CN109024031A - The method that steam blasting combination ultrasonic treatment prepares peanut shell nano-cellulose - Google Patents
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- CBMPTFJVXNIWHP-UHFFFAOYSA-L disodium;hydrogen phosphate;2-hydroxypropane-1,2,3-tricarboxylic acid Chemical compound [Na+].[Na+].OP([O-])([O-])=O.OC(=O)CC(O)(C(O)=O)CC(O)=O CBMPTFJVXNIWHP-UHFFFAOYSA-L 0.000 claims description 7
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/36—Explosive disintegration by sudden pressure reduction
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
- D21C5/005—Treatment of cellulose-containing material with microorganisms or enzymes
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Abstract
本发明属于生物质纳米材料领域,具体涉及一种以花生壳为原料利用蒸汽爆破结合超声制备纳米纤维素的方法。本发明的方法通过蒸汽爆破、亚氯酸钠漂白、酶解处理、超声处理、离心和冷冻干燥过程制得纳米纤维素。本发明制备工艺简单易行,化学品用量少,产率高,适于大规模产业化生产,制备的纳米纤维素粒径分布均匀、长径比大、结晶度高。本发明充分利用蒸汽爆破的热机械化学效应,有效的去除大部分半纤维素和木质素,利用超声的机械分散作用和空化效应,高效、快速的制备纳米纤维。本发明以花生壳替代传统高成本的棉花或亚麻等原料,不仅能增加花生深加工的附加值,而且能降低纳米纤维素的生产成本。
The invention belongs to the field of biomass nanomaterials, and in particular relates to a method for preparing nanocellulose by using peanut shells as raw materials and utilizing steam explosion combined with ultrasound. The method of the invention prepares the nanocellulose through steam explosion, sodium chlorite bleaching, enzymolysis treatment, ultrasonic treatment, centrifugation and freeze-drying. The preparation process of the present invention is simple and easy, the consumption of chemicals is small, and the yield is high, which is suitable for large-scale industrial production. The prepared nanocellulose has uniform particle size distribution, large aspect ratio and high crystallinity. The invention fully utilizes the thermomechanical chemical effect of steam explosion to effectively remove most of the hemicellulose and lignin, and utilizes the mechanical dispersion and cavitation effect of ultrasound to efficiently and rapidly prepare nanofibers. In the invention, peanut shells are used to replace traditional high-cost raw materials such as cotton or flax, which can not only increase the added value of peanut deep processing, but also reduce the production cost of nanocellulose.
Description
技术领域technical field
本发明属于生物质纳米材料领域,具体涉及一种以花生壳为原料利用蒸汽爆破结合超声制备纳米纤维素的方法。The invention belongs to the field of biomass nanomaterials, and in particular relates to a method for preparing nanocellulose by using peanut shells as raw materials and utilizing steam explosion combined with ultrasound.
背景技术Background technique
纳米纤维素是将纤维素中的无定形区及低结晶度的结晶区去除,提取得到一种纳米级尺寸(1-100nm)的纤维素结晶体。它具有优异的机械性能、巨大的比表面积、高结晶度、高亲水性、高透明度、低密度、良好的生物可降解性与生物相容性以及稳定的化学性质,可广泛应用于生物制药、食品加工、功能材料、化妆品和造纸等领域。Nanocellulose is to remove the amorphous region and low crystallinity crystalline region in cellulose, and extract a cellulose crystal with a nanometer size (1-100nm). It has excellent mechanical properties, large specific surface area, high crystallinity, high hydrophilicity, high transparency, low density, good biodegradability and biocompatibility, and stable chemical properties, and can be widely used in biopharmaceuticals , food processing, functional materials, cosmetics and paper making and other fields.
花生是我国三大油料作物之一,花生壳作为加工过程中的副产物,每年大约有500万吨的产量。目前除少量用作饲料外,大部分花生壳被直接丢弃或焚烧,造成了资源浪费和环境污染。花生壳含有大量的纤维素,利用花生壳制备纳米纤维素,不但原料价格低廉,可替代高成本的棉花、亚麻等,而且有利于农副产品的深加工以及废弃物的处理,带来巨大经济效益的同时可以减少环境污染,为花生的综合利用开辟新的途径。Peanut is one of the three major oil crops in my country. As a by-product in the processing process, peanut shell has an annual output of about 5 million tons. At present, except for a small amount used as feed, most of the peanut shells are directly discarded or burned, resulting in waste of resources and environmental pollution. Peanut shells contain a large amount of cellulose. The use of peanut shells to prepare nanocellulose not only has low raw material prices, but also can replace high-cost cotton, flax, etc., and is conducive to the deep processing of agricultural and sideline products and the treatment of waste, bringing huge economic benefits. At the same time, it can reduce environmental pollution and open up a new way for the comprehensive utilization of peanuts.
