CN109023197A - A kind of preparation method of the zinc-aluminium Mg Alloy Coating steel plate of environmental protection - Google Patents
A kind of preparation method of the zinc-aluminium Mg Alloy Coating steel plate of environmental protection Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 122
- 239000010959 steel Substances 0.000 title claims abstract description 122
- 238000000576 coating method Methods 0.000 title claims abstract description 79
- 239000011248 coating agent Substances 0.000 title claims abstract description 70
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 230000007613 environmental effect Effects 0.000 title claims abstract description 7
- 229910000611 Zinc aluminium Inorganic materials 0.000 title claims abstract 5
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 title claims abstract 5
- 238000007747 plating Methods 0.000 claims abstract description 59
- 229910000861 Mg alloy Inorganic materials 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 36
- -1 zinc-aluminum-magnesium Chemical compound 0.000 claims abstract description 28
- 239000012298 atmosphere Substances 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 230000006698 induction Effects 0.000 claims abstract description 14
- 238000005238 degreasing Methods 0.000 claims abstract description 10
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000007654 immersion Methods 0.000 claims abstract description 8
- 229910052751 metal Inorganic materials 0.000 claims abstract description 4
- 239000002184 metal Substances 0.000 claims abstract description 4
- 239000011701 zinc Substances 0.000 claims description 57
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 51
- 229910052725 zinc Inorganic materials 0.000 claims description 49
- 229910052782 aluminium Inorganic materials 0.000 claims description 43
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 39
- 230000009467 reduction Effects 0.000 claims description 35
- 239000011777 magnesium Substances 0.000 claims description 30
- 229910052749 magnesium Inorganic materials 0.000 claims description 29
- 229910045601 alloy Inorganic materials 0.000 claims description 26
- 239000000956 alloy Substances 0.000 claims description 26
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 21
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 17
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 17
- 229910002804 graphite Inorganic materials 0.000 claims description 17
- 239000010439 graphite Substances 0.000 claims description 17
- 238000003756 stirring Methods 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 8
- 239000010405 anode material Substances 0.000 claims description 7
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims 2
- 239000005030 aluminium foil Substances 0.000 claims 2
- 238000001035 drying Methods 0.000 claims 1
- 238000005098 hot rolling Methods 0.000 claims 1
- 238000005498 polishing Methods 0.000 claims 1
- 238000011084 recovery Methods 0.000 claims 1
- 230000002000 scavenging effect Effects 0.000 claims 1
- 238000010792 warming Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 14
- 239000002253 acid Substances 0.000 abstract description 4
- 238000005554 pickling Methods 0.000 abstract description 4
- 238000009713 electroplating Methods 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 50
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 17
- 230000007797 corrosion Effects 0.000 description 16
- 238000005260 corrosion Methods 0.000 description 16
- 239000011888 foil Substances 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 14
- 238000005246 galvanizing Methods 0.000 description 13
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 12
- 239000002904 solvent Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 7
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 239000012299 nitrogen atmosphere Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000002679 ablation Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 229910052761 rare earth metal Inorganic materials 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 229910017706 MgZn Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 206010028980 Neoplasm Diseases 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical group [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 235000013980 iron oxide Nutrition 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 150000002910 rare earth metals Chemical class 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000011592 zinc chloride Substances 0.000 description 2
- 235000005074 zinc chloride Nutrition 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- KCZFLPPCFOHPNI-UHFFFAOYSA-N alumane;iron Chemical compound [AlH3].[Fe] KCZFLPPCFOHPNI-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000004210 cathodic protection Methods 0.000 description 1
- 238000010349 cathodic reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
- C22C18/04—Alloys based on zinc with aluminium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F1/00—Electrolytic cleaning, degreasing, pickling or descaling
- C25F1/02—Pickling; Descaling
- C25F1/04—Pickling; Descaling in solution
- C25F1/06—Iron or steel
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Coating With Molten Metal (AREA)
Abstract
Description
技术领域technical field
本发明涉及热镀锌技术领域,特别涉及一种环保的锌铝镁合金镀层钢板的生产方法。The invention relates to the technical field of hot-dip galvanizing, in particular to an environment-friendly production method of a zinc-aluminum-magnesium alloy coated steel plate.
背景技术Background technique
钢铁材料是世界上产量最大和用途最广的金属材料,其具有韧性好,强度高,硬度高,生产经济性高等诸多优点。然而,在使用过程中,钢铁材料长期暴露在潮湿空气及海水中,或常处于强腐蚀性、工业高温等复杂工况条件下,因此容易发生腐蚀现象。阳极保护,阴极保护,添加抑制剂,保护涂层和金属涂层都是常用的防护方法。锌涂层广泛用于钢的保护。在这种情况下,反应性锌金属通过阴极反应比钢基材优先腐蚀,防止钢产生阳极腐蚀。不同类型的锌涂层包括:热浸镀锌(批次或连续),电镀,金属化(锌喷涂),机械电镀和富锌涂料。其中,热镀锌工艺提供了高强度,成型性优良,重量轻,耐腐蚀性好,低成本和可回收性等优良特性的独特组合。Iron and steel materials are the metal materials with the largest output and widest uses in the world. They have many advantages such as good toughness, high strength, high hardness, and high production economy. However, during use, steel materials are exposed to humid air and seawater for a long time, or are often exposed to complex working conditions such as strong corrosiveness and industrial high temperature, so corrosion is prone to occur. Anodic protection, cathodic protection, addition of inhibitors, protective coatings and metallic coatings are all commonly used methods of protection. Zinc coatings are widely used for the protection of steel. In this case, the reactive zinc metal corrodes preferentially over the steel substrate through cathodic reactions, preventing anodic corrosion of the steel. The different types of zinc coatings include: hot-dip galvanizing (batch or continuous), electroplating, metallization (zinc spraying), mechanical electroplating, and zinc-rich coatings. Among them, the hot-dip galvanizing process provides a unique combination of excellent properties such as high strength, excellent formability, light weight, good corrosion resistance, low cost and recyclability.
