CN108988580A - A kind of Width funtion commutator generator - Google Patents
A kind of Width funtion commutator generator Download PDFInfo
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- CN108988580A CN108988580A CN201811063450.XA CN201811063450A CN108988580A CN 108988580 A CN108988580 A CN 108988580A CN 201811063450 A CN201811063450 A CN 201811063450A CN 108988580 A CN108988580 A CN 108988580A
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052802 copper Inorganic materials 0.000 claims abstract description 10
- 239000010949 copper Substances 0.000 claims abstract description 10
- 239000004519 grease Substances 0.000 claims abstract description 5
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 3
- 238000004804 winding Methods 0.000 claims description 25
- 230000008878 coupling Effects 0.000 claims description 16
- 238000010168 coupling process Methods 0.000 claims description 16
- 238000005859 coupling reaction Methods 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 6
- 230000005284 excitation Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/04—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for rectification
- H02K11/049—Rectifiers associated with stationary parts, e.g. stator cores
- H02K11/05—Rectifiers associated with casings, enclosures or brackets
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- H02K11/046—
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/20—Structural association with auxiliary dynamo-electric machines, e.g. with electric starter motors or exciters
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Synchronous Machinery (AREA)
Abstract
本发明公开了一种宽电压整流发电机,采用整流结构、无刷永磁机、无刷励磁机、数字自动电压调节器,整流结构采用分流式整流器,由6只MDD200模块组成,两两并联,其中整流模块安装在散热器上,且整流模块与散热器之间涂有导热硅脂,交流输入铜排和直流输出铜排安装在散热器上,同时宽电压整流发电机采用六相全波整流技术,大大降低直流输出电能的波纹系数,宽电压整流发电机在额定转速1800r/min时,能稳定输出额定功率200kw,电压可在450~630V范围内变化。本发明优点:通过整流器将交流电变成直流输出,其结构简单、维护方便,可靠性高、成本低,同时采用无刷永磁励磁,数字自动电压调节器,波形好,电压可在宽范围内调节,满足客户多种需求。
The invention discloses a wide-voltage rectifier generator, which adopts a rectification structure, a brushless permanent magnet machine, a brushless exciter, and a digital automatic voltage regulator. , where the rectifier module is installed on the radiator, and the heat-conducting silicone grease is coated between the rectifier module and the radiator, the AC input copper bar and the DC output copper bar are installed on the radiator, and the wide-voltage rectifier generator adopts six-phase full-wave The rectification technology greatly reduces the ripple coefficient of the DC output power. When the wide-voltage rectification generator is at a rated speed of 1800r/min, it can stably output a rated power of 200kw, and the voltage can be varied within the range of 450-630V. The advantages of the present invention are: through the rectifier, the alternating current is converted into direct current output, the structure is simple, the maintenance is convenient, the reliability is high, and the cost is low. At the same time, it adopts brushless permanent magnet excitation, digital automatic voltage regulator, good waveform, and the voltage can be in a wide range. Adjust to meet the various needs of customers.
Description
技术领域technical field
本发明涉及一种发电机技术领域,特别是涉及一种宽电压整流发电机。The invention relates to the technical field of generators, in particular to a wide voltage rectifier generator.
背景技术Background technique
宽压整流发电机是交流同步发电机与整流装置的组合体,既克服了传统直流发电机的缺点,又保留了交流发电机的优点。传统的直流发电机为换向式,存在换向器、碳刷制造维护难、寿命低、成本高等缺点。The wide-voltage rectifier generator is a combination of AC synchronous generator and rectifier device, which not only overcomes the shortcomings of traditional DC generators, but also retains the advantages of AC generators. The traditional DC generator is a commutation type, which has the disadvantages of commutator and carbon brush, which are difficult to manufacture and maintain, low life, and high cost.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供了一种宽电压整流发电机。In order to solve the above technical problems, the present invention provides a wide voltage rectifier generator.