目前纳米纤维素的制备主要采用酸水解法,但该法会消耗大量的酸和水,化学污染严重,成本较高。蒸汽爆破技术是近年来发展起来的一种分离植物纤维的物理方法,具有高效率、低成本、无污染、处理时间短、化学品用量少等优点。纤维素原料经蒸汽爆破后,结构蓬松,分子降解,易于去除半纤维素和木质素。超声处理是一种具有良好机械分散和空化效应的物理方法,其形成的机械振动能量和振动波,可以有效破坏生物质纤维分解成纳米纤维。然而蒸汽爆破结合超声处理制备花生壳纳米纤维素的方法还鲜见报道。At present, the preparation of nanocellulose mainly adopts the acid hydrolysis method, but this method consumes a large amount of acid and water, causing serious chemical pollution and high cost. Steam explosion technology is a physical method developed in recent years to separate plant fibers, which has the advantages of high efficiency, low cost, no pollution, short processing time, and less chemical consumption. After the cellulose raw material is steam-exploded, the structure is fluffy, the molecules are degraded, and the hemicellulose and lignin are easily removed. Ultrasonic treatment is a physical method with good mechanical dispersion and cavitation effects. The mechanical vibration energy and vibration waves formed by it can effectively destroy biomass fibers and decompose them into nanofibers. However, the method of steam explosion combined with ultrasonic treatment to prepare peanut shell nanocellulose is rarely reported.
刘潇在山东农业大学硕士学位论文中发表了《花生壳纳米纤维素的制备、表征及其对淀粉膜性能的影响》,该论文是以花生壳为原料,采用酸水解法制备获得花生壳纳米纤维素,通过扫描电镜、透射电镜、红外光谱、X射线衍射、热失重分析等对花生壳纳米纤维素进行表征分析,得出酸水解制备花生壳纳米纤维素的最优化条件。该方法存在的缺点是,会消耗大量的酸和水,化学污染严重,成本较高。Liu Xiao published "Preparation and Characterization of Peanut Shell Nanocellulose and Its Effect on Starch Film Properties" in his master's degree thesis of Shandong Agricultural University. The paper used peanut shell as raw material and prepared peanut shell nanocellulose Cellulose, through scanning electron microscopy, transmission electron microscopy, infrared spectroscopy, X-ray diffraction, thermogravimetric analysis, etc., the peanut shell nanocellulose was characterized and analyzed, and the optimal conditions for acid hydrolysis to prepare peanut shell nanocellulose were obtained. The disadvantage of this method is that a large amount of acid and water will be consumed, the chemical pollution is serious, and the cost is high.
因此,需要针对上述技术方案的缺陷进行改进,发明一种无污染、处理时间短、化学品用量少的花生壳纳米纤维素的制备方法。Therefore, it is necessary to improve the defects of the above-mentioned technical solutions, and invent a method for preparing peanut shell nanocellulose that is pollution-free, has short processing time, and consumes less chemicals.
发明内容Contents of the invention
为了解决上述的技术问题,本发明提供了一种将蒸汽爆破与超声处理相结合制备花生壳纳米纤维素的方法。In order to solve the above technical problems, the present invention provides a method for preparing peanut shell nanocellulose by combining steam explosion and ultrasonic treatment.
本发明是通过下述的技术方案来实现的:The present invention is achieved through the following technical solutions:
蒸汽爆破结合超声处理制备花生壳纳米纤维素的方法,包括以下的步骤:The method for preparing peanut shell nanocellulose by steam explosion in combination with ultrasonic treatment comprises the following steps:
(1)预处理:清洗原料花生壳,烘干,粉碎,过筛,得花生壳粉;(1) Pretreatment: cleaning raw material peanut shells, drying, crushing, and sieving to obtain peanut shell powder;
(2)在(1)中花生壳粉中加水,润胀后置于汽爆腔,蒸汽爆破,热水洗涤并过滤,保留所得的滤渣;(2) Add water to the peanut shell powder in (1), place it in a steam explosion chamber after swelling, steam explosion, wash with hot water and filter, and retain the obtained filter residue;
(3)将(2)中的滤渣调节pH至4-6,加入NaClO2,恒温水浴,搅拌,洗涤至中性后过滤,得二次滤渣;(3) Adjust the pH of the filter residue in (2) to 4-6, add NaClO 2 , keep a constant temperature water bath, stir, wash until neutral, and then filter to obtain a secondary filter residue;
(4)将二次滤渣置于缓冲溶液中,加入纤维素酶水解,对酶解液灭酶;(4) placing the secondary filter residue in a buffer solution, adding cellulase for hydrolysis, and inactivating the enzymatic solution;
(5)灭酶后酶解液超声波处理;(5) Ultrasonic treatment of the enzymolysis solution after deactivating the enzyme;
(6)将(5)中超声处理后的物料离心,收集上清液,冷冻干燥,得花生壳纳米纤维素粉末。(6) Centrifuge the ultrasonically treated material in (5), collect the supernatant, and freeze-dry to obtain peanut shell nanocellulose powder.
