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CN109004132A - A method of battery pack is improved using composite sandwich plate structure - Google Patents

A method of battery pack is improved using composite sandwich plate structure Download PDF

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Publication number
CN109004132A
CN109004132A CN201810831464.5A CN201810831464A CN109004132A CN 109004132 A CN109004132 A CN 109004132A CN 201810831464 A CN201810831464 A CN 201810831464A CN 109004132 A CN109004132 A CN 109004132A
Authority
CN
China
Prior art keywords
battery
battery pack
battery core
sandwich
sandwich plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810831464.5A
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Chinese (zh)
Inventor
张博明
兰祥
李静雯
李宏福
孙义亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tai'an Jimi Composite Mstar Technology Ltd
BEIJING B&J COMPOSITE TECHNOLOGY CONSULTING Co Ltd
Original Assignee
Tai'an Jimi Composite Mstar Technology Ltd
BEIJING B&J COMPOSITE TECHNOLOGY CONSULTING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tai'an Jimi Composite Mstar Technology Ltd, BEIJING B&J COMPOSITE TECHNOLOGY CONSULTING Co Ltd filed Critical Tai'an Jimi Composite Mstar Technology Ltd
Priority to CN201810831464.5A priority Critical patent/CN109004132A/en
Publication of CN109004132A publication Critical patent/CN109004132A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/486Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The invention discloses a kind of methods for improving battery pack using composite sandwich plate structure, and it further includes component and lithium dynamical battery monomer in battery pack that improving equipment, which includes corrugated plating battery pack,;Sandwich of layers and skin material;Busbar connector;For temperature collection, the printed circuit board of the signals such as voltage;Temperature controller.Referring to ripple Sandwich structure, PCB printed circuit board and temperature controller are arranged in the space that corrugated plating and panel are built, then by several battery core electrodes upwards perpendicular to panel being put into corrugated plating and space that panel is built in, the mould group of specific voltage and capacitance is made, assembles multiple such mould groups and ultimately forms battery pack.The present invention no longer needs the mould group end plate and the components such as pallet and upper cover of metal quality in conventional batteries packet, only with high specific strength sandwich composite material corrugated plate as battery case, effectively improve energy density, mitigate the weight bearing of battery pack, balance thermal conductivity.