对于热镀锌,不同行业有不同的需要。例如汽车行业需要轻重量和高表面质量的锌层,家电行业需要能屏蔽电磁噪声和热辐射的锌层,建筑行业需要耐腐蚀的锌层。不同的需要促使了不同种类锌层的开发,除传统镀锌钢板(Zn-0.2%Al)外,其他产品有galvannealed(Zn-~10%Fe),galvalume(55%Al-43.5%Zn-1.5%Si)和galfan(Zn-5%Al)等。向锌液中添加Al和Mg可以进一步提高合金耐腐蚀性能,日本科研人员开发出不同的锌铝镁合金体系,如ZAM(Zn-6%Al-3%Mg),DymaZinc(Zn-0.5%Mg),SuperDyma(Zn-11%Al-3%Mg-0.2%Si)等已经在日本得到广泛应用。For hot-dip galvanizing, different industries have different needs. For example, the automotive industry needs zinc coatings with light weight and high surface quality, the home appliance industry needs zinc coatings that can shield electromagnetic noise and heat radiation, and the construction industry needs corrosion-resistant zinc coatings. Different needs have prompted the development of different types of zinc layers. In addition to traditional galvanized steel sheets (Zn-0.2% Al), other products include galvannealed (Zn-~10% Fe), galvalume (55% Al-43.5% Zn-1.5 %Si) and galfan (Zn-5%Al) and so on. Adding Al and Mg to the zinc solution can further improve the corrosion resistance of the alloy. Japanese researchers have developed different zinc-aluminum-magnesium alloy systems, such as ZAM (Zn-6%Al-3%Mg), DymaZinc (Zn-0.5%Mg ), SuperDyma (Zn-11%Al-3%Mg-0.2%Si), etc. have been widely used in Japan.
由于基础理论和应用方面的滞后,国内产品在质量控制等方面与国际先进水平之间存在很大的差距,国内主要依靠进口,并且价格昂贵,即使锌铝镁镀层的性能优异,也没有能够得到广泛推广应用。Due to the lag in basic theory and application, there is a big gap between domestic products and the international advanced level in terms of quality control, etc., and the country mainly relies on imports, and the price is expensive. Even if the zinc, aluminum and magnesium coating has excellent performance, it cannot be obtained. Widely promote and apply.
热镀锌工艺主要分为溶剂法和还原法,溶剂法是传统热浸镀方法,其工艺流程简单,对工件要求低,强度损失小,但是采用溶剂法热浸镀锌铝镁合金存在污染大,能耗高,镀层质量不稳定等一系列问题,而还原法热浸镀锌铝镁合金相比溶剂法具有生产封闭、连续、高效等特点,对镀层质量控制相对较好,具有很高的市场优势,但是对工艺要求很高,仅在日本等少数国家内得到广泛应用,市场前景很大。The hot-dip galvanizing process is mainly divided into the solvent method and the reduction method. The solvent method is a traditional hot-dip galvanizing method. Its process flow is simple, it has low requirements on the workpiece, and the strength loss is small, but the solvent method is used to hot-dip galvanized aluminum-magnesium alloys. , high energy consumption, and a series of problems such as unstable coating quality, while the reduction method hot-dip galvanized aluminum-magnesium alloy has the characteristics of closed production, continuous, and high efficiency compared with the solvent method, and it has relatively good control over the coating quality and has a high It has market advantages, but it has high requirements on technology, and it is only widely used in a few countries such as Japan, with a great market prospect.
目前对于锌铝镁合金的研究较多,但大多是对锌铝镁合金的微观组织结构及其耐腐蚀性的基本探讨,很少有研究还原法工艺对热浸镀锌铝镁合金的影响,因此研究还原法热浸镀锌铝镁合金工艺,制定高效环保合理的工艺参数,提高合金镀层的质量具有重要理论与实践意义。At present, there are many studies on zinc-aluminum-magnesium alloys, but most of them are basic discussions on the microstructure and corrosion resistance of zinc-aluminum-magnesium alloys. There are few studies on the effect of reduction process on hot-dip galvanized aluminum-magnesium alloys. Therefore, it is of great theoretical and practical significance to study the reduction hot-dip galvanized aluminum-magnesium alloy process, formulate efficient, environmentally friendly and reasonable process parameters, and improve the quality of the alloy coating.
CN104711502A“一种耐蚀锌铝镁稀土合金镀层及其制备和热浸镀方法”公开的是钢板经碱洗,酸洗,水洗,助镀剂成分为浓度为250~280g/L的ZnCl2,浓度为40~60g/L的NH4Cl,浓度为40~60g/L的AlCl3,浓度为30~50g/L的LiCl,浓度为4~8g/L的乳化剂OP-10以及溶剂水的溶液中助镀1-2min后,在600~620℃,成分为Al含量为3~9wt%,Mg含量为0.03~0.09wt%,稀土含量为0.01~0.15wt%,余量为锌的镀液中浸镀10~20s,得到耐蚀锌铝镁稀土合金镀层。CN104711502A "A corrosion-resistant zinc-aluminum-magnesium rare earth alloy coating and its preparation and hot-dip plating method" discloses that the steel plate is washed with alkali, pickled, and water, and the plating flux composition is ZnCl2 with a concentration of 250-280g/L. 40-60g/L NH4Cl, 40-60g/L AlCl3, 30-50g/L LiCl, 4-8g/L emulsifier OP-10 and solvent water solution After 1-2min, at 600-620°C, the composition is 3-9wt% of Al content, 0.03-0.09wt% of Mg content, 0.01-0.15wt% of rare earth content, and immersion plating in a plating solution with the balance of zinc for 10 ~20s to obtain a corrosion-resistant zinc-aluminum-magnesium rare earth alloy coating.
CN1632157A“耐蚀性好的锌铝镁合金镀层钢材生产方法及锌铝镁合金镀层钢材”公开的是钢板经脱脂~水洗~酸洗~涂溶剂~烘干~热浸镀~空冷的工艺热浸镀锌铝镁合金。其中溶剂为水溶液,化学组成为浓度为200~1000g/L的ZnCl2,浓度为0~200g/L的NH4Cl,浓度为0~100g/L的KCl,浓度为0~100g/L的NaCl,浓度为0~100g/L的氯化稀土,溶剂的pH为3~4。在450~580℃,成分为Al含量为2.5~20wt%,Mg含量为1.5~4.5wt%,稀土含量为0.01~0.3wt%,余量为锌的镀液中浸镀2~300s,得到耐蚀性好的锌铝镁合金镀层。CN1632157A "Production method of zinc-aluminum-magnesium alloy coated steel with good corrosion resistance and zinc-aluminum-magnesium alloy coated steel" discloses that the steel plate is degreased, washed, pickled, coated with solvent, dried, hot dipped, and air cooled. Galvanized aluminum magnesium alloy. The solvent is an aqueous solution, the chemical composition is ZnCl2 with a concentration of 200-1000g/L, NH4Cl with a concentration of 0-200g/L, KCl with a concentration of 0-100g/L, NaCl with a concentration of 0-100g/L, and a concentration of 0-100g/L rare earth chloride, the pH of the solvent is 3-4. At 450-580°C, the composition is Al content of 2.5-20wt%, Mg content of 1.5-4.5wt%, rare earth content of 0.01-0.3wt%, and the balance is zinc in the plating solution for 2-300s, and the resistance is obtained. Zinc-aluminum-magnesium alloy coating with good corrosion resistance.