具体的,蒸汽爆破结合超声处理制备花生壳纳米纤维素的方法,包括下述的步骤:Specifically, the method for preparing peanut shell nanocellulose by steam explosion in combination with ultrasonic treatment comprises the following steps:
(1)预处理:将花生壳原料用去离子水清洗,烘干,粉碎,过100目筛;(1) Pretreatment: Wash the peanut shell raw material with deionized water, dry, pulverize, and pass through a 100-mesh sieve;
(2)蒸汽爆破:加水调节步骤(1)所述花生壳粉末的含水量为5-60wt%,润胀12-24h,然后将物料置于汽爆腔,蒸汽爆破压力设为0.5-3.0MPa,时间设为20-100s,爆破处理后用50-70℃热水洗涤并过滤,滤渣为去除大部分半纤维素、木质素的花生壳纤维;(2) Steam explosion: add water to adjust the water content of the peanut shell powder described in step (1) to be 5-60wt%, swell for 12-24h, then place the material in the steam explosion chamber, and set the steam explosion pressure to 0.5-3.0MPa , the time is set to 20-100s, after the blasting treatment, wash with hot water at 50-70°C and filter, and the filter residue is peanut shell fiber from which most of the hemicellulose and lignin have been removed;
(3)亚氯酸钠漂白:将步骤(2)所得滤渣与去离子水按料液质量体积比1g:20mL的比例置于反应釜中,利用醋酸调整溶液pH为4-5,加入15g/L的NaClO2,在40-60℃下恒温水浴,搅拌4-6h,将滤渣洗涤至中性后过滤,滤渣为去除残余半纤维素、木质素的花生壳纤维;(3) Sodium chlorite bleaching: the filter residue obtained in step (2) and deionized water are placed in the reaction kettle according to the ratio of 1g to 20mL of mass-to-liquid ratio of material to liquid, and the pH of the solution is adjusted to 4-5 by acetic acid, and 15g/ L of NaClO2, in a constant temperature water bath at 40-60°C, stirring for 4-6 hours, washing the filter residue to neutrality and then filtering, the filter residue is peanut shell fiber from which residual hemicellulose and lignin have been removed;
(4)酶解处理:用pH为4-5的磷酸氢二钠-柠檬酸缓冲溶液将步骤(3)所得花生壳纤维配成1-10wt%的水分散液,加入纤维素酶,酶用量为500-4000U/g,置于40-60℃下恒温水浴,搅拌3-6h,然后沸水浴10-20min灭酶;(4) Enzymolysis treatment: use the disodium hydrogen phosphate-citric acid buffer solution with pH of 4-5 to make the peanut shell fiber obtained in step (3) into a 1-10wt% aqueous dispersion, add cellulase, and the amount of enzyme 500-4000U/g, placed in a constant temperature water bath at 40-60°C, stirred for 3-6 hours, and then boiled in a water bath for 10-20 minutes to inactivate the enzyme;
(5)超声处理:将步骤(4)所得花生壳纤维酶解液在冰水浴中超声处理30-90min,超声功率为1500-2000W,超声频率为20kHz;(5) Ultrasonic treatment: ultrasonically treat the peanut shell fiber enzymatic solution obtained in step (4) for 30-90min in an ice-water bath, the ultrasonic power is 1500-2000W, and the ultrasonic frequency is 20kHz;
(6)离心、冷冻干燥:将步骤(5)超声处理的溶液经10000r/min离心5-15min,收集上清液,将上清液冷冻干燥即得花生壳纳米纤维素粉末。(6) Centrifugation and freeze-drying: centrifuge the ultrasonically treated solution in step (5) at 10,000 r/min for 5-15 minutes, collect the supernatant, and freeze-dry the supernatant to obtain peanut shell nanocellulose powder.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明以花生壳为原料,其来源丰富、价格低廉,不仅替代了高成本的棉花、亚麻等原料,而且有效利用了花生加工的副产物,可以产生巨大的经济效益和社会效益;(1) The present invention uses peanut shells as raw material, which has rich sources and low price, not only replaces high-cost raw materials such as cotton and flax, but also effectively utilizes the by-products of peanut processing, which can generate huge economic and social benefits;
(2)本发明制备的纳米纤维素利用蒸汽爆破技术和超声处理的方法,该方法使用化学试剂少、处理时间短,具有高效率、低成本的显著优点;(2) The nanocellulose prepared by the present invention utilizes the method of steam explosion technology and ultrasonic treatment, which uses less chemical reagents and short processing time, and has the significant advantages of high efficiency and low cost;
(3)本发明制备的纳米纤维素直径为5-30nm,长度为100-200nm,具有优良的机械性能和生物相容性,其结晶度高、长径比大、比表面积大,可广泛应用于医药、食品及功能材料等领域。(3) The nanocellulose prepared by the present invention has a diameter of 5-30nm and a length of 100-200nm, has excellent mechanical properties and biocompatibility, has high crystallinity, large aspect ratio, and large specific surface area, and can be widely used In the fields of medicine, food and functional materials.
附图说明Description of drawings
图1为实施例1中所获得的花生壳纳米纤维素其悬浮液;Fig. 1 is its suspension of peanut shell nanocellulose obtained in embodiment 1;
图2为实施例1中所获得的花生壳纳米纤维素的扫描电镜图(2μm);Fig. 2 is the scanning electron micrograph (2 μm) of the peanut shell nanocellulose obtained in embodiment 1;
图3为实施例1中所获得的花生壳纳米纤维素的扫描电镜图(500nm);Fig. 3 is the scanning electron micrograph (500nm) of the peanut shell nanocellulose obtained in embodiment 1;
图4为实施例1中所获得的花生壳纳米纤维素的透射电镜图(100nm);Fig. 4 is the transmission electron micrograph (100nm) of the peanut shell nanocellulose obtained in embodiment 1;
图5为实施例1中所获得的花生壳纳米纤维素的透射电镜图(50nm);Fig. 5 is the transmission electron micrograph (50nm) of the peanut shell nanocellulose obtained in embodiment 1;
图6为花生壳纤维素(a)和花生壳纳米纤维素(b)的红外光谱图;Fig. 6 is the infrared spectrogram of peanut shell cellulose (a) and peanut shell nanocellulose (b);
图7为花生壳纤维素(a)的TG/DTG曲线;Fig. 7 is the TG/DTG curve of peanut shell cellulose (a);
图8为花生壳纳米纤维素(b)的TG/DTG曲线。Figure 8 is the TG/DTG curve of peanut shell nanocellulose (b).
