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CN108979713A - A kind of processing of tailing and placement method - Google Patents

A kind of processing of tailing and placement method Download PDF

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Publication number
CN108979713A
CN108979713A CN201810865131.4A CN201810865131A CN108979713A CN 108979713 A CN108979713 A CN 108979713A CN 201810865131 A CN201810865131 A CN 201810865131A CN 108979713 A CN108979713 A CN 108979713A
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tailings
coarse
filling
grained
mortar
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CN108979713B (en
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海龙
隋淑梅
苑兴伟
梁国海
梁海波
刘强
姚海超
齐文超
吴健
杨刚
王景立
孟凡康
王有志
王邦俊
赵鑫
于利洋
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LIAONING PAISHANLOU GOLD MINING Co Ltd
Liaoning Technical University
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LIAONING PAISHANLOU GOLD MINING Co Ltd
Liaoning Technical University
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F15/00Methods or devices for placing filling-up materials in underground workings
    • E21F15/005Methods or devices for placing filling-up materials in underground workings characterised by the kind or composition of the backfilling material
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F15/00Methods or devices for placing filling-up materials in underground workings
    • E21F15/06Filling-up mechanically

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

一种尾矿的处理和充填方法,属于尾矿的利用和处置领域。该方法为:对尾矿浆进行分级,得到细颗粒尾矿浆和粗颗粒尾矿浆;根据用途分别脱水,细颗粒尾矿浆得到细颗粒尾矿,粗颗粒尾矿浆得到细骨料、造粒用、砂浆用、干混砂浆用的粗颗粒尾矿;细颗粒尾矿高温烧结,在造粒用、砂浆用、干混砂浆用的粗颗粒尾矿中加入胶凝材料,分别制得粗骨料、砂浆材料和干混砂浆材料;将粗骨料和细骨料混合通过充填井输送至井下,将砂浆材料通过充填管输送至井下,混合后充填;将干混砂浆材料运送至井下与冲管水混合制备干混砂浆材料混合物,与骨料混合后充填。该方法能够缩短充填材料处理和硬化时间、增强充填体的强度、改善井下作业条件、减少地下环境的污染。The invention discloses a tailings processing and filling method, which belongs to the field of utilization and disposal of tailings. The method is as follows: classify the tailings slurry to obtain fine-grained tailings slurry and coarse-grained tailings slurry; dewater separately according to the application, fine-grained tailings slurry to obtain fine-grained tailings, and coarse-grained tailings to obtain fine aggregate, granulation, and mortar Coarse tailings for dry-mixed mortar and coarse-grained tailings; fine-grained tailings are sintered at high temperature, and cementitious materials are added to the coarse-grained tailings for granulation, mortar, and dry-mixed mortar to prepare coarse aggregate and mortar respectively. Materials and dry-mixed mortar materials; mix coarse aggregate and fine aggregates and transport them downhole through filling wells, transport mortar materials downhole through filling pipes, and fill after mixing; transport dry-mixed mortar materials downholes and mix them with flushing water Prepare dry-mix mortar material mixture, mix with aggregate and fill. The method can shorten the treatment and hardening time of the filling material, enhance the strength of the filling body, improve the downhole operation conditions and reduce the pollution of the underground environment.

Description

一种尾矿的处理和充填方法A tailings processing and filling method

技术领域technical field

本发明属于尾矿的利用和处置技术领域,具体涉及一种尾矿的处理和充填方法。The invention belongs to the technical field of utilization and disposal of tailings, and in particular relates to a treatment and filling method of tailings.

背景技术Background technique

随着经济的发展,社会对矿产品的需求大幅度增加,加之可利用矿产的品位日益降低,矿产开发规模随之加大,产生的尾矿量不断增加。尾矿堆存占地大、环境污染严重、安全隐患多等问题日益突出。尾矿综合利用是解决上述问题的根本方法,利用途径主要包括有价组分回收、生产建筑材料、尾矿充填等,其中,尾矿充填采空区是大量利用尾矿的行之有效的途径,不仅是解决尾矿库环境污染问题和消除尾矿库安全隐患的治本之策,也有利于降低采矿成本,提高采矿安全性和资源综合利用率,减少地表沉陷和土地占用。尾矿充填可分为胶结充填和非胶结充填两类。非胶结充填是通过管道用水力或风力输送尾矿至采空区充填;胶结充填是将尾矿与适量的胶凝材料加水混合成高浓度浆体或膏体状态,通过管道输送至采空区充填,形成具有一定强度和整体性的充填体。胶结充填虽然较非胶结充填的成本高,但围岩的维护效果好、矿石贫化率低、可有效提高采矿安全性,是尾矿充填的主要方式。With the development of the economy, the society's demand for mineral products has increased significantly, and the grade of available mineral products has gradually decreased. The scale of mineral development has increased accordingly, and the amount of tailings produced has continued to increase. Problems such as tailings stockpiling occupy a large area, serious environmental pollution, and many safety hazards have become increasingly prominent. The comprehensive utilization of tailings is the fundamental method to solve the above problems. The utilization methods mainly include recovery of valuable components, production of building materials, tailings filling, etc. Among them, filling goafs with tailings is an effective way to utilize tailings in large quantities , It is not only a fundamental solution to solve the environmental pollution problem of tailings ponds and eliminate potential safety hazards of tailings ponds, but also helps to reduce mining costs, improve mining safety and comprehensive utilization of resources, and reduce surface subsidence and land occupation. Tailings filling can be divided into cemented filling and non-cemented filling. Non-cemented filling is to transport the tailings to the goaf by hydraulic or wind power through pipelines; cemented filling is to mix the tailings with an appropriate amount of cementitious material and water to form a high-concentration slurry or paste, and transport it to the goaf through pipelines Filling to form a filling body with certain strength and integrity. Although the cost of cemented filling is higher than that of non-cemented filling, it is the main method of tailings filling because it has good maintenance effect of surrounding rock, low ore dilution rate, and can effectively improve mining safety.

胶结充填的固有矛盾是形成的充填体强度与充填材料管道流动性的矛盾。为保证充填材料的流动性,充填材料中固体材料的质量浓度一般不超过70%,质量浓度继续提高将自流困难,需要采用泵送的方式,进一步增加成本。而在70%的质量浓度条件下,固体材料的体积浓度实际也只有45%~50%,充填材料中一半以上的体积被水占据,充填材料充填至采场后会泌出一些水分,水化反应会消耗部分水分,其余未消耗的部分则留在充填体内部形成孔隙,从而降低充填体的强度。提高充填材料中固体的质量浓度可以提高充填体的最终强度,但质量浓度的提高有一个限度,这个限度就是不能超过流体的输送流动度要求,否则在管路中无法顺畅流动,也就不能输送至井下。充填材料的流动度较高,充填至采场后还会泌出一些水分并有细颗粒析出表面,因此需要采取较为严格的充填隔离措施,施工量大、充填体硬化速度慢,充填体表面需要较长时间才能承载,严重影响采矿效率。而要在保证充填材料流动度的前提下提高充填体强度,只能通过增加胶凝材料含量的办法,使成本上升。另外,胶结充填的系统建设成本高,管道堵塞处理难度大,一旦堵管对生产和安全的影响很大。每次充填后需要对管路进行严格清洗,大量冲洗水和混合泥砂需要建设专门设施进行收集和抽排,劣化了井下作业环境。因此,研究充填质量好、安全、经济、便捷的尾矿井下充填方法具有重要的意义。The inherent contradiction of cemented filling is the contradiction between the strength of the formed filling body and the fluidity of the filling material pipeline. In order to ensure the fluidity of the filling material, the mass concentration of solid materials in the filling material generally does not exceed 70%. If the mass concentration continues to increase, self-flowing will be difficult, and pumping is required, which will further increase the cost. However, under the condition of 70% mass concentration, the volume concentration of solid material is actually only 45% to 50%, and more than half of the volume of the filling material is occupied by water. The reaction will consume part of the water, and the remaining unconsumed part will remain inside the filling body to form pores, thereby reducing the strength of the filling body. Increasing the mass concentration of solids in the filling material can increase the final strength of the filling body, but there is a limit to the increase of the mass concentration. This limit is that it cannot exceed the fluidity requirements of fluid transportation, otherwise it will not flow smoothly in the pipeline and cannot be transported. down the well. The fluidity of the filling material is high, and some water will be secreted and fine particles will be precipitated on the surface after filling to the stope. Therefore, stricter filling and isolation measures are required. The construction volume is large, the hardening speed of the filling body is slow, and the surface of the filling body needs to be It takes a long time to load, which seriously affects the mining efficiency. In order to improve the strength of the filling body under the premise of ensuring the fluidity of the filling material, the only way to increase the cost is to increase the content of the gelling material. In addition, the construction cost of the cemented filling system is high, and it is difficult to deal with pipeline blockage. Once the pipe is blocked, it will have a great impact on production and safety. After each filling, the pipeline needs to be strictly cleaned, and a large amount of flushing water and mixed mud and sand need to be collected and pumped by special facilities, which deteriorates the downhole operating environment. Therefore, it is of great significance to study tailings underground filling methods with good filling quality, safety, economy and convenience.