Description

A method of battery pack is improved using composite sandwich plate structure
Technical field
Present invention design is related to field of compound material more particularly to a kind of utilization composite sandwich plate structure improves battery The method of packet.
Background technique
Battery of electric vehicle packet utilizes tetragonous column type mostly at present, together with cylindrical type is in series or in parallel with Soft Roll type, dress In mechanical cover, form battery modules, multiple battery modules are each other in series or parallel to be assembled into battery pack, with include sensing The battery management system and heat management system of device and controller are assembled in a shell.Wherein, mechanical cover is generally four pieces End plate and upper and lower two boards surround cube, and shell is generally battery box cover and pallet composition.Outside mechanical cover and battery pack Shell is mostly that metal is constituted, and the combination of two kinds of structures considerably increases the weight of electric car, hinders the promotion of battery pack energy density.
Therefore, it while guaranteeing the mould group intensity and stability of original metal, realizes the lightweight of battery pack, promotes electricity Pond packet energy density, optimization is antifatigue, and the performances such as damping energy-absorbing are the research directions that we improve battery pack, and are achieved.
Summary of the invention
In order to overcome above-mentioned deficiency, battery pack is improved using composite material sandwich structure the object of the present invention is to provide a kind of Method.The present invention referring to ripple Sandwich structure, arranged in the space that corrugated plating and panel are built PCB printed circuit board and Temperature controller, then by several battery core electrodes upwards perpendicular to panel being put into corrugated plating and space that panel is built in, The mould group of specific voltage and capacitance is made, assembles multiple such mould groups and ultimately forms battery pack.The present invention no longer needs to pass The mould group end plate and the components such as pallet and upper cover of metal quality in battery pack of uniting, only with the composite wood of high specific strength sandwich Expect that corrugated plating as battery case, effectively improves energy density, mitigates the weight bearing of battery pack, balance thermal conductivity.
To achieve the goals above, the present invention adopts the following technical scheme:
A method of battery pack being improved using composite sandwich plate structure, improving equipment includes corrugated plating battery pack, battery It further include component and lithium dynamical battery monomer in packet;Sandwich of layers and skin material;Busbar connector;For temperature collection, the letter such as voltage Number printed circuit board;Temperature controller, thermoplastic prepreg, preheating channel, adaptive pressure head, wrapping machine, electroheating type hot melt Adhesive tape.
The above-mentioned method for improving battery pack using composite sandwich plate structure, specifically comprises the following steps:
(1) matrix softening point is heated to by preheating channel by traction thermoplastic prepreg, it is fixed pre- using adaptive pressure head Band is soaked, drives battery pack rotation through wrapping machine, prepreg tape is made to be wrapped in the battery surface of several battery cores composition, after cooling and shaping Battery modules are made.
(2) battery modules are put into the space that same ripple and panel are surrounded, short transverse and interlayer plate thickness Direction is consistent, it may be assumed that electrode is all upward, and battery core is perpendicular to panel, and mould group top is placed with busbar connector, and the adjacent battery core of every two connects The heat insulating washer of 2mm or so is welded between contacting surface in the way of welding, so that battery core passes through the mutual connection of busbar connector.With this side Formula is also placed in battery modules in other ripples.
(3) the laminar printed circuit board of bar shaped is re-layed above the busbar connector above battery modules, to a plurality of wave Line carries out same operation.It should be noted at this time that after PCB is added, thickness direction should cannot be there are gap, in order to avoid influence battery core It is fixed.Circuit board is the battery management unit for monitoring battery pack temperature and voltage.
(4) when battery core being put into the space that same ripple and panel are surrounded, between battery core meeting and enclosed space Difference is formed, temperature controller can be placed using the white space where difference, temperature is made to pass through heat-conducting insulation material and electricity Core contact;Can also be more than sandwich plate to be with lower panel, temperature control device is added in battery core position below.Meanwhile it is some with PCB or The route of person's thermoregulator connection can be connect with the white space that enclosed space is formed with the external world by battery core.