具体实施方式Detailed ways
下面结合具体实施例对本发明作更进一步的说明,以便本领域的技术人员更了解本发明,但并不因此限制本发明。The present invention will be further described below in conjunction with specific embodiments, so that those skilled in the art can better understand the present invention, but the present invention is not limited thereby.
实施例1Example 1
蒸汽爆破结合超声处理制备花生壳纳米纤维素的方法,包括以下的步骤:The method for preparing peanut shell nanocellulose by steam explosion in combination with ultrasonic treatment comprises the following steps:
(1)预处理:将花生壳原料用去离子水清洗,烘干,粉碎,过100目筛,得花生壳粉末;(1) Pretreatment: Wash the peanut shell raw material with deionized water, dry, pulverize, and pass through a 100-mesh sieve to obtain peanut shell powder;
(2)蒸汽爆破:加水调节步骤(1)所述花生壳粉末的含水量为45wt%,润胀16h,然后将物料置于汽爆腔,设定蒸汽爆破压力为0.5MPa,时间为100s,爆破处理后用70℃热水洗涤并过滤,所得的一次滤渣为去除大部分半纤维素、木质素的花生壳纤维;(2) steam explosion: add water to adjust the water content of the peanut shell powder described in step (1) to be 45wt%, and swell for 16h, then place the material in the steam explosion chamber, set the steam explosion pressure to 0.5MPa, and the time is 100s, After the blasting treatment, wash with hot water at 70°C and filter, and the resulting primary filter residue is peanut shell fiber from which most of the hemicellulose and lignin have been removed;
(3)亚氯酸钠漂白:将步骤(2)所得的一次滤渣与去离子水按料液比1:20(g/mL)置于反应釜中,利用醋酸调整溶液pH为4,加入15g/L的NaClO2,在40℃下恒温水浴,搅拌4h,过滤,将所得的二次滤渣洗涤至中性后过滤,二次滤渣为去除残余半纤维素、木质素的花生壳纤维;(3) Sodium chlorite bleaching: put the primary filter residue and deionized water obtained in step (2) in a reaction kettle at a material-to-liquid ratio of 1:20 (g/mL), adjust the pH of the solution to 4 with acetic acid, and add 15g /L of NaClO 2 , in a constant temperature water bath at 40°C, stirred for 4 hours, filtered, and the resulting secondary filter residue was washed until neutral and then filtered. The secondary filter residue was peanut shell fiber from which residual hemicellulose and lignin were removed;
(4)酶解处理:用pH为4的磷酸氢二钠-柠檬酸缓冲溶液将步骤(3)所得二次滤渣配成2wt%的水分散液,加入纤维素酶,酶用量为2000U/g,置于45℃下恒温水浴,搅拌5h,然后沸水浴20min灭酶;(4) Enzymolysis treatment: use the disodium hydrogen phosphate-citric acid buffer solution with pH of 4 to make the secondary filter residue obtained in step (3) into a 2wt% aqueous dispersion, add cellulase, and the enzyme consumption is 2000U/g , placed in a constant temperature water bath at 45°C, stirred for 5 hours, and then boiled in water for 20 minutes to inactivate the enzyme;
(5)超声处理:将步骤(4)所得花生壳纤维酶解液在冰水浴中超声处理30min,超声功率为1500W,超声频率为20kHz;(5) Ultrasonic treatment: ultrasonically treat the peanut shell fiber enzymatic solution obtained in step (4) for 30 minutes in an ice-water bath, the ultrasonic power is 1500W, and the ultrasonic frequency is 20kHz;
(6)离心、冷冻干燥:将步骤(5)超声处理的溶液经10000r/min离心5min,收集上清液,将上清液冷冻干燥即得花生壳纳米纤维素粉末。(6) Centrifugation and freeze-drying: centrifuge the ultrasonically treated solution in step (5) at 10,000 r/min for 5 minutes, collect the supernatant, and freeze-dry the supernatant to obtain peanut shell nanocellulose powder.
对实施例1中的产品进行扫描电镜和透射电镜分析,扫描电镜分析采用扫描电子显微镜观察样品的形貌,取检测样品并进行喷金处理,进行观测。Scanning electron microscope and transmission electron microscope analysis are carried out to the product in embodiment 1, scanning electron microscope analysis adopts scanning electron microscope to observe the morphology of sample, takes test sample and carries out gold-spraying treatment, observes.
取实施例1中的产品配制成1%重量百分比的悬浮液(即附图1中的样品),用移液枪吸取适量样液滴在铜网上,室温下晾干,然后采用透射电镜观察其微观形态和粒径大小,加速电压为100KV,获得透射电镜图如图4所示。Get the product in Example 1 and be mixed with the suspension of 1% weight percent (i.e. the sample in accompanying drawing 1), draw an appropriate amount of sample liquid and drop on the copper grid with a pipette gun, dry at room temperature, then adopt transmission electron microscope to observe its The microscopic shape and particle size, the acceleration voltage is 100KV, and the transmission electron microscope image is shown in Figure 4.
