CN108977045B - Method for chemically modifying water-based wood coating by using nano-cellulose dispersed graphene - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种改性水性木器涂料的方法。The present invention relates to a method for modifying water-based wood coatings.
背景技术Background technique
木材表面涂饰是木材保护与装饰的主要手段。溶剂型油漆、油性涂料过去一直是家具行业的主流用漆种类。然而,近年来随着人们环保意识的加强、国家强制政策的出台,具有高VOC释放特点的溶剂型和油性涂料应用受到大幅限制,而具有低VOC释放特点的环境友好型水性木器涂料越来越受到行业青睐,成为木器涂料发展的主流趋势。但令人遗憾的是市面上的水性木器涂料因固含量低、组分之间及其与基底作用力弱等问题,致使漆膜硬度、耐磨性、附着力、抗冲击性等机械性能及耐紫外老化性能一般不及技术成熟的油性涂料,故水性木器漆的改性势在必行。Wood surface finishing is the main means of wood protection and decoration. Solvent-based paints and oil-based paints have always been the mainstream paint types in the furniture industry. However, in recent years, with the strengthening of people's awareness of environmental protection and the introduction of national mandatory policies, the application of solvent-based and oil-based coatings with high VOC emission characteristics has been greatly restricted, while environment-friendly water-based wood coatings with low VOC emission characteristics have become more and more Favored by the industry, it has become the mainstream trend in the development of wood coatings. Unfortunately, the water-based wood coatings on the market have problems such as low solid content, weak interaction between components and the substrate, resulting in mechanical properties such as film hardness, wear resistance, adhesion, and impact resistance. The UV aging resistance is generally not as good as that of oil-based coatings with mature technology, so the modification of water-based wood coatings is imperative.
近年来,利用纳米材料对水性木器涂料改性的方法较多。①纳米纤维素改性水性涂料的方法,但纳米纤维素的分散靠表面活性剂调控,组分复杂且漆膜性能受小分子的表面活性剂影响大;且仅通过纳米纤维素添加对涂层的附着力、耐磨性和耐紫外老化性能改善无积极作用。②利用纳米纤维素棒状晶体改善水性木器涂料的硬度、耐磨性等力学性能,但由于纳米纤维素棒状晶体长径比低,致漆膜力学性能改善不明显。③利用纳米纤维素和纳米二氧化硅溶胶与水分散型树脂复合制备超疏水木器涂料的方法,但纳米纤维素负载纳米二氧化硅先进行超疏水改性,使得其与水分散型树脂的极性差异巨大,两相亲和性差、界面相容性差,超疏水改性的纳米材料极易团聚,致使涂层的各项力学性能改善欠佳甚至下降。In recent years, there are many methods to modify water-based wood coatings by using nanomaterials. ① The method of nanocellulose modified water-based coating, but the dispersion of nanocellulose is regulated by surfactants, the components are complex and the performance of the paint film is greatly affected by small molecular surfactants; and the coating is only added by nanocellulose. The improvement of adhesion, abrasion resistance and UV aging resistance has no positive effect. ②Using nanocellulose rod-shaped crystals to improve the mechanical properties such as hardness and wear resistance of water-based wood coatings, but due to the low aspect ratio of nanocellulose rod-shaped crystals, the mechanical properties of the paint film are not significantly improved. 3. The method of preparing super-hydrophobic wood coatings by using nano-cellulose and nano-silica sol with water-dispersed resin, but nano-cellulose loaded with nano-silica first undergoes super-hydrophobic modification, which makes it extremely compatible with water-dispersed resin. There are huge differences in properties, poor affinity between the two phases, poor interfacial compatibility, and the superhydrophobic modified nanomaterials are very easy to agglomerate, resulting in poor improvement or even decline in the mechanical properties of the coating.
