CN109025804A - Turbine type axial impact device - Google Patents
Turbine type axial impact device Download PDFInfo
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- CN109025804A CN109025804A CN201811179645.0A CN201811179645A CN109025804A CN 109025804 A CN109025804 A CN 109025804A CN 201811179645 A CN201811179645 A CN 201811179645A CN 109025804 A CN109025804 A CN 109025804A
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- 239000012530 fluid Substances 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims description 30
- 230000006837 decompression Effects 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005553 drilling Methods 0.000 description 11
- 230000033001 locomotion Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/06—Down-hole impacting means, e.g. hammers
- E21B4/14—Fluid operated hammers
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
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- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Earth Drilling (AREA)
- Percussive Tools And Related Accessories (AREA)
Abstract
本发明涉及的是涡轮式轴向冲击器,这种涡轮式轴向冲击器这种涡轮式轴向冲击器的主体短接上端连接双母接头,下端通过六方套连接冲击接头,冲击接头的空心腔位于主体短接内,过流盖板的过流盖头坐在冲击接头的空心腔上端口,过流盖板的过流通道插入空心腔内,活塞锤为三段式空心圆柱结构,活塞锤位于空心腔与过流通道之间的环形空间内,涡轮转子的传动圆柱插入过流通道内,涡轮转子中的环形台坐在过流盖板的过流盖头上,涡轮转子上端连接射流定子,射流定子被压在双母接头下端口处;射流定子内部有斜向射孔,当流体从斜向射孔通过时,射流打在涡轮转子的涡轮叶片上,使得涡轮转子发生旋转。本发明在钻头上产生很好的纵向振动,提速效果非常明显。
The present invention relates to a turbine-type axial impactor. The main body of this turbine-type axial impactor is short-circuited with the upper end connected to the double female joint, and the lower end is connected to the impact joint through a hexagonal sleeve. The hollow of the impact joint is The cavity is located in the short circuit of the main body, the overflow cap of the overflow cover sits on the upper port of the hollow cavity of the impact joint, the flow channel of the overflow cover is inserted into the hollow cavity, the piston hammer is a three-section hollow cylindrical structure, and the piston hammer Located in the annular space between the hollow cavity and the flow channel, the transmission cylinder of the turbine rotor is inserted into the flow channel, the annular platform in the turbine rotor sits on the flow cover head of the flow cover plate, the upper end of the turbine rotor is connected to the jet stator, and the jet flow The stator is pressed at the lower port of the double female joint; there are oblique perforations inside the jet stator. When the fluid passes through the oblique perforations, the jet hits the turbine blades of the turbine rotor, causing the turbine rotor to rotate. The invention produces very good longitudinal vibration on the drill bit, and the effect of increasing speed is very obvious.
Description
技术领域:Technical field:
本发明涉及的是石油天然气钻井过程中所使用的井下液动冲击工具,具体涉及的是涡轮式轴向冲击器。The invention relates to a downhole hydraulic impact tool used in oil and gas drilling, in particular to a turbine axial impactor.
背景技术:Background technique:
随着勘探开发技术的进步,油气井深度不断的增加,深井、超深井数目也随之增加。深部地层岩石硬度大,可钻性级值高,是导致钻井难度增加、机械钻速减慢、钻井成本增加的主要原因。关于硬地层的钻进难题也变得越来越突出,高效破岩技术显得更加重要,破岩效率的好坏也将直接决定着钻井的速度和成本,更加决定了钻井工程的经济效益。通过室内实验和现场实践可知,当一定周期性的冲击力作用在钻头上的时候,钻头的破岩效率将得到显著地增加,从而提高机械钻速。With the advancement of exploration and development technology, the depth of oil and gas wells continues to increase, and the number of deep wells and ultra-deep wells also increases. The hardness of the rock in the deep formation is high, and the drillability grade is high, which is the main reason for the increase of drilling difficulty, the slowdown of ROP and the increase of drilling cost. Drilling problems in hard formations have also become more and more prominent, and efficient rock-breaking technology is becoming more important. The efficiency of rock-breaking will directly determine the speed and cost of drilling, and furthermore determine the economic benefits of drilling projects. Through indoor experiments and field practice, it can be known that when a certain periodic impact force acts on the drill bit, the rock-breaking efficiency of the drill bit will be significantly increased, thereby increasing the mechanical speed of penetration.