图1为实施例1的花生壳纳米纤维素粉末悬浮液的图片;Fig. 1 is the picture of the peanut shell nanocellulose powder suspension of embodiment 1;
由扫描电镜(图2-3)和透射电镜(图3-4)图可知,本发明制备的花生壳纳米纤维素呈现棒状结构,花生壳纤维素在超声作用下无定形区和少量结晶区被破坏,花生壳纤维素由微米尺寸减小到纳米尺寸,花生壳纳米纤维素直径为5-30nm,长度为100-400nm。From the scanning electron microscope (Fig. 2-3) and the transmission electron microscope (Fig. 3-4) figures, it can be seen that the peanut shell nanocellulose prepared by the present invention presents a rod-like structure, and the peanut shell cellulose has an amorphous region and a small amount of crystalline region under the action of ultrasound. After being destroyed, the peanut shell cellulose is reduced from a micrometer size to a nanometer size, and the peanut shell nanocellulose has a diameter of 5-30nm and a length of 100-400nm.
由红外光谱图(图4)可知,在897cm-1处的吸收峰来自环振动和O-H弯曲振动引起的糖苷键C1-H变形,这是纤维素脱水葡萄糖单元间β-糖苷键的特征峰。1058cm-1处的峰对应于纤维素中醚键的伸缩振动,此处纳米纤维素的峰略有变小,是由于超声过程中纤维素发生了少量水解,导致醚键的减少。1635cm-1处的峰对应的是水,因为纤维素结构中具有大量的羟基,吸水性很强,可以看出此处纳米纤维素对应的峰更大,说明其吸水性更强。在2903cm-1附近纳米纤维素明显出现了双峰结构,其对应于甲基、亚甲基的伸缩振动,因为超声处理使得纤维素部分水解,分子链减短,对甲基、亚甲基的束缚性减弱,其活跃度升高。3340cm-1处的峰对应于羟基的伸缩振动峰,可以看出此处纳米纤维素的峰型更宽,说明此处氢键增多,因为纳米纤维素比表面积增大,暴露出的羟基更多,容易与水接触形成更多的氢键。From the infrared spectrum (Figure 4), it can be seen that the absorption peak at 897cm -1 comes from the deformation of glycosidic bond C 1 -H caused by ring vibration and OH bending vibration, which is the characteristic peak of β-glycosidic bond between cellulose anhydroglucose units . The peak at 1058cm -1 corresponds to the stretching vibration of ether bonds in cellulose, and the peak of nanocellulose becomes slightly smaller here, which is due to a small amount of hydrolysis of cellulose during the ultrasonic process, resulting in the reduction of ether bonds. The peak at 1635cm -1 corresponds to water, because there are a large number of hydroxyl groups in the cellulose structure, which has strong water absorption. It can be seen that the peak corresponding to nanocellulose here is larger, indicating that its water absorption is stronger. Near 2903cm -1 , the nanocellulose obviously has a double-peak structure, which corresponds to the stretching vibration of the methyl group and methylene group, because the ultrasonic treatment makes the cellulose partially hydrolyzed, and the molecular chain is shortened. The restraint is weakened, and its activity is increased. The peak at 3340cm -1 corresponds to the stretching vibration peak of the hydroxyl group. It can be seen that the peak shape of the nanocellulose is wider here, indicating that the hydrogen bonds are increased here, because the specific surface area of the nanocellulose increases and more hydroxyl groups are exposed. , easy to contact with water to form more hydrogen bonds.
由TG/DTG曲线(图5)可知,花生壳纤维素和花生壳纳米纤维素的起始热解温度分别为230℃和180℃,纳米纤维素的起始热解温度较低,因为纳米纤维素较大的比表面积使其更多地暴露在热量中,促进了纳米纤维素的热解。由DTG曲线可知,纳米纤维素的最大热失重速率对应的温度为290℃左右,小于纤维素的330℃,且纳米纤维素的最大热失重速率明显高于纤维素,因为纳米纤维素与热量接触面积更大,热解更快。当温度达到500℃时,相比于纤维素31.4%的残余率,纳米纤维素拥有更高的残余率,为44.5%。From the TG/DTG curve (Figure 5), it can be seen that the initial pyrolysis temperatures of peanut shell cellulose and peanut shell nanocellulose are 230°C and 180°C, respectively, and the initial pyrolysis temperature of nanocellulose is lower because nanofibers The larger specific surface area of cellulose makes it more exposed to heat, which promotes the pyrolysis of nanocellulose. It can be seen from the DTG curve that the temperature corresponding to the maximum thermal weight loss rate of nanocellulose is about 290°C, which is lower than 330°C of cellulose, and the maximum thermal weight loss rate of nanocellulose is significantly higher than that of cellulose, because nanocellulose is exposed to heat. The larger the area, the faster the pyrolysis. When the temperature reaches 500°C, nanocellulose has a higher residual rate of 44.5% compared to cellulose with a residual rate of 31.4%.
表1本发明的产品与酸水解获得的产品比较表The product comparative table that the product of the present invention and acid hydrolysis obtain of table 1
通过以上表格中的数据对比可以看出,相对于酸水解,本发明的方法其总的生产时间要减少将近一半(约为48.2%),每一斤的成本节约大约为46.5%;而且本发明最显著的优势是反应过程中不引入大量的酸试剂,无须对后续的废液进行处理,其对环境友好的同时也节省了由于处理废液所带来的成本。Can find out by the data comparison in the above table, with respect to acid hydrolysis, its total production time of the method of the present invention will reduce nearly half (about 48.2%), and the cost saving of every catty is about 46.5%; And the present invention The most significant advantage is that a large amount of acid reagents are not introduced in the reaction process, and subsequent waste liquid treatment is not required, which is environmentally friendly and also saves the cost of waste liquid treatment.
