CN109018800A - A kind of stock and picking method of automated warehouse storage system - Google Patents
A kind of stock and picking method of automated warehouse storage system Download PDFInfo
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- CN109018800A CN109018800A CN201810900323.4A CN201810900323A CN109018800A CN 109018800 A CN109018800 A CN 109018800A CN 201810900323 A CN201810900323 A CN 201810900323A CN 109018800 A CN109018800 A CN 109018800A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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Abstract
Description
技术领域technical field
本发明属于智能仓储技术领域,具体地说,本发明涉及一种自动化仓储系统的存货和取货方法。The invention belongs to the technical field of intelligent warehousing, in particular, the invention relates to a method for storing and picking up goods in an automatic warehousing system.
背景技术Background technique
在我国,随着经济发展规模的不断扩大,市场经济越来越繁荣,各类商场及电子商务成为了市场中重要的经济载体。特别是近些年,大型跨国、连锁商场纷纷成立,其为城市居民的日常生活带来了极大的便利,与此同时,商场为顾客提供的储物空间有限,难以满足实际需求,尤其是节假日时候,这类问题更为突出。同时,电子商务大规模发展,自助存取式快递收发业也随之诞生,但目前自助存取快递柜,往往依托于某个固定墙面而单面固定设置,储物腔为传统柜体式,储物空间受限,存取货物自动化程度不够。如何提存取货物的工作效率,实现自动化高效存储,成为了当前需考虑的重要问题之一。In my country, with the continuous expansion of the scale of economic development, the market economy is becoming more and more prosperous, and various shopping malls and e-commerce have become important economic carriers in the market. Especially in recent years, large multinational and chain shopping malls have been established one after another, which have brought great convenience to the daily life of urban residents. At the same time, the storage space provided by shopping malls for customers is limited, which is difficult to meet actual needs, especially During the holidays, this kind of problem is more prominent. At the same time, with the large-scale development of e-commerce, the self-service express delivery and receiving industry was also born. However, at present, self-service express cabinets are often set on a fixed wall and fixed on one side. The storage cavity is a traditional cabinet type. The storage space is limited, and the automation of accessing goods is not enough. How to improve the efficiency of storing and retrieving goods and realize automatic and efficient storage has become one of the important issues that need to be considered at present.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提供一种自动化仓储系统的存货和取货方法,目的是提高工作效率。The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention provides a method for storing and picking up goods in an automated storage system, with the purpose of improving work efficiency.
为了实现上述目的,本发明采取的技术方案为:仓储系统的存货方法,仓储系统包括货箱、用于存放货物且在货箱内部为并排设置的多个储物柜、用于拾取货物的存取货装置和用于控制储物柜进行移动以调节相邻两个储物柜之间的距离的变位装置,货箱具有让货物通过的存取口;In order to achieve the above object, the technical solution adopted by the present invention is: an inventory method for a storage system. The storage system includes a cargo box, a plurality of lockers for storing goods and arranged side by side inside the cargo box, and a storage cabinet for picking up goods. The pick-up device and the displacement device used to control the movement of the lockers to adjust the distance between two adjacent lockers, the cargo box has an access opening for the goods to pass through;
需要存货时,首先在货箱的存取口处将货物放置于存取货装置,然后存取货装置开始运行,以将货物运送至指定的储物柜处;变位装置运行,变位装置使指定的储物柜与相邻的储物柜之间的距离处于最大状态,最后存取货装将货物放置到指定的储物柜上。When inventory is needed, first place the goods in the storage and retrieval device at the access opening of the container, and then the storage and retrieval device starts to operate to transport the goods to the designated locker; the displacement device operates, and the displacement device Make the distance between the designated locker and the adjacent locker at the maximum state, and finally access the cargo and place the goods on the designated locker.
所述变位装置包括与相邻的两个所述储物柜连接的剪叉式伸缩机构和与剪叉式伸缩机构连接且用于控制剪叉式伸缩机构进行伸长或收缩的伸缩控制机构,剪叉式伸缩机构设置多个且各个剪叉式伸缩机构分别与每相邻的两个储物柜连接。The displacement device includes a scissor-type telescopic mechanism connected to two adjacent lockers and a telescopic control mechanism connected to the scissor-type telescopic mechanism and used to control the scissor-type telescopic mechanism to extend or contract , multiple scissor-type telescopic mechanisms are provided, and each scissor-type telescopic mechanism is respectively connected to every two adjacent lockers.
所述伸缩控制机构包括动力总成、切换机构、增力机构和动力传递机构,增力机构设置多个且各个增力机构分别与一个所述剪叉式伸缩机构连接,动力传递机构设置多个且各个动力传递机构分别与一个增力机构连接,切换机构用于控制动力总成与各个动力传递机构在结合状态与分离状态之间进行切换。The telescopic control mechanism includes a power assembly, a switching mechanism, a booster mechanism and a power transmission mechanism. There are multiple booster mechanisms and each booster mechanism is respectively connected to one scissor-type telescopic mechanism. The power transmission mechanism is provided with multiple And each power transmission mechanism is respectively connected with a booster mechanism, and the switching mechanism is used to control the power assembly and each power transmission mechanism to switch between the combined state and the separated state.
所述动力总成包括驱动轴、套设于驱动轴上的驱动齿轮和与驱动轴连接的第一变位电机,驱动齿轮与驱动轴同步旋转且驱动齿轮可相对于驱动轴沿轴向进行移动;所述动力传递机构包括与驱动齿轮啮合的变位齿条、与所述增力机构连接且为可旋转的设置于所述储物柜上的增力杆和与变位齿条连接且用于对增力杆施加使其旋转的拉力的拉杆,拉杆和变位齿条为水平设置且拉杆的长度方向与所述驱动轴的轴线相垂直;增力机构包括可移动的设置于储物柜上的驱动块和可移动设置且与驱动块相配合的滑动块,滑动块的移动方向与驱动块的移动方向相垂直,滑动块与所述剪叉式伸缩机构连接,驱动块与所述动力传递机构连接。The power assembly includes a drive shaft, a drive gear sleeved on the drive shaft and a first displacement motor connected to the drive shaft, the drive gear rotates synchronously with the drive shaft and the drive gear can move axially relative to the drive shaft The power transmission mechanism includes a shifting rack meshed with the drive gear, a booster rod connected to the booster mechanism and rotatably arranged on the locker, and connected to the shifting rack for A pull rod that applies a pulling force to the booster rod to rotate, the pull rod and the displacement rack are horizontally arranged and the length direction of the pull rod is perpendicular to the axis of the drive shaft; the booster mechanism includes a movable The driving block and the sliding block that can be movably arranged and matched with the driving block, the moving direction of the sliding block is perpendicular to the moving direction of the driving block, the sliding block is connected with the scissors telescopic mechanism, and the driving block is connected with the power transmission mechanism connect.
所述切换机构包括第二变位电机、与第二变位电机连接的螺杆轴和套设于所述驱动轴上且与螺杆轴为螺纹连接的螺母座,第二变位电机运转时,所述驱动齿轮由螺母座推动而沿驱动轴的轴向进行移动。The switching mechanism includes a second displacement motor, a screw shaft connected to the second displacement motor, and a nut seat sleeved on the drive shaft and threaded with the screw shaft. When the second displacement motor is running, the The drive gear is pushed by the nut seat to move along the axial direction of the drive shaft.
本发明还提供了一种仓储系统的取货方法,仓储系统包括货箱、用于存放货物且在货箱内部为并排设置的多个储物柜、用于拾取货物的存取货装置和用于控制储物柜进行移动以调节相邻两个储物柜之间的距离的变位装置,货箱具有让货物通过的存取口;The present invention also provides a method for picking up goods in a storage system. The storage system includes a container, a plurality of lockers for storing goods and arranged side by side inside the container, a storage and retrieval device for picking up goods, and a The displacement device is used to control the movement of the locker to adjust the distance between two adjacent lockers, and the container has an access port for the goods to pass through;
需要取货时,首先变位装置运行,变位装置使指定的储物柜与相邻的储物柜之间的距离处于最大状态;存取货装置运行,存取货装从指定的储物柜上将货物取下,然后存取货装置将货物运送至货箱的存取口处,最后在存取口处取出货物。When it is necessary to pick up the goods, first the displacement device operates, and the displacement device makes the distance between the designated locker and the adjacent locker at the maximum state; The goods are removed from the cabinet, and then the storage and retrieval device transports the goods to the access opening of the container, and finally the goods are taken out at the access opening.
