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CN108980922B - Microwave plasma stove device - Google Patents

Microwave plasma stove device Download PDF

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Publication number
CN108980922B
CN108980922B CN201810936519.9A CN201810936519A CN108980922B CN 108980922 B CN108980922 B CN 108980922B CN 201810936519 A CN201810936519 A CN 201810936519A CN 108980922 B CN108980922 B CN 108980922B
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China
Prior art keywords
microwave
discharge tube
air
air inlet
generator
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CN201810936519.9A
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Chinese (zh)
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CN108980922A (en
Inventor
刘程
张贵新
黄诗洋
邓磊
谢宏
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Tsinghua University
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Tsinghua University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C9/00Stoves or ranges heated by a single type of energy supply not covered by groups F24C3/00 - F24C7/00 or subclass F24B
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C99/00Subject-matter not provided for in other groups of this subclass
    • F23C99/001Applying electric means or magnetism to combustion

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Plasma Technology (AREA)

Abstract

The invention discloses a microwave plasma furnace device, which relates to a heat source device, and the technical scheme is characterized by comprising a torch generator, and a management control module and an air supply module which are connected with the torch generator; the torch generator comprises a microwave resonant cavity, a microwave generator arranged at the lower side of the microwave resonant cavity and a discharge tube arranged in the microwave resonant cavity, wherein an ignition conductor is embedded in the discharge tube; the lower end of the discharge tube is provided with an air inlet, the upper end of the discharge tube is provided with a fire outlet, and the air supply module is connected to the air inlet; the management control module is connected with the microwave generator. The electrode is avoided, the required power consumption is small, high-temperature flame (about 2000 ℃) can be rapidly generated, rapid heating of food materials is facilitated, and the use is more convenient.