本发明采用如下技术方案:包括带绕组定子铁芯、带绕组转子铁芯、整流器、后轴承、转轴、无刷永磁机定子、无刷永磁机转子、无刷励磁机定子、无刷励磁机转子、联轴器,箱体结合组固定安装于机座上表面右侧,整流器设于箱体结合组内,整流器结构上采用分流式,由6块整流模块组成,且相邻两个整流模块并联,整流模块安装在散热器上,整流模块和散热器之间涂有导热硅脂,交流输入铜排和直流输出铜排安装在散热器上,无刷励磁机转子、无刷永磁机转子、联轴器、风扇分别安装在转轴上,并随转轴同步旋转,无刷永磁机定子与永磁机安装盖连接并通过螺栓固定,无刷永磁机定子套设在无刷永磁机转子上方,无刷励磁机定子套设在无刷励磁机转子上方,宽电压整流发电机在额定转速1800r/min时,能稳定输出额定功率200KW,直流电压可在450~630V范围内变化,同时采用六相全波整流技术,大大降低了直流输出电能的波纹系数。The present invention adopts the following technical solutions: including stator core with winding, rotor core with winding, rectifier, rear bearing, rotating shaft, stator of brushless permanent magnet machine, rotor of brushless permanent magnet machine, stator of brushless exciter, brushless excitation The machine rotor, coupling, and box combination group are fixedly installed on the right side of the upper surface of the machine base. The rectifier is arranged in the box combination group. The structure of the rectifier adopts a shunt type. The modules are connected in parallel, the rectifier module is installed on the radiator, thermal grease is coated between the rectifier module and the radiator, the AC input copper bar and the DC output copper bar are installed on the radiator, the brushless exciter rotor, the brushless permanent magnet machine The rotor, coupling and fan are respectively installed on the rotating shaft and rotate synchronously with the rotating shaft. The stator of the brushless permanent magnet machine is connected with the installation cover of the permanent magnet machine and fixed by bolts. The stator of the brushless permanent magnet machine is sleeved on the brushless permanent magnet machine. The brushless exciter stator is set above the brushless exciter rotor. The wide voltage rectifier generator can output a rated power of 200KW at a rated speed of 1800r/min, and the DC voltage can be varied within the range of 450-630V. At the same time, the six-phase full-wave rectification technology is adopted, which greatly reduces the ripple coefficient of the DC output power.
优选地,所述机座下表面固定安装有带绕组定子铁芯、带绕组定子铁芯下表面设有带绕组转子铁芯,带绕组定子铁芯、带绕组转子铁芯两端平齐且位于风扇、无刷励磁机定子之间,整流器与带绕组定子铁芯连接,带绕组转子铁芯与无刷励磁机转子连接。Preferably, a stator core with windings is fixedly installed on the lower surface of the machine base, and a rotor core with windings is provided on the lower surface of the stator core with windings. Both ends of the stator core with windings and the rotor core with windings are flush and located at Between the fan and the stator of the brushless exciter, the rectifier is connected to the stator core with winding, and the rotor core with winding is connected to the rotor of the brushless exciter.
优选地,所述无刷励磁机定子上端通过螺栓与后端盖固定连接。Preferably, the upper end of the brushless exciter stator is fixedly connected to the rear end cover through bolts.
优选地,所述后轴承安装在转轴上,后端盖的内孔安装在无刷励磁机定子上,后端盖和无刷永磁机安装盖连接并通过螺栓固定。Preferably, the rear bearing is installed on the rotating shaft, the inner hole of the rear end cover is installed on the stator of the brushless exciter, and the rear end cover is connected with the installation cover of the brushless permanent magnet machine and fixed by bolts.
优选地,所述机座的后端与后端盖连接并通过螺栓固定,机座的前端与前端盖连接并通过螺栓固定。Preferably, the rear end of the machine base is connected to the rear end cover and fixed by bolts, and the front end of the machine base is connected to the front end cover and fixed by bolts.