轴向冲击器作为井下辅助破岩的动力工具,由于其不需要提供额外的能量,受到了行业越来越多的重视,逐渐成为了深井提速的一个不可或缺的技术手段。尽管各类冲击器在现场试验中被证实了可以提高钻井效率,但出现了寿命短、容易受钻井液性能影响等缺点,使得它至今没有在钻机作业中得到广泛的应用。Axial impactor, as an auxiliary power tool for rock breaking downhole, has received more and more attention from the industry because it does not need to provide additional energy, and has gradually become an indispensable technical means for speeding up deep wells. Although various types of impactors have been proven to improve drilling efficiency in field tests, they have short lifespan and are easily affected by drilling fluid properties, making them not widely used in drilling rig operations so far.
发明内容:Invention content:
本发明的目的是提供涡轮式轴向冲击器,这种涡轮式轴向冲击器用于解决随着油井深度不断增加而产生的钻井速度较慢、工具冲击效能较低等问题。The purpose of the present invention is to provide a turbine type axial impactor, which is used to solve the problems such as slow drilling speed and low tool impact efficiency as the oil well depth increases.
本发明解决其技术问题所采用的技术方案是:这种涡轮式轴向冲击器这种涡轮式轴向冲击器包括双母接头、主体短接、六方套、冲击接头、射流定子、涡轮转子、过流盖板、活塞锤,主体短接上端连接双母接头,下端通过六方套连接冲击接头,冲击接头的空心腔位于主体短接内,过流盖板的过流盖头坐在冲击接头的空心腔上端口,过流盖板的过流通道插入空心腔内,活塞锤为三段式空心圆柱结构,活塞锤位于空心腔与过流通道之间的环形空间内,涡轮转子的传动圆柱插入过流通道内,涡轮转子中的环形台坐在过流盖板的过流盖头上,涡轮转子上端连接射流定子,射流定子被压在双母接头下端口处;射流定子内部有斜向射孔,当流体从斜向射孔通过时,射流打在涡轮转子的涡轮叶片上,使得涡轮转子发生旋转;The technical solution adopted by the present invention to solve the technical problem is: the turbine type axial impactor. Overcurrent cover plate, piston hammer, the upper end of the main body is short-connected to the double female joint, and the lower end is connected to the impact joint through a hexagonal sleeve. The upper port of the cavity, the flow channel of the flow cover plate is inserted into the hollow cavity, the piston hammer is a three-section hollow cylindrical structure, the piston hammer is located in the annular space between the hollow cavity and the flow channel, and the transmission cylinder of the turbine rotor is inserted into the cavity. In the flow channel, the annular platform in the turbine rotor sits on the flow cover head of the flow cover plate, the upper end of the turbine rotor is connected to the jet stator, and the jet stator is pressed at the lower port of the double female joint; there are oblique perforations inside the jet stator, when When the fluid passes through the oblique perforation, the jet hits the turbine blades of the turbine rotor, causing the turbine rotor to rotate;
传动圆柱是空心的,环形台之上的传动圆柱有流入孔,环形台之下的传动圆柱设置第一循环孔和第二循环孔,过流通道对应设置第一过流孔和第二过流孔,空心腔相应设置有第一出液孔和第二出液孔。The transmission cylinder is hollow, the transmission cylinder above the ring platform has an inflow hole, the transmission cylinder below the ring platform is provided with the first circulation hole and the second circulation hole, and the flow channel is correspondingly provided with the first flow hole and the second flow hole holes, and the hollow cavity is correspondingly provided with a first liquid outlet hole and a second liquid outlet hole.