以上专利在热浸镀锌铝镁合金过程中,均采用溶剂法,即热镀前对钢板进行酸洗除锈和助镀处理,在处理过程中会产生废酸等有害物质,对人体和环境造成危害。因此,找到一种环保高效稳定的热浸镀锌铝镁合金的工艺方法,并能获得高质量合金镀层,符合可持续发展和对环境保护的要求。The above patents all use the solvent method in the process of hot-dip galvanizing aluminum-magnesium alloys, that is, the steel plate is pickled, derusted and galvanized before hot-dip. During the treatment process, waste acid and other harmful substances will be produced, which is harmful to the human body and the environment. cause harm. Therefore, it is necessary to find an environmentally friendly, efficient and stable process method for hot-dip galvanizing aluminum-magnesium alloys, and obtain high-quality alloy coatings, which meet the requirements of sustainable development and environmental protection.
发明内容Contents of the invention
本发明的目的在于针对当前技术中存在的不足,提供一种环保的锌铝镁合金镀层钢板的制备方法。该方法在机械除锈,电解脱脂,N2-H2混合气氛还原钢板等步骤上,通过巧妙的生产次序和相关参数,实现了代替传统的有污染的酸洗和助镀剂助镀过程。本发明能够在生产过程中避免产生对人体和环境有害的废酸废气等污染物质,得到表面光洁平整,缺陷少,与钢板结合力好的合金镀层。The object of the present invention is to provide an environment-friendly preparation method of zinc-aluminum-magnesium alloy coated steel sheet to address the shortcomings in the current technology. In the steps of mechanical derusting, electrolytic degreasing, N 2 -H 2 mixed atmosphere reduction of steel plate, etc., the method realizes the replacement of traditional polluted pickling and flux fluxing process through ingenious production sequence and related parameters. The invention can avoid the generation of polluting substances such as waste acid and waste gas which are harmful to the human body and the environment during the production process, and obtain an alloy coating with a smooth surface, few defects, and good bonding force with the steel plate.
为了实现上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种环保的锌铝镁合金镀层钢板的制备方法,包括如下步骤:A method for preparing an environmentally friendly zinc-aluminum-magnesium alloy coated steel plate comprises the following steps:
(1)合金熔融:为以下两种方法之一:(1) Alloy melting: one of the following two methods:
方法一:按照Al:6wt%,Mg:3wt%,余量为Zn的配比取锌锭,镁锭,铝锭和铝箔;将锌加热至500℃~550℃完全熔化,然后再依次加入铝块到锌液中至熔化,搅拌后再加入用铝箔包裹好的镁块,至熔化;再将合金液升温至560℃~600℃,每30min搅拌一次,保温5~10h,待用;Method 1: Take zinc ingots, magnesium ingots, aluminum ingots and aluminum foil according to the ratio of Al: 6wt%, Mg: 3wt%, and the balance is Zn; heat the zinc to 500°C to 550°C to completely melt, and then add aluminum in sequence Put the block into the zinc liquid until it melts, stir and then add the magnesium block wrapped in aluminum foil until it melts; then raise the temperature of the alloy liquid to 560 ° C ~ 600 ° C, stir once every 30 minutes, keep it warm for 5 ~ 10 hours, and set aside;
或者,方法二:将ZAM合金熔化,然后至560℃~600℃,每30min搅拌一次,保温5~10h,待用;Or, method 2: Melt the ZAM alloy, then heat it to 560°C-600°C, stir once every 30min, keep it warm for 5-10h, and set aside;
(2)机械除锈:采用连续除锈机对热轧钢板进行打磨除锈;(2) Mechanical rust removal: the hot-rolled steel plate is polished and derusted by a continuous derusting machine;
(3)电解脱脂:配制质量分数为5~10wt%的NaOH溶液,溶液温度为40~80℃,采用直流稳压电源输出电压电流,待清洗钢板作为阴极,石墨作为阳极材料,调节电流密度为3A/dm2~6A/dm2,清洗时间5~20min,清洗后进行水洗,烘干;(3) Electrolytic degreasing: prepare a NaOH solution with a mass fraction of 5-10wt%, the solution temperature is 40-80°C, a DC stabilized power supply is used to output the voltage and current, the steel plate to be cleaned is used as the cathode, graphite is used as the anode material, and the current density is adjusted to 3A/dm2~6A/dm2, cleaning time 5~20min, after cleaning, wash with water and dry;
(4)钢板还原:将钢板置于N2-H2混合气氛中,其中H2含量为1vol%~40vol%,通过高频感应加热设备将钢板加热至800~850℃,在气氛中进行还原;高频感应加热频率为220kHz,加热功率为1.4~1.7kW,在气氛中的还原时间为10~60s;(4) Steel plate reduction: place the steel plate in a N 2 -H 2 mixed atmosphere, where the H 2 content is 1vol% to 40vol%, and heat the steel plate to 800-850°C by high-frequency induction heating equipment, and perform reduction in the atmosphere ;The frequency of high-frequency induction heating is 220kHz, the heating power is 1.4-1.7kW, and the reduction time in the atmosphere is 10-60s;
(5)调整镀前钢板温度:将还原后的钢板在N2气氛中降温,使钢板温度降为400~700℃;(5) Adjust the temperature of the steel plate before plating: cool the steel plate after reduction in N2 atmosphere, so that the temperature of the steel plate is reduced to 400-700 °C;
(6)热浸镀锌铝镁合金:将上步得到的钢板浸没到第(1)步中的合金液中,浸镀时间5~60s,镀液温度为380~550℃,镀后空冷,最后得到环保的锌铝镁合金镀层钢板。(6) Hot-dip galvanized aluminum-magnesium alloy: immerse the steel plate obtained in the previous step into the alloy solution in step (1), the dipping time is 5-60s, the temperature of the plating solution is 380-550°C, and air-cool after plating. Finally, an environmentally friendly zinc-aluminum-magnesium alloy coated steel plate is obtained.