总之,上述已公开的方法所陈述的无机纳米粒子改性水性木器涂料时存在纳米粒子分散性差致涂层力学性能、透光率改善欠佳的问题;而有机纳米纤维素多为棒状的纳米纤维素晶体,长径比低,对涂层的力学性能改善均有限;即便纳米纤维素与SiO2、TiO2、(氧化)石墨烯复合,所采用的方法也存在其与聚合物基体亲和性差、在聚合物基体中分散性差致涂料的力学性能改善欠佳的问题。In a word, the inorganic nanoparticles modified waterborne wood coatings described by the above disclosed methods have the problems of poor dispersion of nanoparticles and poor improvement of coating mechanical properties and light transmittance; while organic nanocelluloses are mostly rod-shaped nanofibers Simple crystals, low aspect ratio, and limited improvement in mechanical properties of coatings; even if nanocellulose is compounded with SiO 2 , TiO 2 , and (oxidized) graphene, the method used has poor affinity with the polymer matrix. , Poor dispersion in the polymer matrix leads to poor improvement of the mechanical properties of the coating.
发明内容SUMMARY OF THE INVENTION
本发明是要解决现有纳米材料改性水性木器涂料存在纳米粒子分散性差,导致水性漆膜力学性能差的问题,提供一种纳米纤维素分散石墨烯化学改性水性木器涂料的方法。The invention aims to solve the problem of poor dispersion of nano particles in the existing nanomaterial modified waterborne wood coatings, resulting in poor mechanical properties of waterborne paint films, and provides a method for nanocellulose dispersed graphene chemically modified waterborne wood coatings.
本发明纳米纤维素分散石墨烯化学改性水性木器涂料的方法,包括以下步骤:The method for the nanocellulose dispersed graphene chemically modified water-based wood coating of the present invention comprises the following steps:
一、含半纤维素的纳米纤维素水分散液的制备:1. Preparation of hemicellulose-containing nanocellulose aqueous dispersion:
将纤维素原料依次进行抽提处理和去木质素处理,得到综纤维素,然后进行机械预处理或化学机械混合预处理,得到含半纤维素的纳米纤维素水分散液;The cellulose raw material is sequentially subjected to extraction treatment and delignification treatment to obtain holocellulose, and then to mechanical pretreatment or chemical-mechanical mixing pretreatment to obtain a hemicellulose-containing nanocellulose aqueous dispersion;
步骤一中所述抽提处理的具体步骤为:The specific steps of the extraction process described in step 1 are:
将纤维素原料粉碎成90~120目粉末,然后进行苯醇抽提处理10~12h。所述苯醇为甲苯和无水乙醇按体积比2:1组成的混合物。The cellulose raw material is pulverized into 90-120 mesh powder, and then subjected to benzene alcohol extraction treatment for 10-12 hours. The phenyl alcohol is a mixture of toluene and absolute ethanol in a volume ratio of 2:1.
