CN109000726A - A kind of veterinary drug production environment tele-control system and method - Google Patents

Abstract

The invention provides a remote control system and method for a veterinary drug production environment, which includes a main control computer and a monitoring control device wirelessly connected with the main control computer; the monitoring control device includes a monitoring device and a control device. The present invention utilizes the monitoring device of the monitoring control device to monitor various real-time production environment parameters of the veterinary drug production environment, and compares the real-time production environment parameters with the threshold value of the preset production environment parameter, if the real-time production environment parameter exceeds the threshold value of the preset production environment parameter Threshold range, the real-time production environment parameters are adjusted by the control device of the monitoring control device, so that the real-time production environment parameters are within the threshold range of the preset production environment parameters. The invention solves the problems that the current veterinary drug production process is mostly controlled manually, the veterinary drug production environment control is not intelligent and automatic enough, and the production environment parameters exceeding the threshold are not accurately and quickly predicted.

Description

A remote control system and method for veterinary drug production environment

technical field

The invention relates to the field of animal husbandry and veterinary medicine, in particular to a remote control system and method for a veterinary drug production environment.

Background technique

The quality and safety of veterinary drugs is the key to the healthy development of animal husbandry, and the quality of veterinary drugs is directly related to the safety of animal products and human health. Veterinary medicine plays an important role in preventing and controlling animal diseases and promoting the growth of livestock and poultry, and is an important input for the development of animal husbandry. In recent years, with the continuous development of the animal husbandry industry, consumers have paid more and more attention to food safety, and the importance of veterinary drug supervision has become increasingly prominent. Monitoring and control in the production process of veterinary drugs is an important part of further strengthening the supervision of the quality and safety of veterinary drugs. Strengthening the supervision of the production process of veterinary drugs plays an important role in preventing and controlling animal diseases, ensuring the development of animal husbandry, the quality and safety of animal products, and maintaining the health of the people. significance. In order to improve the quality of the normal veterinary drug production process, ensure the quality and safety of animal products, and ensure the "safety on the tip of the tongue" of the people, it is urgent to realize intelligent control of the veterinary drug production environment.

The current society has entered an information society, and the use of computers has penetrated into all levels of society. Similarly, if the production and management of the veterinary drug production industry can make good use of the computer system, it will undoubtedly reverse the current situation of backward management and fundamentally solve the problem of veterinary drug production. Environmental control problems in GMP production management.

At present, the environmental control of most veterinary drug production workshops is mostly controlled by humans. The environmental control process of veterinary drug production is labor-intensive and not conducive to energy conservation. In addition, it is often impossible to timely alarm when the threshold is exceeded, which affects the production quality of veterinary drugs.

Therefore, the current veterinary drug production environment control is not intelligent and automatic enough, and the prediction of production environment parameters exceeding the threshold is not accurate and fast enough, which directly affects the production quality of veterinary drugs, resulting in waste of human and economic costs.

Contents of the invention

In order to solve the problems that the current veterinary drug production process is mostly controlled manually, the veterinary drug production environment control is not intelligent and automatic enough, and the prediction of the production environment parameters exceeding the threshold is not accurate and fast enough. On the one hand, the present invention provides a veterinary drug production environment remote The control system includes a main control computer and a monitoring control device wirelessly connected to the main control computer; the monitoring control device includes a monitoring device and a control device, and the monitoring device includes temperature sensors, humidity sensors, Atmospheric pressure sensor, light intensity sensor, wind speed sensor, colony count monitor and particle number monitor, the control device includes an air conditioner, an air cleaner, a warmer, a cooler, and a humidifier respectively connected to the housing of the monitoring control device dehumidifiers and alarms.

Preferably, the temperature sensor, humidity sensor, atmospheric pressure sensor, light intensity sensor and wind speed sensor are respectively connected to the casing of the monitoring and control device through 485 data lines and arranged between the air inlet and the air outlet of the veterinary drug production workshop.

Preferably, the colony count monitor and the particle number monitor are connected to the casing of the monitoring control device through an RS data line.

Preferably, the colony count monitor is a multivacuum aspiration sampler.

Preferably, the particle count monitor includes a plurality of sensors for monitoring airborne particles of different diameters and sizes.

Preferably, the monitoring control device further includes an electronic circuit board, on which an ARM single-chip microcomputer and an STC single-chip microcomputer are fixed, and the ARM single-chip microcomputer and the STC single-chip microcomputer are connected.