Description

Microwave plasma stove device
Technical Field
The present invention relates to a heat source device, and more particularly, to a microwave plasma furnace apparatus.
Background
Conventional household and commercial cooking stoves are mainly gas stoves. The traditional gas stove uses combustible gas as a heat source, such as coal gas, natural gas, liquefied petroleum gas and the like, is inflammable and explosive and easy to leak, often causes safety accidents such as explosion and the like, and has serious potential safety hazards.
The highest temperature of the gas flame is generally hundreds of ℃, the heating speed is not fast enough, most of heat is rapidly dissipated through air, the fuel is really and effectively heated, and the utilized energy is not more than 40%, so that the energy waste is caused. Moreover, burning fossil fuels can emit a large amount of greenhouse gases, and when the combustion is insufficient, a large amount of carbon monoxide can be emitted, and people in a closed environment are in danger of poisoning. In addition, the conventional gas range has a problem in that it is difficult to be intelligentized.
The plasma torch has the characteristics of high temperature and energy saving, can be used as a heating source of a new kitchen range, has relatively concentrated heating area due to the structural limitation of the plasma torch, and needs to be designed into a relatively dense plasma torch array when being used as a kitchen range heat source.
The prior art patent application document of China patent application number 201710671086.4, which is referred to, discloses a plasma torch device and a plasma kitchen range, which are technically characterized by comprising an ignition pipeline, wherein the ignition pipeline comprises a contraction section, an equal-diameter section connected with the contraction section and a diffusion section connected with the equal-diameter section, a first nozzle ring, a central electrode and an upper electrode for spraying plasma medium flow are arranged on the pipe wall of the ignition pipeline, the first nozzle ring is arranged below the contraction section, the first nozzle ring is connected with the output end of a first medium management module, a plurality of nozzles for spraying the plasma medium flow are arranged on the first nozzle ring, and the first medium management module is used for controlling the plasma medium flow to be sprayed out from the nozzles of the first nozzle ring.
The application is an arc plasma furnace, when the arc plasma furnace is used, the discharge power generally needs more than 10kW of power consumption, larger transformer equipment is needed to provide high voltage, the occupied space is larger, and the arc plasma furnace is not easy to carry; meanwhile, when plasma is excited, an extra electrode is needed, and in the use process, the electrode is continuously ablated, so that the service life of the furnace is reduced.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide the microwave plasma furnace device, which avoids using electrodes, has smaller power consumption, can rapidly generate high-temperature flame (about 2000 ℃) and is convenient for rapidly heating food materials and more convenient to use.
In order to achieve the above purpose, the present invention provides the following technical solutions:
A microwave plasma furnace device comprises a torch generator, a management control module and an air supply module, wherein the management control module and the air supply module are connected with the torch generator; the torch generator comprises a microwave resonant cavity, a microwave generator arranged at the lower side of the microwave resonant cavity and a discharge tube arranged in the microwave resonant cavity, wherein an ignition conductor is embedded in the discharge tube; the lower end of the discharge tube is provided with an air inlet, the upper end of the discharge tube is provided with a fire outlet, and the air supply module is connected to the air inlet; the management control module is connected with the microwave generator.
By adopting the technical scheme, microwaves are generated by the arranged microwave generator and pass through the microwave resonant cavity, so that the space electromagnetic field is enhanced, and strong gas ionization is initiated at the position of the discharge tube to generate plasma, so that the electronic flame is formed. The device generates microwave plasma without electrodes, uses air as working gas, avoids replacing electrodes in use, and is more convenient and quick to use. As a heating source of the novel kitchen range, the microwave plasma stove can rapidly generate high-temperature flame (about 2000 ℃) by only needing 1kW-3kW of discharge power, so that the power consumption is greatly reduced, meanwhile, the provision of high voltage is avoided, the space is saved, and the efficient heating can be realized by a simple and efficient means.
Preferably, the air supply module comprises an air inlet pipe, an air guide pipe and an air pump, wherein the air inlet pipe is communicated with the discharge pipe, the air guide pipe is used for introducing working gas into the air guide pipe, and one end of the air guide pipe penetrates through the side wall of the air inlet pipe and is communicated with the inner cavity of the air inlet pipe.
Through adopting above-mentioned technical scheme, when using, through air pump and air duct, can blow air into the discharge tube to can maintain the flame stabilization in the discharge tube, simultaneously, can control flame temperature according to the blast air size. The conductor is utilized to absorb microwave energy and the air inlet pipe is instantaneously flashover, so that seed electrons are provided, and microwave plasma is easy to excite; after microwave plasma excitation, microwave energy is transferred into the plasma, the ignition conductor does not absorb energy, and the flashover time is very short; after the microwave plasma is accidentally extinguished, the conductor absorbs the microwave energy and ignites again, which can re-ignite the plasma.
Preferably, the outlet end of the air duct is flush with the inner wall of the air inlet pipe; the included angle a between the axial line of the pipe section of the air duct at the joint of the air duct and the air inlet pipe and the axial line of the air inlet pipe is 10-80 degrees.