所述的热轧钢板优选为Q235钢板。The hot-rolled steel plate is preferably Q235 steel plate.
本发明的有益效果为:The beneficial effects of the present invention are:
当前热镀大部分是采用酸洗除锈,其他方法中,不仅工艺复杂,对设备要求高,且对钢板的要求也很苛刻。本发明采用机械除锈,电解脱脂,N2-H2混合气氛还原钢板等步骤,代替传统的有污染的酸洗和助镀剂助镀过程,避免了废酸废气的产生造成的污染,降低了生产过程中对人身体和环境造成的危害,并且热浸镀后得到的镀层质量好,如图1实施例3所示,镀层表面平整,无漏镀,无明显锌瘤。镀层组织均匀致密,与钢基体结合较好,如图3实施例3所示,镀层截面均匀平直,组织稳定,保证了镀层与基体稳定结合。At present, most of the hot-dip plating uses pickling to remove rust. Among other methods, not only the process is complicated, but also the requirements for equipment are high, and the requirements for steel plates are also very strict. The invention adopts the steps of mechanical derusting, electrolytic degreasing, N 2 -H 2 mixed atmosphere to reduce the steel plate, etc., instead of the traditional polluted pickling and fluxing process, avoiding the pollution caused by the generation of waste acid and waste gas, reducing the The harm to the human body and the environment during the production process is avoided, and the quality of the coating obtained after hot-dip plating is good. As shown in Figure 1, Example 3, the coating has a smooth surface, no missing plating, and no obvious zinc tumors. The structure of the coating is uniform and dense, and it is well combined with the steel substrate. As shown in Example 3 of Figure 3, the cross section of the coating is uniform and straight, and the structure is stable, which ensures the stable combination of the coating and the substrate.
附图说明Description of drawings
图1是本发明实施例3中热浸镀锌铝镁合金镀层的宏观照片。Fig. 1 is a macroscopic photo of the hot-dip galvanized aluminum-magnesium alloy coating in Example 3 of the present invention.
图2是本发明实施例3中热浸镀锌铝镁合金镀层的表面XRD图谱。Fig. 2 is the surface XRD spectrum of the hot-dip galvanized aluminum-magnesium alloy coating in Example 3 of the present invention.
图3是本发明实施例3中热浸镀锌铝镁合金镀层的截面SEM图片。Fig. 3 is a cross-sectional SEM picture of the hot-dip galvanized aluminum-magnesium alloy coating in Example 3 of the present invention.
图4是本发明实施例5中热浸镀锌铝镁合金镀层的截面SEM图片。Fig. 4 is a cross-sectional SEM picture of the hot-dip galvanized aluminum-magnesium alloy coating in Example 5 of the present invention.
具体实施方式Detailed ways
下面结合说明书附图和具体实施例对本发明所述的一种环保的锌铝镁合金镀层钢板的制备方法作进一步的描述。The preparation method of an environment-friendly zinc-aluminum-magnesium alloy coated steel sheet according to the present invention will be further described below in conjunction with the accompanying drawings and specific examples.
本发明涉及的ZAM锌镁铝合金为公知材料,可以市售获得或通过制备得到。The ZAM zinc-magnesium-aluminum alloy involved in the present invention is a known material, which can be obtained commercially or through preparation.
本发明涉及的锌锭,镁锭,铝锭和铝箔的纯度分别为99.97%、99.94%、99.65%、99.72%。The purity of the zinc ingot, magnesium ingot, aluminum ingot and aluminum foil involved in the present invention are respectively 99.97%, 99.94%, 99.65% and 99.72%.
实施例1Example 1
环保的锌铝镁合金镀层钢板的制备方法。The invention discloses a preparation method of an environment-friendly zinc-aluminum-magnesium alloy coated steel plate.
按照Al:6wt%,Mg:3wt%,余量为Zn的配比取锌锭,镁锭,铝锭和铝箔(铝箔的质量计入铝的含量中)。将锌加热至500℃完全熔化,称量好铝块,用石墨棒将铝块压入熔融锌液中至完全熔化,并搅拌。称量好镁块,用铝箔包好,用石墨棒将其压入熔融锌液中至完全熔化,以减少氧化烧蚀损耗。将合金液升温至560℃,每30min搅拌一次,保温5h,待用。Take zinc ingot, magnesium ingot, aluminum ingot and aluminum foil according to the ratio of Al: 6wt%, Mg: 3wt%, and the balance is Zn (the quality of aluminum foil is included in the content of aluminum). Heat the zinc to 500°C to completely melt, weigh the aluminum block, press the aluminum block into the molten zinc solution with a graphite rod until it is completely melted, and stir. Weigh the magnesium block, wrap it with aluminum foil, and press it into the molten zinc solution with a graphite rod until it is completely melted to reduce oxidation and ablation loss. Raise the temperature of the alloy solution to 560°C, stir once every 30 minutes, keep warm for 5 hours, and set aside.
机械除锈:采用连续除锈机对热轧Q235钢板(Q235钢板具体材质为C:0.12~0.2wt%,Mn:0.3~0.65wt%,Si:0.17~0.3wt%,S:≤0.045wt%,P:≤0.035wt%,Cr:≤0.25wt%,Ni:≤0.25wt%,余量为Fe。以下实施例同)进行打磨除锈,以清理钢板表面锈蚀,提高后续还原,热浸镀生产效率。Mechanical derusting: adopt continuous derusting machine to hot-rolled Q235 steel plate (the specific material of Q235 steel plate is C: 0.12~0.2wt%, Mn: 0.3~0.65wt%, Si: 0.17~0.3wt%, S: ≤0.045wt%) , P: ≤ 0.035wt%, Cr: ≤ 0.25wt%, Ni: ≤ 0.25wt%, and the balance is Fe. The following examples are the same) for grinding and derusting to clean up the surface corrosion of the steel plate, improve subsequent reduction, and hot-dip plating Productivity.
对机械除锈后的Q235钢板进行电解脱脂,配制5wt%的NaOH溶液,溶液温度为60℃,采用型号为WYJ-0~15V5A的直流稳压电源输出电压电流。待清洗钢板作为阴极,石墨作为阳极材料,调节电流密度为3A/dm2,清洗时间5min,然后水洗、烘干。Perform electrolytic degreasing on the Q235 steel plate after mechanical derusting, prepare 5wt% NaOH solution, the solution temperature is 60°C, and use a DC stabilized power supply with a model of WYJ-0-15V5A to output voltage and current. The steel plate to be cleaned is used as the cathode, and the graphite is used as the anode material, the current density is adjusted to 3A/dm2, the cleaning time is 5min, and then washed with water and dried.