发明内容Contents of the invention

本发明的目的是克服上述现有技术存在的不足,提供一种尾矿的处理和充填方法,能够缩短充填材料的处理和硬化时间、增强充填体的强度、改善井下作业条件、减少地下环境的污染。The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art, to provide a tailings treatment and filling method, which can shorten the treatment and hardening time of the filling material, enhance the strength of the filling body, improve the underground working conditions, and reduce the damage to the underground environment. Pollution.

为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

本发明的一种尾矿的处理和充填方法,包括以下步骤:A treatment and filling method for tailings of the present invention comprises the following steps:

步骤1:分级Step 1: Grading

对尾矿浆进行分级,得到细颗粒尾矿浆和粗颗粒尾矿浆,其中分级后的细颗粒尾矿浆中固体质量占原尾矿浆固体总质量的5%~25%;Classifying the tailings slurry to obtain fine-grained tailings slurry and coarse-grained tailings slurry, wherein the solid mass of the classified fine-grained tailings slurry accounts for 5% to 25% of the total solid mass of the original tailings slurry;

步骤2:脱水Step 2: Dehydration

对分级后的尾矿浆进行脱水,具体分为:Dewatering the graded tailings slurry can be divided into:

(1)对细颗粒尾矿浆脱水后,得到细颗粒尾矿,所述的细颗粒尾矿的含水率为5%~30%;(1) After dehydrating the fine-grained tailings slurry, fine-grained tailings are obtained, and the moisture content of the fine-grained tailings is 5% to 30%;

(2)将粗颗粒尾矿浆根据用途分为四份:(2) Divide the coarse tailings slurry into four parts according to the usage:

第一份占总粗颗粒尾矿浆质量的百分比为5%~20%,为粗颗粒尾矿浆脱水后,进行初步去除污染物,得到细骨料,所述的细骨料的含水率为5%~15%;The first part accounts for 5% to 20% of the mass of the total coarse-grained tailings slurry. After the coarse-grained tailings slurry is dehydrated, the pollutants are initially removed to obtain fine aggregates. The moisture content of the fine aggregates is 5%. ~15%;

第二份占总粗颗粒尾矿浆质量的百分比为40%~65%,进行初步去除污染物,得到造粒用粗颗粒尾矿,所述的造粒用粗颗粒尾矿的含水率为10%~25%;The second part accounts for 40% to 65% of the mass of the total coarse-grained tailings slurry, and initially removes pollutants to obtain coarse-grained tailings for granulation. The moisture content of the coarse-grained tailings for granulation is 10%. ~25%;

第三份占总粗颗粒尾矿浆质量的百分比为20%~40%,为粗颗粒尾矿浆脱水后,进行初步去除污染物,得到砂浆用粗颗粒尾矿,所述的砂浆用粗颗粒尾矿的含水率为30%~50%;The third part accounts for 20% to 40% of the mass of the total coarse-grained tailings slurry. After the coarse-grained tailings slurry is dehydrated, the pollutants are initially removed to obtain coarse-grained tailings for mortar. The coarse-grained tailings for mortar is The moisture content is 30% to 50%;

第四份占总粗颗粒尾矿浆质量的百分比为1%~5%,为粗颗粒尾矿浆脱水后,进行深度去除或无害化粗颗粒尾矿中的污染物,得到干混砂浆用粗颗粒尾矿,所述的干混砂浆用粗颗粒尾矿的含水率≤3%;The fourth part accounts for 1% to 5% of the mass of the total coarse-grained tailings slurry, which means that after the coarse-grained tailings slurry is dehydrated, the pollutants in the coarse-grained tailings are removed or harmlessly removed to obtain coarse particles for dry-mixed mortar. Tailings, the moisture content of the coarse-grained tailings for dry-mixed mortar is ≤3%;

步骤3:对尾矿进行处理Step 3: Treat tailings

根据脱水后的尾矿的类型,分别进行处理:According to the type of tailings after dewatering, they are treated separately:

第一种:对细颗粒尾矿进行处理The first method: treatment of fine particle tailings

所述的细颗粒尾矿与其它材料混合后进行高温烧结用作建筑材料,具体为用于生产烧结产品或作为烧制水泥的配料;The fine-grained tailings are mixed with other materials and then sintered at high temperature to be used as building materials, specifically for the production of sintered products or as ingredients for firing cement;

第二种:对造粒用粗颗粒尾矿进行处理The second method: treatment of coarse tailings for granulation

1)深度去除或无害化造粒用粗颗粒尾矿中的污染物,再进行后续处理;1) Deeply remove or detoxify the pollutants in the coarse tailings for granulation, and then carry out subsequent treatment;

2)在造粒用粗颗粒尾矿中加入胶凝材料,混合均匀,得到造粒用粗颗粒尾矿胶凝混合物;其中,按固体质量比,造粒用粗颗粒尾矿:胶凝材料=(19~3):1;2) Add cementitious material to the coarse tailings for granulation, and mix evenly to obtain the gelled mixture of coarse tailings for granulation; wherein, according to the solid mass ratio, the coarse tailings for granulation: cementitious material = (19~3): 1;

3)将造粒用粗颗粒尾矿胶凝混合物进行压制成型或挤出成型,得到球形、椭圆球形或短条形的颗粒;3) Compressing or extruding the coarse-grained tailings cementitious mixture for granulation to obtain spherical, ellipsoidal or short strip-shaped particles;

4)对球形、椭圆球形或短条形的颗粒进行养护,得到粗骨料;其中,粗骨料的强度为1~10MPa;4) Curing spherical, ellipsoidal or short strip-shaped particles to obtain coarse aggregate; wherein, the strength of the coarse aggregate is 1-10 MPa;

第三种:对砂浆用粗颗粒尾矿进行处理The third method: processing coarse tailings for mortar

1)深度去除或无害化砂浆用粗颗粒尾矿中的污染物,再进行后续处理;1) Deeply remove or harmlessly remove the pollutants in the coarse-grained tailings for mortar, and then carry out subsequent treatment;

2)在砂浆用粗颗粒尾矿中加入胶凝材料,混合均匀,得到砂浆材料;其中,按固体质量比,砂浆用粗颗粒尾矿:胶凝材料=(15~2):1,砂浆材料的塌落度≥160mm;2) Add cementitious material to the coarse-grained tailings for mortar, and mix evenly to obtain a mortar material; wherein, according to the solid mass ratio, the coarse-grained tailings for mortar: cementitious material=(15~2):1, mortar material The slump ≥ 160mm;

第四种:对干混砂浆用粗颗粒尾矿进行处理The fourth type: treatment of coarse-grained tailings for dry-mixed mortar

在干混砂浆用粗颗粒尾矿中加入胶凝材料,混合均匀,得到干混砂浆材料;其中,按固体质量比,干混砂浆用粗颗粒尾矿:胶凝材料=(15~2):1;Add cementitious material to the coarse-grained tailings for dry-mixed mortar, and mix evenly to obtain a dry-mixed mortar material; wherein, according to the solid mass ratio, coarse-grained tailings for dry-mixed mortar: cementitious material=(15~2): 1;

步骤4:充填Step 4: Filling

在待充填采空区设置充填井和充填管,将充填骨料和砂浆材料分别通过充填井和充填管输送至井下,混合后充填,具体为:Set filling wells and filling pipes in the goaf to be filled, transport the filling aggregate and mortar materials to the underground through the filling wells and filling pipes respectively, and fill after mixing, specifically:

(1)将步骤3制备的粗骨料和步骤2制备的细骨料混合均匀,得到充填骨料,将充填骨料通过充填井投送至井下;(1) mix the coarse aggregate prepared in step 3 and the fine aggregate prepared in step 2 evenly to obtain the filling aggregate, and deliver the filling aggregate to the downhole through the filling well;

(2)将砂浆材料通过充填管输送至井下;(2) Transport the mortar material downhole through the filling pipe;

(3)充填骨料和砂浆材料在井下混合均匀后,充填至井下采空区,形成充填体;(3) After the filling aggregate and mortar materials are mixed evenly underground, they are filled to the goaf underground to form a filling body;

(4)充填管在每次充填结束后,用水冲洗充填管,产生的冲管水储存备用;在地面配制干混砂浆材料运至井下,冲管水与干混砂浆材料混合后,得到砂浆材料混合物;砂浆材料混合物与充填骨料混合后,充填至井下采空区,形成充填体;其中,充填体硬化后的强度为2~15MPa。(4) After the filling pipe is filled each time, the filling pipe is rinsed with water, and the flushing water generated is stored for later use; the dry-mixed mortar material is prepared on the ground and transported to the underground, and the flushing water is mixed with the dry-mixed mortar material to obtain the mortar material The mixture; the mortar material mixture is mixed with the filling aggregate, and filled into the underground goaf to form a filling body; wherein, the strength of the filling body after hardening is 2-15 MPa.