步骤一中所述去木质素处理的具体步骤为:The concrete steps of delignification treatment described in step 1 are:
①将抽提处理后的纤维素粉末浸入质量浓度为1%~1.2%的亚氯酸钠溶液中,用冰醋酸调节溶液pH值到4~5,再在75~80℃恒温水浴锅中磁力加热搅拌1~1.5h;① Immerse the extracted cellulose powder in a sodium chlorite solution with a mass concentration of 1% to 1.2%, adjust the pH of the solution to 4 to 5 with glacial acetic acid, and then place the solution in a constant temperature water bath at 75 to 80 °C by magnetic force. Heating and stirring for 1~1.5h;
②将步骤①得到的纤维素粉末浸入质量浓度为1%~1.2%的亚氯酸钠溶液中,用冰醋酸调节溶液pH值到4~5,再在75~80℃恒温水浴锅中磁力加热搅拌1~1.5h;② Immerse the cellulose powder obtained in step ① into a sodium chlorite solution with a mass concentration of 1% to 1.2%, adjust the pH of the solution to 4 to 5 with glacial acetic acid, and then magnetically heat it in a constant temperature water bath at 75 to 80°C Stir for 1~1.5h;
③重复步骤②5~6次,使木质素基本去除,然后将得到的液体用布氏漏斗进行过滤、洗涤,直至过滤液呈中性,最后得到综纤维素;③ Repeat step ② 5 to 6 times to basically remove lignin, then filter and wash the obtained liquid with a Buchner funnel until the filtrate is neutral, and finally obtain holocellulose;
或步骤一中所述去木质素处理的具体步骤为:Or the concrete steps of delignification treatment described in step 1 are:
将抽提处理后的纤维素粉末浸入质量浓度为30%~35%的双氧水溶液中,加入硅酸镁(用硅酸镁作稳定剂),在室温下磁力搅拌48~52h,使木质素基本去除;然后将得到的液体用布氏漏斗进行过滤、洗涤,直至过滤液呈中性,最后得到综纤维素;其中硅酸镁的质量为双氧水溶液质量的1%~1.5%。Immerse the extracted cellulose powder in a hydrogen peroxide solution with a mass concentration of 30% to 35%, add magnesium silicate (use magnesium silicate as a stabilizer), and stir magnetically for 48 to 52 hours at room temperature to make the lignin basically remove; then filter and wash the obtained liquid with a Buchner funnel until the filtrate is neutral, and finally obtain helocellulose; wherein the mass of magnesium silicate is 1% to 1.5% of the mass of the hydrogen peroxide solution.
步骤一中所述的机械预处理,具体操作步骤如下:For the mechanical pretreatment described in step 1, the specific operation steps are as follows:
①将综纤维素加入250mL的烧杯中,加入去离子水至综纤维素的质量分数为0.1%~0.3%①Put the holocellulose into a 250mL beaker, and add deionized water until the mass fraction of holocellulose is 0.1%-0.3%
②然后用600bar的高压均质机械处理30~40min,即得含半纤维素的纳米纤维素水分散液,其中半纤维素占综纤维素质量的20%~30%;②Then use 600bar high-pressure homogenizing mechanical treatment for 30-40min to obtain a nanocellulose aqueous dispersion containing hemicellulose, in which hemicellulose accounts for 20%-30% of the mass of hemocellulose;
步骤一中所述的化学机械混合预处理,具体操作步骤如下:The chemical-mechanical mixing pretreatment described in step 1, the specific operation steps are as follows:
①将综纤维素加入250mL的烧杯中,加入去离子水至综纤维素的质量分数为0.1%~0.3%,然后依次加入溴化钠和TEMPO试剂,然后在磁力搅拌下,以2.5~3mL/min的加入速度加入次氯酸钠,再利用浓度为0.5mol/L的氢氧化钠调节pH值为10~10.5,持续反应至pH值不发生变化;其中溴化钠质量为综纤维素质量的12%~13%,TEMPO试剂的质量为综纤维素质量的1%~2%,次氯酸钠的质量为综纤维素质量的25%~35%;①Put the holocellulose into a 250mL beaker, add deionized water until the mass fraction of holocellulose is 0.1%-0.3%, then add sodium bromide and TEMPO reagent in turn, and then under magnetic stirring, add 2.5-3mL/ Add sodium hypochlorite at a speed of min, and then use sodium hydroxide with a concentration of 0.5 mol/L to adjust the pH to 10 to 10.5, and continue the reaction until the pH does not change; the mass of sodium bromide is 12% to 12% of the mass of holocellulose. 13%, the mass of TEMPO reagent is 1%-2% of the mass of holocellulose, and the mass of sodium hypochlorite is 25%-35% of the mass of holocellulose;
②经抽滤、水洗后,再加入去离子水和亚氯酸钠,用冰乙酸调节pH值至4~5,然后在70~80℃磁力搅拌1~2h,经抽滤、水洗,得到羧基化纤维素;其中去离子水和综纤维素的质量比为(95~105):3,亚氯酸钠的质量为综纤维素质量的25%~35%;②After suction filtration and water washing, deionized water and sodium chlorite were added, and the pH value was adjusted to 4-5 with glacial acetic acid, and then magnetically stirred at 70-80 °C for 1-2 hours, and the carboxyl group was obtained by suction filtration and water washing. cellulose; wherein the mass ratio of deionized water and holocellulose is (95-105):3, and the mass of sodium chlorite is 25%-35% of the mass of holocellulose;
③然后重新配成0.1%~0.3%的羧基化纤维素水分散液,再经14000~16000rpm的高速搅拌机机械分散20~30min,制得含半纤维素的纳米纤维素水分散液,其中半纤维素占综纤维素质量的10%~20%。③ Then reconstitute 0.1%-0.3% carboxylated cellulose aqueous dispersion, and then mechanically disperse it by a high-speed mixer at 14,000-16,000 rpm for 20-30 minutes to obtain a hemicellulose-containing nanocellulose aqueous dispersion, in which the hemicellulose is dispersed. The cellulose accounts for 10% to 20% of the quality of the holocellulose.