通过型号为SPG-06A-Ⅱ的高频感应加热设备将钢板加热至800℃,在气氛中进行还原。高频感应加热频率为220kHz,加热功率为1.4kW。还原气氛为0.1vol%H2-N2,还原时间40s;将还原后的钢板在N2气氛中冷却,通过红外测温仪实时检测钢板温度变化,使热浸镀前钢板温度为400℃,设定镀液温度380℃,将上面得到的钢板浸没到合金镀液中,浸镀时间5s,镀后空冷,最后得到环保的锌铝镁合金镀层钢板。The steel plate is heated to 800°C by the high-frequency induction heating equipment model SPG-06A-II, and the reduction is carried out in the atmosphere. The frequency of high-frequency induction heating is 220kHz, and the heating power is 1.4kW. The reduction atmosphere is 0.1vol% H 2 -N 2 , and the reduction time is 40s; the reduced steel plate is cooled in the N 2 atmosphere, and the temperature change of the steel plate is detected in real time by an infrared thermometer, so that the temperature of the steel plate before hot-dip galvanizing is 400°C. Set the temperature of the plating solution to 380°C, immerse the steel plate obtained above into the alloy plating solution for 5 seconds, air-cool after plating, and finally obtain an environmentally friendly zinc-aluminum-magnesium alloy coated steel plate.
镀层表面平整,有少量漏镀,经弯曲试验测试后,镀层有少量剥落,镀层与钢板结合较差。说明气氛中H2含量低,不能有效还原Q235钢板表面的残余氧化物,导致镀层与钢板结合较差,且有少量漏镀。The surface of the coating is smooth, with a small amount of missing plating. After the bending test, the coating has a small amount of peeling off, and the coating is poorly bonded to the steel plate. It shows that the H2 content in the atmosphere is low, and the residual oxides on the surface of the Q235 steel plate cannot be effectively reduced, resulting in poor bonding between the coating and the steel plate, and a small amount of missing plating.
实施例2Example 2
环保的锌铝镁合金镀层钢板的制备方法。The invention discloses a preparation method of an environment-friendly zinc-aluminum-magnesium alloy coated steel plate.
按照Al:6wt%,Mg:3wt%,余量为Zn的配比取锌锭,镁锭,铝锭和铝箔。将锌加热至520℃完全熔化,称量好铝块,用石墨棒将铝块压入熔融锌液中至完全熔化,并搅拌。称量好镁块,用铝箔包好,用石墨棒将其压入熔融锌液中至完全熔化,以减少氧化烧蚀损耗。将合金液升温至580℃,每30min搅拌一次,保温8h,待用。Zinc ingots, magnesium ingots, aluminum ingots and aluminum foils are taken according to the ratio of Al: 6wt%, Mg: 3wt%, and the balance is Zn. Heat the zinc to 520°C to completely melt, weigh the aluminum block, press the aluminum block into the molten zinc solution with a graphite rod until it is completely melted, and stir. Weigh the magnesium block, wrap it with aluminum foil, and press it into the molten zinc solution with a graphite rod until it is completely melted to reduce oxidation and ablation loss. Raise the temperature of the alloy solution to 580°C, stir once every 30 minutes, keep warm for 8 hours, and set aside.
机械除锈:采用连续除锈机对热轧Q235钢板进行打磨除锈,以清理钢板表面锈蚀,提高后续还原,热浸镀生产效率。Mechanical descaling: The hot-rolled Q235 steel plate is polished and derusted by a continuous descaling machine to clean the surface rust of the steel plate and improve the production efficiency of subsequent reduction and hot-dip plating.
对机械除锈后的Q235钢板进行电解脱脂,配制5wt%的NaOH溶液,溶液温度为40℃,采用型号为WYJ-0~15V5A的直流稳压电源输出电压电流。待清洗钢板作为阴极,石墨作为阳极材料,调节电流密度为3A/dm2,清洗时间10min,然后水洗、烘干。Perform electrolytic degreasing on the Q235 steel plate after mechanical derusting, prepare 5wt% NaOH solution, the temperature of the solution is 40°C, and the output voltage and current of the DC stabilized power supply with the model WYJ-0~15V5A are used. The steel plate to be cleaned is used as the cathode, and the graphite is used as the anode material, the current density is adjusted to 3A/dm2, the cleaning time is 10min, and then washed with water and dried.
通过型号为SPG-06A-Ⅱ的高频感应加热设备将钢板加热至830℃,在气氛中进行还原。高频感应加热频率为220kHz,加热功率为1.5kW。还原气氛为10vol%H2-N2,还原时间20s,将还原后的钢板在N2气氛中冷却,通过红外测温仪实时检测钢板温度变化,使热浸镀前钢板温度为500℃,设定镀液温度460℃,将上面得到的钢板浸没到合金镀液中,浸镀时间60s,镀后空冷,最后得到环保的锌铝镁合金镀层钢板。The steel plate is heated to 830°C by the high-frequency induction heating equipment model SPG-06A-II, and the reduction is carried out in the atmosphere. The frequency of high-frequency induction heating is 220kHz, and the heating power is 1.5kW. The reduction atmosphere is 10vol% H 2 -N 2 , the reduction time is 20s, the steel plate after reduction is cooled in the N 2 atmosphere, and the temperature change of the steel plate is detected in real time by an infrared thermometer, so that the temperature of the steel plate before hot-dip galvanizing is 500°C, set Set the bath temperature to 460°C, immerse the steel plate obtained above into the alloy bath for 60 seconds, air-cool after plating, and finally obtain an environmentally friendly zinc-aluminum-magnesium alloy-coated steel plate.
镀层表面平整,无漏镀,有少量锌瘤,经弯曲试验测试后,镀层无明显剥落,镀层与钢板结合好。The surface of the coating is smooth, without missing plating, and there are a small amount of zinc nodules. After the bending test, the coating has no obvious peeling off, and the coating is well bonded to the steel plate.
实施例3Example 3
环保的锌铝镁合金镀层钢板的制备方法。The invention discloses a preparation method of an environment-friendly zinc-aluminum-magnesium alloy coated steel plate.