所述的步骤2中,分级后的尾矿浆脱水后,得到的水经处理后,回收用作生产用水或达标排放;其中,脱水得到的水的处理方法为,除去水中影响生产的成分或水中的其它污染物。In the above step 2, after dehydration of the graded tailings slurry, the obtained water is recycled as production water or discharged up to the standard after being treated; wherein, the treatment method of the dehydrated water is to remove the components in the water that affect production or the water other pollutants.

所述的步骤2中,所述的脱水为重力脱水、机械脱水或热能脱水中的一种或几种结合。In the step 2, the dehydration is one or more combination of gravity dehydration, mechanical dehydration or thermal energy dehydration.

所述的步骤2中,对于造粒用粗颗粒尾矿和砂浆用粗颗粒尾矿,脱水一方面用于降低尾矿的含水率,另外需保留配料后水化反应所需水分和养护过程中散失的水分。In step 2, for the coarse tailings for granulation and the coarse tailings for mortar, dehydration is used to reduce the water content of the tailings on the one hand, and in addition, it is necessary to retain the water required for the hydration reaction after the ingredients and during the curing process. lost moisture.

所述的步骤3中,对细颗粒尾矿进行处理的过程中,所述的烧结产品为烧结砖、烧结瓦、陶粒、陶器或瓷器中的一种或几种。In the step 3, during the processing of the fine tailings, the sintered product is one or more of sintered bricks, sintered tiles, ceramsite, pottery or porcelain.

所述的步骤3中,对于造粒用粗颗粒尾矿进行处理的过程中,所述的胶凝材料为水泥、水泥熟料、石灰、等外石灰、石膏、脱硫石膏或水玻璃中的一种或几种的混合物,当为混合物时,混合比例为任意比。In the step 3, in the process of processing coarse tailings for granulation, the cementitious material is one of cement, cement clinker, lime, extralime, gypsum, desulfurized gypsum or water glass. A mixture of one or more kinds, when it is a mixture, the mixing ratio is any ratio.

所述的步骤3中,对于造粒用粗颗粒尾矿进行处理的过程中,所述的养护方式为常规保温和保湿静置或在密封条件下加压加蒸汽静置,养护时间为1~14d。In the step 3, in the process of processing the coarse tailings for granulation, the maintenance method is conventional heat preservation and moisture retention or standing under pressure and steam under sealed conditions, and the curing time is 1-20 hours. 14d.

所述的步骤3,对于造粒用粗颗粒尾矿进行处理的过程中,得到的粗骨料的粒度为2~60mm,粗骨料的污染物含量低于相关标准或规范限制要求。In step 3, during the process of treating the coarse-grained tailings for granulation, the particle size of the obtained coarse aggregate is 2-60mm, and the pollutant content of the coarse aggregate is lower than the requirements of relevant standards or norms.

所述的步骤3,对于造粒用粗颗粒尾矿进行处理的过程中,在造粒用粗颗粒尾矿与胶凝材料混合时添加辅助材料,所述的辅助材料添加质量为造粒用粗颗粒尾矿与胶凝材料混合物固体总质量的0~20%;In the step 3, during the process of processing the coarse tailings for granulation, auxiliary materials are added when the coarse tailings for granulation are mixed with the cementitious material, and the added mass of the auxiliary materials is the coarser tailings for granulation. 0-20% of the total solid mass of the mixture of granular tailings and cementitious material;

所述的辅助材料为具有火山灰活性的材料或外加剂中的一种或两种混合;The auxiliary material is one or a mixture of pozzolanic active materials or admixtures;

所述的具有火山灰活性的材料为粉煤灰、炉底灰渣、金属冶炼厂灰渣、自燃煤矸石、赤泥或火山灰中的一种或几种;或具有能够改善级配条件、提高和易性的材料。The material with pozzolanic activity is one or more of fly ash, furnace bottom ash, metal smelter ash, spontaneous combustion coal gangue, red mud or pozzolan; or has the ability to improve grading conditions, increase Easy-going material.

所述的外加剂为具有减水、速凝、早强、防冻和膨胀作用的外加剂。The admixture is an admixture with functions of water reduction, quick setting, early strength, antifreeze and expansion.

所述的步骤3中,对砂浆用粗颗粒尾矿进行处理的过程中,当砂浆材料的塌落度不满足要求时,向砂浆材料中加入水,混合均匀进行调节。In step 3, during the process of treating the mortar with coarse tailings, when the slump of the mortar material does not meet the requirements, water is added to the mortar material and mixed evenly for adjustment.

所述的步骤3中,对于砂浆用粗颗粒尾矿进行处理的过程中,所述的胶凝材料为水泥、水泥熟料、石灰、等外石灰、石膏、脱硫石膏或水玻璃中的一种或几种的混合物,当为混合物时,混合比例为任意比。In the step 3, in the process of treating the mortar with coarse tailings, the cementitious material is one of cement, cement clinker, lime, extralime, gypsum, desulfurized gypsum or water glass Or several mixtures, when it is a mixture, the mixing ratio is any ratio.

所述的步骤3中,对于砂浆用粗颗粒尾矿进行处理的过程中,在砂浆用粗颗粒尾矿与胶凝材料混合时添加辅助材料,所述的辅助材料添加质量为砂浆用粗颗粒尾矿与胶凝材料混合物总固体质量的0~20%;In the step 3, during the process of processing the coarse tailings for mortar, auxiliary materials are added when the coarse tailings for mortar are mixed with the cementitious material, and the added mass of the auxiliary materials is the coarse tailings for mortar. 0-20% of the total solid mass of the mixture of ore and cementitious material;

所述的辅助材料为具有火山灰活性的材料或外加剂中的一种或两种混合;The auxiliary material is one or a mixture of pozzolanic active materials or admixtures;

所述的具有火山灰活性的材料为粉煤灰、炉底灰渣、金属冶炼厂灰渣、自燃煤矸石、赤泥或火山灰中的一种或几种;其具有能够改善级配条件、提高和易性的作用。The material with pozzolanic activity is one or more of fly ash, furnace bottom ash, metal smelter ash, spontaneous combustion coal gangue, red mud or pozzolan; it has the ability to improve grading conditions, increase The role of ease.

所述的外加剂为具有减水、速凝、早强、防冻和膨胀作用的外加剂。The admixture is an admixture with functions of water reduction, quick setting, early strength, antifreeze and expansion.

所述的步骤3中,对于砂浆用粗颗粒尾矿进行处理的过程中,所述的砂浆材料的污染物含量低于相关标准和规范限值要求。In the step 3, during the process of treating the mortar with coarse-grained tailings, the pollutant content of the mortar material is lower than the requirements of relevant standards and normative limit values.

所述的步骤3中,对于干混砂浆用粗颗粒尾矿进行处理的过程中,所述的胶凝材料为水泥、水泥熟料、石灰、等外石灰、石膏、脱硫石膏或水玻璃中的一种或几种的混合物,当为混合物时,混合比例为任意比。In the step 3, in the process of treating the dry-mixed mortar with coarse tailings, the cementitious material is cement, cement clinker, lime, extralime, gypsum, desulfurized gypsum or water glass One or more mixtures, when it is a mixture, the mixing ratio is any ratio.