上述方案中射流定子被卡在主体短接的母扣处,射流定子与双母接头之间设置环形的弹性体,为了减缓射流形成的反向力对双母接头的冲击;射流定子的斜向射孔出口端有外轮廓倾斜的斜向卡槽,斜向卡槽与涡轮转子的涡轮叶片相匹配;射流定子中心有一个限位槽,涡轮转子上端的限位柱插入限位槽,使得涡轮转子不发生径向运动和轴向运动。In the above scheme, the jet stator is stuck at the short-connected female buckle of the main body, and an annular elastic body is arranged between the jet stator and the double female joint, in order to slow down the impact of the reverse force formed by the jet on the double female joint; the oblique direction of the jet stator At the outlet of the perforation, there is an oblique slot with an inclined outer contour, which matches the turbine blade of the turbine rotor; there is a limit slot in the center of the jet stator, and the limit post at the upper end of the turbine rotor is inserted into the limit slot, so that the turbine The rotor does not move radially or axially.
上述方案中涡轮转子限位柱的下边缘有保护圈,保护圈的作用是减少涡轮转子在转动过程中与射流定子的摩擦。In the above scheme, there is a protective ring on the lower edge of the limit post of the turbine rotor, and the function of the protective ring is to reduce the friction between the turbine rotor and the jet stator during rotation.
上述方案中冲击接头在空心腔的底部有一个减压孔,流体可以从此处流出空心腔,以此来减小空心腔中的压力;在冲击接头的中部有出液通道,出液通道下方的冲进接头上有汇流通道,从第一出液孔和第二出液孔出来的流体可以从此处流入到汇流通道中;在减压孔和出液通道之间有稳流通道,为了使流体形成一种稳定的状态;在冲击接头外部有一段六方接头,六方接头与六方套的内部相吻合,固定冲击接头,六方接头的尖锐处具有倒角,为了减少振动过程中的磨损。In the above scheme, the impact joint has a decompression hole at the bottom of the hollow cavity, from which the fluid can flow out of the hollow cavity to reduce the pressure in the hollow cavity; there is a liquid outlet channel in the middle of the impact joint, and the outlet below the liquid channel There is a confluence channel on the rush-in joint, and the fluid from the first liquid outlet hole and the second liquid outlet hole can flow into the confluence channel from here; there is a steady flow channel between the decompression hole and the liquid outlet channel, in order to make the fluid A stable state is formed; there is a hexagonal joint outside the impact joint, the hexagonal joint fits inside the hexagonal sleeve, and the impact joint is fixed, and the sharp part of the hexagonal joint has chamfers to reduce wear during vibration.
上述方案中冲击接头外部设有卡环槽,用来安放半分环,达到固定冲击接头的作用;在卡环槽下端设置T型台阶,用来安装弹性体,缓冲冲击接头的移动。In the above scheme, a clasp groove is provided on the outside of the impact joint, which is used to place a half ring to fix the impact joint; a T-shaped step is set at the lower end of the clasp groove to install the elastic body and buffer the movement of the impact joint.
上述方案中射流定子有1-7个斜向射孔。In the above scheme, the jet stator has 1-7 oblique perforations.
上述方案中涡轮转子有1-17个涡轮叶片,1-4个流入孔。In the above scheme, the turbine rotor has 1-17 turbine blades and 1-4 inflow holes.
上述方案中冲击接头有1-8个出液通道,有1-6个第一出液孔,有1-6个第二出液孔。In the above solution, the impact joint has 1-8 liquid outlet channels, 1-6 first liquid outlet holes, and 1-6 second liquid outlet holes.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明涡轮转子和过流盖板之间的配合作用对钻井液流干扰作用强,能够产生脉冲冲击载荷,在钻头上产生很好的纵向振动,提速效果非常明显。1. The cooperation between the turbine rotor and the overflow cover of the present invention has a strong interference effect on the drilling fluid flow, can generate pulse impact loads, and produce good longitudinal vibration on the drill bit, and the speed-up effect is very obvious.
2、本发明主要是通过涡轮转子的旋转,打开不同的腔室,致使活塞锤运动,因此对密封性没有那么高的要求。2. The present invention mainly uses the rotation of the turbine rotor to open different chambers to cause the piston hammer to move, so there is no such high requirement for sealing.