Preferably, the veterinary drug production environment remote control system further includes an infrared camera and a high-definition camera connected to the housing of the monitoring control device, and the infrared camera and the high-definition camera are installed on the top of the veterinary drug production workshop.

On the other hand, the present invention also provides a method for remote control of a veterinary drug production environment, including:

Obtain the cleanliness level of the veterinary drug production workshop and set the threshold range of the preset production environment parameters corresponding to the cleanliness level; if the real-time production environment parameters exceed the threshold range of the preset production environment parameters, adjust the real-time production environment parameters so that the real-time production environment The parameter is within the threshold range of the preset production environment parameters.

Preferably, if the real-time production environment parameter exceeds the threshold range of the preset production environment parameter, adjust the real-time production environment parameter so that the real-time production environment parameter is within the threshold range of the preset production environment parameter, including: obtaining the real-time production environment parameter and setting the real-time The production environment parameters are compared with the preset production environment; the real-time production environment parameters are adjusted so that the real-time production environment parameters are within the threshold range of the preset production environment parameters.

Preferably, the preset production environment parameters include preset air temperature, preset air humidity, preset air pressure difference, preset number of colonies and preset air dust particle number; real-time production environment parameters include real-time air temperature, real-time air humidity, Real-time air pressure difference, real-time bacterial colony count and real-time air dust particle count.

The invention provides a remote control system and method for a veterinary drug production environment, through a main control computer and a monitoring control device wirelessly connected to the main control computer, the monitoring device of the monitoring control device monitors various real-time production environments of the veterinary drug production environment parameters, and compare the real-time production environment parameters with the thresholds of the preset production environment parameters, if the real-time production environment parameters exceed the threshold range of the preset production environment parameters, use the control device of the monitoring control device to adjust the real-time production environment parameters, so that the real-time The production environment parameter is within the threshold range of the preset production environment parameter. The invention solves the problems that the current veterinary drug production process is mostly controlled manually, the veterinary drug production environment control is not intelligent and automatic enough, and the production environment parameters exceeding the threshold are not accurately and quickly predicted.

Description of drawings

Fig. 1 is the connection schematic diagram of the monitoring control device of the remote control system of the veterinary drug production environment according to a preferred embodiment of the present invention;

Fig. 2 is a schematic structural view of the monitoring and control device of the remote control system for the production environment of veterinary drugs according to a preferred embodiment of the present invention;

Fig. 3 is a flow chart of the remote control method for the production environment of veterinary drugs according to a preferred embodiment of the present invention;

in:

1. Shell 2. Power interface 3. RS data line port

4. Relay 5. Touch screen 6. Video access port

7. Switch button 8. Antenna 9.485 data line port

10. Temperature sensor 11. Humidity sensor 12. Atmospheric pressure sensor

13. Light intensity sensor 14. Wind speed sensor 15. Colony count monitor

16. Particle Count Monitor 17. Air Conditioner 18. Air Purifier

19. Warmer 20. Cooler 21. Humidifier

22. Dehumidifier 23. Infrared camera 24. HD camera.

Detailed ways

The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

At present, the popularization of production and management computer informatization in the veterinary drug production industry has not been widely used. The environmental control of the workshops in most veterinary drug production industries is mostly controlled by humans, which is labor-intensive and not conducive to energy conservation. It is often impossible to report to the police in time, which affects the quality of veterinary drug production.

Fig. 1 is a schematic diagram of the connection of the monitoring control device of the veterinary drug production environment remote control system according to a preferred embodiment of the present invention. As shown in Fig. 1, the present invention provides a veterinary drug production environment remote control system, including a main control computer and The main control computer is wirelessly connected to the monitoring control device; the monitoring control device includes a monitoring device and a control device, and the monitoring device includes a temperature sensor 10, a humidity sensor 11, an atmospheric pressure sensor 12, a light intensity Sensor 13, wind speed sensor 14, colony counting monitor 15 and particle number monitor 16, control device comprises air conditioner 17, air purifier 18, warmer 19, cooler that are connected with the housing 1 of monitoring control device respectively 20, humidifier 21, dehumidifier 22 and alarm.

Specifically, in this embodiment, the veterinary drug production workshop is composed of multiple clean areas and non-clean areas of different levels, and monitoring and control devices are installed in each clean area or non-clean area to monitor the environmental parameters in the production workshop The information is transmitted remotely to the main control computer through wireless means, and the environmental parameter information in the production workshop is observed in real time through the main control computer.