所述的步骤3中,对干混砂浆用粗颗粒尾矿进行处理的过程中,在干混砂浆用粗颗粒尾矿与胶凝材料混合时添加辅助材料,所述的辅助材料添加质量为干混砂浆用粗颗粒尾矿与胶凝材料混合物总固体质量的0~20%;In the step 3, during the process of treating the coarse-grained tailings for the dry-mixed mortar, auxiliary materials are added when the coarse-grained tailings for the dry-mixed mortar are mixed with the cementitious material, and the added mass of the auxiliary materials is dry 0% to 20% of the total solid mass of the mixture of coarse tailings and cementitious material for mortar mixing;

所述的辅助材料为具有火山灰活性的材料或外加剂中的一种或两种混合;The auxiliary material is one or a mixture of pozzolanic active materials or admixtures;

所述的具有火山灰活性的材料为粉煤灰、炉底灰渣、金属冶炼厂灰渣、自燃煤矸石、赤泥或火山灰中的一种或几种;其具有能够改善级配条件、提高和易性的作用。The material with pozzolanic activity is one or more of fly ash, furnace bottom ash, metal smelter ash, spontaneous combustion coal gangue, red mud or pozzolan; it has the ability to improve grading conditions, increase The role of ease.

所述的外加剂为具有减水、速凝、早强、防冻和膨胀作用的外加剂。The admixture is an admixture with functions of water reduction, quick setting, early strength, antifreeze and expansion.

所述的步骤3中,对于干混砂浆用粗颗粒尾矿进行处理的过程中,所述的干混砂浆材料的污染物含量低于相关标准和规范限值要求。In step 3, during the process of treating the dry-mixed mortar with coarse-grained tailings, the pollutant content of the dry-mixed mortar material is lower than the requirements of relevant standards and normative limit values.

所述的步骤4中,细骨料占骨料总质量的百分比为10%~30%。In the step 4, the percentage of the fine aggregate to the total mass of the aggregate is 10%-30%.

所述的步骤4中,骨料的混合,还可以为将粗骨料和细骨料同时向井下投送,在下落和运送过程中完成混合。In the step 4, the mixing of the aggregates can also be sending the coarse aggregates and the fine aggregates downhole at the same time, and the mixing is completed during the falling and transporting process.

所述的步骤4中,骨料的混合中,也可以同时投送改善和易性、改善骨料级配条件和保护粗骨料完整性的材料;所述的改善和易性、改善骨料级配条件和保护粗骨料完整性的材料为粉煤灰、炉底灰渣或破碎自燃煤矸石中的一种。In said step 4, in the mixing of aggregates, materials that improve workability, improve aggregate gradation conditions and protect the integrity of coarse aggregates can also be delivered at the same time; said improved workability, improved aggregate The material for grading conditions and protecting the integrity of coarse aggregate is one of fly ash, furnace bottom ash or crushed spontaneous combustion coal gangue.

本发明的一种尾矿的处理和充填方法,相比于现有技术,其有益效果为:A kind of treatment and filling method of tailings of the present invention, compared with prior art, its beneficial effect is:

(1)本发明的尾矿的处理和充填方法可以增强井下充填体的强度或在相同强度要求下减少胶凝材料的用量,解决了充填材料骨料的来源问题,减少了充填材料的含水率从而改善了井下作业环境并降低了井下环境污染的风险和强度,减少了尾矿的排放量;(1) The tailings treatment and filling method of the present invention can enhance the strength of the underground filling body or reduce the amount of cementitious material under the same strength requirements, solve the problem of the source of the filling material aggregate, and reduce the moisture content of the filling material Thereby improving the underground working environment, reducing the risk and intensity of underground environmental pollution, and reducing the discharge of tailings;

(2)本发明的尾矿的处理和充填方法对尾矿浆分级,分级后产生的细颗粒尾矿用于烧结建筑材料生产,较小的粒度节省了原料的破碎成本,烧结产品的质量得到提高。细颗粒尾矿中污染物的含量较高,高温烧结后绝大部分被去除;(2) The tailings treatment and filling method of the present invention classifies the tailings slurry, and the fine particle tailings produced after classification are used for the production of sintered building materials, the smaller particle size saves the crushing cost of raw materials, and the quality of sintered products is improved . The content of pollutants in fine particle tailings is relatively high, and most of them are removed after high-temperature sintering;

(3)本发明的尾矿的处理和充填方法分级后产生的粗颗粒尾矿用于井下充填,粗颗粒尾矿的比表面积小,有助于与胶凝材料结合形成较高的强度。粗颗粒尾矿中污染物的含量较少,同时较大的颗粒利于脱水,有助于污染物的去除;(3) The tailings treatment and filling method of the present invention. The coarse tailings produced after classification are used for underground filling. The specific surface area of the coarse tailings is small, which helps to combine with the cementitious material to form a higher strength. The content of pollutants in the coarse particle tailings is less, and the larger particles are good for dehydration, which is helpful for the removal of pollutants;

(4)本发明的尾矿的处理和充填方法尾矿处理比例灵活可调节,细颗粒尾矿的脱水指标可根据利用方式的不同而调整,粗颗粒尾矿的脱水指标可根据细骨料用、造粒用、砂浆用和干混砂浆用的材料配比和性能要求进行调整;(4) The treatment and filling method of tailings of the present invention have a flexible and adjustable tailings treatment ratio, and the dehydration index of fine-grained tailings can be adjusted according to different utilization modes, and the dehydration index of coarse-grained tailings can be adjusted according to the use of fine aggregates. , Adjust the material ratio and performance requirements for granulation, mortar and dry-mixed mortar;

(5)本发明的尾矿的处理和充填方法中,粗骨料为级配良好的球形、椭圆球形或短条形的颗粒,其好处为可使不同粒径的颗粒互相堆积和填充,但是新引入的颗粒容易在充填过程中破碎,从而产生强度较低的碎屑。本申请采用细骨料与粗骨料同时投送,细骨料对粗骨料的完整性可以起到保护缓冲作用,同时增加了骨料中粗骨料最小压制粒径以下颗粒的含量,使骨料整体的级配条件得到改善。(5) In the treatment and filling method of tailings of the present invention, the coarse aggregate is well-graded spherical, ellipsoidal or short strip-shaped particles, and its benefit is that particles of different particle sizes can be piled up and filled with each other, but Newly introduced particles tend to break up during filling, resulting in less strong chips. In this application, fine aggregate and coarse aggregate are delivered at the same time. The fine aggregate can protect and buffer the integrity of the coarse aggregate. The overall grading condition of the aggregate is improved.

(6)本发明的尾矿的处理和充填方法骨料和砂浆材料分别投送,砂浆材料的含水率较高,可以满足输送流动度要求,骨料的含水率较低。砂浆材料和骨料充分混合后部分水分由砂浆材料迁移至骨料,砂浆材料的含水率降低,有助于强度的提高,同时流动度降低,充填体质量好、井下作业环境改善。骨料的含水率提高,粗骨料继续水化反应所需水分得到保证;(6) According to the tailings treatment and filling method of the present invention, the aggregate and the mortar material are delivered separately. The moisture content of the mortar material is relatively high, which can meet the requirements of conveying fluidity, and the moisture content of the aggregate is relatively low. After the mortar material and aggregate are fully mixed, part of the water migrates from the mortar material to the aggregate, and the moisture content of the mortar material decreases, which helps to improve the strength, while the fluidity decreases, the quality of the filling body is good, and the downhole operating environment is improved. The moisture content of the aggregate increases, and the moisture required for the continuous hydration reaction of the coarse aggregate is guaranteed;

(7)本发明的尾矿的处理和充填方法冲洗充填管产生的冲管水与干混砂浆材料混合后被利用,改善了井下作业环境;(7) The treatment and filling method of tailings of the present invention flushes the pipe flushing water produced by the filling pipe and is used after being mixed with the dry-mixed mortar material, which improves the underground working environment;

(8)本发明的尾矿的处理和充填方法充填体的强度要求小于一般的建筑材料,所以外加材料可以大量采用低品质材料乃至一般工业固体废弃物,各项工艺指标在现有技术条件下均容易达到,能够满足经济性的要求。(8) The strength requirement of the tailings processing and filling method of the present invention is less than that of general building materials, so the additional materials can be a large number of low-quality materials or even general industrial solid waste, and each process index is within the existing technical conditions. Both are easy to achieve and can meet the requirements of economy.

附图说明Description of drawings

图1为本发明的尾矿的处理和充填方法工艺流程图。Fig. 1 is a process flow diagram of the tailings treatment and filling method of the present invention.

具体实施方式Detailed ways

下面结合实施例对本发明作进一步的详细说明。The present invention will be described in further detail below in conjunction with embodiment.