3、本发明纵向振动频率,幅值受到斜向射孔的大小、数目和倾斜角控制,便于调整。3. The longitudinal vibration frequency and amplitude of the present invention are controlled by the size, number and inclination angle of oblique perforations, which is easy to adjust.
4、本发明不存在弹簧等缓冲复位装置,减少了能量损耗,提高了水力冲击功利用效率,解决了冲击效能低的问题。4. The present invention does not have a buffer reset device such as a spring, which reduces energy loss, improves the utilization efficiency of hydraulic impact energy, and solves the problem of low impact efficiency.
5、本发明结构简单,易于实现,成本较低,便于在油田现场的推广应用。5. The present invention has a simple structure, is easy to realize, and has low cost, and is convenient for popularization and application in oil fields.
四、附图说明:4. Description of drawings:
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明中冲击接头的外形图;Fig. 2 is the outline drawing of impact joint among the present invention;
图3是图2中A-A的剖面图;Fig. 3 is the sectional view of A-A among Fig. 2;
图4是本发明中过流盖板的外形图;Fig. 4 is the profile view of the overflow cover plate in the present invention;
图5是本发明中过流盖板的剖面图;Fig. 5 is the sectional view of overflow cover plate among the present invention;
图6是本发明中六方套的结构示意图;Fig. 6 is the structural representation of hexagonal cover among the present invention;
图7是本发明中活动锤的结构示意图;Fig. 7 is the structural representation of movable hammer in the present invention;
图8是本发明中射流定子的剖面图;Fig. 8 is a sectional view of the jet stator in the present invention;
图9是本发明中射流定子的俯视图;Fig. 9 is a top view of the jet stator in the present invention;
图10是本发明中涡轮转子的外形图;Fig. 10 is an outline view of a turbine rotor in the present invention;
图11是图10中F-F剖面图;Fig. 11 is F-F sectional view among Fig. 10;
图12是本发明中活动锤向上运动状态图;Fig. 12 is a diagram of the upward movement state of the movable hammer in the present invention;
图13是图12中A-A的剖面图;Fig. 13 is a sectional view of A-A in Fig. 12;
图14是图12中B-B的剖面图;Fig. 14 is the sectional view of B-B in Fig. 12;
图15是本发明中活动锤保持上行状态图;Fig. 15 is a state diagram of the movable hammer keeping upward in the present invention;
图16是图15中A-A的剖面图;Fig. 16 is a sectional view of A-A in Fig. 15;
图17是图16中B-B的剖面图;Figure 17 is a sectional view of B-B in Figure 16;
图18是本发明中活动锤向下运动状态图;Fig. 18 is a downward movement state diagram of the movable hammer in the present invention;
图19是图18中A-A的剖面图;Fig. 19 is a sectional view of A-A in Fig. 18;
图20是图18中B-B的剖面图;Figure 20 is a sectional view of B-B in Figure 18;
图21是本发明中活动锤保持下行状态图;Fig. 21 is a state diagram of the movable hammer keeping downward in the present invention;
图22是图21中A-A的剖面图;Figure 22 is a sectional view of A-A in Figure 21;
图23是图21中B-B的剖面图。Fig. 23 is a sectional view of B-B in Fig. 21 .