实施例2Example 2
蒸汽爆破结合超声处理制备花生壳纳米纤维素的方法,包括以下的步骤:The method for preparing peanut shell nanocellulose by steam explosion in combination with ultrasonic treatment comprises the following steps:
(1)预处理:将花生壳原料用去离子水清洗,烘干,粉碎,过100目筛,得花生壳粉末;(1) Pretreatment: Wash the peanut shell raw material with deionized water, dry, pulverize, and pass through a 100-mesh sieve to obtain peanut shell powder;
(2)蒸汽爆破:加水调节步骤(1)所述花生壳粉末的含水量为50wt%,润胀18h,然后将物料置于汽爆腔,设定蒸汽爆破压力为1.5MPa,时间为80s,爆破处理后用65℃热水洗涤并过滤,得一次滤渣,一次滤渣为去除大部分半纤维素、木质素的花生壳纤维;(2) steam explosion: add water to adjust the water content of the peanut shell powder described in step (1) to be 50wt%, swell for 18h, then place the material in the steam explosion chamber, set the steam explosion pressure to 1.5MPa, and the time to be 80s, After the blasting treatment, wash with hot water at 65°C and filter to obtain a primary filter residue, which is peanut shell fiber from which most of the hemicellulose and lignin have been removed;
(3)亚氯酸钠漂白:将步骤(2)所得的一次滤渣与去离子水按料液比1:20(g/mL)置于反应釜中,利用醋酸调整溶液pH为4,加入15g/L的NaClO2,在45℃下恒温水浴,搅拌4h,将滤渣洗涤至中性后过滤,滤渣为去除残余半纤维素、木质素的花生壳纤维;(3) Sodium chlorite bleaching: put the primary filter residue and deionized water obtained in step (2) in a reaction kettle at a material-to-liquid ratio of 1:20 (g/mL), adjust the pH of the solution to 4 with acetic acid, and add 15g /L NaClO2, in a constant temperature water bath at 45°C, stir for 4 hours, wash the filter residue to neutrality and then filter, the filter residue is peanut shell fiber from which residual hemicellulose and lignin have been removed;
(4)酶解处理:用pH为4.6的磷酸氢二钠-柠檬酸缓冲溶液将步骤(3)所得二次滤渣配成5wt%的水分散液,加入纤维素酶,酶用量为1000U/g,置于60℃下恒温水浴,搅拌6h,然后沸水浴15min灭酶;(4) Enzymolysis treatment: use the disodium hydrogen phosphate-citric acid buffer solution with pH 4.6 to make the secondary filter residue obtained in step (3) into a 5wt% aqueous dispersion, add cellulase, and the enzyme dosage is 1000U/g , placed in a constant temperature water bath at 60°C, stirred for 6 hours, then boiled for 15 minutes to inactivate the enzyme;
(5)超声处理:将步骤(4)所得花生壳纤维酶解液在冰水浴中超声处理45min,超声功率为1600W,超声频率为20kHz;(5) Ultrasonic treatment: ultrasonically treat the peanut shell fiber enzymatic solution obtained in step (4) for 45 minutes in an ice-water bath, the ultrasonic power is 1600W, and the ultrasonic frequency is 20kHz;
(6)离心、冷冻干燥:将步骤(5)超声处理的溶液经10000r/min离心10min,收集上清液,将上清液冷冻干燥即得花生壳纳米纤维素粉末。(6) Centrifugation and freeze-drying: centrifuge the ultrasonically treated solution in step (5) at 10,000 r/min for 10 minutes, collect the supernatant, and freeze-dry the supernatant to obtain peanut shell nanocellulose powder.
实施例3Example 3
蒸汽爆破结合超声处理制备花生壳纳米纤维素的方法,包括以下的步骤:The method for preparing peanut shell nanocellulose by steam explosion in combination with ultrasonic treatment comprises the following steps:
(1)预处理:将花生壳原料用去离子水清洗,烘干,粉碎,过100目筛,得花生壳粉末;(1) Pretreatment: Wash the peanut shell raw material with deionized water, dry, pulverize, and pass through a 100-mesh sieve to obtain peanut shell powder;
(2)蒸汽爆破:加水调节步骤(1)中所得花生壳粉末的含水量为55wt%,润胀20h,然后将物料置于汽爆腔,设定蒸汽爆破压力为2.5MPa,时间为60s,爆破处理后用60℃热水洗涤并过滤,获得一次滤渣,一次滤渣为去除大部分半纤维素、木质素的花生壳纤维;(2) steam explosion: add water to adjust the water content of the peanut shell powder gained in step (1) to be 55wt%, and swell for 20h, then place the material in the steam explosion chamber, set the steam explosion pressure to 2.5MPa, and the time is 60s, After the blasting treatment, wash with hot water at 60°C and filter to obtain a primary filter residue, which is peanut shell fiber from which most of the hemicellulose and lignin have been removed;
(3)亚氯酸钠漂白:将步骤(2)所得的一次滤渣与去离子水按料液比1:20(g/mL)置于反应釜中,利用醋酸调整溶液pH为4.5,加入15g/L的NaClO2,在60℃下恒温水浴,搅拌6h,过滤,获得二次滤渣,将二次滤渣洗涤至中性后过滤,滤渣为去除残余半纤维素、木质素的花生壳纤维;(3) Sodium chlorite bleaching: put the primary filter residue obtained in step (2) and deionized water in a reaction kettle at a material-to-liquid ratio of 1:20 (g/mL), adjust the pH of the solution to 4.5 with acetic acid, and add 15g /L of NaClO2, in a constant temperature water bath at 60°C, stirred for 6 hours, filtered to obtain a secondary filter residue, washed to neutral and then filtered, the filter residue is peanut shell fiber from which residual hemicellulose and lignin have been removed;