实施例1Example 1

一种尾矿的处理和充填方法,其工艺流程图如图1所示,包括以下步骤:A kind of processing and filling method of tailings, its process flow diagram as shown in Figure 1, comprises the following steps:

步骤1:分级Step 1: Grading

对尾矿浆使用旋流器分级,旋流器底流尾矿浆采用高频振动筛进一步分级,筛上为粗颗粒尾矿浆,筛下矿浆和旋流器溢流混合获得细颗粒尾矿浆。分级后细颗粒尾矿浆中的固体质量占原尾矿浆固体总质量的15%;The tailings slurry is classified by a cyclone, and the underflow tailings slurry of the cyclone is further classified by a high-frequency vibrating screen. The coarse tailings slurry is on the screen, and the fine tailings slurry is obtained by mixing the slurry under the screen and the overflow of the cyclone. The solid mass in fine particle tailings slurry after classification accounts for 15% of the total solid mass of the original tailings slurry;

步骤2:脱水Step 2: Dehydration

对分级后的尾矿进行脱水,具体分为:The dehydration of the graded tailings is specifically divided into:

(1)对细颗粒尾矿浆使用板框压滤机脱水后获得细颗粒尾矿,所述的细颗粒尾矿的含水率为15%;(1) Dewatering the fine particle tailings slurry using a plate and frame filter press to obtain fine particle tailings, the moisture content of the fine particle tailings is 15%;

(2)对10%的粗颗粒尾矿浆使用隔膜压滤机脱水后,获得细骨料,所述的细骨料的含水率为10%;(2) After dehydrating the 10% coarse particle tailings slurry using a diaphragm filter press, fine aggregate is obtained, and the moisture content of the fine aggregate is 10%;

(3)对60%的粗颗粒尾矿浆使用板框压滤机脱水后,获得造粒用粗颗粒尾矿,所述的造粒用粗颗粒尾矿的含水率为25%;(3) After dehydrating 60% of the coarse-grained tailings slurry using a plate-and-frame filter press, obtain coarse-grained tailings for granulation, and the moisture content of the coarse-grained tailings for granulation is 25%;

(4)对28%的粗颗粒尾矿浆使用浓密机浓缩后,获得砂浆用粗颗粒尾矿,所述的砂浆用粗颗粒尾矿的含水率为45%;(4) After thickening the 28% coarse-grained tailings slurry with a thickener, the coarse-grained tailings for mortar are obtained, and the moisture content of the coarse-grained tailings for mortar is 45%;

(5)对剩余的粗颗粒尾矿浆使用圆盘真空过滤机脱水后,进行深度去除或无害化粗颗粒尾矿中的污染物,得到干混砂浆用粗颗粒尾矿,所述的干混砂浆用粗颗粒尾矿的含水率为3%;(5) After dehydrating the remaining coarse-grained tailings slurry using a disc vacuum filter, remove or harmlessly remove the pollutants in the coarse-grained tailings to obtain coarse-grained tailings for dry-blended mortar. The dry-blended The moisture content of coarse tailings for mortar is 3%;

尾矿浆脱水获得的水经处理后回用作生产用水。The water obtained from tailings slurry dehydration is treated and reused as production water.

步骤3,对尾矿进行处理,方法步骤如下:Step 3, tailings are processed, the method steps are as follows:

(1)细颗粒尾矿用于生产烧结砖;(1) Fine particle tailings are used to produce sintered bricks;

(2)对造粒用粗颗粒尾矿、砂浆用粗颗粒尾矿均进行去除或无害化粗颗粒尾矿中的污染物,再进行后续处理;(2) Both the coarse tailings for granulation and the coarse tailings for mortar are removed or the pollutants in the coarse tailings are harmlessly treated, and then subsequent treatment is carried out;

(3)在造粒用粗颗粒尾矿中加入普通硅酸盐水泥,二者按固体质量配比,造粒用粗颗粒尾矿:普通硅酸盐水泥=19:1,另外添加二者总质量10%的粉煤灰混合均匀得混合物,之后将混合物压制成级配良好、粒度为2~50mm的扁球形颗粒;(3) Ordinary Portland cement is added to the coarse tailings for granulation. The ratio of the two is based on the solid mass. Coarse tailings for granulation: ordinary Portland cement = 19:1. 10% by mass of fly ash is mixed evenly to obtain a mixture, and then the mixture is pressed into oblate spherical particles with good gradation and a particle size of 2 to 50 mm;

(4)对所述的扁球形颗粒在塑料大棚中养护3d,获得粗骨料。粗骨料的强度为1.5MPa,粗骨料的污染物含量低于相关标准和规范限值要求;(4) Curing the oblate spherical particles for 3 days in a plastic greenhouse to obtain coarse aggregate. The strength of the coarse aggregate is 1.5MPa, and the pollutant content of the coarse aggregate is lower than the relevant standards and specification limits;

(5)在砂浆用粗颗粒尾矿中加入普通硅酸盐水泥,二者按固体质量配比,砂浆用粗颗粒尾矿:水泥=15:1,另外添加造粒用粗颗粒尾矿与胶凝材料总质量10%的粉煤灰,加水后混合均匀得砂浆材料,砂浆材料的污染物含量低于相关标准和规范限值要求,砂浆材料的塌落度为200mm。(5) Ordinary Portland cement is added to the coarse tailings for mortar, the ratio of the two is based on the solid mass, coarse tailings for mortar: cement = 15:1, and coarse tailings and cement for granulation are added The fly ash with 10% of the total mass of the coagulation material is mixed with water to obtain a mortar material. The pollutant content of the mortar material is lower than the relevant standards and specification limit requirements, and the slump of the mortar material is 200mm.

(6)在干混砂浆用粗颗粒尾矿中加入普通硅酸盐水泥,二者按固体质量比,干混砂浆用粗颗粒尾矿:水泥=12:1;混合均匀后,得到干混砂浆材料,干混砂浆材料的污染物含量低于相关标准和规范限值要求。(6) Ordinary Portland cement is added to the coarse-grained tailings for dry-mixed mortar, and the two are based on the solid mass ratio, coarse-grained tailings for dry-mixed mortar: cement = 12:1; after mixing evenly, dry-mixed mortar is obtained materials, the pollutant content of dry-mixed mortar materials is lower than the requirements of relevant standards and normative limit values.

步骤3,将粗骨料和细骨料混合后,得到充填骨料,通过充填井运至井下,将砂浆材料通过耐磨充填管自流输送至井下,将充填骨料和砂浆材料混合均匀后充填至井下采空区,形成充填体,冲洗充填管产生的少量冲管水与干混砂浆材料混合后,得到砂浆材料混合物与充填骨料混合充填至采空区,形成充填体。所述的充填体硬化后的强度为2.5MPa,整体性良好。Step 3: After mixing the coarse aggregate and fine aggregate, the filling aggregate is obtained, transported to the underground through the filling well, and the mortar material is transported to the underground through the wear-resistant filling pipe by gravity, and the filling aggregate and the mortar material are mixed evenly before filling To the mined-out area underground, a filling body is formed, and a small amount of flushing water generated by flushing the filling pipe is mixed with the dry-mixed mortar material, and the mortar material mixture obtained is mixed with the filling aggregate to fill the goaf to form a filling body. The strength of the filling body after hardening is 2.5MPa, and the integrity is good.

实施例2Example 2

一种尾矿的处理和充填方法,其工艺流程图如图1所示,包括以下步骤:A kind of processing and filling method of tailings, its process flow diagram as shown in Figure 1, comprises the following steps:

步骤1:分级Step 1: Grading

对尾矿浆使用旋流器分级,旋流器底流获得粗颗粒尾矿浆,旋流器溢流获得细颗粒尾矿浆,分级后细颗粒尾矿浆中的固体质量占原尾矿浆固体总质量的10%;Use a cyclone to classify the tailings slurry. The underflow of the cyclone obtains coarse tailings slurry, and the overflow of the cyclone obtains fine particle tailings slurry. After classification, the solid mass in the fine particle tailings slurry accounts for 10% of the total solid mass of the original tailings slurry;

步骤2:脱水Step 2: Dehydration

对分级后的尾矿进行脱水,具体分为:The dehydration of the graded tailings is specifically divided into:

(1)对细颗粒尾矿浆使用带式压滤机脱水后获得细颗粒尾矿,所述的细颗粒尾矿的含水率为15%;(1) Dewatering the fine particle tailings slurry using a belt filter press to obtain fine particle tailings, the moisture content of the fine particle tailings is 15%;

(2)对粗颗粒尾矿浆使用箱式压滤机脱水后获得粗颗粒尾矿,所述的粗颗粒尾矿的含水率为22%;(2) Dewatering the coarse tailings slurry using a box-type filter press to obtain coarse tailings, the moisture content of the coarse tailings is 22%;

a)对20%的粗颗粒尾矿晾晒风干获得细骨料,所述的细骨料的含水率为10%;a) air-drying 20% of coarse-grained tailings to obtain fine aggregate, and the moisture content of the fine aggregate is 10%;

b)对40%的粗颗粒尾矿用作造粒用粗颗粒尾矿;b) 40% of the coarse-grained tailings are used as coarse-grained tailings for granulation;

c)对35%的粗颗粒尾矿用作砂浆用粗颗粒尾矿;c) 35% of the coarse-grained tailings are used as coarse-grained tailings for mortar;

d)对5%的粗颗粒尾矿进行烘干脱水,深度去除或无害化粗颗粒尾矿中的污染物,得到干混砂浆用粗颗粒尾矿,所述的干混砂浆用粗颗粒尾矿的含水率为2%;d) drying and dehydrating 5% of the coarse-grained tailings, deeply removing or harmlessly decontaminating the pollutants in the coarse-grained tailings, and obtaining coarse-grained tailings for dry-mixed mortar, and the coarse-grained tailings for dry-mixed mortar The moisture content of the mine is 2%;

尾矿浆脱水获得的水经处理后回用作生产用水。The water obtained from tailings slurry dehydration is treated and reused as production water.