图中,1.双母接头、2.主体短接、3.六方套、4.冲击接头、5.射流定子、6.涡轮转子、7.过流盖板、8.活塞锤、9.弹性体Ⅰ、10.半分环、11.弹性体Ⅱ、12.六方接头、13.T型台阶、14.卡环槽、15.出液通道、16.第二出液孔、17.第一出液孔、18.空心腔、19.减压孔、20.汇流通道、21.稳流通道、22.过流盖头、23.过流通道、24.第一过流孔、25.第二过流孔、26.斜向射孔、27限位槽、28斜向卡槽、29.限位柱、30.保护圈、31.流入孔、32.环形台、33.传动圆柱、34.第一循环孔、35.第二循环孔、36.涡轮叶片、37.转子通道、38.第一腔室、39.第二腔室。In the figure, 1. Double female connector, 2. Main body short connection, 3. Hexagonal sleeve, 4. Impact joint, 5. Jet stator, 6. Turbine rotor, 7. Overcurrent cover plate, 8. Piston hammer, 9. Elasticity Body Ⅰ, 10. Half ring, 11. Elastic body Ⅱ, 12. Hexagonal joint, 13. T-shaped step, 14. Snap ring groove, 15. Liquid outlet channel, 16. Second liquid outlet hole, 17. First outlet Liquid hole, 18. Hollow cavity, 19. Decompression hole, 20. Confluence channel, 21. Steady flow channel, 22. Overcurrent cap, 23. Overcurrent channel, 24. First overflow hole, 25. Second overpass Orifice, 26. Oblique perforation, 27 Limiting groove, 28 Oblique clamping groove, 29. Limiting column, 30. Protection ring, 31. Inflow hole, 32. Ring platform, 33. Transmission cylinder, 34. The first 1 circulation hole, 35. second circulation hole, 36. turbine blade, 37. rotor channel, 38. first chamber, 39. second chamber.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
如图1所示,这种涡轮式轴向冲击器这种涡轮式轴向冲击器包括双母接头1、主体短接2、六方套3、冲击接头4、射流定子5、涡轮转子6、过流盖板7、活塞锤8,主体短接2上端连接双母接头1,下端通过六方套3连接冲击接头4,冲击接头4的空心腔18位于主体短接2内,过流盖板7的过流盖头22坐在冲击接头4的空心腔18上端口,过流盖板7的过流通道23插入空心腔18内,使得活塞锤8只在空心腔18内部运动;活塞锤8位于空心腔18与过流通道23之间的环形空间内,涡轮转子6的传动圆柱33插入过流通道23内,涡轮转子6中的环形台32坐在过流盖板7的过流盖头22上,涡轮转子6上端连接射流定子5。As shown in Figure 1, this turbine type axial impactor includes a double female joint 1, a main body short circuit 2, a hexagonal sleeve 3, an impact joint 4, a jet stator 5, a turbine rotor 6, and a The flow cover 7, the piston hammer 8, the upper end of the main short-circuit 2 is connected to the double female joint 1, and the lower end is connected to the impact joint 4 through the hexagonal sleeve 3, the hollow cavity 18 of the impact joint 4 is located in the main short-circuit 2, and the overflow cover 7 The overflow cap 22 sits on the upper port of the hollow cavity 18 of the impact joint 4, and the overflow channel 23 of the overflow cover plate 7 is inserted into the hollow cavity 18, so that the piston hammer 8 only moves inside the hollow cavity 18; the piston hammer 8 is located in the hollow cavity In the annular space between 18 and the flow passage 23, the transmission cylinder 33 of the turbine rotor 6 is inserted into the flow passage 23, and the annular platform 32 in the turbine rotor 6 sits on the flow cover 22 of the flow cover 7, and the turbine The upper end of the rotor 6 is connected with the jet stator 5 .
射流定子5被卡在主体短接2的母扣处,射流定子5与双母接头1之间安装了一个环形的弹性体,为了减缓射流形成的反向力对双母接头1的冲击;结合图8、图9所示,射流定子5的斜向射孔26出口端有一个外轮廓倾斜的斜向卡槽28,便于与涡轮转子6的涡轮叶片36相匹配;并且在射流定子5的圆柱台中有一个限位槽27,使得涡轮转子6不发生径向运动和轴向运动。The jet stator 5 is stuck at the female button of the main body short-circuit 2, and an annular elastic body is installed between the jet stator 5 and the double female connector 1, in order to slow down the impact of the reverse force formed by the jet on the double female connector 1; As shown in Fig. 8 and Fig. 9, the outlet end of the oblique perforation 26 of the jet stator 5 has an oblique slot 28 with an inclined outer contour, which is convenient to match with the turbine blades 36 of the turbine rotor 6; and on the cylinder of the jet stator 5 There is a limit slot 27 in the platform, so that the turbine rotor 6 does not move radially or axially.