所述变位装置包括与相邻的两个所述储物柜连接的剪叉式伸缩机构和与剪叉式伸缩机构连接且用于控制剪叉式伸缩机构进行伸长或收缩的伸缩控制机构,剪叉式伸缩机构设置多个且各个剪叉式伸缩机构分别与每相邻的两个储物柜连接。The displacement device includes a scissor-type telescopic mechanism connected to two adjacent lockers and a telescopic control mechanism connected to the scissor-type telescopic mechanism and used to control the scissor-type telescopic mechanism to extend or contract , multiple scissor-type telescopic mechanisms are provided, and each scissor-type telescopic mechanism is respectively connected to every two adjacent lockers.
所述伸缩控制机构包括动力总成、切换机构、增力机构和动力传递机构,增力机构设置多个且各个增力机构分别与一个所述剪叉式伸缩机构连接,动力传递机构设置多个且各个动力传递机构分别与一个增力机构连接,切换机构用于控制动力总成与各个动力传递机构在结合状态与分离状态之间进行切换。The telescopic control mechanism includes a power assembly, a switching mechanism, a booster mechanism and a power transmission mechanism. There are multiple booster mechanisms and each booster mechanism is respectively connected to one scissor-type telescopic mechanism. The power transmission mechanism is provided with multiple And each power transmission mechanism is respectively connected with a booster mechanism, and the switching mechanism is used to control the power assembly and each power transmission mechanism to switch between the combined state and the separated state.
所述动力总成包括驱动轴、套设于驱动轴上的驱动齿轮和与驱动轴连接的第一变位电机,驱动齿轮与驱动轴同步旋转且驱动齿轮可相对于驱动轴沿轴向进行移动;所述动力传递机构包括与驱动齿轮啮合的变位齿条、与所述增力机构连接且为可旋转的设置于所述储物柜上的增力杆和与变位齿条连接且用于对增力杆施加使其旋转的拉力的拉杆,拉杆和变位齿条为水平设置且拉杆的长度方向与所述驱动轴的轴线相垂直;增力机构包括可移动的设置于储物柜上的驱动块和可移动设置且与驱动块相配合的滑动块,滑动块的移动方向与驱动块的移动方向相垂直,滑动块与所述剪叉式伸缩机构连接,驱动块与所述动力传递机构连接。The power assembly includes a drive shaft, a drive gear sleeved on the drive shaft and a first displacement motor connected to the drive shaft, the drive gear rotates synchronously with the drive shaft and the drive gear can move axially relative to the drive shaft The power transmission mechanism includes a shifting rack meshed with the drive gear, a booster rod connected to the booster mechanism and rotatably arranged on the locker, and connected to the shifting rack for A pull rod that applies a pulling force to the booster rod to rotate, the pull rod and the displacement rack are horizontally arranged and the length direction of the pull rod is perpendicular to the axis of the drive shaft; the booster mechanism includes a movable The driving block and the sliding block that can be movably arranged and matched with the driving block, the moving direction of the sliding block is perpendicular to the moving direction of the driving block, the sliding block is connected with the scissors telescopic mechanism, and the driving block is connected with the power transmission mechanism connect.
所述切换机构包括第二变位电机、与第二变位电机连接的螺杆轴和套设于所述驱动轴上且与螺杆轴为螺纹连接的螺母座,第二变位电机运转时,所述驱动齿轮由螺母座推动而沿驱动轴的轴向进行移动。The switching mechanism includes a second displacement motor, a screw shaft connected to the second displacement motor, and a nut seat sleeved on the drive shaft and threaded with the screw shaft. When the second displacement motor is running, the The drive gear is pushed by the nut seat to move along the axial direction of the drive shaft.
本发明仓储系统的存货和取货方法,具有如下的优点:The storage and picking method of the storage system of the present invention has the following advantages:
1.本发明仓储系统的存货和取货方法,较于现有的多排储物柜仓储系统来说,空间利用率大,通过变位装置对两个储物柜之间的变位,实现多排储物柜只需要有一个相应变位的通道;从而不需要每个储物柜都需要一个通道,极大的提高了空间利用率;1. Compared with the existing multi-row locker storage system, the storage and retrieval method of the storage system of the present invention has a large space utilization rate, and realizes the displacement between the two lockers through the displacement device. Multi-row lockers only need to have a channel for corresponding displacement; thus, there is no need for each locker to need a channel, which greatly improves the space utilization rate;
2.本发明仓储系统的存货和取货方法,能够通过单片机输出和输入信号,控制各个电机相互配合运作,实现全自动存货和取货,工作效率高,系统运作平稳可靠;2. The storage and retrieval method of the storage system of the present invention can control each motor to cooperate with each other through the output and input signals of the single-chip microcomputer to realize fully automatic storage and retrieval, with high work efficiency and stable and reliable system operation;
3.本发明仓储系统的存货和取货方法,在仓储系统中配置的储物柜中的储物腔包含有不同规格大小的储物格,可多样性和灵活性的存储货物;存货时,可以通过控制器集成的三维扫描装置对货物进行扫描,识别其尺寸大小,并能将货物大小信息转化为电信号,再经控制器处理单元处理,并自动为货物匹配与之相适应的储物腔,且控制器还能发送货物大小信息给末端执行器以自动调节末端执行器与需要存取的货物相适应,控制器安装在货箱存取货物的人机交互面;3. In the storage and retrieval method of the storage system of the present invention, the storage cavity in the locker configured in the storage system includes storage compartments of different sizes, which can store goods in diversity and flexibility; when stocking, The cargo can be scanned by the 3D scanning device integrated in the controller, its size can be identified, and the size information of the cargo can be converted into an electrical signal, and then processed by the processing unit of the controller, and the cargo can be automatically matched with the corresponding storage Cavity, and the controller can also send cargo size information to the end effector to automatically adjust the end effector to adapt to the cargo that needs to be accessed. The controller is installed on the human-machine interface for cargo storage and retrieval;
4.本发明仓储系统的存货和取货方法,在仓储系统的底部装有万向轮,方便整个仓储系统移动和转移,同时也适用于室内外各种工作环境;且顶部装有可调节方位的太阳能电池板,在阳光科照射的地方能实现整个仓储系统自我供电,节能环保。4. The storage and retrieval method of the storage system of the present invention is equipped with universal wheels at the bottom of the storage system, which facilitates the movement and transfer of the entire storage system, and is also suitable for various indoor and outdoor working environments; and the top is equipped with an adjustable azimuth Advanced solar panels can realize the self-power supply of the entire storage system in the place irradiated by sunlight, which is energy-saving and environmentally friendly.
附图说明Description of drawings
本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, the contents shown are:
图1是本发明仓储系统的结构示意图;Fig. 1 is the structural representation of storage system of the present invention;
图2是本发明仓储系统的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the storage system of the present invention;
图3是变位装置的结构示意图;Fig. 3 is the structural representation of displacement device;
图4是变位装置的局部结构示意图;Fig. 4 is a partial structural schematic diagram of the displacement device;
图5是存取货装置的结构示意图;Fig. 5 is a schematic structural view of the storage and retrieval device;
图6是末端执行器的结构示意图;Fig. 6 is a schematic structural view of the end effector;
图中标记为:1、脚轮;2、货箱;201、顶盖;202、存取口;203、侧板;204、底板;3、变位装置;301、第一变位电机;302、第二变位电机;303、驱动轴;304、驱动齿轮;305、螺杆轴;306、螺母座;307、变位齿条;308、增力杆;309、连杆;310、驱动块;311、滑动块;312、第一剪叉臂;313、第二剪叉臂;314、第一复位弹簧;315、第二复位弹簧;316、拉杆;4、存取货装置;401、第一电机;402、第一丝杠;403、Y轴滑台;404、第二电机;405、Z轴滑台;406、第三丝杠;407、第三电机;408、X轴滑台;409、第二丝杠;410、托座;411、第一支架;412、第二支架;413、第三支架;414、升降支架;415、托杆;416、升降电机;417、传动杆;418、升降传动机构;5、太阳能板;6、盖板;7、储物柜。2, container; 201, top cover; 202, access opening; 203, side plate; 204, bottom plate; 3, displacement device; 301, first displacement motor; 302, The second displacement motor; 303, drive shaft; 304, drive gear; 305, screw shaft; 306, nut seat; 307, displacement rack; 308, booster rod; 309, connecting rod; 310, drive block; 311 , sliding block; 312, the first scissor arm; 313, the second scissor arm; 314, the first return spring; 315, the second return spring; 316, pull rod; 4, storage and retrieval device; 401, the first motor ; 402, the first lead screw; 403, the Y-axis slide table; 404, the second motor; 405, the Z-axis slide table; 406, the third lead screw; 407, the third motor; 408, the X-axis slide table; 409, The second leading screw; 410, bracket; 411, the first support; 412, the second support; 413, the third support; 414, lifting support; 415, supporting rod; 416, lifting motor; Lifting transmission mechanism; 5. Solar panel; 6. Cover plate; 7. Locker.