步骤3,对含水尾矿进行处理,方法步骤如下:Step 3, the water-containing tailings are processed, and the method steps are as follows:

(1)细颗粒尾矿用于生产陶粒;(1) Fine particle tailings are used to produce ceramsite;

(2)对造粒用粗颗粒尾矿、砂浆用粗颗粒尾矿均进行去除或无害化粗颗粒尾矿中的污染物,再进行后续处理;(2) Both the coarse tailings for granulation and the coarse tailings for mortar are removed or the pollutants in the coarse tailings are harmlessly treated, and then subsequent treatment is carried out;

(3)在造粒用粗颗粒尾矿中加入水泥熟料粉和脱硫石膏粉,三者按固体质量配比,造粒用粗颗粒尾矿:水泥熟料粉:脱硫石膏粉=19:1:1,另外添加三者总质量5%的粉煤灰混合均匀得混合物,之后将混合物压制成级配良好、粒度为2~50mm的球形颗粒;(3) Add cement clinker powder and desulfurized gypsum powder to the coarse tailings for granulation, and the proportion of the three is based on the solid mass, coarse tailings for granulation: cement clinker powder: desulfurized gypsum powder = 19:1 : 1, in addition, add 5% of the total mass of the three fly ash to mix uniformly to obtain a mixture, and then press the mixture into spherical particles with good gradation and a particle size of 2 to 50 mm;

(4)对所述的球形颗粒在封闭仓内通高温蒸汽养护1d获得粗骨料。粗骨料的强度为1.5MPa,粗骨料的污染物含量低于相关标准和规范限值要求;(4) Curing the spherical particles by high-temperature steam for 1d in a closed chamber to obtain coarse aggregate. The strength of the coarse aggregate is 1.5MPa, and the pollutant content of the coarse aggregate is lower than the relevant standards and specification limits;

(5)在砂浆用粗颗粒尾矿中加入普通硅酸盐水泥,二者按固体质量配比,砂浆用粗颗粒尾矿:水泥=15:1,另外添加二者总质量10%的破碎炉底灰渣和1%的木质素磺酸钙,加水后混合均匀得砂浆材料,砂浆材料的污染物含量低于相关标准和规范限值要求,砂浆材料的塌落度为220mm。(5) Add ordinary Portland cement to the coarse tailings for mortar, the ratio of the two is based on the solid mass, coarse tailings for mortar: cement = 15:1, and add a crushing furnace with 10% of the total mass of the two Bottom ash and 1% calcium lignosulfonate are mixed evenly after adding water to obtain a mortar material. The pollutant content of the mortar material is lower than the relevant standards and specification limit requirements, and the slump of the mortar material is 220mm.

(6)在干混砂浆用粗颗粒尾矿中加入等外石灰和水泥熟料,三者按固体质量比,干混砂浆用粗颗粒尾矿:脱硫石膏粉:水泥熟料=6:2:1;混合均匀后,得到干混砂浆材料,另外添加三者总质量5%的自燃煤矸石和5%的赤泥,加水后混合均匀得砂浆材料混合物,砂浆材料混合物的污染物含量低于相关标准和规范限值要求。(6) Add extra-grade lime and cement clinker to the coarse-grained tailings for dry-mixed mortar, and the three are based on the solid mass ratio, coarse-grained tailings for dry-mixed mortar: desulfurized gypsum powder: cement clinker = 6:2: 1; After mixing evenly, dry-mixed mortar material is obtained, and in addition, 5% of the total mass of the three spontaneous combustion coal gangue and 5% red mud are added, and after adding water, mix uniformly to obtain a mortar material mixture, and the pollutant content of the mortar material mixture is lower than Relevant standards and normative limit value requirements.

步骤3,将粗骨料和细骨料通过投料井按比例同时投入井下,将砂浆材料通过耐磨充填管自流输送至井下,将充填骨料和砂浆材料混合均匀后充填至井下采空区,形成充填体。冲洗充填管产生的少量冲管水与干混砂浆材料混合后,得到砂浆材料混合物与充填骨料混合充填至采空区,形成充填体。所述的充填体硬化后的强度为2MPa,整体性良好。Step 3, put the coarse aggregate and fine aggregate into the underground in proportion to the feeding well, transport the mortar material to the underground through the wear-resistant filling pipe, mix the filling aggregate and the mortar material evenly, and then fill it into the goaf in the underground. Form a filling. After a small amount of flushing water produced by flushing the filling pipe is mixed with the dry-mixed mortar material, the mortar material mixture obtained is mixed with the filling aggregate and filled into the goaf to form a filling body. The strength of the filling body after hardening is 2 MPa, and the integrity is good.

实施例3Example 3

一种尾矿的处理和充填方法,其工艺流程图如图1所示,包括以下步骤:A kind of processing and filling method of tailings, its process flow diagram as shown in Figure 1, comprises the following steps:

步骤1:分级Step 1: Grading

对尾矿浆使用旋流器分级,旋流器底流获得粗颗粒尾矿浆,旋流器溢流获得细颗粒尾矿浆,分级后细颗粒尾矿浆中的固体质量占原尾矿浆固体总质量的15%;Use a cyclone to classify the tailings slurry. The underflow of the cyclone obtains coarse tailings slurry, and the overflow of the cyclone obtains fine particle tailings slurry. After classification, the solid mass in the fine particle tailings slurry accounts for 15% of the total solid mass of the original tailings slurry;

步骤2:脱水Step 2: Dehydration

对分级后的尾矿进行脱水,具体分为:The dehydration of the graded tailings is specifically divided into:

(1)对细颗粒尾矿浆使用隔膜压滤机脱水后获得细颗粒尾矿,所述的细颗粒尾矿的含水率为10%;(1) Obtain fine particle tailings after using a diaphragm filter press to dehydrate the fine particle tailings slurry, and the moisture content of the fine particle tailings is 10%;

(2)对粗颗粒尾矿浆使用板框压滤机脱水后获得粗颗粒尾矿,所述的粗颗粒尾矿的含水率为20%;(2) Dehydrating the coarse tailings slurry using a plate and frame filter press to obtain coarse tailings, the moisture content of the coarse tailings is 20%;

a)对15%的粗颗粒尾矿晾晒风干获得细骨料,所述的细骨料的含水率为15%;a) Air-dry the 15% coarse tailings to obtain fine aggregate, and the moisture content of the fine aggregate is 15%;

b)对64%的粗颗粒尾矿用作造粒用粗颗粒尾矿;b) 64% of the coarse-grained tailings are used as coarse-grained tailings for granulation;

c)对20%的粗颗粒尾矿用作砂浆用粗颗粒尾矿;c) 20% of the coarse-grained tailings are used as coarse-grained tailings for mortar;

d)对1%的粗颗粒尾矿,进一步脱水,得到干混砂浆用粗颗粒尾矿,所述的干混砂浆用粗颗粒尾矿的含水率为3%;d) further dehydrating the 1% coarse-grained tailings to obtain coarse-grained tailings for dry-mixed mortar, and the moisture content of the coarse-grained tailings for dry-mixed mortar is 3%;

尾矿浆脱水获得的水经处理后回用作生产用水。The water obtained from tailings slurry dehydration is treated and reused as production water.