结合图4、图5所示,过流盖板7内部存在一个过流通道23,过流通道23的内径与涡轮转子6的传动圆柱33的外径相匹配,使得传动圆柱33可以在过流通道23中转动,涡轮转子6中的环形台32坐在过流盖板7的过流盖头22上,限制过流盖板7的轴向运动;射流定子5内部有7个斜向射孔26,当流体从斜向射孔26通过时,射流将打在涡轮转子6的涡轮叶片36上,使得涡轮转子6发生旋转。As shown in FIG. 4 and FIG. 5 , there is an overflow channel 23 inside the overflow cover plate 7 , and the inner diameter of the overflow channel 23 matches the outer diameter of the transmission cylinder 33 of the turbine rotor 6 , so that the transmission cylinder 33 can flow through Rotating in the channel 23, the annular platform 32 in the turbine rotor 6 sits on the overflow cover head 22 of the overflow cover 7 to limit the axial movement of the overflow cover 7; there are 7 oblique perforations 26 inside the jet stator 5 , when the fluid passes through the oblique perforation 26, the jet will hit the turbine blades 36 of the turbine rotor 6, causing the turbine rotor 6 to rotate.
涡轮转子6的传动圆柱33是空心的,形成转子通道,这是流体的流动通道;并且传动圆柱33分成三段,在传动圆柱33的上端存在流入孔31,是为了让经过涡轮叶片36的流体流入到涡轮转子6的转子通道37内;传动圆柱33有两组对称的循环孔(第一循环孔34和第二循环孔35),过流盖板7上也存在两组对应的过流孔(第一过流孔24和第二过流孔25),他们互相匹配,使得活塞锤8反复运动,冲击冲击接头4。The transmission cylinder 33 of the turbine rotor 6 is hollow to form a rotor passage, which is a fluid flow passage; It flows into the rotor channel 37 of the turbine rotor 6; the transmission cylinder 33 has two sets of symmetrical circulation holes (the first circulation hole 34 and the second circulation hole 35), and there are two sets of corresponding flow holes on the overflow cover plate 7 (the first flow hole 24 and the second flow hole 25 ), they match each other, so that the piston hammer 8 moves repeatedly to impact the impact joint 4 .
冲击接头4在空心腔18的底部存在着一个减压孔19,流体可以从此处流出空心腔18,以此来减小空心腔18中的压力;在冲击接头4的中部,存在着一组出液通道15,从第一出液孔17和第二出液孔16出来的流体可以从此处流入到汇流通道20中;并且在减压孔19和出液通道15之间存在着一段稳流通道21,为了使流体形成一种稳定的状态。在冲击接头4外部有一段六方接头12,用来与六方套3的内部相吻合,固定冲击接头4,而六方接头的尖锐处都存在着倒角,为了减少振动过程中的磨损。There is a decompression hole 19 at the bottom of the hollow cavity 18 in the impact joint 4, from which fluid can flow out of the hollow cavity 18 to reduce the pressure in the hollow cavity 18; Liquid channel 15, the fluid from the first liquid outlet hole 17 and the second liquid outlet hole 16 can flow into the confluence channel 20 from here; and there is a section of steady flow channel between the decompression hole 19 and the liquid outlet channel 15 21, in order to make the fluid form a stable state. There is a section of hexagonal joint 12 on the outside of the impact joint 4, which is used to match the inside of the hexagonal sleeve 3 to fix the impact joint 4, and the sharp parts of the hexagonal joint have chamfers, in order to reduce wear during vibration.