具体实施方式Detailed ways
下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本发明的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。The specific embodiment of the present invention will be described in further detail by describing the embodiments below with reference to the accompanying drawings, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present invention, and contribute to its implementation.
如图1至图6所示,本发明提供了一种仓储系统,包括货箱2、用于存放货物且在货箱2内部为并排设置的多个储物柜7、用于拾取货物的存取货装置4和用于控制储物柜7进行移动以调节相邻两个储物柜7之间的距离的变位装置3,货箱2具有让货物通过的存取口202。As shown in Figures 1 to 6, the present invention provides a storage system, including a cargo box 2, a plurality of lockers 7 arranged side by side inside the cargo box 2 for storing goods, and a storage box for picking up goods. The pick-up device 4 and the displacement device 3 for controlling the movement of the storage cabinets 7 to adjust the distance between two adjacent storage cabinets 7, the container 2 has an access opening 202 for the goods to pass through.
具体地说,如图1和图2所示,货箱2为内部中空的矩形箱体,所有储物柜7为并排设置在货箱2的内腔体中,所有储物柜7为沿货箱2的长度方向依次布置。储物柜7具有放置货物的储物腔,储物腔为在储物柜7上设置的矩形腔体,储物柜7上设置有多个储物腔。储物柜7为竖直设置,储物腔在储物柜7的竖直侧面(该竖直侧面为竖直设置且与第一方向相垂直的平面)上形成开口,便于存取货物。储物柜7设置成在货箱2内部可沿第一方向做直线运动,第一方向为水平方向且第一方向与货箱2的长度方向相平行。变位装置3与每相邻的两个储物柜7连接,在存入货物或取出货物时,需由变位装置3将相邻的两个储物柜7之间的距离调节至最大状态,便于存取货装置4从相邻的两个储物柜7之间通过,以将货物存入储物柜7的储物腔中或将货物从储物腔中取出。Specifically, as shown in Figures 1 and 2, the cargo box 2 is a hollow rectangular box, and all lockers 7 are arranged side by side in the inner cavity of the cargo box 2, and all lockers 7 are arranged along the sides of the cargo box. The length direction of the box 2 is arranged sequentially. The locker 7 has a storage cavity for placing goods, and the storage cavity is a rectangular cavity provided on the locker 7, and the locker 7 is provided with a plurality of storage cavities. The locker 7 is vertically arranged, and the storage cavity forms an opening on the vertical side of the locker 7 (the vertical side is a plane vertically arranged and perpendicular to the first direction), which is convenient for accessing goods. The locker 7 is arranged to move linearly along a first direction inside the cargo box 2 , the first direction is a horizontal direction and the first direction is parallel to the length direction of the cargo box 2 . The displacement device 3 is connected to every two adjacent lockers 7, and when storing or taking out goods, the distance between the two adjacent lockers 7 needs to be adjusted to the maximum state by the displacement device 3 , it is convenient for the access device 4 to pass between two adjacent lockers 7, so as to store the goods in the storage cavity of the locker 7 or take out the goods from the storage cavity.
如图1所示,货箱2主要是由底板204、与底板204相对设置的顶盖201和垂直设置于底板204上的四个侧板203组成,顶盖201位于底板204的上方且顶盖201与底板204相平行,四个侧板203位于顶盖201和底板204之间,侧板203为竖直设置,侧板203的上端与顶盖201固定连接,侧板203的下端与底板204固定连接,四个侧板203呈矩形分布,顶盖201和底板204为矩形板,四个侧板203分别与底板204的一个侧边固定连接。As shown in Figure 1, the container 2 is mainly composed of a base plate 204, a top cover 201 arranged opposite to the base plate 204, and four side plates 203 vertically arranged on the base plate 204, the top cover 201 is positioned above the base plate 204 and the top cover 201 is parallel to the bottom plate 204, four side plates 203 are located between the top cover 201 and the bottom plate 204, the side plates 203 are vertically arranged, the upper end of the side plate 203 is fixedly connected with the top cover 201, and the lower end of the side plate 203 is connected with the bottom plate 204 Fixedly connected, the four side plates 203 are distributed in a rectangular shape, the top cover 201 and the bottom plate 204 are rectangular plates, and the four side plates 203 are respectively fixedly connected to one side of the bottom plate 204 .
如图1至图4所示,变位装置3包括与相邻的两个储物柜7连接的剪叉式伸缩机构和与剪叉式伸缩机构连接且用于控制剪叉式伸缩机构进行伸长或收缩的伸缩控制机构,剪叉式伸缩机构设置多个且各个剪叉式伸缩机构分别与每相邻的两个储物柜7连接,剪叉式伸缩机构的总数比储物柜7的总数少一个。伸缩控制机构与所有的剪叉式伸缩机构连接,结构紧凑,方便布置,伸缩控制机构可以分别控制各个剪叉式伸缩机构在伸长状态与收缩状态之间进行切换,进而可以分别控制每相邻的两个储物柜7之间的距离的调节。剪叉式伸缩机构包括第一剪叉臂312和第二剪叉臂313,第一剪叉臂312与伸缩控制机构连接,第一剪叉臂312与第二剪叉臂313交叉转动连接,形成X形的剪叉臂组。第一剪叉臂312的一端与伸缩控制机构转动连接,第一剪叉臂312的另一端与储物柜7转动连接。第二剪叉臂313的一端与相邻的两个储物柜7中的其中一个储物柜7转动连接,第二剪叉臂313的另一端与相邻的两个储物柜7中的另一个储物柜7滑动连接,第一剪叉臂312与第二剪叉臂313在长度方向上的中间位置处转动连接,第一剪叉臂312和第二剪叉臂313的旋转中心线与第二方向相平行,第二方向为水平方向且第二方向与第一方向相垂直,第一剪叉臂312和第二剪叉臂313的长度方向与第二方向相垂直。第一剪叉臂312和第二剪叉臂313位于储物柜7的同一侧,储物柜7具有让第二剪叉臂313的端部嵌入的导向槽,该导向槽为在储物柜7的外壁面上沿竖直方向延伸的长槽。As shown in Figures 1 to 4, the displacement device 3 includes a scissor-type telescopic mechanism connected to two adjacent lockers 7 and is connected with the scissor-type telescopic mechanism and used to control the scissor-type telescopic mechanism to extend. Long or shrinkable telescopic control mechanism, the scissor type telescopic mechanism is provided with multiple and each scissor type telescopic mechanism is respectively connected with every adjacent two lockers 7, the total number of scissor type telescopic mechanisms is more than that of the locker 7 The total is one less. The telescopic control mechanism is connected with all the scissor-type telescopic mechanisms, which is compact in structure and convenient to arrange. The adjustment of the distance between the two lockers 7. The scissors telescopic mechanism includes a first scissor arm 312 and a second scissor arm 313, the first scissor arm 312 is connected with the telescopic control mechanism, and the first scissor arm 312 is connected with the second scissor arm 313 in cross rotation to form X-shaped scissor arm set. One end of the first scissor arm 312 is rotatably connected to the telescopic control mechanism, and the other end of the first scissor arm 312 is rotatably connected to the locker 7 . One end of the second scissor arm 313 is rotationally connected to one of the two adjacent lockers 7, and the other end of the second scissor arm 313 is connected to one of the two adjacent lockers 7. Another locker 7 is slidingly connected, and the first scissor arm 312 and the second scissor arm 313 are rotationally connected at the middle position in the length direction, and the rotation center line of the first scissor arm 312 and the second scissor arm 313 is Parallel to the second direction, the second direction is horizontal and perpendicular to the first direction, the length direction of the first scissor arm 312 and the second scissor arm 313 is perpendicular to the second direction. The first scissor arm 312 and the second scissor arm 313 are located on the same side of the locker 7, and the locker 7 has a guide groove for the end of the second scissor arm 313 to embed, and the guide groove is used in the locker. The long groove extending vertically on the outer wall surface of 7.