步骤一中所述的纤维素原料为粒度为100目以上的生物质原料粉末(如木材粉末、农作物秸秆粉末、废旧纸张、树叶、韧皮纤维原料等);The cellulose raw material described in step 1 is biomass raw material powder with a particle size of 100 mesh or more (such as wood powder, crop straw powder, waste paper, leaves, bast fiber raw materials, etc.);
二、纳米纤维素稳定分散石墨烯:2. Nanocellulose stably dispersed graphene:
①将石墨烯或还原石墨烯置于步骤一得到的含半纤维素的纳米纤维素水分散液中,于14000~16000rpm高速搅拌条件下机械分散1~20min,再于900~1100W超声条件下分散1~20min,得到均匀分散的纳米纤维素/石墨烯水分散液;其中石墨烯或还原石墨烯为含半纤维素的纳米纤维素水分散液质量的0.1%~0.3%;①Place graphene or reduced graphene in the hemicellulose-containing nanocellulose aqueous dispersion obtained in step 1, mechanically disperse it under high-speed stirring at 14000-16000 rpm for 1-20 minutes, and then disperse under 900-1100W ultrasonic conditions 1 to 20 minutes to obtain a uniformly dispersed nanocellulose/graphene aqueous dispersion; wherein the graphene or reduced graphene is 0.1% to 0.3% of the mass of the hemicellulose-containing nanocellulose aqueous dispersion;
②然后将纳米纤维素/石墨烯水分散液在600~1000rpm的搅拌条件下加热,蒸发水分,得到质量浓度为10%~20%的水分散液,然后往水分散液中加入丙酮,使丙酮占水分散液体积的30%~40%,然后在400~600W超声条件下分散1~20min,再8000~10000rpm离心得到沉淀物;②Then the nanocellulose/graphene aqueous dispersion is heated under stirring conditions of 600~1000rpm to evaporate the water to obtain an aqueous dispersion with a mass concentration of 10%~20%, and then add acetone to the aqueous dispersion to make the acetone Account for 30% to 40% of the volume of the aqueous dispersion, then disperse for 1 to 20 minutes under 400 to 600W ultrasonic conditions, and then centrifuge at 8000 to 10000 rpm to obtain a precipitate;
③往沉淀物中加入丙酮,然后在500~600W超声条件下分散1~20min,再于8000~9000rpm离心得到沉淀物;其中沉淀物与丙酮的质量比为1:(9~11);3. Add acetone to the precipitate, then disperse under 500~600W ultrasonic conditions for 1~20min, and then centrifuge at 8000~9000rpm to obtain the precipitate; wherein the mass ratio of the precipitate to acetone is 1:(9~11);
④重复步骤③5~6次,然后向沉淀物中加入丙酮,得到沉淀物的丙酮分散液,固含量为20%~25%;④ Repeat step ③ for 5 to 6 times, then add acetone to the precipitate to obtain an acetone dispersion of the precipitate with a solid content of 20% to 25%;
步骤二中所述还原石墨烯的制备方法具体为:The preparation method of the reduced graphene described in the step 2 is specifically:
将市售的氧化石墨烯置于市售的碘化氢溶液中,室温放置20min~30min,然后依次用水和乙醇交替洗涤3~5次,其中水洗每次1~10min,乙醇洗每次1~10min,得到还原石墨烯;The commercially available graphene oxide is placed in a commercially available hydrogen iodide solution, placed at room temperature for 20min~30min, and then washed alternately with water and ethanol for 3~5 times, wherein the water wash is 1~10min each time, and the ethanol wash is 1~10min each time. 10min to obtain reduced graphene;