(5) sandwich battery pack after processing is completed, utilizes electroheating type hot melt adhesive tape and composite material at battery pack port Cap shape sealing element melts fitting, completes sealing after cooling and solidifying.
Preferably, the corrugated plating of composite sandwich is sandwich by two parallel coverings and the ripple between them Layer is constituted, as shown in Figure 1, the trapezoidal of the dipping and heaving among two parallel panels is one layer of continuous sandwich web.It should The a large amount of space reserved between sandwich of layers covering, this space must equipment with other for being placed in battery cell.
Preferably, the covering of corrugated plating can choose the biggish carbon fiber enhancement resin base composite material of bearing capacity, wave The galss fiber reinforced resin based composites that line sandwich of layers can use bearing requirements relatively low.It can be according to selection battery core Size and the size of electric member design size trapezoidal in ripple sandwich of layers, this includes trapezoidal height, angle etc., note The thickness for sandwich of layers of anticipating should be greater than the height of battery core, so as to being put into for PCB printed circuit board.And sandwich plate is precast in advance.
Preferably, busbar connector is that the thin and roomy sheet metal with high surface area of one kind passes through weldering in order to radiate It the modes such as connects or is bolted to be connected with battery cell, to achieve the purpose that connecting single batteries.
Preferably, printed circuit board for signals such as collection voltages and temperature and is transmitted to counterpart external device, to reach Monitor the effect of battery real-time status.
Preferably, temperature controller is to be assemblied in battery modules, and connected by heat-conducting insulation material with battery case Touching, and then realize and the temperature of battery is controlled.
Preferably, temperature control device is generally the internal aluminum alloy thin plate profile containing coolant line or heating equipment.
Preferably, preheating channel or laser preheating or hot wind preheating can be used in preheating method.
The invention also discloses the methods of battery core in fixed module, increase stability: each battery core in 1. single modules, It is tied together with thermoplastic prepreg tight beam, becomes an entirety.2. when processing lower panel, according to single module on the inside of it Size leave the position limiting structures such as groove and boss, and be used between panel and battery modules plus gluing adhesive, in order to battery Fixation of the mould group in sandwich plate;Or mould group can be fixed using rib.
Compared with the prior art, the invention has the following advantages:
(1) present invention replaces traditional metal top cover using composite sandwich plate, and lower tray and mould group end plate etc., structure is set The innovation of meter makes battery pack entirety lightweight, optimizes volume utilization.It is to bear to carry with whole using this composite structure Lotus can also promote the energy density of battery pack while guaranteeing battery pack overall stability.
(2) on the one hand the present invention alleviates weight using the battery modules of thermoplastic prepreg tape canoe substitution metal structure Amount, on the other hand such method is light high-strength, non-conductive, other embeddable metal components, connects convenient for structure, without assembling.
Detailed description of the invention
Fig. 1 is interlayer plate thickness direction cross-sectional view;
Fig. 2 is interlayer plate thickness direction partial schematic diagram;
Fig. 3 is the schematic diagram that several battery cores are wound in battery pack;
Fig. 4 is that battery core arranges rough schematic (top view of several as ripple);
Fig. 5 is single module schematic diagram;
Fig. 6 is 21700 battery core mould group sections, and left and right sides shade section is heat dissipation metal backplate, and upper and lower shade section is very thin Circuit galley;
Fig. 7 is mould group in 21700 battery packs in sandwich plate interior location schematic diagram;
Fig. 8 is sandwich battery pack entirety three-dimensional display figure and overall appearance figure.
Wherein, in Fig. 21 be PCB circuit board, 2 connection battery core monomers busbar connector, 3 be battery core electrode ear, 4 be battery core Monomer, 5 are surrounded the section of cavity by trapezoidal core material and battery core, and 6 be the heat-dissipation aluminum sectional material of battery core bottom.
1 is thermoplastic prepreg in Fig. 3, and 2 be battery core.
1 is battery core monomer in Fig. 5, and 2 be the electrode of battery core, and 3 insulation spacer between battery core monomer, 4 be mould group.