当剪叉式伸缩机构处于伸长状态时,第一剪叉臂312和第二剪叉臂313之间的夹角处于最小的状态,相邻的两个储物柜7之间的距离处于最大的状态;当剪叉式伸缩机构处于收缩状态时,第一剪叉臂312和第二剪叉臂313之间的夹角处于最大的状态,相邻的两个储物柜7之间的距离处于最小的状态。采用该剪叉式伸缩机构能够保证调节每相邻的两个储物柜之间距离时,运动更加平稳,机构更加稳固;同时该剪叉式伸缩机构将纵向的移动转化为储物柜的横向移动,改变运动方向;并能够以相对较小的纵向移动获取更大的横向移动,且该机构不会产生死点位置,使储物柜移动灵活;在保证工作所需刚度和强度下,减少机构对外界空间的占用,节约运动空间。When the scissor telescopic mechanism is in the extended state, the angle between the first scissor arm 312 and the second scissor arm 313 is at the minimum state, and the distance between two adjacent lockers 7 is at the maximum state; when the scissor telescopic mechanism is in contraction state, the angle between the first scissor arm 312 and the second scissor arm 313 is at the maximum state, and the distance between two adjacent lockers 7 in minimal condition. The scissor-type telescopic mechanism can ensure that when adjusting the distance between two adjacent lockers, the movement is more stable and the mechanism is more stable; at the same time, the scissor-type telescopic mechanism converts the longitudinal movement into the lateral movement of the locker Move and change the direction of motion; and can obtain greater lateral movement with a relatively small longitudinal movement, and the mechanism will not produce a dead point position, so that the locker can move flexibly; while ensuring the rigidity and strength required for work, reduce The organization occupies the external space and saves the exercise space.
如图1至图4所示,伸缩控制机构包括动力总成、切换机构、增力机构和动力传递机构,增力机构设置多个且各个增力机构分别与一个剪叉式伸缩机构连接,动力传递机构设置多个且各个动力传递机构分别与一个增力机构连接,切换机构用于控制动力总成与各个动力传递机构在结合状态与分离状态之间进行切换。动力总成用于提供源动力,动力总成与货箱2连接且动力总成位于货箱2的内腔体中。动力总成包括驱动轴303、套设于驱动轴303上的驱动齿轮304和与驱动轴303连接的第一变位电机301,驱动齿轮304与驱动轴303同步旋转且驱动齿轮304可相对于驱动轴303沿轴向进行移动。驱动轴303为竖直设置且驱动轴303与货箱2为转动连接,货箱2对驱动轴303提供支撑作用,第一变位电机301与货箱2固定连接,第一变位电机301和驱动轴303位于货箱2的顶盖201的下方,驱动轴303的上端通过联轴器与第一变位电机301的电机轴连接。驱动轴303为花键轴,驱动轴303上设有外花键,驱动齿轮304上设有内花键,驱动齿轮304套设于驱动轴303上且驱动齿轮304上的内花键与驱动轴303上的外花键相啮合,驱动齿轮304为圆柱齿轮且驱动齿轮304与驱动轴303为同轴设置,第一变位电机301运转后,驱动轴303能够带动驱动齿轮304绕其轴线同步旋转。切换机构用于控制驱动齿轮304在驱动轴303上沿驱动轴303的轴向进行移动,通过外花键和内花键的配合,驱动轴303对驱动齿轮304能够起到导向作用,驱动齿轮304作为动力总成的动力输出部件,以将动力传递至动力传递机构,动力传递机构将动力传递至增力机构,最终由增力机构实现剪叉式伸缩机构的伸长与收缩。As shown in Figures 1 to 4, the telescopic control mechanism includes a power assembly, a switching mechanism, a booster mechanism, and a power transmission mechanism. There are multiple booster mechanisms and each booster mechanism is connected to a scissor-type telescopic mechanism. There are multiple transmission mechanisms and each power transmission mechanism is respectively connected to a booster mechanism, and the switching mechanism is used to control the power assembly and each power transmission mechanism to switch between the combined state and the separated state. The power assembly is used to provide source power, the power assembly is connected with the cargo box 2 and the power assembly is located in the inner cavity of the cargo box 2 . The power assembly includes a drive shaft 303, a drive gear 304 sleeved on the drive shaft 303, and a first displacement motor 301 connected to the drive shaft 303. The drive gear 304 rotates synchronously with the drive shaft 303 and the drive gear 304 can be driven relative to the drive shaft 303. The shaft 303 moves in the axial direction. The drive shaft 303 is vertically arranged and the drive shaft 303 is rotationally connected with the container 2, the container 2 provides support to the drive shaft 303, the first displacement motor 301 is fixedly connected with the container 2, the first displacement motor 301 and The drive shaft 303 is positioned under the top cover 201 of the container 2, and the upper end of the drive shaft 303 is connected with the motor shaft of the first displacement motor 301 through a coupling. The driving shaft 303 is a spline shaft, the driving shaft 303 is provided with external splines, the driving gear 304 is provided with internal splines, the driving gear 304 is sleeved on the driving shaft 303 and the internal splines on the driving gear 304 and the driving shaft The external splines on 303 are meshed, the driving gear 304 is a cylindrical gear and the driving gear 304 and the driving shaft 303 are coaxially arranged. After the first displacement motor 301 runs, the driving shaft 303 can drive the driving gear 304 to rotate synchronously around its axis . The switching mechanism is used to control the drive gear 304 to move along the axial direction of the drive shaft 303 on the drive shaft 303. Through the cooperation of the external spline and the internal spline, the drive shaft 303 can guide the drive gear 304, and the drive gear 304 As the power output part of the powertrain, the power is transmitted to the power transmission mechanism, and the power transmission mechanism transmits the power to the booster mechanism, and finally the booster mechanism realizes the elongation and contraction of the scissor telescopic mechanism.
如图1至图4所示,动力传递机构包括与驱动齿轮304啮合的变位齿条307、与增力机构连接且为可旋转的设置于储物柜7上的增力杆308和与变位齿条307连接且用于对增力杆308施加使其旋转的拉力的拉杆316,拉杆316和变位齿条307为水平设置且拉杆316的长度方向与驱动轴303的轴线相垂直,多个动力传递机构为沿竖直方向依次布置。变位齿条307为直齿条,变位齿条307和拉杆316的长度方向与第一方向相平行,拉杆316的长度方向上的一端与变位齿条307固定连接,拉杆316的长度方向上的另一端与增力杆308连接。变位齿条307与驱动齿轮304相啮合,在第二方向上,变位齿条307位于驱动齿轮304和储物柜7之间,驱动齿轮304与变位齿条307构成齿轮齿条机构。储物柜7对变位齿条307和拉杆316起导向作用,变位齿条307、拉杆316和增力杆308与剪叉式伸缩机构位于储物柜7的同一侧。增力杆308具有一定的长度,增力杆308的长度方向与第二方向相垂直,增力杆308的上端与增力机构连接,增力杆308的下端与拉杆316的端部连接,增力杆308是在两端之间的位置处与储物柜7转动连接,增力杆308的旋转中心线与第二方向相平行。第一变位电机301运转后,驱动轴303带动驱动齿轮304绕其轴线同步旋转,驱动齿轮304与变位齿条307啮合,驱动齿轮304推动变位齿条307沿第一方向移动,拉杆316与变位齿条307同步移动,拉杆316拉动增力杆308的下端,进而使增力杆308摆动,增力杆308将动力传递至增力机构。采用该动力传递机构,只需要两个变位电机就能实现所有储物柜的相互配合运动,而不用每个储物柜都配置电机驱动,减少了电机数量,降低成本,简化对电机的控制管理;且通过驱动齿轮和变位齿条的啮合传动,能够准确计算和控制每相邻的两个储物柜之间距离,运动准确,并能降低振动,使机构能够平稳运行。As shown in Figures 1 to 4, the power transmission mechanism includes a shifting rack 307 meshing with a drive gear 304, a booster rod 308 connected to the booster mechanism and rotatably arranged on the locker 7 and connected to the shifter. The gear rack 307 is connected to the pull rod 316 that is used to apply a pulling force to the booster rod 308 to rotate it. The pull rod 316 and the shift rack 307 are horizontally arranged and the length direction of the pull rod 316 is perpendicular to the axis of the drive shaft 303. The power transmission mechanisms are arranged in sequence along the vertical direction. The displacement rack 307 is a straight rack, the length direction of the displacement rack 307 and the pull rod 316 is parallel to the first direction, and one end of the length direction of the pull rod 316 is fixedly connected with the displacement rack 307, and the length direction of the pull rod 316 is The other end on the top is connected with booster rod 308. The shifting rack 307 meshes with the driving gear 304. In the second direction, the shifting rack 307 is located between the driving gear 304 and the locker 7, and the driving gear 304 and the shifting rack 307 form a rack and pinion mechanism. The locker 7 acts as a guide to the displacement rack 307 and the pull rod 316, and the displacement rack 307, the pull rod 316 and the booster rod 308 are located on the same side of the locker 7 as the scissor telescopic mechanism. The booster rod 308 has a certain length, the length direction of the booster rod 308 is perpendicular to the second direction, the upper end of the booster rod 308 is connected with the booster mechanism, the lower end of the booster rod 308 is connected with the end of the pull rod 316, and The force bar 308 is rotatably connected with the locker 7 at a position between two ends, and the rotation center line of the force bar 308 is parallel to the second direction. After the first displacement motor 301 runs, the drive shaft 303 drives the drive gear 304 to rotate synchronously around its axis, the drive gear 304 meshes with the displacement rack 307, the drive gear 304 pushes the displacement rack 307 to move along the first direction, and the pull rod 316 Moving synchronously with the displacement rack 307, the pull rod 316 pulls the lower end of the booster rod 308, thereby making the booster rod 308 swing, and the booster rod 308 transmits power to the booster mechanism. With this power transmission mechanism, only two displacement motors are needed to realize the mutual cooperative movement of all lockers, instead of each locker being equipped with a motor drive, which reduces the number of motors, reduces costs, and simplifies the control of the motors Management; and through the meshing transmission of the driving gear and the shifting rack, the distance between each adjacent two lockers can be accurately calculated and controlled, the movement is accurate, and the vibration can be reduced, so that the mechanism can run smoothly.