三、纳米纤维素分散石墨烯原位化学改性水性木器漆:3. In-situ chemical modification of nanocellulose-dispersed graphene water-based wood paint:
①将异佛尔酮二异氰酸酯和步骤二得到的沉淀物的丙酮分散液混合后搅拌均匀(占水性漆中固含量的0.5%以内),然后倒入带有搅拌器、冷凝管的干燥的四口烧瓶中,加热至65~70℃反应1~2h;① Mix isophorone diisocyanate and the acetone dispersion of the precipitate obtained in step 2, stir evenly (within 0.5% of the solid content in the water-based paint), and then pour it into a dry tetrafluoroethylene solution with a stirrer and a condenser tube. In the flask, heated to 65~70℃ and reacted for 1~2h;
②然后向反应体系中加入聚丙二醇-2000,保持65~70℃反应1.5~2h;②Then add polypropylene glycol-2000 to the reaction system, keep 65~70℃ and react for 1.5~2h;
③将质量浓度为15%~25%的1,4-丁二醇的丙酮溶液缓慢滴加到反应体系中,控制1,4-丁二醇的丙酮溶液的滴加速度使体系温度控制在70-80℃,反应1.5~2h;③ Slowly drop the acetone solution of 1,4-butanediol with a mass concentration of 15% to 25% into the reaction system, and control the dropping speed of the acetone solution of 1,4-butanediol to control the temperature of the system at 70- 80℃, the reaction is 1.5~2h;
④将二羟甲基丙酸用少量的N-甲基吡咯烷酮溶解,然后加入到反应体系中,控制反应温度为65~75℃,用丙酮控制反应溶液的粘度低于100mPa·S,反应3.5~4h;④ Dissolve dimethylolpropionic acid with a small amount of N-methylpyrrolidone, then add it to the reaction system, control the reaction temperature to be 65~75°C, use acetone to control the viscosity of the reaction solution to be lower than 100mPa·S, and react for 3.5~ 4h;
⑤将三乙胺加入到反应体系中,中和反应15~20min;其中异佛尔酮二异氰酸酯、步骤二得到的沉淀物的丙酮分散液、聚丙二醇-2000、1,4-丁二醇的丙酮溶液、二羟甲基丙酸、三乙胺的质量比为(50~60):(10~20):(45~60):(15~20):(5~8):(3~5)。⑤Add triethylamine into the reaction system, and neutralize the reaction for 15-20min; wherein isophorone diisocyanate, the acetone dispersion of the precipitate obtained in step 2, polypropylene glycol-2000, 1,4-butanediol The mass ratio of acetone solution, dimethylolpropionic acid and triethylamine is (50~60):(10~20):(45~60):(15~20):(5~8):(3~ 5).
⑥然后用高速分散机分散反应溶液,得到含半纤维素的纳米纤维素分散石墨烯原位化学改性水性聚氨酯乳液,即为纳米纤维素分散石墨烯化学改性水性木器涂料。⑥ Then disperse the reaction solution with a high-speed disperser to obtain an in-situ chemically modified water-based polyurethane emulsion containing hemicellulose-containing nanocellulose-dispersed graphene, which is a nano-cellulose-dispersed graphene chemically modified waterborne wood coating.