步骤3,对含水尾矿进行处理,方法步骤如下:Step 3, the water-containing tailings are processed, and the method steps are as follows:

(1)对细颗粒尾矿烘干后用于烧制水泥的配料;(1) Batching for firing cement after drying the fine particle tailings;

(2)对造粒用粗颗粒尾矿、砂浆用粗颗粒尾矿均进行去除或无害化粗颗粒尾矿中的污染物,再进行后续处理;(2) Both the coarse tailings for granulation and the coarse tailings for mortar are removed or the pollutants in the coarse tailings are harmlessly treated, and then subsequent treatment is carried out;

(3)在造粒用粗颗粒尾矿中加入水泥熟料粉和脱硫石膏粉,三者按固体质量配比,造粒用粗颗粒尾矿:水泥熟料粉、消石灰粉:石膏粉=20:1:0.5:1,另外添加三者总质量4%的粉煤灰混合均匀得混合物,之后将混合物压制成级配良好、粒度为2~50mm的扁球形颗粒;(3) Add cement clinker powder and desulfurized gypsum powder to the coarse tailings for granulation, the three are proportioned according to the solid mass, coarse tailings for granulation: cement clinker powder, slaked lime powder: gypsum powder=20 : 1:0.5:1, in addition, add 4% of the total mass of the three fly ash to mix evenly to obtain a mixture, and then press the mixture into oblate spherical particles with good gradation and a particle size of 2-50mm;

(4)对所述的扁球形颗粒运至室内,保持室内潮湿养护7d获得粗骨料。粗骨料的强度为2MPa,粗骨料的污染物含量低于相关标准和规范限值要求;(4) Transport the oblate spheroidal particles to the room, and keep the room moist for 7 days to obtain coarse aggregate. The strength of the coarse aggregate is 2MPa, and the pollutant content of the coarse aggregate is lower than the requirements of relevant standards and specification limits;

(5)在砂浆用粗颗粒尾矿中加入粉煤灰硅酸盐水泥,二者按固体质量配比,砂浆用粗颗粒尾矿:水泥=15:1,另外添加二者总质量5%的破碎炉底灰渣,加水后混合均匀得砂浆材料,砂浆材料的污染物含量低于相关标准和规范限值要求,砂浆材料的塌落度为180mm。(5) Add fly ash Portland cement to the coarse tailings for mortar, the ratio of the two is based on the solid mass, coarse tailings for mortar: cement = 15:1, and add 5% of the total mass of the two Crushing furnace bottom ash, adding water and mixing evenly to obtain mortar material, the pollutant content of the mortar material is lower than the requirements of relevant standards and specification limits, and the slump of the mortar material is 180mm.

步骤3,将粗骨料和细骨料通过投料井按比例同时投入井下,另外添加二者总质量5%的粉煤灰同时投放。将砂浆材料通过耐磨充填管泵送至井下,将骨料和砂浆材料混合均匀后充填至井下采空区,形成充填体,冲洗充填管产生的少量冲管水与干混砂浆材料混合后,得到砂浆材料混合物与充填骨料混合充填至采空区,形成充填体。所述的充填体硬化后的强度为2.5MPa,整体性良好。In step 3, the coarse aggregate and the fine aggregate are simultaneously dropped into the well in proportion through the feeding well, and 5% of the total mass of the two is added with fly ash at the same time. The mortar material is pumped downhole through the wear-resistant filling pipe, the aggregate and mortar material are evenly mixed and then filled into the underground goaf to form a filling body, and a small amount of flushing water generated by flushing the filling pipe is mixed with the dry-mixed mortar material. The obtained mortar material mixture is mixed with the filling aggregate and filled into the goaf to form a filling body. The strength of the filling body after hardening is 2.5MPa, and the integrity is good.

以上所述,仅是本发明的最佳实施例,并非对本发明作任何形式上的限制,任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,利用上述揭示的方法内容对本发明技术方案做出许多可能的变动和修饰,均属于权利要求书保护的范围。The above is only the best embodiment of the present invention, and is not intended to limit the present invention in any form. Any person skilled in the art, without departing from the scope of the technical solution of the present invention, can use the method content disclosed above to analyze the present invention. Many possible changes and modifications in the technical solution of the invention belong to the protection scope of the claims.

Claims (10)

