该预处理后的采集数据进行边缘计算,并将计算后得到的数据作为第一处理结果。最后基于该处理结果得到对应的优化调整方案,并将基于与优化调整方案对应的第一优化调整指令发送给压缩空气系统对应的控制器。由此,可以基于当前整个压缩空气系统的运行状态实时进行优化。In this embodiment, firstly, relevant working data of each component unit in the compressed air system is obtained as the initial collection data. Then preprocessing including abnormal data is performed on the initial collected data to obtain preprocessed collected data. Next, edge calculation is performed on the preprocessed collected data, and the calculated data is used as the first processing result. Finally, a corresponding optimization adjustment scheme is obtained based on the processing result, and a first optimization adjustment instruction corresponding to the optimization adjustment scheme is sent to a corresponding controller of the compressed air system. Thus, optimization can be performed in real time based on the current operating state of the entire compressed air system.
综上所述,本申请实施例提供一种数据采集装置及运行管理方法,所述装置应用于压缩空气系统,所述压缩空气系统包括至少一个空压机机组。所述装置包括采集单元、预处理单元、边缘计算管理器、监视及闭环控制单元。所述采集单元通过与每个所述空压机机组中的控制器及设置在所述压缩空气系统中的传感器通信连接,可获得包括模拟量数据、开关量数据及传感器检测数据的初始采集数据。所述预处理单元通过与所述采集单元通信连接,获得所述初始采集数据,并对所述初始采集数据进行预处理,得到预处理后的采集数据,其中,所述预处理包括剔除非正常数据。所述边缘计算管理器与所述预处理单元通信连接,用于对经所述预处理单元预处理后得到的所述预处理后的采集数据进行边缘计算,得到第一处理结果。与所述边缘计算管理器通信连接的所述监视及闭环控制单元用于根据所述第一处理结果向所述控制器发送第一优化调整指令,以对所述压缩空气系统的运行过程进行优化。由此,可获得包括每个空压机机组中各组成单元相关信息的初始采集数据,从而实现对于整个压缩空气系统的状态监测及数据采集;并且基于该初始采集数据进行边缘计算及闭环控制,以优化压缩空气系统的运行过程。To sum up, the embodiments of the present application provide a data acquisition device and an operation management method, the device is applied to a compressed air system, and the compressed air system includes at least one air compressor unit. The device includes a collection unit, a preprocessing unit, an edge computing manager, a monitoring and closed-loop control unit. The acquisition unit can obtain the initial acquisition data including analog quantity data, switch quantity data and sensor detection data by communicating with the controller in each of the air compressor units and the sensors arranged in the compressed air system . The preprocessing unit obtains the initial collection data by communicating with the collection unit, and performs preprocessing on the initial collection data to obtain preprocessed collection data, wherein the preprocessing includes eliminating abnormal data. The edge computing manager is communicatively connected to the preprocessing unit, and is configured to perform edge computing on the preprocessed collected data obtained after being preprocessed by the preprocessing unit, to obtain a first processing result. The monitoring and closed-loop control unit communicated with the edge computing manager is used to send a first optimization adjustment instruction to the controller according to the first processing result, so as to optimize the operation process of the compressed air system . In this way, the initial collection data including the relevant information of each component unit in each air compressor unit can be obtained, so as to realize the status monitoring and data collection of the entire compressed air system; and edge calculation and closed-loop control are performed based on the initial collection data, To optimize the operation of the compressed air system.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
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