按照Al:6wt%,Mg:3wt%,余量为Zn的配比取锌锭,镁锭,铝锭和铝箔。将锌加热至520℃完全熔化,称量好铝块,用石墨棒将铝块压入熔融锌液中至完全熔化,并搅拌。称量好镁块,用铝箔包好,用石墨棒将其压入熔融锌液中至完全熔化,以减少氧化烧蚀损耗。将合金液升温至560℃,每30min搅拌一次,保温5h,待用。Zinc ingots, magnesium ingots, aluminum ingots and aluminum foils are taken according to the ratio of Al: 6wt%, Mg: 3wt%, and the balance is Zn. Heat the zinc to 520°C to completely melt, weigh the aluminum block, press the aluminum block into the molten zinc solution with a graphite rod until it is completely melted, and stir. Weigh the magnesium block, wrap it with aluminum foil, and press it into the molten zinc solution with a graphite rod until it is completely melted to reduce oxidation and ablation loss. Raise the temperature of the alloy solution to 560°C, stir once every 30 minutes, keep warm for 5 hours, and set aside.
机械除锈:采用连续除锈机对热轧Q235钢板进行打磨除锈,以清理钢板表面锈蚀,提高后续还原,热浸镀生产效率。Mechanical descaling: The hot-rolled Q235 steel plate is polished and derusted by a continuous descaling machine to clean the surface rust of the steel plate and improve the production efficiency of subsequent reduction and hot-dip plating.
对机械除锈后的Q235钢板进行电解脱脂,配制8wt%的NaOH溶液,溶液温度为80℃,采用型号为WYJ-0~15V5A的直流稳压电源输出电压电流。待清洗钢板作为阴极,石墨作为阳极材料,调节电流密度为5A/dm2,清洗时间5min,然后水洗、烘干。Perform electrolytic degreasing on the Q235 steel plate after mechanical derusting, prepare 8wt% NaOH solution, the temperature of the solution is 80°C, and the output voltage and current of the DC stabilized power supply with the model WYJ-0~15V5A are used. The steel plate to be cleaned is used as the cathode, and the graphite is used as the anode material, the current density is adjusted to 5A/dm2, the cleaning time is 5min, and then washed with water and dried.
通过型号为SPG-06A-Ⅱ的高频感应加热设备将钢板加热至840℃,在气氛中进行还原。高频感应加热频率为220kHz,加热功率为1.5kW。还原气氛为10vol%H2-N2,还原时间40s,将还原后的钢板在N2气氛中冷却,通过红外测温仪实时检测钢板温度变化,使热浸镀前钢板温度为600℃,设定镀液温度460℃,将上面得到的钢板浸没到合金镀液中,浸镀时间40s,镀后空冷,最后得到环保的锌铝镁合金镀层钢板。The steel plate is heated to 840°C by the high-frequency induction heating equipment model SPG-06A-II, and the reduction is carried out in the atmosphere. The frequency of high-frequency induction heating is 220kHz, and the heating power is 1.5kW. The reduction atmosphere is 10vol% H 2 -N 2 , the reduction time is 40s, the steel plate after reduction is cooled in the N 2 atmosphere, and the temperature change of the steel plate is detected in real time by an infrared thermometer, so that the temperature of the steel plate before hot-dip galvanizing is 600°C, set Set the temperature of the plating solution to 460°C, immerse the steel plate obtained above into the alloy plating solution for 40 seconds, air-cool after plating, and finally obtain an environmentally friendly zinc-aluminum-magnesium alloy coated steel plate.
图1是实施例3热浸镀Zn-6wt%Al-3wt%Mg合金镀层的宏观形貌图,图中三组镀层试样为实施例3条件下进行的三次重复实验所得镀层。三组镀层表面均平整光洁,表面无漏镀,镀层下部为锌液流动过程中积聚造成的,不影响实际生产使用。无明显锌瘤,通过CMT6104型电子万能试验机对三组镀层钢板进行弯曲试验测试,镀层无明显剥落,镀层与钢板结合好。Fig. 1 is the macroscopic appearance figure of the Zn-6wt%Al-3wt%Mg alloy coating of embodiment 3 hot-dip coating, and three groups of coating samples in the figure are the coating obtained from three repeated experiments carried out under the conditions of embodiment 3. The surfaces of the three groups of coatings are all smooth and smooth, and there is no missing coating on the surface. The lower part of the coating is caused by the accumulation of zinc liquid during the flow process, which does not affect the actual production and use. There is no obvious zinc tumor, and the three groups of coated steel plates are tested by bending test by CMT6104 electronic universal testing machine. The coating has no obvious peeling off, and the coating is well combined with the steel plate.
图2是实施例3热浸镀Zn-6wt%Al-3wt%Mg合金镀层表面的XRD图谱,由图谱可知,镀层表面由Zn,Al,MgZn2三相组成,镀层表面细小的MgZn2对提高镀层的耐蚀性有重要的影响。Fig. 2 is the XRD spectrum of embodiment 3 hot-dip plating Zn-6wt%Al-3wt%Mg alloy coating surface, as can be seen from the spectrum, coating surface is made up of Zn, Al, MgZn 2 three phases, and the tiny MgZn of coating surface 2 pair to improve The corrosion resistance of the coating has an important influence.
图3是实施例3热浸镀Zn-6wt%Al-3wt%Mg合金镀层截面扫描图片,由图可以看出镀层凝固层由Zn-MgZn2二元共晶组织组成,靠近基体处的条状组织为Fe2Al5合金层,镀层与基体结合致密。Fig. 3 is embodiment 3 hot-dip plating Zn-6wt%Al-3wt%Mg alloy coating cross-section scanning picture, can find out that coating solidification layer is made up of Zn - MgZn binary eutectic structure by the figure, near the strip shape at matrix place The structure is Fe 2 Al 5 alloy layer, and the coating is closely combined with the substrate.
实施例4Example 4
环保的锌铝镁合金镀层钢板的制备方法。The invention discloses a preparation method of an environment-friendly zinc-aluminum-magnesium alloy coated steel plate.