The monitoring control device includes a monitoring device for monitoring and a control device for controlling, wherein the monitoring device includes a temperature sensor 10, a humidity sensor 11, an atmospheric pressure sensor 12, a light intensity sensor 13, a wind speed sensor 14, a colony counting monitor 15 and The particle number monitor 16 is respectively used for real-time collection of temperature, humidity, atmospheric pressure, light intensity, wind speed, bacterial colony number and air particle number data in the production workshop; Remote transmission to the main control computer, the main control computer compares the real-time environmental parameters in the production workshop with the threshold range of the preset environmental parameters, sends out control instructions and transmits them to the air conditioner 17, air purifier 18, temperature increasing The device 19, the cooler 20, the humidifier 21, and the dehumidifier 22 are used to adjust the real-time production environment parameters in the production workshop. When the real-time production environment parameters in the production workshop exceed the threshold range of the preset production environment parameters for a certain period of time and cannot be adjusted to the normal range, the main control computer controls the alarm to send out an alarm to remind the staff in the production workshop to leave urgently to Ensure the personal safety of staff.

Among them, the main control computer includes an intelligent control module, which is used to compare the real-time environmental parameters in the production workshop with the threshold range of the preset environmental parameters, issue control instructions and transmit them to the control device, and adjust the real-time production environment in the production workshop parameter.

In this embodiment, through the main control computer and the monitoring control device connected wirelessly with the main control computer, the monitoring device of the monitoring control device is used to monitor various real-time production environment parameters of the veterinary drug production environment, and the real-time production environment parameters are compared with the preset production environment parameters. The threshold value of the environmental parameter is compared, if the real-time production environment parameter exceeds the threshold range of the preset production environment parameter, the real-time production environment parameter is adjusted by the control device of the monitoring control device, so that the real-time production environment parameter is within the threshold range of the preset production environment parameter Inside. The invention solves the problems that the current veterinary drug production process is mostly controlled manually, the veterinary drug production environment control is not intelligent and automatic enough, and the prediction of production environment parameters exceeding the threshold is not accurate and fast enough.

Fig. 2 is a schematic structural view of the monitoring and control device of the remote control system for the production environment of veterinary drugs according to a preferred embodiment of the present invention. As shown in Fig. Line port 9, temperature sensor 10, humidity sensor 11, atmospheric pressure sensor 12, light intensity sensor 13 and wind speed sensor 14 are respectively connected to 485 data line port 9 on the housing 1 of the monitoring and control device through 485 data lines.

Further, in order to ensure that the data monitored by the monitoring device is true and accurate, a temperature sensor 10, a humidity sensor 11, an atmospheric pressure sensor 12, a light intensity sensor 13 and a wind speed sensor 14 are arranged between the air inlet and the air outlet of the veterinary drug production workshop.

As shown in Figure 2, based on the above-mentioned embodiment, a plurality of relays 4 are connected to the housing 1 of the monitoring control device, and the control device includes an air conditioner 17, an air cleaner 18, a warmer 19, a cooler 20, a warmer The humidifier 21, the dehumidifier 22 and the alarm are respectively connected to the corresponding relays 4, so as to be respectively connected to the housing 1 of the monitoring and control device.

As shown in Figure 2, based on the above-mentioned embodiment, the housing 1 of the monitoring control device is provided with a plurality of RS data line ports, and the colony count monitor 15 and the particle number monitor 16 communicate with the housing of the monitoring control device through the RS data lines 1 on the RS data line port connection.

Furthermore, the colony counting monitor is a multi-vacuum suction sampler made of anodized aluminum, the sampling flow rate is 0-100L/min, the total sampling volume is 50-3000L, and the petri dish size is Ф90mm±5mm.

Further, the particle number monitor 16 includes a plurality of sensors for monitoring air particles of different diameters and sizes.

Specifically, the particle number monitor 16 is equipped with PM0.5, PM1.0, PM2.5, PM5.0, PM10.0 sensors, which can simultaneously detect 0.50 μm, 1.0 μm, 2.5 μm, 5.0 μm, 10.0 μm The air particle number concentration of 5 diameters, and count the current air particle number through sum operation to obtain the current air particle number concentration information.

Based on the above embodiment, the monitoring control device also includes an electronic circuit board, on which an ARM single-chip microcomputer and an STC single-chip microcomputer are fixed, and the ARM single-chip microcomputer and the STC single-chip microcomputer are connected.

Specifically, an electronic circuit board is arranged inside the casing 1 of the monitoring and control device, and an ARM single-chip microcomputer and an STC single-chip microcomputer connected through a data cable are fixed on the electronic circuit board.