1.一种尾矿的处理和充填方法,其特征在于,包括以下步骤:1. A treatment and filling method for tailings, characterized in that, comprising the following steps: 步骤1:分级Step 1: Grading 对尾矿浆进行分级,得到细颗粒尾矿浆和粗颗粒尾矿浆,其中,分级后的细颗粒尾矿浆中固体质量占原尾矿浆固体总质量的5%~25%;Classifying the tailings slurry to obtain fine-grained tailings slurry and coarse-grained tailings slurry, wherein the solid mass in the classified fine-grained tailings slurry accounts for 5% to 25% of the total solid mass of the original tailings slurry; 步骤2:脱水Step 2: Dehydration 对分级后的尾矿浆进行脱水,具体分为:Dewatering the graded tailings slurry can be divided into: (1)对细颗粒尾矿浆脱水后,得到细颗粒尾矿,所述的细颗粒尾矿的含水率为5%~30%;(1) After dehydrating the fine-grained tailings slurry, fine-grained tailings are obtained, and the moisture content of the fine-grained tailings is 5% to 30%; (2)将粗颗粒尾矿浆根据用途分为四份:(2) Divide the coarse tailings slurry into four parts according to the usage: 第一份占总粗颗粒尾矿浆质量的百分比为5%~20%,为粗颗粒尾矿浆脱水后,进行初步去除污染物,得到细骨料,所述的细骨料的含水率为5%~15%;The first part accounts for 5% to 20% of the mass of the total coarse-grained tailings slurry. After the coarse-grained tailings slurry is dehydrated, the pollutants are initially removed to obtain fine aggregates. The moisture content of the fine aggregates is 5%. ~15%; 第二份占总粗颗粒尾矿浆质量的百分比为40%~65%,为粗颗粒尾矿浆脱水后,进行初步去除污染物,得到造粒用粗颗粒尾矿,所述的造粒用粗颗粒尾矿的含水率为10%~25%;The second part accounts for 40% to 65% of the mass of the total coarse-grained tailings slurry. After the coarse-grained tailings slurry is dehydrated, pollutants are initially removed to obtain coarse-grained tailings for granulation. The coarse-grained tailings for granulation are The moisture content of the tailings is 10% to 25%; 第三份占总粗颗粒尾矿浆质量的百分比为20%~40%,为粗颗粒尾矿浆脱水后,进行初步去除污染物,得到砂浆用粗颗粒尾矿,所述的砂浆用粗颗粒尾矿的含水率为30%~50%;The third part accounts for 20% to 40% of the mass of the total coarse-grained tailings slurry. After the coarse-grained tailings slurry is dehydrated, the pollutants are initially removed to obtain coarse-grained tailings for mortar. The coarse-grained tailings for mortar is The moisture content is 30% to 50%; 第四份占总粗颗粒尾矿浆质量的百分比为1%~5%,为粗颗粒尾矿浆脱水后,进行深度去除或无害化粗颗粒尾矿中的污染物,得到干混砂浆用粗颗粒尾矿,所述的干混砂浆用粗颗粒尾矿的含水率≤3%;The fourth part accounts for 1% to 5% of the mass of the total coarse-grained tailings slurry, which means that after the coarse-grained tailings slurry is dehydrated, the pollutants in the coarse-grained tailings are removed or harmlessly removed to obtain coarse particles for dry-mixed mortar. Tailings, the moisture content of the coarse-grained tailings for dry-mixed mortar is ≤3%; 步骤3:对尾矿进行处理Step 3: Treat tailings 根据脱水后的尾矿的类型,分别进行处理:According to the type of tailings after dewatering, they are treated separately: 第一种:对细颗粒尾矿进行处理The first method: treatment of fine particle tailings 所述的细颗粒尾矿与其它材料混合后进行高温烧结用作建筑材料,具体为用于生产烧结产品或作为烧制水泥的配料;The fine-grained tailings are mixed with other materials and then sintered at high temperature to be used as building materials, specifically for the production of sintered products or as ingredients for firing cement; 第二种:对造粒用粗颗粒尾矿进行处理The second method: treatment of coarse tailings for granulation 1)深度去除或无害化造粒用粗颗粒尾矿中的污染物,再进行后续处理;1) Deeply remove or detoxify the pollutants in the coarse tailings for granulation, and then carry out subsequent treatment; 2)在造粒用粗颗粒尾矿中加入胶凝材料,混合均匀,得到造粒用粗颗粒尾矿胶凝混合物;其中,按固体质量比,造粒用粗颗粒尾矿:胶凝材料=(19~3):1;2) Add cementitious material to the coarse tailings for granulation, and mix evenly to obtain the gelled mixture of coarse tailings for granulation; wherein, according to the solid mass ratio, the coarse tailings for granulation: cementitious material = (19~3): 1; 3)将造粒用粗颗粒尾矿胶凝混合物进行压制成型或挤出成型,得到球形、椭圆球形或短条形的颗粒;3) Compressing or extruding the coarse-grained tailings cementitious mixture for granulation to obtain spherical, ellipsoidal or short strip-shaped particles; 4)对球形、椭圆球形或短条形的颗粒进行养护,得到粗骨料;其中,粗骨料的强度为1~10MPa;4) Curing spherical, ellipsoidal or short strip-shaped particles to obtain coarse aggregate; wherein, the strength of the coarse aggregate is 1-10 MPa; 第三种:对砂浆用粗颗粒尾矿进行处理The third method: processing coarse tailings for mortar 1)深度去除或无害化砂浆用粗颗粒尾矿中的污染物,再进行后续处理;1) Deeply remove or harmlessly remove the pollutants in the coarse-grained tailings for mortar, and then carry out subsequent treatment; 2)在砂浆用粗颗粒尾矿中加入胶凝材料,混合均匀,得到砂浆材料;其中,按固体质量比,砂浆用粗颗粒尾矿:胶凝材料=(15~2):1,砂浆材料的塌落度≥160mm;2) Add cementitious material to the coarse-grained tailings for mortar, and mix evenly to obtain a mortar material; wherein, according to the solid mass ratio, the coarse-grained tailings for mortar: cementitious material=(15~2):1, mortar material The slump ≥ 160mm; 第四种:对干混砂浆用粗颗粒尾矿进行处理The fourth type: treatment of coarse-grained tailings for dry-mixed mortar 在干混砂浆用粗颗粒尾矿中加入胶凝材料,混合均匀,得到干混砂浆材料;其中,按固体质量比,干混砂浆用粗颗粒尾矿:胶凝材料=(15~2):1;Add cementitious material to the coarse-grained tailings for dry-mixed mortar, and mix evenly to obtain a dry-mixed mortar material; wherein, according to the solid mass ratio, coarse-grained tailings for dry-mixed mortar: cementitious material=(15~2): 1; 步骤4:充填Step 4: Filling 在待充填采空区设置充填井和充填管,将充填骨料和砂浆材料通过充填井和充填管输送至井下,混合后充填,具体为:Set filling wells and filling pipes in the goaf to be filled, transport the filling aggregate and mortar materials to the underground through the filling wells and filling pipes, and fill them after mixing, specifically: (1)将步骤3制备的粗骨料和步骤2制备的细骨料混合均匀,得到充填骨料,将充填骨料通过充填井投送至井下;(1) mix the coarse aggregate prepared in step 3 and the fine aggregate prepared in step 2 evenly to obtain the filling aggregate, and deliver the filling aggregate to the downhole through the filling well; (2)将砂浆材料通过充填管输送至井下;(2) Transport the mortar material downhole through the filling pipe; (3)充填骨料和砂浆材料在井下混合均匀后,充填至井下采空区,形成充填体;(3) After the filling aggregate and mortar materials are mixed evenly underground, they are filled to the goaf underground to form a filling body; (4)充填管在每次充填结束后,用水冲洗充填管,产生的冲管水储存备用;在地面配制干混砂浆材料运至井下,冲管水与干混砂浆材料混合后,得到砂浆材料混合物;砂浆材料混合物与充填骨料混合后,充填至井下采空区,形成充填体;其中,充填体硬化后的强度为2~15MPa。(4) After the filling pipe is filled each time, the filling pipe is rinsed with water, and the flushing water generated is stored for later use; the dry-mixed mortar material is prepared on the ground and transported to the underground, and the flushing water is mixed with the dry-mixed mortar material to obtain the mortar material The mixture; the mortar material mixture is mixed with the filling aggregate, and filled into the underground goaf to form a filling body; wherein, the strength of the filling body after hardening is 2-15 MPa. 2.如权利要求1所述的尾矿的处理和充填方法,其特征在于,所述的步骤2中,所述的脱水为重力脱水、机械脱水或热能脱水中的一种或几种结合。2. The tailings treatment and filling method according to claim 1, characterized in that, in the step 2, the dehydration is one or more combinations of gravity dehydration, mechanical dehydration or thermal energy dehydration. 3.如权利要求1所述的尾矿的处理和充填方法,其特征在于,所述的步骤3中,对细颗粒尾矿进行处理的过程中,所述的烧结产品为烧结砖、烧结瓦、陶粒、陶器或瓷器中的一种或几种。3. The treatment and filling method of tailings as claimed in claim 1, characterized in that, in the step 3, in the process of processing fine tailings, the sintered products are sintered bricks and sintered tiles One or more of ceramsite, pottery or porcelain. 4.如权利要求1所述的尾矿的处理和充填方法,其特征在于,所述的步骤3中,所述的胶凝材料为水泥、水泥熟料、石灰、等外石灰、石膏、脱硫石膏或水玻璃中的一种或几种的混合物,当为混合物时,混合比例为任意比。4. The processing and filling method of tailings as claimed in claim 1, characterized in that, in said step 3, said cementitious material is cement, cement clinker, lime, extralime, gypsum, desulfurization A mixture of one or more of gypsum or water glass, when it is a mixture, the mixing ratio is any ratio. 5.如权利要求1所述的尾矿的处理和充填方法,其特征在于,所述的步骤3中,对于造粒用粗颗粒尾矿进行处理的过程中,所述的养护方式为常规保温和保湿静置或在密封条件下加压加蒸汽静置,养护时间为1~14d;得到的粗骨料的粒度为2~60mm,粗骨料的污染物含量低于相关标准或规范限制要求。5. The processing and filling method of tailings as claimed in claim 1, characterized in that, in the step 3, in the process of processing coarse tailings for granulation, the maintenance method is conventional heat preservation Stand still with moisture or under pressure and steam under sealed conditions, the curing time is 1-14 days; the particle size of the obtained coarse aggregate is 2-60mm, and the pollutant content of the coarse aggregate is lower than the relevant standards or specification limits . 6.如权利要求1所述的尾矿的处理和充填方法,其特征在于,所述的步骤3,在粗颗粒尾矿与胶凝材料混合时添加辅助材料,所述的辅助材料添加质量为造粒用粗颗粒尾矿与胶凝材料混合物固体总质量的0~20%。6. The processing and filling method of tailings as claimed in claim 1, characterized in that, in the step 3, auxiliary materials are added when the coarse tailings are mixed with the cementitious material, and the added mass of the auxiliary materials is 0-20% of the total solid mass of the mixture of coarse tailings and cementitious material for granulation. 7.如权利要求6所述的尾矿的处理和充填方法,其特征在于,所述的辅助材料为具有火山灰活性的材料或外加剂中的一种或两种混合;7. The treatment and filling method of tailings as claimed in claim 6, characterized in that, the auxiliary material is a mixture of one or both of materials with pozzolanic activity or admixtures; 所述的具有火山灰活性的材料为粉煤灰、炉底灰渣、金属冶炼厂灰渣、自燃煤矸石、赤泥或火山灰中的一种或几种;或具有能够改善级配条件、提高和易性的材料;The material with pozzolanic activity is one or more of fly ash, furnace bottom ash, metal smelter ash, spontaneous combustion coal gangue, red mud or pozzolan; or has the ability to improve grading conditions, increase Workable materials; 所述的外加剂为具有减水、速凝、早强、防冻和膨胀作用的外加剂。The admixture is an admixture with functions of water reduction, quick setting, early strength, antifreeze and expansion. 8.如权利要求1所述的尾矿的处理和充填方法,其特征在于,所述的步骤4中,细骨料占骨料总质量的百分比为10%~30%。8. The tailings treatment and filling method according to claim 1, characterized in that, in the step 4, the percentage of the fine aggregate in the total mass of the aggregate is 10%-30%. 9.如权利要求1所述的尾矿的处理和充填方法,其特征在于,所述的步骤4中,骨料的混合为将粗骨料和细骨料同时向井下投送,在下落和运送过程中完成混合。9. The processing and filling method of tailings as claimed in claim 1, characterized in that, in the step 4, the mixing of the aggregate is to deliver the coarse aggregate and the fine aggregate to the underground simultaneously, and after falling and Blending is done during shipping. 10.如权利要求1所述的尾矿的处理和充填方法,其特征在于,所述的步骤4中,骨料的混合中,同时投送改善和易性、改善骨料级配条件和保护粗骨料完整性的材料。10. The treatment and filling method of tailings as claimed in claim 1, characterized in that, in the step 4, during the mixing of aggregates, delivery is made simultaneously to improve workability, improve aggregate grading conditions and protect Coarse aggregate integrity material.
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