按照Al:6wt%,Mg:3wt%,余量为Zn的配比取锌锭,镁锭,铝锭和铝箔。将锌加热至530℃完全熔化,称量好铝块,用石墨棒将铝块压入熔融锌液中至完全熔化,并搅拌。称量好镁块,用铝箔包好,用石墨棒将其压入熔融锌液中至完全熔化,以减少氧化烧蚀损耗。将合金液升温至580℃,每30min搅拌一次,保温10h,待用。Zinc ingots, magnesium ingots, aluminum ingots and aluminum foils are taken according to the ratio of Al: 6wt%, Mg: 3wt%, and the balance is Zn. Heat the zinc to 530°C to completely melt, weigh the aluminum block, press the aluminum block into the molten zinc solution with a graphite rod until it is completely melted, and stir. Weigh the magnesium block, wrap it with aluminum foil, and press it into the molten zinc solution with a graphite rod until it is completely melted to reduce oxidation and ablation loss. Raise the temperature of the alloy solution to 580°C, stir once every 30 minutes, keep warm for 10 hours, and set aside.
机械除锈:采用连续除锈机对热轧Q235钢板进行打磨除锈,以清理钢板表面锈蚀,提高后续还原,热浸镀生产效率。Mechanical descaling: The hot-rolled Q235 steel plate is polished and derusted by a continuous descaling machine to clean the surface rust of the steel plate and improve the production efficiency of subsequent reduction and hot-dip plating.
对机械除锈后的Q235钢板进行电解脱脂,配制8wt%的NaOH溶液,溶液温度为40℃,采用型号为WYJ-0~15V5A的直流稳压电源输出电压电流。待清洗钢板作为阴极,石墨作为阳极材料,调节电流密度为6A/dm2,清洗时间20min,然后水洗、烘干。Perform electrolytic degreasing on the Q235 steel plate after mechanical derusting, prepare 8wt% NaOH solution, the temperature of the solution is 40°C, and the output voltage and current of the DC stabilized power supply with the model WYJ-0~15V5A are used. The steel plate to be cleaned is used as the cathode, and the graphite is used as the anode material. The current density is adjusted to 6A/dm2, the cleaning time is 20min, and then washed with water and dried.
通过型号为SPG-06A-Ⅱ的高频感应加热设备将钢板加热至850℃,在气氛中进行还原。高频感应加热频率为220kHz,加热功率为1.7kW。还原气氛为20vol%H2-N2,还原时间60s,将还原后的钢板在N2气氛中冷却,通过红外测温仪实时检测钢板温度变化,使热浸镀前钢板温度为600℃,设定镀液温度550℃,将上面得到的钢板浸没到合金镀液中,浸镀时间10s,镀后空冷,最后得到环保的锌铝镁合金镀层钢板。The steel plate is heated to 850°C by the high-frequency induction heating equipment model SPG-06A-II, and the reduction is carried out in the atmosphere. The frequency of high-frequency induction heating is 220kHz, and the heating power is 1.7kW. The reduction atmosphere is 20vol% H 2 -N 2 , the reduction time is 60s, the steel plate after reduction is cooled in the N 2 atmosphere, and the temperature change of the steel plate is detected in real time by an infrared thermometer, so that the temperature of the steel plate before hot-dip galvanizing is 600°C, set The temperature of the plating solution was set at 550°C, and the steel plate obtained above was immersed in the alloy plating solution for 10 seconds, and air-cooled after plating to obtain an environmentally friendly zinc-aluminum-magnesium alloy coated steel sheet.
镀层表面平整,无漏镀,无明显锌瘤,经弯曲试验测试后,镀层无明显剥落,镀层与钢板结合好。The surface of the coating is smooth, without missing plating, and without obvious zinc bumps. After the bending test, the coating has no obvious peeling off, and the coating is well bonded to the steel plate.
实施例5Example 5
环保的锌铝镁合金镀层钢板的制备方法。The invention discloses a preparation method of an environment-friendly zinc-aluminum-magnesium alloy coated steel plate.
按照Al:6wt%,Mg:3wt%,余量为Zn的配比取锌锭,镁锭,铝锭和铝箔。将锌加热至550℃完全熔化,称量好铝块,用石墨棒将铝块压入熔融锌液中至完全熔化,并搅拌。称量好镁块,用铝箔包好,用石墨棒将其压入熔融锌液中至完全熔化,以减少氧化烧蚀损耗。将合金液升温至600℃,每30min搅拌一次,保温8h,待用。Zinc ingots, magnesium ingots, aluminum ingots and aluminum foils are taken according to the ratio of Al: 6wt%, Mg: 3wt%, and the balance is Zn. Heat the zinc to 550°C to completely melt, weigh the aluminum block, press the aluminum block into the molten zinc solution with a graphite rod until it is completely melted, and stir. Weigh the magnesium block, wrap it with aluminum foil, and press it into the molten zinc solution with a graphite rod until it is completely melted to reduce oxidation and ablation loss. Raise the temperature of the alloy solution to 600°C, stir once every 30 minutes, keep it warm for 8 hours, and set aside.
机械除锈:采用连续除锈机对热轧Q235钢板进行打磨除锈,以清理钢板表面锈蚀,提高后续还原,热浸镀生产效率。Mechanical descaling: The hot-rolled Q235 steel plate is polished and derusted by a continuous descaling machine to clean the surface rust of the steel plate and improve the production efficiency of subsequent reduction and hot-dip plating.
对机械除锈后的Q235钢板进行电解脱脂,配制10wt%的NaOH溶液,溶液温度为60℃,采用型号为WYJ-0~15V5A的直流稳压电源输出电压电流。待清洗钢板作为阴极,石墨作为阳极材料,调节电流密度为5A/dm2,清洗时间10min,然后水洗、烘干。Perform electrolytic degreasing on the Q235 steel plate after mechanical derusting, prepare 10wt% NaOH solution, the temperature of the solution is 60°C, and the output voltage and current of the DC stabilized power supply with the model WYJ-0~15V5A are used. The steel plate to be cleaned is used as the cathode, and the graphite is used as the anode material, the current density is adjusted to 5A/dm2, the cleaning time is 10min, and then washed with water and dried.