如图1至图4所示,动力传递机构的数量与剪叉式伸缩机构的数量相同,即变位齿条307、拉杆316和增力杆308均设置多个,所有变位齿条307为沿竖直方向依次布置,所有增力杆308为沿第一方向依次布置,驱动齿轮304设置一个,切换机构用于控制驱动齿轮304与各个动力传递机构的变位齿条307在结合状态与分离状态之间进行切换,驱动齿轮304设置成可选择性的与任意一个变位齿条307处于啮合状态,进而可以控制相应的储物柜7进行移动。增力机构的数量与动力传递机构的数量相同,各个动力传递机构分别通过一个增力机构与一个剪叉式伸缩机构连接。As shown in Figures 1 to 4, the number of power transmission mechanisms is the same as the number of scissor-type telescopic mechanisms, that is, multiple displacement racks 307, pull rods 316 and booster rods 308 are provided, and all displacement racks 307 are Arranged in sequence along the vertical direction, all booster rods 308 are arranged in sequence along the first direction, one drive gear 304 is provided, and the switching mechanism is used to control the combination state and separation of the drive gear 304 and the displacement rack 307 of each power transmission mechanism To switch between the states, the driving gear 304 is set to selectively engage with any one of the shifting racks 307, thereby controlling the movement of the corresponding locker 7. The number of booster mechanisms is the same as that of the power transmission mechanisms, and each power transmission mechanism is connected to a scissor-type telescopic mechanism through a booster mechanism.
如图1至图4所示,增力机构包括可移动的设置于储物柜7上的驱动块310和可移动设置且与驱动块310相配合的滑动块311,滑动块311的移动方向与驱动块310的移动方向相垂直,滑动块311与剪叉式伸缩机构连接,驱动块310位于剪叉式伸缩机构的上方且驱动块310与动力传递机构连接。驱动块310的移动方向与第一方向相平行,驱动块310与储物柜7为滑动连接。驱动块310与滑动块311相配合,构成斜楔机构,滑动块311为竖直设置,驱动块310具有与滑动块311接触的驱动面,该驱动面为在驱动块310上倾斜设置的斜平面,驱动面与第二方向相平行,驱动面与第一方向之前具有夹角且该夹角为锐角。第一剪叉臂312位于驱动块310的下方,滑动块311的下端与第一剪叉臂312的上端转动连接,滑动块311与储物柜7为滑动连接且滑动块311和驱动块310设置在同一个储物柜7上,第一检测部的下端与相邻的另一个储物柜7转动连接。增力杆308的上端通过连杆309与驱动块310连接,驱动块310位于滑动块311和连杆309之间,连杆309的一端与增力杆308的上端转动连接,连杆309的另一端与驱动块310转动连接。增力杆308摆动时,可以通过连杆309推动驱动块310沿第一方向作直线运动。驱动块310沿第一方向作直线运动后,可以推动滑动块311沿竖直方向向下移动,滑动块311同时推动第一剪叉臂312的上端向下移动,进而第一剪叉臂312进行旋转,第一剪叉臂312带动第二剪叉臂313同步旋转,最终使得剪叉式伸缩机构进行伸长。采用该增力机构,扩大了驱动块动力的大小,降低了第一变位电机301的输出功率,同时合理的利用储物柜的侧面高度设置增力杆,使机构紧凑合理,原理简单;增力杆和驱动块之间用连杆连接,构成摇杆滑块机构,使驱动块运动唯一,且可通过电机自锁实现机构自锁保护;驱动块采用斜面形式,能够平稳推动剪叉臂,使机构运行更加稳定。As shown in Figures 1 to 4, the booster mechanism includes a drive block 310 that is movably arranged on the locker 7 and a slide block 311 that is movably arranged and cooperates with the drive block 310, and the moving direction of the slide block 311 is the same as The moving direction of the driving block 310 is vertical, the sliding block 311 is connected with the scissors telescopic mechanism, the driving block 310 is located above the scissors telescopic mechanism and the driving block 310 is connected with the power transmission mechanism. The moving direction of the driving block 310 is parallel to the first direction, and the driving block 310 is in sliding connection with the locker 7 . The driving block 310 cooperates with the sliding block 311 to form a wedge mechanism. The sliding block 311 is vertically arranged. The driving block 310 has a driving surface in contact with the sliding block 311. The driving surface is an inclined plane arranged obliquely on the driving block 310. , the driving surface is parallel to the second direction, and has an included angle between the driving surface and the first direction, and the included angle is an acute angle. The first scissor arm 312 is located below the driving block 310, the lower end of the sliding block 311 is rotationally connected with the upper end of the first scissor arm 312, the sliding block 311 is slidingly connected to the locker 7 and the sliding block 311 and the driving block 310 are arranged On the same locker 7 , the lower end of the first detection part is rotatably connected with another adjacent locker 7 . The upper end of the booster rod 308 is connected with the driving block 310 through the connecting rod 309, the driving block 310 is located between the sliding block 311 and the connecting rod 309, one end of the connecting rod 309 is rotationally connected with the upper end of the boosting rod 308, and the other end of the connecting rod 309 One end is rotatably connected with the driving block 310 . When the booster rod 308 swings, it can push the driving block 310 to move linearly along the first direction through the connecting rod 309 . After the driving block 310 moves linearly along the first direction, it can push the sliding block 311 to move downward in the vertical direction, and the sliding block 311 simultaneously pushes the upper end of the first scissor arm 312 to move downward, and then the first scissor arm 312 moves downward. Rotate, the first scissors arm 312 drives the second scissors arm 313 to rotate synchronously, finally makes the scissors telescopic mechanism stretch. The booster mechanism is used to expand the power of the driving block and reduce the output power of the first displacement motor 301. At the same time, the booster bar is reasonably used at the side height of the locker, so that the mechanism is compact and reasonable, and the principle is simple; The force bar and the driving block are connected by a connecting rod to form a rocker slider mechanism, which makes the driving block move uniquely, and the self-locking protection of the mechanism can be realized through the self-locking of the motor; the driving block is in the form of an inclined plane, which can smoothly push the scissor arm, Make the organization run more stably.
作为优选的,滑动块311的上端设有与驱动块310的驱动面相接触的滚轮,滚轮为可旋转的设置,在驱动块310与滑动块311发生相对运动时,滚轮可在驱动面上进行滚动,以减小滑动块311与驱动块310之间的摩擦。Preferably, the upper end of the sliding block 311 is provided with a roller in contact with the driving surface of the driving block 310, the roller is rotatable, and when the driving block 310 and the sliding block 311 move relative to each other, the roller can roll on the driving surface , to reduce the friction between the sliding block 311 and the driving block 310 .