Through adopting above-mentioned technical scheme, through above setting, after blowing in working gas, working gas forms vortex gas more easily in the nonmetallic conductive tube. Because the working gas vortex enters the microwave plasma core area, a certain distance is reserved between the microwave plasma and the inner wall of the nonmetallic conductor, and meanwhile, the working gas also plays a role in cooling.
Preferably, the discharge tube is a quartz microwave discharge tube.
By adopting the technical scheme, the service life of the device can be prolonged by manufacturing the discharge tube by using the high-temperature-resistant material.
Preferably, the central axis of the discharge tube is located at a position (1/4λ+kλ) away from the end face of the microwave resonant cavity (21), λ is the wavelength of microwave in the system, and k is an integer greater than or equal to 0.
By adopting the technical scheme, the discharge tube is arranged at the position with the maximum amplitude of the microwave electric field, so that the microwave ion flame can be excited better and easier in the discharge tube.
Preferably, the ignition conductor is attached to the inner wall of the discharge tube in a ring shape.
Through adopting above-mentioned technical scheme, through laminating the setting of ignition conductor on the discharge vessel inner wall, can reduce the partial discharge of ignition conductor to the life of ignition conductor has been increased.
Preferably, the circumferential side wall of the ignition conductor is in a grid shape.
Preferably, the circumferential side wall of the ignition conductor is in a spiral shape.
Preferably, the side wall of the ignition conductor extends to one side of the axis line of the discharge tube to form a discharge tip.
By adopting the technical scheme, the microwave ion body is excited better and easier through the arranged tip.
Preferably, a stove panel is installed above the microwave resonant cavity, a stove support is arranged on the stove panel, and a fire outlet of the discharge tube is positioned at the center of the stove support.
Through adopting above-mentioned technical scheme, through setting up the discharge tube in stove support central point for the electron flame in the discharge tube can be better the blowout, thereby better heating.
In summary, the invention has the following beneficial effects:
1. The microwave generator is used for generating microwaves, the microwaves pass through the microwave resonant cavity, so that the space electromagnetic field is enhanced, and strong gas ionization is initiated at the position of the discharge tube to generate plasma, so that an electronic flame is formed. The device generates microwave plasma without electrodes, uses air as working gas, avoids replacing electrodes used by an arc plasma furnace in use, and is more convenient and quick in use. As a heating source of a new kitchen range, the microwave plasma stove can rapidly generate high-temperature flame (about 2000 ℃) by only needing 1kW-3kW of discharge power, so that the power consumption is greatly reduced, and meanwhile, the provision of high voltage is avoided, the space is saved, and the efficient heating can be realized by a simple and efficient means;
2. The conductor is utilized to absorb microwave energy and the air inlet pipe is instantaneously flashover, so that seed electrons are provided, and microwave plasma is easy to excite; after microwave plasma excitation, microwave energy is transferred into the plasma, the ignition conductor does not absorb energy, and the flashover time is very short; after the microwave plasma is extinguished accidentally, the conductor absorbs microwave energy and ignites again, so that the plasma can be reburned;
3. By attaching the ignition conductor to the inner wall of the discharge vessel, partial discharge of the ignition conductor can be reduced, thereby increasing the service life of the ignition conductor.
Drawings
FIG. 1 is a schematic view of the overall structure of a microwave plasma furnace apparatus;
FIG. 2 is a schematic view of protruding ignition conductors in a microwave plasma furnace apparatus;
FIG. 3 is a schematic view of a protruding discharge tip in a microwave plasma furnace apparatus;
fig. 4 is a schematic view showing the cooperation of a protruding discharge tube and a burner holder in a microwave plasma burner apparatus.
Reference numerals: 1. a stove top plate; 11. a stove support; 12. a button; 2. a flare generator; 21. a microwave resonant cavity; 211. a constriction section; 22. a microwave generator; 23. a discharge tube; 231. a fire outlet; 232. an air inlet; 24. an ignition conductor; 241. a discharge tip; 3. a management control module; 4. an air supply module; 41. an air pump; 42. an air duct; 43. and an air inlet pipe.
Detailed Description
The present invention will be described in further detail below with reference to the drawings, wherein like parts are designated by like reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower", "bottom" and "top" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
The microwave plasma furnace device, as shown in connection with fig. 1 and 2, comprises a stove top plate 1, a torch generator 2 arranged below the stove top plate 1, and a management control module 3 and an air supply module 4 which are connected with the torch generator 2, wherein in use, the torch generator 2 generates ion flame by adjusting the management control module 3, and meanwhile, working gas is supplied into the torch generator 2 by the air supply module 4, so that the flame is kept stable.
As shown in fig. 2 and 3, the torch generator 2 includes a microwave cavity 21, a microwave generator 22 disposed at the lower side of the microwave cavity 21, and a discharge tube 23 disposed in the microwave cavity 21, wherein the discharge tube 23 vertically penetrates through the microwave cavity 21, the upper end is provided with a fire outlet 231, and the lower end is provided with an air inlet 232. An ignition conductor 24 is mounted in the inner cavity of the discharge tube 23, and the ignition conductor 24 is positioned in a tube section adjacent to the inside of the microwave cavity 21, and in use, the microwave generator 22 is adjusted to generate an electromagnetic field in the microwave cavity 21 so that the internal ignition conductor 24 generates an ion flame.