1 is hat shape sealing element in Fig. 8, and 2 be sandwich structure battery pack, and 3 be battery modules.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field The identical meanings of understanding.
Present invention will be further explained below with reference to the attached drawings and examples, in order to the understanding of technical staff of the same trade:
Embodiment 1:
The design scheme of battery pack is provided with prismatic battery core
According to the size of small passenger car battery case, the sandwich plate battery pack of a 1300mm × 931mm is done, includes all moulds Group, and battery cell sum is consistent with such commercial batteries packet.It designs as follows:
(1) the isosceles trapezoid ripple base angle of interlayer is 75 °, and it is highly 110mm that upper bottom, which is 148mm, bottom 207mm,.Panel Take [0 ° /+45 °/90 °/- 45 °] s8 layers of ply sequence, material is X850 prepreg, core material can be used [0 ° /+45 °/90 °/- 45 °] 4 layers of laying.The total amount of simple sandwich plate calculates are as follows: 5.2kg, along with it is some it is additional brace material and adhesive, About 10kg(is estimated), referred to as structure body weight.
(2) five ripples are set altogether, and adjacent two ripple is the inverted relationship in upper bottom, places 24 electricity in every ripple Core, every 12 battery cores, can be before being placed in sandwich plate for battery core, as shown in figure 4, by 12 battery cores as a mould group (having insulation spacer between battery core) bundles in advance, can simplify operation in this way, is easy to fixed., between battery core and battery core Part is insulation spacer.Just there are two such mould group in every ripple in this way, five ripples have ten mould groups altogether, as shown in Figure 3.
(3) fixed form of the mould group in sandwich plate: 1, it can use adhesive;2, when making lower panel, according to mould Group shape makes mould group positive stop lug boss, and welds with original panel.
Embodiment 2:
The design scheme of battery pack is provided with cylindrical cell
Cylindrical battery core monomer capacity is small, so quantitative requirement is very big, also should be tied up and be connected with thermoplastic prepreg in advance Growth bar shaped battery modules, are then placed in composite sandwich plate.
Design it is a with square electric cell energy coincidence but battery core monomer using 21700 cylindrical battery cores battery pack.
Domestic 21700 battery core performance see the table below.
Type Size Capacity/Ah Voltage/v Weight/g Energy density (wh/kg)
21700 cylinders 21*70 4 3.7 69.3 214
(1) according to the principle of energy coincidence, 1776 this 21700 battery cores are at least used;Ten mould groups are designed, then each Mould group has 178 battery cores, as shown in Figure 5.Since battery core is large number of, thus battery core should tangent close-packed arrays, battery core contact The insulating tape that thickness is ignored can be placed between face;
(2) numerous battery cores by ultrasonic bonding connection, simultaneously wrapped up by plastic, transparent shell, played together by connection, a mould group It braces and protective effect;
(3) there are monitoring and management equipment of the printed circuit board of thin plate as battery in mould group short side;
(4) in the mould group scheme of installation of Fig. 5 as can be seen that in interlayer, there are two battery modules in every ripple.Adding When work lower panel, it should there are position limiting structures such as boss and grooves on the inside of it, convenient for fixation of the mould group in sandwich plate, It can be using adhesive as fixed supplementary means.
Embodiment 3:
The design scheme of battery pack is provided with Soft Roll type battery core
The Soft Roll type battery core of laminated aluminum film is generally very thin, and thickness is less than one centimetre, the prior modularization of soft pack cell, also becomes side The outer hull shape of shape, to facilitate subsequent installation.
(1) several soft pack cells are stopped up in advance first, electrode can use the mode of welding, mutual by circuit board Connection is formed with the battery core unit of certain voltage, and this battery core unit is similar to hard-shell type battery core, is easy to fixed,
(2) mould is processed by the way of prepreg tape winding by rectangular cell module made of modularization by Soft Roll by above-mentioned Group, the printed circuit board of remaining battery management function and cooling aluminium alloy plate are installed according to mode shown in example one.
(3) mould group enters sandwich plate, and the sealing of fixation and battery pack of the mould group in sandwich plate is and above example Unanimously.
(4) parameter of certain aluminum plastic film battery core is as shown in the table:
Battery core type Size/mm Capacity/Ah Amount voltage/v Weight/Kg
Plastic-aluminum Soft Roll 227*161*7.2 22 3.7 0.49
If the consistent Soft Roll type single battery packet of hard-shell type single battery inclusion quantity in design one and specific embodiment 1, is answered This uses 323 Soft Roll monomers, and gross mass reaches 158.27Kg.