本发明安装时:六方套3套入冲击接头4上,六方套3的内部与冲击接头4的六环接头12相匹配;将半分环10和弹性体Ⅱ11装分别装在冲击接头4的卡环槽14和T型台阶13上,把六方套3和主体短接2用螺纹装在一起,把冲击接头4固定住;把活塞锤8装入冲击接头4的空心腔18内部,依次把过流盖板7和涡轮转子6插入空心腔18,此时,活塞锤8只会在空心腔18内部做轴向运动;将射流定子5中的限位槽27与涡轮转子6的限位柱29相匹配,把弹性体Ⅰ9装在涡轮转子6上,最后把双母接头1和主体短接2用螺纹拧紧,安装结束。When the present invention is installed: the hexagonal sleeve 3 is placed on the impact joint 4, and the inside of the hexagonal sleeve 3 matches the six-ring joint 12 of the impact joint 4; the half-part ring 10 and the elastic body II11 are respectively installed on the snap ring of the impact joint 4 On the groove 14 and the T-shaped step 13, screw the hexagonal sleeve 3 and the main short connector 2 together to fix the impact joint 4; put the piston hammer 8 into the hollow cavity 18 of the impact joint 4, and turn the overcurrent The cover plate 7 and the turbine rotor 6 are inserted into the hollow cavity 18. At this time, the piston hammer 8 can only move axially inside the hollow cavity 18; Matching, install the elastic body I9 on the turbine rotor 6, and finally tighten the double female joint 1 and the main body short-circuit 2 with threads, and the installation is completed.
如图2、图3所示,当空心腔18内的流体不能从第一出液孔17或者第二出液孔16流出时,空心腔18内部会形成一个封闭的空间,而随着流体的流入,空心腔18内部压力会逐渐的增加,导致工具容易被损坏,因此在空心腔18底部打一个减压孔19,从而减少空心腔内的压力。卡环槽14是用来安装半分环10,从而固定冲击接头4。T型台阶13是为了安装弹性体Ⅱ11,缓解冲击接头4在受到活塞锤8周期性冲击力而导致的位置移动。As shown in Figure 2 and Figure 3, when the fluid in the hollow chamber 18 cannot flow out from the first liquid outlet hole 17 or the second liquid outlet hole 16, a closed space will be formed inside the hollow chamber 18, and as the fluid Inflow, the internal pressure of the hollow chamber 18 will gradually increase, causing the tool to be easily damaged. Therefore, a decompression hole 19 is made at the bottom of the hollow chamber 18 to reduce the pressure in the hollow chamber. The snap ring groove 14 is used to install the half ring 10 to fix the impact joint 4 . The T-shaped step 13 is used to install the elastic body II11 to alleviate the position movement of the impact joint 4 caused by the periodic impact force of the piston hammer 8 .
如图6所示的六方套3,内部为一个正六边形,刚好与冲击接头4的六方接头12的六边形相吻合,用于固定冲击接头4。六方套3的外部为一组螺纹,与主体短接2的内部螺纹相吻合,使得六方套3和主体短接2连接在一起。The hexagonal sleeve 3 shown in FIG. 6 has a regular hexagon inside, which just coincides with the hexagonal shape of the hexagonal joint 12 of the impact joint 4 and is used to fix the impact joint 4 . The outside of the hexagonal sleeve 3 is a set of threads, which coincide with the internal threads of the main body short connector 2, so that the hexagonal sleeve 3 and the main body short connector 2 are connected together.
图4、图5中的过流盖板7装在图7中的活塞锤8的内部,而涡轮转子6的传动圆柱33也装在过流盖板7的过流通道23内部,一环套一环的逐次安装。由于涡轮转子6的旋转,涡轮转子6的两个循环孔会与相对应的过流盖板7的两个过流孔同时形成连通或者闭合的通道,但是由于外部有一层活塞锤8,刚好可以挡住通道,所以两个通道的连通情况还与活塞锤8的运动情况密切相关。The overflow cover plate 7 in Fig. 4 and Fig. 5 is installed inside the piston hammer 8 in Fig. 7, and the transmission cylinder 33 of the turbine rotor 6 is also contained in the flow channel 23 inside the overflow cover plate 7, a ring sleeve A ring of sequential installation. Due to the rotation of the turbine rotor 6, the two circulation holes of the turbine rotor 6 and the two flow holes of the corresponding flow cover plate 7 form a communicating or closed channel at the same time, but because there is a layer of piston hammer 8 outside, it can just Block the passage, so the connection of the two passages is also closely related to the movement of the piston hammer 8.