Microwaves propagate within the microwave cavity 21 such that the spatial electromagnetic field is enhanced, inducing intense gas ionization to generate a plasma. The microwave plasma is generated without electrodes, so that air can be working gas, corrosion of the electrodes is prevented, and the electrodes used in the arc plasma furnace are not required to be replaced. The microwave plasma has higher electrothermal conversion efficiency, particularly, fossil fuel is not needed for generating high-temperature flame, only electric energy is needed to be provided, gas pollution at a user terminal is avoided, and the microwave plasma has great application potential in the aspect of a miniaturized high-temperature plasma cooking range.
Wherein the microwave cavity 21 is fixed at the lower side of the cooktop plate 1, the microwave generator 22 is fixed at one side of the microwave cavity 21 at the level, and a microwave electric field is provided to the microwave cavity 21 through the microwave generator 22.
The microwave cavity 21 is thicker near the microwave generator 22 and thinner at a side far from the microwave generator 22 in the horizontal direction, and the position is a contracted section 211 of the microwave cavity 21, and in the contracted section 211, the amplitude of the microwave electric field in the microwave cavity 21 is the largest, so that the flame can be generated more smoothly in the discharge tube 23, and the discharge tube 23 is arranged in the contracted section 211.
In use, microwaves pass through the microwave cavity 21, so that the electromagnetic field in the space is enhanced, and a microwave plasma flame can be released at the position of the discharge tube 23.
In order to make it easier for the ignition conductor 24 to excite the microwave plasma, the discharge tube 23 is provided at a position whose axis is distant from the rear end face (1/4λ+kλ) of the microwave cavity 21, where λ is the wavelength of the microwave in the system and k is an integer of 0 or more, wherein the above-mentioned rear end face of the microwave cavity 21 refers to the end of the microwave cavity 21 horizontally distant from the microwave generator 22. The microwave electric field amplitude of the position is maximum, so that microwave plasma is easy to excite.
The ignition conductor 24 is made of a high temperature resistant material, such as tungsten, iron, copper, etc., and is annular, and the ignition conductor 24 is embedded in the discharge tube 23 during installation, wherein the side wall of the ignition conductor 24 can be in a thread shape or a grid shape, and is tubular, so that the ignition conductor 24 is not in direct contact with plasma during use, thereby preventing the ignition conductor 24 from being ablated, and prolonging the service life of the ignition conductor 24. In order to better excite the plasma, a discharge tip 241 is formed on the ignition conductor 24 so as to extend to one side of the middle, and the discharge tip 241 is made of a high-temperature resistant conductive material.
It should be noted that, the discharge tube 23 is a quartz microwave discharge tube 23, and the discharge tube 23 has better heat resistance and longer service life.
In use of the device, the plenum module 4 may provide air into the discharge tube 23 to cause the internal plasma flame to operate steadily. The air supply module 4 includes an air inlet pipe 43 fixed to the microwave cavity 21 and communicating with the discharge tube 23, an air pump 41, and an air guide pipe 42 having one end communicating with the air pump 41 and the other end communicating with the air inlet pipe 43, and can control the flame temperature by adjusting the air supply amount of the air pump 41.
One end of the air duct 42 passes through the air inlet pipe 43 and is communicated with the inner cavity of the air inlet pipe 43. Wherein the air duct 42 is flush with the inner wall of the air inlet pipe 43, and the included angle a between the axial line of the pipe section at the joint of the air duct and the air inlet pipe and the axial line of the air inlet pipe is 10-80 degrees. By the above-described angle setting of the air jet direction, the air flow of the sheet injected into the discharge tube 23 is made to be a swirling air flow. Therefore, when the plasma flame is sprayed out from the flame outlet 231, the flame can better contact with a heating object, and the heat transfer efficiency is improved. The composition of the working gas introduced through the gas guide tube 42 may be air, oxygen, nitrogen, argon, or the like.
Through the air inlet pipe 43, when in use, the conductor absorbs microwave energy and the air inlet pipe 43 generates instant flashover, seed electrons are provided, so that microwave plasma is easy to excite; after microwave plasma excitation, microwave energy is transferred into the plasma, the ignition conductor 24 does not absorb energy, and the flashover time is very short; the working gas swirls into the core region of the microwave plasma, so that a certain distance exists between the microwave plasma and the inner wall of the discharge tube 23, and the working gas also plays a role in cooling. Combining the above two effects, the ignition conductor 24 life is greatly extended. After the microwave plasma is accidentally extinguished, the conductor absorbs the microwave energy and ignites again, which can re-ignite the plasma.
As shown in connection with fig. 1 and 4, the stove top plate 1 is provided with a stove support 11, wherein the fire outlet 231 of the discharge tube 23 is located at the center of the stove support 11, so that flames can be conveniently and well ejected from the stove support 11.
For convenience of use, buttons 12 for adjusting the size of the microwaves and the air flow are provided on the cooking top plate 1, and the two buttons 12 control the management control module 3 and the air pump 41, respectively.
According to the application, the microwave plasma furnace is used for ignition without an electrode, so that the ablation of flame on the electrode is reduced, and the service life of the furnace is longer. In addition, the microwave plasma furnace does not need larger transformer equipment to provide high voltage when in use, and occupies smaller volume space and is convenient to carry. The microwave plasma furnace can realize ignition by only 1kW-3kW, can rapidly generate high-temperature (about 2000 ℃) flame, has small energy consumption, and is more energy-saving and environment-friendly.
The present embodiment is only for explanation of the present invention and is not to be construed as limiting the present invention, and modifications to the present embodiment, which may not creatively contribute to the present invention as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present invention.