如图1至图4所示,切换机构包括第二变位电机302、与第二变位电机302连接的螺杆轴305和套设于驱动轴303上且与螺杆轴305为螺纹连接的螺母座306,第二变位电机302运转时,驱动齿轮304由螺母座306推动而沿驱动轴303的轴向进行移动。螺杆轴305为竖直设置且螺杆轴305与货箱2为转动连接,货箱2对螺杆轴305提供支撑作用,第二变位电机302与货箱2固定连接,第二变位电机302和螺杆轴305位于货箱2的顶盖201的下方,螺杆轴305的上端通过联轴器与第二变位电机302的电机轴连接。螺杆轴305的外表面设有外螺纹,螺母座306套设于螺杆轴305上且螺母座306与螺杆轴305构成螺旋传动,第二变位电机302运转后,螺杆轴305绕其轴线旋转,可以驱动螺母座306沿竖直方向做直线运动,螺母座306同时带动驱动齿轮304沿驱动轴303的轴向进行移动。螺母座306为U形结构,驱动齿轮304位于螺母座306的内腔体中,螺母座306的一端套设于螺杆轴305上,螺母座306的另一端设有让驱动轴303穿过的通孔且螺母座306的该端为U形的开口所在端,该通孔为圆孔且通孔的直径与驱动轴303的设置有外花键的部位处的外直径大小相同,驱动轴303对螺母座306起到导向作用。采用丝杠螺母机构,可以使驱动齿轮304停留在调节后的高度位置,并可以使驱动齿轮304在调节后的高度位置处锁止,确保驱动齿轮304正常运行,可靠性高。采用该切换机构,通过第二变位电机302带动螺母座306能够准确定位螺母座的高度,准确地使驱动齿轮与相应的齿条啮合,从而准确地使相应的储物柜移动,该机构简洁,易布置,成本低,实现了只用一个第一变位电机301为所有的储物柜的移动提供动力。As shown in Figures 1 to 4, the switching mechanism includes a second displacement motor 302, a screw shaft 305 connected to the second displacement motor 302, and a nut seat sleeved on the drive shaft 303 and threaded with the screw shaft 305 306 , when the second displacement motor 302 is running, the driving gear 304 is pushed by the nut seat 306 to move along the axial direction of the driving shaft 303 . The screw shaft 305 is vertically arranged and the screw shaft 305 is rotationally connected with the cargo box 2, the cargo box 2 provides support to the screw shaft 305, the second displacement motor 302 is fixedly connected with the cargo box 2, the second displacement motor 302 and The screw shaft 305 is located under the top cover 201 of the container 2, and the upper end of the screw shaft 305 is connected with the motor shaft of the second displacement motor 302 through a coupling. The outer surface of the screw shaft 305 is provided with external threads, the nut seat 306 is sleeved on the screw shaft 305 and the nut seat 306 and the screw shaft 305 form a screw drive, after the second displacement motor 302 is running, the screw shaft 305 rotates around its axis, The nut seat 306 can be driven to move linearly along the vertical direction, and the nut seat 306 simultaneously drives the driving gear 304 to move along the axial direction of the drive shaft 303 . The nut seat 306 is a U-shaped structure, the drive gear 304 is located in the inner cavity of the nut seat 306, one end of the nut seat 306 is sleeved on the screw shaft 305, and the other end of the nut seat 306 is provided with a passage for the drive shaft 303 to pass through. The end of the hole and the nut seat 306 is the end where the U-shaped opening is located, and the through hole is a round hole and the diameter of the through hole is the same as the outer diameter at the position where the external spline is provided with the drive shaft 303. The drive shaft 303 is The nut seat 306 plays a guiding role. Adopting the screw nut mechanism can make the driving gear 304 stay at the adjusted height position and lock the driving gear 304 at the adjusted height position to ensure the normal operation of the driving gear 304 with high reliability. With this switching mechanism, the height of the nut seat 306 can be accurately positioned through the second displacement motor 302, and the driving gear can be meshed with the corresponding rack, thereby accurately moving the corresponding locker. The mechanism is simple , easy to arrange, and low in cost, it is realized that only one first displacement motor 301 is used to provide power for the movement of all lockers.
如图2、图5和图6所示,存取货装置4包括第一驱动机构、设置于第一驱动机构上且作直线运动的Y轴滑台、与Y轴滑台连接的第二驱动机构、设置于第二驱动机构上且作直线运动的X轴滑台、与X轴滑台连接的第三驱动机构、设置于第三驱动机构上且作直线运动的Z轴滑台和设置于Z轴滑台上且用于拾取货物的末端执行器。存取货装置4的末端执行器在X、Y、Z三个自由度上运动,使得末端执行器可以以一定的角度在其行程空间内自由移动,满足对货物的拾取和摆放要求,运动范围广。第一驱动机构用于使Y轴滑台403沿Y轴方向做往复直线运动,第二驱动机构用于使X轴滑台408沿X轴方向做往复直线运动,第三驱动机构用于使Z轴滑台405沿Z轴方向做往复直线运动,X轴方向为水平方向且与第一方向相平行,Y轴方向为水平方向且与第二方向相平行,Z轴方向为竖直方向,X轴滑台408、Y轴滑台403和Z轴滑台405的移动方向相互垂直。As shown in Fig. 2, Fig. 5 and Fig. 6, the storage and retrieval device 4 includes a first driving mechanism, a Y-axis sliding table arranged on the first driving mechanism and performing linear motion, and a second driving mechanism connected with the Y-axis sliding table. mechanism, the X-axis sliding table arranged on the second driving mechanism and moving linearly, the third driving mechanism connected with the X-axis sliding table, the Z-axis sliding table arranged on the third driving mechanism and moving linearly, and the The end effector on the Z-axis slide for picking up goods. The end effector of the storage and retrieval device 4 moves in the three degrees of freedom of X, Y, and Z, so that the end effector can move freely in its stroke space at a certain angle to meet the requirements for picking up and placing the goods. wide range. The first driving mechanism is used to make the Y-axis sliding table 403 do reciprocating linear motion along the Y-axis direction, the second driving mechanism is used to make the X-axis sliding table 408 do reciprocating linear motion along the X-axis direction, and the third driving mechanism is used to make Z The axis sliding table 405 performs reciprocating linear motion along the Z-axis direction. The X-axis direction is horizontal and parallel to the first direction. The Y-axis direction is horizontal and parallel to the second direction. The Z-axis direction is vertical. The moving directions of the axis slide table 408, the Y axis slide table 403 and the Z axis slide table 405 are perpendicular to each other.
如图2、图5和图6所示,第一驱动机构包括固定设置于货箱2上的第一支架411、可旋转的设置于第一支架411上的第一丝杠402和设置于第一支架411上且与第一丝杠402连接的第一电机401,Y轴滑台403套设于第一丝杠402上且与第一丝杠402构成螺旋传动,第一电机401产生使第一丝杠402旋转的动力,当第一电机401运转后,第一丝杠402旋转,进而驱动Y轴滑台403沿Y轴做直线运动。As shown in Fig. 2, Fig. 5 and Fig. 6, the first driving mechanism includes a first bracket 411 fixedly arranged on the container 2, a first lead screw 402 rotatably arranged on the first bracket 411 and a first screw 402 arranged on the second A first motor 401 on a support 411 and connected to the first lead screw 402, the Y-axis sliding table 403 is sleeved on the first lead screw 402 and forms a screw transmission with the first lead screw 402, the first motor 401 generates the first The power of the rotation of the screw 402, when the first motor 401 runs, the first screw 402 rotates, and then drives the Y-axis sliding table 403 to move linearly along the Y-axis.
第二驱动机构包括可移动设置的第二支架412、可旋转的设置于第二支架412和Y轴滑台403上的第二丝杠409以及设置于第二支架412上且与第二丝杠409连接的第二电机404,X轴滑台408套设于第二丝杠409上且与第二丝杠409构成螺旋传动,第二电机404产生使第二丝杠409旋转的动力。第二支架412与Y轴滑台403为相对布置且第二支架412和Y轴滑台403处于与第一方向相平行的同一直线上,第二支架412和Y轴滑台403分别在第二丝杠409的一端对第二丝杠409提供支撑作用,货箱2上设有对第二支架412起导向作用的第一导向杆,第一导向杆与第一丝杠402相平行,第二支架412套设于该第一导向杆上,该第一导向杆位于顶盖201的下方且与顶盖201固定连接。当第二电机404运转后,第二丝杠409旋转,进而驱动X轴滑台408沿X轴做直线运动。The second drive mechanism includes a movably arranged second bracket 412, a rotatable second screw 409 arranged on the second bracket 412 and the Y-axis slide table 403, and a second screw 409 arranged on the second bracket 412 and connected to the second screw. 409 is connected to the second motor 404 , and the X-axis sliding table 408 is sleeved on the second screw 409 and forms a screw drive with the second screw 409 . The second motor 404 generates power to rotate the second screw 409 . The second bracket 412 is arranged opposite to the Y-axis slide table 403 and the second bracket 412 and the Y-axis slide table 403 are on the same straight line parallel to the first direction. The second bracket 412 and the Y-axis slide table 403 are respectively in the second One end of leading screw 409 provides supporting effect to second leading screw 409, and cargo box 2 is provided with the first guide bar that guides second support 412, and first guiding bar is parallel with first leading screw 402, and the second The bracket 412 is sheathed on the first guide rod, and the first guide rod is located under the top cover 201 and fixedly connected with the top cover 201 . When the second motor 404 is running, the second lead screw 409 rotates, and then drives the X-axis sliding table 408 to move linearly along the X-axis.