优选地,联轴器安装在转轴上,联轴器片一端与联轴器连接,另一端与柴油发动机的驱动盘片连接。Preferably, the shaft coupling is installed on the rotating shaft, and one end of the shaft coupling plate is connected with the shaft coupling, and the other end is connected with the driving disk of the diesel engine.
本发明具有的优点:通过整流器将交流电变成直流输出,其结构简单、维护方便,可靠性高、成本低,同时采用无刷永磁励磁,数字自动电压调节器,波形好,电压可在宽范围内调节,满足客户多种需求。The invention has the advantages: the alternating current is converted into direct current output through the rectifier, the structure is simple, the maintenance is convenient, the reliability is high, and the cost is low. At the same time, the brushless permanent magnet excitation and the digital automatic voltage regulator are adopted, the waveform is good, and the voltage can be used in a wide range. It can be adjusted within the range to meet the various needs of customers.
附图说明Description of drawings
图1是本发明一种宽电压整流发电机的总装配图。Fig. 1 is a general assembly diagram of a wide-voltage rectifier generator of the present invention.
图2是本发明一种宽电压整流发电机的整流器示意图。Fig. 2 is a schematic diagram of a rectifier of a wide-voltage rectifier generator according to the present invention.
图3是本发明一种宽电压整流发电机的整流模块示意图。Fig. 3 is a schematic diagram of a rectification module of a wide-voltage rectification generator according to the present invention.
附图标记说明:1、前端盖;2、风扇;3、机座;4、带绕组定子铁心;5、带绕组转子铁心;6、整流器;7、箱体结合组;8、无刷励磁机定子;9、后端盖;10、无刷永磁机安装盖;11、无刷永磁机定子;12、无刷永磁机转子;13、后轴承;14、无刷励磁机转子;15、转轴;16、联轴器;17、联轴器片;18、整流模块;19、交流输入铜排;20、直流输出铜排;21、散热器;22、导热硅脂。Explanation of Reference Signs: 1. Front end cover; 2. Fan; 3. Machine base; 4. Stator core with winding; 5. Rotor core with winding; 6. Rectifier; 7. Box combination group; 8. Brushless exciter Stator; 9. Rear end cover; 10. Brushless permanent magnet machine installation cover; 11. Brushless permanent magnet machine stator; 12. Brushless permanent magnet machine rotor; 13. Rear bearing; 14. Brushless exciter rotor; 15 16. Coupling; 17. Coupling sheet; 18. Rectifier module; 19. AC input copper bar; 20. DC output copper bar; 21. Radiator; 22. Thermal grease.
具体实施方式Detailed ways
下面结合附图对本发明的优选实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.
一种宽电压整流发电机,包括带绕组定子铁芯(4)、带绕组转子铁芯(5)、整流器(6)、后轴承(13)、转轴(15)、无刷永磁机定子(11)、无刷永磁机转子(12)、无刷励磁机定子(8)、无刷励磁机转子(14)、联轴器(16),箱体结合组(7)固定安装于机座(3)上表面右侧,整流器(6)设于箱体结合组(7)内,整流器(6)结构上采用分流式,由6块整流模块(18)组成,且相邻两个整流模块(18)并联,整流模块(18)安装在散热器(21)上,整流模块(18)和散热器(21)之间涂有导热硅脂(22),交流输入铜排(19)和直流输出铜排(20)安装在散热器(21)上,无刷励磁机转子(14)、无刷永磁机转子(12)、联轴器(16)、风扇(2)分别安装在转轴(15)上,并随转轴(15)同步旋转,无刷永磁机定子(11)与永磁机安装盖(10)连接并通过螺栓固定,无刷永磁机定子(11)套设在无刷永磁机转子(12)上方,无刷励磁机定子(8)套设在无刷励磁机转子(14)上方,宽电压整流发电机在额定转速1800r/min时,能稳定输出额定功率200KW,直流电压可在450~630V范围内变化,同时采用六相全波整流技术,大大降低了直流输出电能的波纹系数。A wide-voltage rectifier generator, comprising a winding stator core (4), a winding rotor core (5), a rectifier (6), a rear bearing (13), a rotating shaft (15), a brushless permanent magnet machine stator ( 11), the brushless permanent magnet machine rotor (12), the brushless exciter stator (8), the brushless exciter rotor (14), the coupling (16), and the box combination group (7) are fixedly installed on the frame (3) On the right side of the upper surface, the