Claims (3)

1. A microwave plasma furnace apparatus, characterized in that: comprises a torch generator (2), a management control module (3) and an air supply module (4) which are connected with the torch generator (2); the torch generator (2) comprises a microwave resonant cavity (21), a microwave generator (22) arranged on the lower side of the microwave resonant cavity (21) and a discharge tube (23) arranged in the microwave resonant cavity (21), wherein an ignition conductor (24) is embedded in the discharge tube (23); the lower end of the discharge tube (23) is provided with an air inlet (232), the upper end of the discharge tube is provided with a fire outlet (231), and the air supply module (4) is connected to the air inlet (232); the management control module (3) is connected with the microwave generator (22); the air supply module (4) comprises an air inlet pipe (43) communicated with the discharge pipe (23), an air guide pipe (42) and an air pump (41) for introducing working gas into the air guide pipe (42), wherein one end of the air guide pipe (42) penetrates through the side wall of the air inlet pipe (43) and is communicated with the inner cavity of the air inlet pipe (43); the outlet end of the air duct (42) is flush with the inner wall of the air inlet pipe (43); the included angle a between the axial line of the pipe section at the joint of the air duct (42) and the air inlet pipe (43) and the axial line of the air inlet pipe (43) is 10-80 degrees, so that the air flow sprayed into the discharge pipe (23) is vortex air flow; the ignition conductor (24) is annularly attached to the inner wall of the discharge tube (23); the circumferential side wall of the ignition conductor (24) is in a spiral shape; a discharge tip (241) is formed by extending the side wall of the ignition conductor (24) to the side of the axis line of the discharge tube (23); a stove panel (1) is arranged above the microwave resonant cavity (21), a stove support (11) is arranged on the stove panel, and a fire outlet (231) of the discharge tube (23) is positioned at the center of the stove support (11).
2. A microwave plasma torch apparatus according to claim 1, wherein: the discharge tube (23) is a quartz microwave discharge tube (23).
3. A microwave plasma torch apparatus according to claim 1, wherein: the central axis position of the discharge tube (23) is positioned at a position which is 1/4λ+kλ away from the end face (1/4λ+kλ) of the microwave resonant cavity (21), λ is the wavelength of the microwave in the system, and k is an integer greater than or equal to 0.
CN201810936519.9A 2018-08-16 2018-08-16 Microwave plasma stove device Active CN108980922B (en)

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CN108980922B true CN108980922B (en) 2024-07-26

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112653338A (en) * 2019-10-12 2021-04-13 德驭新能源科技(苏州)有限公司 Ionization combustion circuit and electric flame stove

Citations (3)

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Publication number Priority date Publication date Assignee Title
CN101852444A (en) * 2010-05-26 2010-10-06 白野 Microwave plasma ignition device
CN107314397A (en) * 2017-08-08 2017-11-03 卢驭龙 Plasma torch device and plasma kitchen range
CN209196937U (en) * 2018-08-16 2019-08-02 清华大学 A kind of microwave plasma stove device

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101378616A (en) * 2008-10-13 2009-03-04 电子科技大学 Atmosphere plasma cylindrical microwave excitation cavity
KR100965491B1 (en) * 2009-11-02 2010-06-24 박영배 Complex plasma generating device
KR101355835B1 (en) * 2013-01-10 2014-01-29 주식회사 라이트브릿지 Plasma range

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101852444A (en) * 2010-05-26 2010-10-06 白野 Microwave plasma ignition device
CN107314397A (en) * 2017-08-08 2017-11-03 卢驭龙 Plasma torch device and plasma kitchen range
CN209196937U (en) * 2018-08-16 2019-08-02 清华大学 A kind of microwave plasma stove device

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