(4)酶解处理:用pH为4.4的磷酸氢二钠-柠檬酸缓冲溶液将步骤(3)所得二次滤渣配成7wt%的水分散液,加入纤维素酶,酶用量为3000U/g,置于55℃下恒温水浴,搅拌4h,然后沸水浴18min灭酶;(4) Enzymolysis treatment: use the disodium hydrogen phosphate-citric acid buffer solution with pH of 4.4 to make the secondary filter residue obtained in step (3) into a 7wt% aqueous dispersion, add cellulase, and the enzyme dosage is 3000U/g , placed in a constant temperature water bath at 55°C, stirred for 4 hours, and then boiled in water for 18 minutes to inactivate the enzyme;
(5)超声处理:将步骤(4)所得花生壳纤维酶解液在冰水浴中超声处理60min,超声功率为1800W,超声频率为20kHz;(5) Ultrasonic treatment: ultrasonically treat the peanut shell fiber enzymatic solution obtained in step (4) for 60 minutes in an ice-water bath, the ultrasonic power is 1800W, and the ultrasonic frequency is 20kHz;
(6)离心、冷冻干燥:将步骤(5)超声处理的溶液经10000r/min离心10min,收集上清液,将上清液冷冻干燥即得花生壳纳米纤维素粉末。(6) Centrifugation and freeze-drying: centrifuge the ultrasonically treated solution in step (5) at 10,000 r/min for 10 minutes, collect the supernatant, and freeze-dry the supernatant to obtain peanut shell nanocellulose powder.
实施例4Example 4
蒸汽爆破结合超声处理制备花生壳纳米纤维素的方法,包括以下的步骤:The method for preparing peanut shell nanocellulose by steam explosion in combination with ultrasonic treatment comprises the following steps:
(1)预处理:将花生壳原料用去离子水清洗,烘干,粉碎,过100目筛;(1) Pretreatment: Wash the peanut shell raw material with deionized water, dry, pulverize, and pass through a 100-mesh sieve;
(2)蒸汽爆破:加水调节步骤(1)花生壳粉末的含水量为60wt%,润胀24h,然后将物料置于汽爆腔,设定蒸汽爆破压力为3.0MPa,时间为20s,爆破处理后用50℃热水洗涤并过滤,获得一次滤渣,一次滤渣为去除大部分半纤维素、木质素的花生壳纤维;(2) Steam explosion: add water to adjust the steps (1) The water content of the peanut shell powder is 60wt%, swelling for 24h, then the material is placed in the steam explosion chamber, the steam explosion pressure is set to 3.0MPa, and the time is 20s, blasting treatment Finally, wash with hot water at 50°C and filter to obtain a primary filter residue, which is peanut shell fiber from which most of the hemicellulose and lignin have been removed;
(3)亚氯酸钠漂白:将步骤(2)所得一次滤渣与去离子水按料液比1:20(g/mL)置于反应釜中,利用醋酸调整溶液pH为5,加入15g/L的NaClO2,在60℃下恒温水浴,搅拌6h,过滤,获得二次滤渣,将二次滤渣洗涤至中性后过滤,滤渣为去除残余半纤维素、木质素的花生壳纤维;(3) Sodium chlorite bleaching: put the primary filter residue obtained in step (2) and deionized water in a reaction kettle at a material-to-liquid ratio of 1:20 (g/mL), use acetic acid to adjust the pH of the solution to 5, and add 15g/mL L of NaClO2, in a constant temperature water bath at 60°C, stirred for 6 hours, filtered to obtain a secondary filter residue, washed to neutral and then filtered, the filter residue is peanut shell fiber from which residual hemicellulose and lignin have been removed;
(4)酶解处理:用pH为5的磷酸氢二钠-柠檬酸缓冲溶液将步骤(3)所得二次滤渣配成10wt%的水分散液,加入纤维素酶,酶用量为4000U/g,置于60℃下恒温水浴,搅拌5.8h,然后沸水浴20min灭酶;(4) Enzymolysis treatment: use the disodium hydrogen phosphate-citric acid buffer solution with pH 5 to make the secondary filter residue obtained in step (3) into a 10wt% aqueous dispersion, add cellulase, and the enzyme dosage is 4000U/g , placed in a constant temperature water bath at 60°C, stirred for 5.8 hours, and then boiled in a water bath for 20 minutes to inactivate the enzyme;
(5)超声处理:用去离子水将步骤(4)所得花生壳纤维配成2.0wt%的水分散液,浸泡24h,然后在冰水浴中超声处理90min,超声功率为2000W,超声频率为20kHz;(5) Ultrasonic treatment: use deionized water to make the peanut shell fiber obtained in step (4) into a 2.0wt% water dispersion, soak for 24h, then ultrasonically treat in an ice-water bath for 90min, the ultrasonic power is 2000W, and the ultrasonic frequency is 20kHz ;
(6)离心、冷冻干燥:将步骤(5)超声处理的溶液经10000r/min离心15min,收集上清液,将上清液冷冻干燥即得花生壳纳米纤维素粉末。(6) Centrifugation and freeze-drying: centrifuge the ultrasonically treated solution in step (5) at 10,000 r/min for 15 minutes, collect the supernatant, and freeze-dry the supernatant to obtain peanut shell nanocellulose powder.