图7所示活塞锤8是一个三段式空心圆柱结构,首尾两段的内外径和长度都一致,中间段的外径大而内径小,活塞锤8安装在冲击接头4的空心腔18里面,可以轴向运动,活塞锤8的中间段,外径大,内径小,是为了当活塞锤8轴向运动时,减少活塞锤8与外面的空心腔18内部,和与内部的过流盖板7外部的摩擦,从而减少能量损失。The piston hammer 8 shown in Figure 7 is a three-section hollow cylindrical structure. The inner and outer diameters and lengths of the first and last sections are the same, and the middle section has a large outer diameter and a smaller inner diameter. The piston hammer 8 is installed in the hollow cavity 18 of the impact joint 4 , can move axially. The middle section of the piston hammer 8 has a large outer diameter and a small inner diameter, so that when the piston hammer 8 moves axially, the piston hammer 8 and the inside of the hollow cavity 18 outside, and the inside of the overflow cover Friction on the outside of the plate 7, thereby reducing energy loss.
为了便于理解,下面就本发明的工作过程加以描述:For ease of understanding, the working process of the present invention is described below:
1.当涡轮转子6转动,使得涡轮转子6的第一循环孔34与过流盖板7的第一过流孔24错开,如图12、13、14所示。活动锤8、过流盖板7和冲击接头4组成的第一腔室38形成一个负压区,活动锤8向上运动,第一腔室38内的流体从第一出液孔17中流出;1. When the turbine rotor 6 rotates, the first circulation hole 34 of the turbine rotor 6 and the first flow hole 24 of the flow cover plate 7 are staggered, as shown in FIGS. 12 , 13 , and 14 . The first chamber 38 formed by the movable hammer 8, the overflow cover plate 7 and the impact joint 4 forms a negative pressure zone, the movable hammer 8 moves upward, and the fluid in the first chamber 38 flows out from the first liquid outlet hole 17;
2.当涡轮转子6继续转动,第一循环孔34与第一过流孔24连通的时候,活塞锤8又挡住了他们的通道,但是此时第二循环孔35与第二过流孔25连通,流体从第二出液孔16中流出,活塞锤8保持着上行的状态,如图15、16、17所示;2. When the turbine rotor 6 continues to rotate and the first circulation hole 34 communicates with the first flow hole 24, the piston hammer 8 blocks their passage again, but at this time the second circulation hole 35 and the second flow hole 25 connected, the fluid flows out from the second liquid outlet hole 16, and the piston hammer 8 maintains an upward state, as shown in Figures 15, 16, and 17;
3.当涡轮转子6再次转动的时候,第二循环孔35与第二过流孔25错开,在第二腔室形39成一个负压区,如图18、19、20所示,活塞锤8向下运动,在第二腔室39的流体从第二出液孔16中流出;3. When the turbine rotor 6 rotates again, the second circulation hole 35 is staggered with the second flow hole 25, forming a negative pressure zone in the second chamber 39, as shown in Figures 18, 19, 20, the piston hammer 8 moves downward, and the fluid in the second chamber 39 flows out from the second liquid outlet hole 16;
4.当涡轮转子6再次转动的时候,第二循环孔35与第二过流孔25连通,活塞锤8又挡住了他们的通道,但此时第一循环孔34与第一过流孔24连通,流体从第一出液孔17中流出,活塞锤8保持着下行的状态,如图21、22、23所示。4. When the turbine rotor 6 rotates again, the second circulation hole 35 communicates with the second flow hole 25, and the piston hammer 8 blocks their passage again, but at this time the first circulation hole 34 and the first flow hole 24 Connected, the fluid flows out from the first liquid outlet hole 17, and the piston hammer 8 maintains a downward state, as shown in Figures 21, 22, and 23.
以此循环,活塞锤8将在空心腔18中做循环运动,反复周期性地冲击冲击接头4。In this cycle, the piston hammer 8 will perform cyclical motion in the hollow cavity 18, and impact the impact joint 4 repeatedly and periodically.
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CN113550696A (en) * | 2021-07-26 | 2021-10-26 | 中煤科工集团西安研究院有限公司 | Drill bit with axial rock breaking function |
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