rectifier (6) is located in the box combination group (7). The rectifier (6) adopts a shunt type structure and consists of 6 rectification modules (18), and two adjacent rectification modules (18) in parallel, the rectifier module (18) is installed on the radiator (21), the thermal conductive silicone grease (22) is coated between the rectifier module (18) and the radiator (21), the AC input copper bar (19) and the DC The output copper bar (20) is installed on the radiator (21), and the brushless exciter rotor (14), the brushless permanent magnet machine rotor (12), the shaft coupling (16), and the fan (2) are respectively installed on the rotating shaft ( 15), and rotate synchronously with the rotating shaft (15), the brushless permanent magnet machine stator (11) is connected with the permanent magnet machine mounting cover (10) and fixed by bolts, the brushless permanent magnet machine stator (11) is sleeved on the Above the brush permanent magnet rotor (12), the brushless exciter stator (8) is sleeved above the brushless exciter rotor (14). The wide voltage rectifier generator can output a rated power of 200KW stably at a rated speed of 1800r/min. , The DC voltage can be changed within the range of 450-630V, and the six-phase full-wave rectification technology is adopted at the same time, which greatly reduces the ripple coefficient of the DC output power.
优选地,所述机座(3)下表面固定安装有带绕组定子铁芯(4)、带绕组定子铁芯(4)下表面设有带绕组转子铁芯(5),带绕组定子铁芯(4)、带绕组转子铁芯(5)两端平齐且位于风扇(2)、无刷励磁机定子(8)之间,整流器(6)与带绕组定子铁芯(4)连接,带绕组转子铁芯(5)与无刷励磁机转子(14)连接。Preferably, the lower surface of the base (3) is fixedly equipped with a winding stator core (4), the lower surface of the winding stator core (4) is provided with a winding rotor core (5), and the winding stator core (4), both ends of the winding rotor core (5) are flush and located between the fan (2) and the brushless exciter stator (8), the rectifier (6) is connected to the winding stator core (4), with The winding rotor iron core (5) is connected with the brushless exciter rotor (14).
优选地,所述无刷励磁机定子(8)上端通过螺栓与后端盖(9)固定连接。Preferably, the upper end of the brushless exciter stator (8) is fixedly connected to the rear end cover (9) by bolts.
优选地,所述后轴承(13)安装子啊转轴(15)上,后端盖(9)的内孔安装在无刷励磁机定子(8)上,后端盖(9)和无刷永磁机安装盖(10)连接并通过螺栓固定。Preferably, the rear bearing (13) is installed on the rotor shaft (15), the inner hole of the rear end cover (9) is installed on the stator (8) of the brushless exciter, and the rear end cover (9) and the brushless permanent The magnetic machine installation cover (10) is connected and fixed by bolts.
优选地,所述机座(3)的后端与后端盖(9)连接并通过螺栓固定,机座(3)的前端与前端盖(1)连接并通过螺栓固定。Preferably, the rear end of the machine base (3) is connected to the rear end cover (9) and fixed by bolts, and the front end of the machine base (3) is connected to the front end cover (1) and fixed by bolts.
优选地,联轴器(16)安装在转轴(15)上,联轴器片(17)一端与联轴器(16)连接,另一端与柴油发动机的驱动盘片连接。Preferably, the shaft coupling (16) is installed on the rotating shaft (15), and one end of the shaft coupling plate (17) is connected with the shaft coupling (16), and the other end is connected with the driving disc of the diesel engine.