通过型号为SPG-06A-Ⅱ的高频感应加热设备将钢板加热至820℃,在气氛中进行还原。高频感应加热频率为220kHz,加热功率为1.4kW。还原气氛为40vol%H2-N2,还原时间10s,将还原后的钢板在N2气氛中冷却,通过红外测温仪实时检测钢板温度变化,使热浸镀前钢板温度为750℃,设定镀液温度580℃,将上面得到的钢板浸没到合金镀液中,浸镀时间10s,镀后空冷,最后得到环保的锌铝镁合金镀层钢板。镀层表面无漏镀,有较多锌瘤,经弯曲试验测试后,镀层有少量剥落,镀层与钢板结合较差。The steel plate is heated to 820°C by the high-frequency induction heating equipment model SPG-06A-II, and the reduction is carried out in the atmosphere. The frequency of high-frequency induction heating is 220kHz, and the heating power is 1.4kW. The reduction atmosphere is 40vol% H 2 -N 2 , the reduction time is 10s, the steel plate after reduction is cooled in the N 2 atmosphere, and the temperature change of the steel plate is detected in real time by an infrared thermometer, so that the temperature of the steel plate before hot-dip galvanizing is 750°C, set The temperature of the plating solution was fixed at 580°C, and the steel plate obtained above was immersed in the alloy plating solution for 10 seconds, and air-cooled after plating to obtain an environmentally friendly zinc-aluminum-magnesium alloy coated steel sheet. There is no missing coating on the surface of the coating, and there are many zinc nodules. After the bending test, the coating has a small amount of peeling off, and the bonding between the coating and the steel plate is poor.
图4是实施例5热浸镀Zn-6wt%Al-3wt%Mg合金镀层截面扫描图片,由图可以看出镀层厚度增加,镀层中近基体处Fe2Al5合金层厚度增加,且出现很多孔隙,这是由于浸镀前钢板温度和锌液温度比较高,导致Fe,Al反应剧烈,生产了较厚且不稳定的合金层,导致镀层与钢板结合力下降。Fig. 4 is the scanning picture of the cross section of the Zn-6wt%Al-3wt%Mg alloy coating of embodiment 5, it can be seen from the figure that the thickness of the coating increases, and the thickness of the Fe 2 Al 5 alloy layer near the substrate in the coating increases, and there are many Porosity, this is because the temperature of the steel plate and the temperature of the zinc solution before immersion plating are relatively high, resulting in a violent reaction between Fe and Al, which produces a thick and unstable alloy layer, resulting in a decrease in the bonding force between the coating and the steel plate.
通过以上实施例我们可以看出,From the above examples, we can see that,
(1)钢板表面经机械除锈可以清除大部分锈蚀和氧化皮,但在除锈之后不可避免地仍有一定量的铁的氧化物残留,容易造成漏镀,锌瘤等缺陷,因此需要采用氢气还原,将铁的氧化物还原成多孔疏松的海绵铁,有利于镀液和钢基体结合。当还原气氛中H2含量低于0.1vol%时,还原不充分,界面处仍存在铁的氧化物,导致镀层结合力下降,当还原气氛中H2含量高于40vol%时,生产成本增加。(1) Most of the rust and scale can be removed by mechanical derusting on the surface of the steel plate, but there is still a certain amount of iron oxide residue after derusting, which is easy to cause defects such as missing plating and zinc tumors, so hydrogen is needed Reduction, reducing iron oxides into porous and loose sponge iron, which is beneficial to the combination of plating solution and steel matrix. When the H2 content in the reducing atmosphere is lower than 0.1vol%, the reduction is insufficient, and iron oxides still exist at the interface, resulting in a decrease in the bonding force of the coating. When the H2 content in the reducing atmosphere is higher than 40vol%, the production cost increases.
(2)本发明所采用的合金镀液中含有Al:6wt%,Mg:3wt%,铝元素的加入可以抑制脆性的铁锌合金层生成,而生成铁铝合金层,提高了镀层的结合力,镁元素的加入可以细化镀层组织,明显提高镀层的耐蚀性,使镀层具有切边保护性能,在镀层表面形成细小的MgZn2组织,提高耐蚀性及镀层的抗粉化性能。当镁含量超过3wt%时,镀层耐蚀性提高不明显,且镀液中锌渣增多。(2) The alloy plating solution adopted in the present invention contains Al: 6wt%, Mg: 3wt%, the addition of aluminum element can suppress the generation of brittle iron-zinc alloy layer, and generate iron-aluminum alloy layer, which improves the binding force of the coating , the addition of magnesium element can refine the coating structure, significantly improve the corrosion resistance of the coating, make the coating have cutting edge protection performance, form a fine MgZn 2 structure on the surface of the coating, improve the corrosion resistance and the anti-powdering performance of the coating. When the magnesium content exceeds 3wt%, the corrosion resistance of the coating does not improve significantly, and the zinc dross in the bath increases.
(3)镀前钢板温度是影响镀层质量的重要因素之一,镀前钢板温度过高,镀液中铝和钢板中的铁反应剧烈,造成表面锌瘤多,镀层质量差。镀前钢板温度过低,则镀液热损失严重,镀液温度不稳定,造成镀层质量不稳定,容易出现漏镀。(3) The temperature of the steel plate before plating is one of the important factors affecting the quality of the coating. If the temperature of the steel plate before plating is too high, the aluminum in the plating solution reacts violently with the iron in the steel plate, resulting in many zinc bumps on the surface and poor quality of the coating. If the temperature of the steel plate before plating is too low, the heat loss of the plating solution will be serious, and the temperature of the plating solution will be unstable, resulting in unstable coating quality and prone to missing plating.
(4)浸镀时间和镀液温度也对镀层有重要影响。为了获得理想的镀层质量,浸镀时间应控制在5~60s,镀液温度为380~550℃。浸镀时间过短,镀液和钢板反应不均匀,不能形成冶金结合,容易产生漏镀。浸镀时间过长,铁铝过度反应,造成铁铝合金层过厚,影响镀层结合力和耐蚀性。镀液温度过低,则镀液流动性差,影响镀层的表面质量。镀液温度过高,钢板铁损增加,镀液中锌渣增多,对设备损耗大,增加了生产成本。(4) The dipping time and bath temperature also have an important influence on the coating. In order to obtain the ideal coating quality, the immersion plating time should be controlled at 5-60s, and the bath temperature should be 380-550°C. If the immersion plating time is too short, the reaction between the plating solution and the steel plate will be uneven, metallurgical bonding cannot be formed, and missing plating will easily occur. If the immersion plating time is too long, the excessive reaction of iron and aluminum will cause the iron and aluminum alloy layer to be too thick, which will affect the bonding force and corrosion resistance of the coating. If the temperature of the plating solution is too low, the fluidity of the plating solution will be poor, which will affect the surface quality of the coating. If the temperature of the bath is too high, the iron loss of the steel plate will increase, and the zinc slag in the bath will increase, which will cause a large loss of equipment and increase the production cost.
本发明未尽事宜为公知技术。Matters not covered in the present invention are known technologies.
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