第三驱动机构包括固定设置于货箱2上的第三支架413、可旋转的设置于第三支架413上的第三丝杠406和设置于X轴滑台408上且与第三丝杠406连接的第三电机407,Z轴滑台405套设于第三丝杠406上且与第三丝杠406构成螺旋传动,第三电机407产生使第三丝杠406旋转的动力,第三支架413位于Z轴滑台405的下方。X轴滑台408上设有用于对Z轴滑台405起导向作用的第二导向杆,该第二导向杆为竖直设置且位于第三丝杠406的一侧,Z轴滑台405套设于第二导向杆上,第二导向杆的上端与X轴滑台408固定连接且第二导向杆朝向X轴滑台408的下方延伸。当第三电机407运转后,第三丝杠406旋转,进而驱动Z轴滑台405及其上的末端执行器沿Z轴做直线运动。The 3rd driving mechanism comprises the 3rd support 413 that is fixedly arranged on the cargo box 2, the 3rd lead screw 406 that is rotatably arranged on the 3rd support 413 and is arranged on the X-axis slide table 408 and with the 3rd lead screw 406 The connected third motor 407, the Z-axis slide table 405 is sleeved on the third lead screw 406 and forms a screw transmission with the third lead screw 406, the third motor 407 generates power to rotate the third lead screw 406, and the third support 413 is located below the Z-axis slide table 405 . The X-axis slide table 408 is provided with a second guide rod for guiding the Z-axis slide table 405. The second guide rod is vertically arranged and positioned on one side of the third lead screw 406, and the Z-axis slide table 405 covers It is arranged on the second guide rod, the upper end of the second guide rod is fixedly connected with the X-axis slide table 408 and the second guide rod extends toward the bottom of the X-axis slide table 408 . When the third motor 407 is running, the third lead screw 406 rotates, and then drives the Z-axis sliding table 405 and the end effector on it to move linearly along the Z-axis.
如图2、图5和图6所示,末端执行器包括与Z轴滑台405连接的托座410、可移动的设置于托座410上的升降支架414、可移动的设置于托座410上且用于托起货物的托杆415、与托杆415和升降支架414转动连接的传动杆417、设置于托座410上的升降电机416以及与升降电机416和升降支架414连接的升降传动机构418,托杆415的移动方向与升降支架414的移动方向相垂直,托杆415设置成可沿第二方向进行移动。托座410与Z轴滑台405固定连接,升降支架414与托座410为滑动连接且升降支架414的移动方向为竖直方向,托座410对升降支架414起导向作用。升降电机416为固定设置在托座410上,升降电机416用于提供使升降支架414沿竖直方向进行移动的驱动力,升降电机416的轴线与第一方向相平行,升降传动机构418优选为齿轮齿条机构,升降传动机构418的齿条与升降支架414固定连接,升降传动机构418的齿轮与升降电机416的电机轴固定连接。托杆415位于升降支架414的下方,传动杆417位于升降支架414和托杆415之间,传动杆417的上端与升降支架414的下端转动连接,传动杆417的下端与托杆415转动连接。托杆415具有一定的长度,托杆415的长度方向与第一方向相平行,托杆415朝向托座410的外侧伸出,方便托起货物和插入储物柜7的储物腔中。托座410具有让托杆415的端部嵌入的滑槽,该滑槽为在托座410上沿第二方向延伸的长槽,托座410对托杆415起到导向作用。As shown in Fig. 2, Fig. 5 and Fig. 6, the end effector includes a bracket 410 connected with the Z-axis slide 405, a lifting bracket 414 movably arranged on the bracket 410, and a movable bracket 410 arranged on the bracket 410. The supporting rod 415 used to hold up the goods, the transmission rod 417 connected in rotation with the supporting rod 415 and the lifting bracket 414, the lifting motor 416 arranged on the bracket 410 and the lifting transmission connected with the lifting motor 416 and the lifting bracket 414 In the mechanism 418, the moving direction of the supporting rod 415 is perpendicular to the moving direction of the lifting bracket 414, and the supporting rod 415 is arranged to be movable along the second direction. The bracket 410 is fixedly connected with the Z-axis slide table 405, the lifting bracket 414 is slidingly connected with the bracket 410 and the moving direction of the lifting bracket 414 is the vertical direction, and the bracket 410 guides the lifting bracket 414. The lifting motor 416 is fixedly arranged on the bracket 410, and the lifting motor 416 is used to provide the driving force to make the lifting bracket 414 move in the vertical direction. The axis of the lifting motor 416 is parallel to the first direction, and the lifting transmission mechanism 418 is preferably In the rack and pinion mechanism, the rack of the lifting transmission mechanism 418 is fixedly connected with the lifting support 414 , and the gear of the lifting transmission mechanism 418 is fixedly connected with the motor shaft of the lifting motor 416 . Support rod 415 is positioned at the below of elevating support 414, and transmission rod 417 is positioned between elevating support 414 and support rod 415, and the upper end of transmission rod 417 is rotationally connected with the lower end of elevating support 414, and the lower end of transmission rod 417 is rotationally connected with support rod 415. The support bar 415 has a certain length, the length direction of the support bar 415 is parallel to the first direction, and the support bar 415 protrudes toward the outside of the bracket 410, which is convenient for holding up goods and inserting them into the storage cavity of the locker 7 . The bracket 410 has a chute for the end of the bracket 415 to be embedded. The chute is a long groove extending along the second direction on the bracket 410 . The bracket 410 guides the bracket 415 .
作为优选的,托杆415设置多个且所有托杆415处于同一高度位置,所有托杆415为并排设置,托杆415在托座410上的位置可调节,进而相邻两个托杆415之间的距离大小可调节,以适于托起不同尺寸的货物,提高稳定性和可靠性,避免末端执行器移动时货物掉落。在本实施例中,托杆415设置两个,传动杆417的数量与托杆415的数量相同,各个传动杆417的下端分别与一个托杆415转动连接,各个传动杆417的上端均与升降支架414的下端转动连接。As preferably, a plurality of support rods 415 are provided and all support rods 415 are at the same height position, all support rods 415 are arranged side by side, and the position of the support rods 415 on the bracket 410 can be adjusted, and then between two adjacent support rods 415 The distance between them can be adjusted to suit cargoes of different sizes, improve stability and reliability, and prevent cargoes from falling when the end effector moves. In this embodiment, two support rods 415 are provided, and the number of transmission rods 417 is the same as the number of support rods 415. The lower ends of each transmission rod 417 are rotatably connected to one support rod 415 respectively, and the upper ends of each transmission rod 417 are connected to the lifter. The lower end of the bracket 414 is rotatably connected.
上述结构的存取货装置4结构简单,操作方便,成本低,可以节约成本,采用的存取货装置与末端执行器相配合,能够实现货物球的自动存放与取出,提高了工作效率,而且存取货装置采用丝杠机构,稳定性好,可靠性高,能够实现货物摆放时的准确定位,易于控制各个货物在储物柜7上按设定的位置进行摆放。The storage and retrieval device 4 with the above-mentioned structure is simple in structure, easy to operate, low in cost, and can save costs. The storage and withdrawal device adopts a screw mechanism, which has good stability and high reliability, can realize accurate positioning when the goods are placed, and is easy to control each goods to be placed on the locker 7 according to the set position.
如图1所示,本发明的仓储系统还包括设置于货箱2上的太阳能板5,太阳能板5位于货箱2的上方且太阳能板5与顶盖201固定连接,货箱2上并设有用于储存电能的蓄电池。货箱2的底部设有脚轮1,脚轮1与货箱2的底板204固定连接,脚轮1设置多个,脚轮1可以滚动,脚轮1对货箱2提供稳定的支撑作用,而且便于仓储系统整体进行移动。As shown in Figure 1, the storage system of the present invention also includes a solar panel 5 arranged on the cargo box 2, the solar panel 5 is located above the cargo box 2 and the solar panel 5 is fixedly connected to the top cover 201, and the cargo box 2 is also provided with There are batteries for storing electrical energy. The bottom of the cargo box 2 is provided with a caster 1, which is fixedly connected to the bottom plate 204 of the cargo box 2. There are multiple casters 1, and the caster 1 can roll. The caster 1 provides stable support for the cargo box 2, and is convenient for the storage system as a whole. to move.