本发明是这样实现的:发电机由原动机驱动,机组起动以后,依靠剩磁产生的电压,经整流后对交流励磁机的磁场提供励磁电流,交流励磁机电枢电压逐渐升高,该交流电压经旋转整流器整流后送入主机磁场,使主发电机建立电压,在转速接近额定值时,数字自动电压调节器使发电机电压迅速上升,并将交流电压稳定在额定值。该交流电压再通过整流器整流,输出需要的直流电压。同时发电机的交流电可以通过数字自动电压调节器的开关量进行宽电压调节,此时经整流后的直流电压也随着调节。The present invention is realized in the following way: the generator is driven by the prime mover, and after the unit is started, the voltage generated by the residual magnetism is used to provide excitation current to the magnetic field of the AC exciter after rectification, and the armature voltage of the AC exciter gradually increases, and the AC voltage After being rectified by the rotary rectifier, it is sent to the magnetic field of the main engine to make the main generator build up the voltage. When the speed is close to the rated value, the digital automatic voltage regulator makes the generator voltage rise rapidly and stabilize the AC voltage at the rated value. The AC voltage is then rectified by a rectifier to output the required DC voltage. At the same time, the AC power of the generator can be adjusted in a wide range of voltages through the switching value of the digital automatic voltage regulator. At this time, the rectified DC voltage is also adjusted accordingly.
发电机在运行过程中,若因某种原因,例如:负载变化、转速变化、各绕组温度变化等,发电机端电压有升高或降低的趋势时,数字自动电压调节器能检测出这一微小的电压偏差,并迅速地减少或增加励磁电流,维持发电机的端电压近似不变。During the operation of the generator, if for some reason, such as: load changes, speed changes, winding temperature changes, etc., the generator terminal voltage tends to rise or fall, the digital automatic voltage regulator can detect this Small voltage deviation, and rapidly reduce or increase the excitation current, maintain the terminal voltage of the generator approximately constant.
不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书所限定的保护范围为准。It is not limited thereto, and any changes or replacements that do not go through creative efforts shall fall within the scope of protection of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope defined in the claims.
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CN111030409A (en) * | 2019-12-31 | 2020-04-17 | 英格(阳江)电气股份有限公司 | Special generator for nonlinear load |
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CN202094756U (en) * | 2010-05-25 | 2011-12-28 | 泰豪科技股份有限公司 | Constant frequency constant voltage sine wave power machine formed by axle generator and inverter |
CN102315736A (en) * | 2010-09-02 | 2012-01-11 | 深圳市安托山特种机械有限公司 | Double permanent magnet power-frequency brushless synchronous generator |
CN106936258A (en) * | 2017-04-21 | 2017-07-07 | 康富科技股份有限公司 | Erupt motor in a kind of high speed Aero-Space whirlpool |
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CN1848624A (en) * | 2006-03-31 | 2006-10-18 | 泰豪科技股份有限公司 | Electric generating motor double-purpose brushless synchro-electric machine |
CN101018036A (en) * | 2006-12-29 | 2007-08-15 | 山东齐鲁电机制造有限公司 | Dynamotor brushless excitation adjuster with the protection device |
CN202094756U (en) * | 2010-05-25 | 2011-12-28 | 泰豪科技股份有限公司 | Constant frequency constant voltage sine wave power machine formed by axle generator and inverter |
CN102315736A (en) * | 2010-09-02 | 2012-01-11 | 深圳市安托山特种机械有限公司 | Double permanent magnet power-frequency brushless synchronous generator |
CN106936258A (en) * | 2017-04-21 | 2017-07-07 | 康富科技股份有限公司 | Erupt motor in a kind of high speed Aero-Space whirlpool |
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CN111030409A (en) * | 2019-12-31 | 2020-04-17 | 英格(阳江)电气股份有限公司 | Special generator for nonlinear load |
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