Claims (8)

1. a kind of method for improving battery pack using composite sandwich plate structure, which is characterized in that improving equipment includes ripple Plate battery pack further includes component and lithium dynamical battery monomer in battery pack;Sandwich of layers and skin material;Busbar connector;For acquiring Temperature, the printed circuit board of the signals such as voltage;Temperature controller.
2. the method for improving battery pack using composite sandwich plate structure as described in claim 1, which is characterized in that specific Include the following steps:
(1) matrix softening point is heated to by preheating channel by traction thermoplastic prepreg, it is fixed pre- using adaptive pressure head Band is soaked, drives battery pack rotation through wrapping machine, prepreg tape is made to be wrapped in the battery surface of several battery cores composition, after cooling and shaping Battery modules are made;
(2) battery modules are put into the space that same ripple and panel are surrounded, short transverse and interlayer plate thickness direction Unanimously, it may be assumed that electrode is all upward, and battery core is placed with busbar connector, and the adjacent battery core contact surface of every two perpendicular to panel, mould group top Between the heat insulating washer of 2mm or so is welded in the way of welding so that battery core is existed by this method by the mutual connection of busbar connector Battery modules are also placed in other ripples;
(3) the laminar printed circuit board of bar shaped is re-layed above the busbar connector above battery core, carries out phase to a plurality of ripple Biconditional operation, it should be noted at this time that after PCB is added, thickness direction should cannot be there are gap, in order to avoid influence the fixation of battery core, electricity Road plate is the battery management unit for monitoring battery pack temperature and voltage;
(4) it when battery core being put into the space that same ripple and panel are surrounded, is formed between battery core meeting and enclosed space Difference can place temperature controller using the white space where difference, connect temperature by heat-conducting insulation material and battery core Touching;Can also be more than sandwich plate to be with lower panel, temperature control device is added in battery core position below, meanwhile, some and PCB or temperature The route of degree adjuster connection can be connect with the white space that enclosed space is formed with the external world by battery core;
(5) sandwich battery pack after processing is completed, utilizes electroheating type hot melt adhesive tape and composite material cap at battery pack port Shape sealing element melts fitting, completes sealing after cooling and solidifying.
3. the method for improving battery pack using composite sandwich plate structure as described in claim 1, which is characterized in that ripple The covering of plate can choose the biggish carbon fiber enhancement resin base composite material of bearing capacity, and ripple sandwich of layers can be using carrying It is required that relatively low galss fiber reinforced resin based composites, it can be according to the size and electric member for selecting battery core Size designs size trapezoidal in ripple sandwich of layers, this includes trapezoidal height, angle etc., notice that the thickness of sandwich of layers should be big In the height of battery core, so as to being put into for PCB printed circuit board, and sandwich plate is precast in advance.
4. the method for improving battery pack using composite sandwich plate structure as described in claim 1, which is characterized in that confluence Row is a kind of thin and roomy sheet metal with high surface area, in order to radiate, by welding or being bolted etc. just Formula is connected with battery cell, to achieve the purpose that connecting single batteries.
5. the method for improving battery pack using composite sandwich plate structure as described in claim 1, which is characterized in that printing Circuit board is for signals such as collection voltages and temperature and is transmitted to counterpart external device, to reach the work of monitoring battery real-time status With.
6. the method for improving battery pack using composite sandwich plate structure as described in claim 1, which is characterized in that temperature Controller is to be assemblied in battery modules, and be in contact by heat-conducting insulation material with battery case, and then realize to battery Temperature control.
7. the method for improving battery pack using composite sandwich plate structure as described in claim 1, which is characterized in that temperature control Equipment is generally the internal aluminum alloy thin plate profile containing coolant line or heating equipment.
8. the method for improving battery pack using composite sandwich plate structure as claimed in claim 2, which is characterized in that mention The stability of high battery core, the invention also discloses the methods of battery core in fixed module: each battery core in 1. single modules, with heat Plasticity prepreg tape is tightly bound in together, becomes an entirety;
2. the size on the inside of it according to single module leaves the position limiting structures such as groove and boss when processing lower panel, it is used in combination Add gluing adhesive, between panel and battery modules in order to fixation of the battery modules in sandwich plate;Or muscle can be used Mould group is fixed in item.
CN201810831464.5A 2018-07-26 2018-07-26 A method of battery pack is improved using composite sandwich plate structure Pending CN109004132A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111987370A (en) * 2019-05-22 2020-11-24 重庆九环新越新能源科技发展有限公司 Composite power energy storage monomer, module and equipment based on battery and capacitor and control method thereof
CN112738984A (en) * 2021-01-13 2021-04-30 深圳市华兴新能源有限公司 A composite PCB for energy storage battery module with fuse overcurrent and collection and confluence
CN114188639A (en) * 2021-12-17 2022-03-15 南京航空航天大学 A composite material modular battery structure, device and preparation method
CN116799285A (en) * 2023-08-18 2023-09-22 河南科技学院 A battery pack processing system

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CN207052651U (en) * 2017-06-27 2018-02-27 北京博简复才技术咨询有限公司 A kind of composite battery case

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JPH10266378A (en) * 1997-03-21 1998-10-06 Nippon Steel Corp Honeycomb structure heat insulating plate-shaped member
US7913788B1 (en) * 2010-02-09 2011-03-29 Gm Global Technology Operations, Llc Integrated energy storage and rear suspension assembly
CN103363204A (en) * 2012-03-29 2013-10-23 上海杰事杰新材料(集团)股份有限公司 Continuous-fiber-enhanced thermoplastic resin wound pipe and method for forming same
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111987370A (en) * 2019-05-22 2020-11-24 重庆九环新越新能源科技发展有限公司 Composite power energy storage monomer, module and equipment based on battery and capacitor and control method thereof
CN112738984A (en) * 2021-01-13 2021-04-30 深圳市华兴新能源有限公司 A composite PCB for energy storage battery module with fuse overcurrent and collection and confluence
CN114188639A (en) * 2021-12-17 2022-03-15 南京航空航天大学 A composite material modular battery structure, device and preparation method
CN116799285A (en) * 2023-08-18 2023-09-22 河南科技学院 A battery pack processing system
CN116799285B (en) * 2023-08-18 2023-11-03 河南科技学院 A battery pack processing system

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Application publication date: 20181214

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