如图1所示,货箱2的侧板203上设有让货物通过的存取口202,该存取口202为矩形孔且存取口202为在货箱2的侧板203上沿板厚方向贯穿设置的通孔,该侧板203上并设有一个用于封闭存取口202的盖板6,盖板6的面积不小于存取口202的面积,盖板6与侧板203转动连接且盖板6的旋转中心线与第一方向相平行,盖板6可以上下旋转,实现存取口202的开闭控制。存取货装置4的末端执行器可在存取口202和储物柜7的储物腔之间来回移动,实现货物的存取。As shown in Figure 1 , the side plate 203 of the container 2 is provided with an access opening 202 for goods to pass through. A through hole is provided through the thickness direction, and a cover plate 6 for closing the access opening 202 is provided on the side plate 203. The area of the cover plate 6 is not less than the area of the access opening 202. The cover plate 6 and the side plate 203 Rotationally connected and the rotation center line of the cover plate 6 is parallel to the first direction, the cover plate 6 can rotate up and down to realize the opening and closing control of the access opening 202 . The end effector of the access device 4 can move back and forth between the access port 202 and the storage cavity of the locker 7 to realize the access of goods.
如图3和图4所示,伸缩控制机构还包括用于对使剪叉式伸缩机构由伸长状态切换至收缩状态的第一复位弹簧314,第一复位弹簧314设置于储物柜7上且第一复位弹簧314与第一剪叉臂312的上端或滑动块311连接,第一复位弹簧314用于对第一剪叉臂312的上端或滑动块311施加使其向上移动的作用力,推动第一剪叉臂312和滑动块311进行复位,滑动块311推动驱动块310进行移动,最终实现储物柜7的复位,储物柜7回到初始位置,相邻两个储物柜7之间的距离处于最小状态,储物柜7和储物柜7紧密相靠,提高了空间利用率。第一复位弹簧314优选为圆柱螺旋弹簧且为压簧,第一复位弹簧314夹在储物柜7和第一剪叉臂312的上端之间。伸缩控制机构还包括用于对变位齿条307施加拉力的第二复位弹簧315,第二复位弹簧315与储物柜7和变位齿条307连接,第二复位弹簧315对变位齿条307施加的拉力使得变位齿条307在剪叉式伸缩机构由伸长状态切换至收缩状态的过程中朝向靠近增力杆308的方向进行移动,实现变位齿条307和拉杆316的复位。第二复位弹簧315优选为拉簧。As shown in Figures 3 and 4, the telescopic control mechanism also includes a first return spring 314 for switching the scissor type telescopic mechanism from an extended state to a retracted state, the first return spring 314 is arranged on the locker 7 and The first return spring 314 is connected with the upper end of the first scissors arm 312 or the sliding block 311, and the first return spring 314 is used to apply an active force to move upwards to the upper end of the first scissors arm 312 or the sliding block 311 to push The first scissor arm 312 and the sliding block 311 reset, and the sliding block 311 pushes the driving block 310 to move, finally realizing the reset of the locker 7, and the locker 7 returns to the initial position. The distance between them is at the minimum state, and the lockers 7 and the lockers 7 are close to each other, which improves the space utilization rate. The first return spring 314 is preferably a cylindrical coil spring and is a compression spring, and the first return spring 314 is clamped between the locker 7 and the upper end of the first scissor arm 312 . The telescopic control mechanism also includes a second return spring 315 for applying a pulling force to the displacement rack 307, the second return spring 315 is connected with the locker 7 and the displacement rack 307, and the second return spring 315 is connected to the displacement rack 307. The tension applied by 307 makes the displacement rack 307 move towards the direction close to the booster rod 308 when the scissors telescopic mechanism is switched from the extended state to the contracted state, so as to realize the reset of the displacement rack 307 and the pull rod 316 . The second return spring 315 is preferably a tension spring.
如图3和图4所示,对于每相邻的两个储物柜7,其中一个储物柜7与动力总成之间的距离小于另一个储物柜7与动力总成之间的距离,即一个储物柜7距离动力总成较近,另一个储物柜7距离动力总成较远,增力杆308、驱动块310、滑动块311和第一复位弹簧314设置于距离动力总成较近的储物柜7上,第二剪叉臂313的下端与距离动力总成较近的储物柜7连接,第一剪叉臂312的下端和第二剪叉臂313的上端与距离动力总成较远的储物柜7连接。伸缩控制机构的所有变位齿条307均设置于所有的储物柜7中距离动力总成最近的储物柜7上。As shown in Figure 3 and Figure 4, for every two adjacent lockers 7, the distance between one locker 7 and the powertrain is smaller than the distance between the other locker 7 and the powertrain , that is, one locker 7 is closer to the powertrain, and the other locker 7 is farther away from the powertrain. On the close locker 7, the lower end of the second scissor arm 313 is connected with the locker 7 closer to the powertrain, and the lower end of the first scissor arm 312 and the upper end of the second scissor arm 313 are connected with A locker 7 connection farther from the powertrain. All displacement racks 307 of the telescopic control mechanism are arranged on the locker 7 closest to the powertrain among all the lockers 7 .
本发明的仓储系统还包括控制器、扫描器和微型条码打印机,第一变位电机301、第二变位电机302、第一电机、第二电机、第三电机和升降电机416受到控制器的控制,第一变位电机301、第二变位电机302、第一电机、第二电机、第三电机和升降电机416优选为步进电机。扫描器和微型条码打印机设置于货箱2上,打印机是用于打印储物条形码小票,扫描器是用于对储物条形码小票上的条形码进行扫描,条形码存储有扫码信息,扫码信息为货物存储于储物柜7中某个储物腔的坐标信息。扫描器和微型条码打印机的结构如同本领域技术人员所公知的那样,在此不再赘述。The warehousing system of the present invention also includes a controller, a scanner and a miniature bar code printer. The first displacement motor 301, the second displacement motor 302, the first motor, the second motor, the third motor and the lifting motor 416 are controlled by the controller. Control, the first displacement motor 301, the second displacement motor 302, the first motor, the second motor, the third motor and the lifting motor 416 are preferably stepping motors. The scanner and the micro barcode printer are set on the cargo box 2. The printer is used to print the storage barcode ticket, and the scanner is used to scan the barcode on the storage barcode ticket. The barcode stores the scanning information, and the scanning code The information is coordinate information of goods stored in a certain storage chamber in the locker 7 . The structures of the scanner and the micro-bar code printer are well known to those skilled in the art, and will not be repeated here.
本发明还提供了一种仓储系统的存货方法,采用上述结构的仓储系统,需要存货时,首先在货箱2的存取口202处将货物放置于存取货装置4,然后存取货装置4开始运行,以将货物运送至指定的储物柜7处;变位装置3运行,变位装置3使指定的储物柜7与相邻的储物柜7之间的距离处于最大状态,最后存取货装将货物放置到指定的储物柜7上。The present invention also provides an inventory method for a storage system. Using the storage system with the above structure, when inventory is required, the goods are first placed in the storage and retrieval device 4 at the access opening 202 of the container 2, and then the storage and retrieval device 4 start operation, to deliver goods to designated locker 7 places; Displacement device 3 runs, and displacement device 3 makes the distance between designated locker 7 and adjacent locker 7 be in the maximum state, The final access to the cargo is to place the cargo on the designated locker 7 .
本发明还提供了一种仓储系统的取货方法,采用上述结构的仓储系统,需要取货时,首先变位装置3运行,变位装置3使指定的储物柜7与相邻的储物柜7之间的距离处于最大状态;存取货装置4运行,存取货装从指定的储物柜7上将货物取下,然后存取货装置4将货物运送至货箱2的存取口202处,最后在存取口202处取出货物。The present invention also provides a method for picking up goods in a storage system. When using the storage system with the above-mentioned structure, when picking up goods is required, the displacement device 3 is first operated, and the displacement device 3 makes the designated locker 7 and the adjacent storage The distance between the cabinets 7 is at the maximum state; the storage and retrieval device 4 is in operation, and the storage and retrieval cargo is removed from the designated locker 7, and then the storage and retrieval device 4 transports the cargo to the storage and retrieval of the cargo box 2 At the port 202, the goods are finally taken out at the access port 202.
在上述仓储系统的存货和取货过程中,指定的储物柜7与相邻的储物柜7通过剪叉式伸缩机构连接,由剪叉式伸缩机构推动指定的储物柜7移动或推动与指定的储物柜7相邻的储物柜7移动。During the storage and retrieval process of the above-mentioned warehousing system, the designated locker 7 is connected with the adjacent locker 7 through a scissor-type telescopic mechanism, and the designated locker 7 is moved or pushed by the scissor-type telescopic mechanism The locker 7 adjacent to the designated locker 7 moves.
以上结合附图对本发明进行了示例性描述。显然,本发明具体实现并不受上述方式的限制。只要是采用了本发明的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本发明的上述构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above with reference to the accompanying drawings. Apparently, the specific implementation of the present invention is not limited by the above methods. As long as various insubstantial improvements are made using the method concept and technical solution of the present invention; or without improvement, the above-mentioned concept and technical solution of the present invention are directly applied to other occasions, all within the protection scope of the present invention within.
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