实施例5Example 5
对实施例1-4中的产品进行了结晶度、机械性能方面的测试,具体测试方法如下:The product in embodiment 1-4 has carried out the test of aspect crystallinity, mechanical property, and concrete test method is as follows:
通过X-射线衍射分析观察样品的结晶结构,取适量干燥后的样品,放入X-射线衍射槽内,样品测试衍射角2θ范围为5-40°,测试速度为0.02°/s,结晶度测试按下式计算:Observe the crystal structure of the sample through X-ray diffraction analysis. Take an appropriate amount of dried sample and put it into the X-ray diffraction tank. The diffraction angle 2θ range of the sample test is 5-40°, the test speed is 0.02°/s, The test is calculated as follows:
CrI=(I002-Iam)/I002×100;CrI=(I 002 −I am )/I 002 ×100;
CrI为结晶度,I002为2θ=22.8°衍射强度,Iam为2θ=18°衍射峰强度。CrI is crystallinity, I 002 is 2θ=22.8° diffraction intensity, I am is 2θ=18° diffraction peak intensity.
膜制备:Membrane preparation:
准备称取5g氧化酯化木薯淀粉溶解于100mL去离子水中,加入占木薯淀粉质量30%的甘油作为增塑剂,同时添加花生壳纳米纤维素置于80℃恒温水浴锅中,磁力搅拌器450r/min水浴搅拌30分钟和高速分散机(24000r/min)均质2分钟,糊化形成均匀膜液,成膜溶液在0.09MPa真空度条件下脱气20分钟,驱除成膜液中气泡,防止所成的膜有孔隙。称成膜溶液0.15g/cm2流延于镀聚四氟乙烯膜的玻璃板上,置于电热鼓风机干燥箱中,于50℃下烘4小时,然后取出膜备用;Prepare to weigh 5g of oxidized-esterified tapioca starch and dissolve it in 100mL of deionized water, add glycerin accounting for 30% of the mass of tapioca starch as a plasticizer, and add peanut shell nanocellulose at the same time, place it in a constant temperature water bath at 80°C, and use a magnetic stirrer at 450r /min water bath stirring for 30 minutes and high-speed disperser (24000r/min) homogenization for 2 minutes, gelatinization to form a uniform film solution, and the film-forming solution is degassed for 20 minutes under a vacuum of 0.09MPa to drive out the bubbles in the film-forming solution to prevent The formed membrane is porous. Weigh the film-forming solution at 0.15g/ cm2 and cast it on a glass plate coated with polytetrafluoroethylene film, place it in an electric blower drying oven, bake it at 50°C for 4 hours, and then take out the film for later use;
关于膜的检测,主要是检测其TS和E,即抗拉强度和断裂伸长率;Regarding the detection of the film, it is mainly to detect its TS and E, namely the tensile strength and elongation at break;
本发明人将膜裁剪成长条状,然后采用物性测试仪来检测膜的力性质。The inventors cut the film into long strips, and then used a physical property tester to detect the mechanical properties of the film.
抗拉强度和断裂伸长率按下式计算:The tensile strength and elongation at break were calculated as follows:
TS=Lp/a×10-6 TS=Lp/a×10 -6
E=△L/L×100%;E=△L/L×100%;
式中,TS为抗拉强度/MPa;Lp为膜断裂时承受的最大张力/N,a为膜的有效面积/m2;In the formula, TS is the tensile strength/MPa; Lp is the maximum tension/N when the membrane breaks, and a is the effective area of the membrane/m 2 ;
E为膜的断裂伸长率%,△L为膜断裂时长度的增加值/mm,L为膜的有效长度/mm;E is the elongation at break % of the film, △L is the increase in length when the film breaks/mm, and L is the effective length of the film/mm;
表2实施例1-4的结晶度The crystallinity of table 2 embodiment 1-4
从以上表格中的数据可以看出,相对于花生壳,本发明实施例1-4中的产品结晶度要高,主要是由于采用了本发明的蒸汽爆破处理和超声结合工艺,氢离子进入纤维素无定形区破坏了氢键,此时无定形区破裂生成了一些水溶性物质,从而使得花生壳纳米纤维素的结晶度得到了有效的提高。As can be seen from the data in the above tables, compared with peanut shells, the crystallinity of the products in Examples 1-4 of the present invention is higher, mainly due to the adoption of the steam explosion treatment and ultrasonic combination process of the present invention, hydrogen ions enter the fiber The plain amorphous region breaks the hydrogen bond, and at this time, the amorphous region ruptures to generate some water-soluble substances, so that the crystallinity of the peanut shell nanocellulose is effectively improved.
表3实施例1-4中的产品抗拉强度(MPa)检测The product tensile strength (MPa) detection in the embodiment 1-4 of table 3
表4实施例1-4中的产品断裂伸长率检测The product elongation at break detection in the embodiment 1-4 of table 4
以上实施例是本发明较优选具体实施方式的一种,本领域技术人员在本技术方案范围内进行的通常变化和替换应包含在本发明的保护范围内。The above embodiment is one of the more preferred specific implementations of the present invention, and common changes and substitutions made by those skilled in the art within the scope of the technical solution shall be included in the protection scope of the present invention.
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