Based on the above embodiments, the remote control system for the production environment of veterinary drugs also includes an infrared camera 23 and a high-definition camera 24 connected to the main control computer. The infrared camera 23 and the high-definition camera 24 are installed on the top of the veterinary drug production workshop. The casing 1 of the monitoring and control device is provided with a plurality of video access ports 6 , and the infrared camera 23 and the high-definition camera 24 are respectively connected to the monitoring and control device by connecting the video access ports 6 . The infrared camera 23 and the high-definition camera 24 are installed on the top of the veterinary drug production workshop, and are used to view and film the real-time production situation of the production workshop.

Further, the monitoring and control device also includes a wireless communication module, and the monitoring and control device is connected with the main control computer through the wireless communication module.

Further, a touch screen 5 is fixed on the surface of the casing of the monitoring and control device, and the real-time production environment parameters collected by the monitoring device are displayed through the touch screen.

Further, as shown in FIG. 1 , the monitoring control device further includes a power interface 2 , an RS data line interface 3 , a switch button 7 and an antenna 8 .

Based on the above-mentioned embodiment, Fig. 3 is a flow chart of a remote control method for a veterinary drug production environment according to a preferred embodiment of the present invention. As shown in Fig. 3, the present invention also provides a remote control method for a veterinary drug production environment, including:

Obtain the cleanliness level of the veterinary drug production workshop and set the threshold range of the preset production environment parameters corresponding to the cleanliness level; if the real-time production environment parameters exceed the threshold range of the preset production environment parameters, adjust the real-time production environment parameters so that the real-time production environment The parameter is within the threshold range of the preset production environment parameters.

Based on the above embodiments, if the real-time production environment parameters exceed the threshold range of the preset production environment parameters, adjust the real-time production environment parameters so that the real-time production environment parameters are within the threshold range of the preset production environment parameters, including: obtaining the real-time production environment parameters and Comparing the real-time production environment parameters with the preset production environment parameters; adjusting the real-time production environment parameters so that the real-time production environment parameters are within the threshold range of the preset production environment parameters.

Further, the preset production environment parameters include preset air temperature, preset air humidity, preset air pressure difference, preset number of colonies and preset number of air dust particles; real-time production environment parameters include real-time air temperature, real-time air humidity, Real-time air pressure difference, real-time bacterial colony count and real-time air dust particle count.

Further, the remote control method of the veterinary drug production environment specifically includes:

Obtain the cleanliness level of the current veterinary drug production workshop, and set the upper and lower thresholds of air temperature, air humidity, air pressure difference, and the number of bacterial colonies and dust particles corresponding to the current cleanliness level;

Determine whether the real-time air temperature is within the upper and lower thresholds of the set air temperature. If the upper and lower thresholds are within the upper and lower thresholds, the output power of the superheater and cooler will be reduced. If the real-time air temperature is lower than the lower threshold of the set air temperature, the superheater will be increased. Output power, if the real-time air temperature is greater than the upper threshold of the set air temperature, then increase the output power of the cooler;

Determine whether the real-time air humidity is within the set upper and lower thresholds of air humidity. If the humidifier and dehumidifier reduce the output power in the upper and lower threshold ranges, if the real-time air humidity is lower than the set air temperature lower threshold, increase the humidification output power of the dehumidifier, if the real-time air humidity is greater than the upper threshold of the set air humidity, then increase the output power of the dehumidifier;

Determine whether the real-time air pressure difference is within the set upper and lower thresholds of the air pressure difference. If it is within the threshold range, reduce the air intake and exhaust output power of the air conditioner; if the real-time air pressure difference is less than the set air pressure difference lower threshold, Then judge whether the real-time air pressure difference is a positive pressure difference or a negative pressure difference. If it is a positive pressure difference, then increase the exhaust output power of the air conditioner. If it is a negative pressure difference, then increase the air intake output power of the air conditioner; if If the real-time air pressure difference is greater than the upper threshold of the set air pressure difference, it is judged whether the real-time air pressure difference is a positive pressure difference or a negative pressure difference. If it is a positive pressure difference, increase the air intake output power of the air conditioner. , then increase the exhaust output power of the air conditioner;

Determine whether the real-time number of dust particles is greater than the set upper threshold of dust particles, if the real-time number of dust particles is greater than the set upper threshold of dust particles, then increase the output power of the air purification device; if the real-time number of dust particles is less than the set dust If the number of particles is above the threshold, reduce the output power of the air purification device;

Judging whether the real-time colony count is greater than the set upper threshold of the colony count, if the real-time colony count is greater than the set colony count upper threshold, then increase the output power of the air purification device; if the real-time colony count is less than the set colony count upper threshold, then Reduce the output power of the air purification device;

Repeat the above steps again after the preset time, and judge whether the output power of the air conditioner, air purification device, superheater, cooler, humidifier, and dehumidifier is at the maximum power, and if it is at the maximum power, send an alarm The device sends an alert message.

Thus, the specific process of the remote control method for the production environment of the veterinary drug is completed.

The invention provides a remote control system and method for a veterinary drug production environment, through a main control computer and a monitoring control device wirelessly connected to the main control computer, the monitoring device of the monitoring control device monitors various real-time production environments of the veterinary drug production environment parameters, and compare the real-time production environment parameters with the thresholds of the preset production environment parameters, if the real-time production environment parameters exceed the threshold range of the preset production environment parameters, use the control device of the monitoring control device to adjust the real-time production environment parameters, so that the real-time The production environment parameter is within the threshold range of the preset production environment parameter. The invention solves the problems that the current veterinary drug production process is mostly controlled manually, the veterinary drug production environment control is not intelligent and automatic enough, and the production environment parameters exceeding the threshold are not accurately and quickly predicted.

Finally, the method of the present invention is only a preferred embodiment, and is not intended to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. a kind of veterinary drug production environment tele-control system, which is characterized in that calculated including main control computer and with the master control The monitor controller that machine wirelessly connects；

The monitor controller includes monitoring device and control device, and the monitoring device includes controlling respectively with the monitoring Device shell connection temperature sensor, humidity sensor, atmosphere pressure sensor, intensity of illumination sensor, air velocity transducer, Bacterium colony counts monitor and granule number monitor, the control device include connecting respectively with the shell of the monitor controller Air regulator, air purifier, heat booster, cooler, humidifier, dehumidifier and alarm device.

2. a kind of veterinary drug production environment tele-control system according to claim 1, which is characterized in that the temperature sensing Device, humidity sensor, atmosphere pressure sensor, intensity of illumination sensor and air velocity transducer pass through respectively 485 data lines with it is described The shell of monitor controller is connected and is set between the air inlet and air outlet of veterinary drug workshop.

3. a kind of veterinary drug production environment tele-control system according to claim 1, which is characterized in that the bacterium colony counts Monitor and granule number monitor are connect by RS data line with the shell of the monitor controller.

4. a kind of veterinary drug production environment tele-control system according to claim 3, which is characterized in that the bacterium colony counts Monitor is that more suctions enter sampler.

5. a kind of veterinary drug production environment tele-control system according to claim 3, which is characterized in that the granule number prison Surveying device includes multiple for monitoring the sensor of different-diameter size air particles.

6. a kind of veterinary drug production environment tele-control system according to claim 1, which is characterized in that the monitoring control Device further includes electronic circuit board, and ARM single-chip microcontroller and STC single-chip microcontroller, the ARM single-chip microcontroller are installed on the electronic circuit board It is connected with the STC single-chip microcontroller.

7. a kind of veterinary drug production environment tele-control system according to claim 1, which is characterized in that further include with it is described The thermal camera and high-definition camera of the shell connection of monitor controller, the thermal camera and high-definition camera installation In the top of veterinary drug workshop.

8. a kind of veterinary drug production environment long-range control method characterized by comprising

It obtains the clean rank of veterinary drug workshop and default production environment parameter corresponding with the cleaning rank is set separately Threshold range；

If real-time production environments parameter exceeds the threshold range of the default production environment parameter, the real-time production environments are adjusted Parameter is in the real-time production environments parameter in the threshold range of the default production environment parameter.

9. a kind of veterinary drug production environment long-range control method according to claim 8, which is characterized in that if described raw in real time The threshold range that environmental parameter exceeds the default production environment parameter is produced, the real-time production environments parameter is adjusted, is made described Real-time production environments parameter is in the threshold range of the default production environment parameter, comprising:

Obtain the real-time production environments parameter and by the real-time production environments parameter compared with the default production environment；

The real-time production environments parameter is adjusted, the real-time production environments parameter is made to be in the default production environment parameter In threshold range.

10. a kind of veterinary drug production environment long-range control method according to claim 8, which is characterized in that the default life Producing environmental parameter includes preset air temperature, preset air humidity, preset air pressure difference, default clump count and preset air dust Population；The real-time production environments parameter includes real-time air themperature, real-time air humidity, real-time air pressure difference, real-time bacterium Fall several and real-time air airborne.