步骤三的改性过程中进行不断搅拌。During the modification process of step 3, continuous stirring is performed.
可在⑥得到的乳液中继续加入水性丙烯酸酯乳液,得到共混水性聚氨酯丙烯酸酯乳液。加入水性丙烯酸酯乳液得到另外一种水性木器涂料,两种涂料的性能有别:水性聚氨酯乳液为单一成分木器涂料,而共混后的涂料兼具水性聚氨酯和丙烯酸酯两者的优点。The water-based acrylate emulsion can be added to the emulsion obtained in ⑥ to obtain a blended water-based polyurethane acrylate emulsion. Adding water-based acrylate emulsion to obtain another water-based wood coating, the properties of the two coatings are different: the water-based polyurethane emulsion is a single-component wood coating, and the blended coating has the advantages of both water-based polyurethane and acrylate.
本发明的有益效果:Beneficial effects of the present invention:
本发明提出了一种带有半纤维素的纳米纤维素分散石墨烯原位化学改性水性木器漆的方法,特点如下:The invention proposes a method for in-situ chemical modification of water-based wood lacquer with nanocellulose dispersed graphene with hemicellulose, and the characteristics are as follows:
①半纤维素链段短,接枝在纳米纤维素长链段上,形成“刷子”状,比表面积大;②半纤维素上含有比纤维素更多的羟基官能团,可以更好地在水液中稳定分散,并具有更大的羟基反应活性;③纤维素、半纤维素均有六元环结构,可与石墨烯的六元环产生较强的“耦合”作用,形成稳定的结合体。①The hemicellulose segment is short, and it is grafted on the long nanocellulose segment to form a "brush" shape with a large specific surface area; ②The hemicellulose contains more hydroxyl functional groups than cellulose, which can better absorb water in water. It is stably dispersed in the liquid and has greater hydroxyl reactivity; ③ Both cellulose and hemicellulose have a six-membered ring structure, which can have a strong "coupling" effect with the six-membered ring of graphene to form a stable combination .
进而产生以下的优点:This results in the following advantages:
①带半纤维素的纳米纤维素与石墨烯形成较强的“耦合”力,使石墨烯被纳米纤维素包覆,形成稳定的水分散体;②丰富的羟基官能团的存在,提高了纳米纤维素在水液中的分散稳定性,利于纳米纤维素更好地分散在聚合物基体中,进而改性水性漆膜的性能;③丰富的羟基利于纳米纤维素与水性漆的乳液胶体聚合物通过极性官能团间的“氢键”或“化学键”形成更强的相互作用,从而更好地增强水性漆膜的性能;④“刷子”状的纳米纤维素可以与聚合物基体形成树枝状状结合,利用巨大的比表面积及化学/氢键作用增强聚合物基体的分子网络结构,进而理论上提升漆膜的力学强度;⑤二维片层的石墨烯均匀分散在聚合物基体中,既利用巨大的比表面积和力学强度,显著改善漆膜的力学性能,又通过片层构成的导通链路赋予漆膜一定的导热、导电和抗紫外耐老化等功能性;⑥保留半纤维素,减少了纳米纤维素的提取步骤,使工艺流程简化;⑦半纤维素包覆在纳米纤维素周围,结构疏松,使机械分离提取纳米纤维素时,较容易分散开“半纤维素包覆的纳米纤维素”,能耗少,并避免了纳米纤维素分子链的“剪切致短”问题,利于得到长径比更高的纳米纤维素,潜在提高纳米纤维素的比表面积,进而显著增强漆膜聚合物性能。①The nanocellulose with hemicellulose forms a strong "coupling" force with graphene, so that the graphene is coated with nanocellulose to form a stable aqueous dispersion; ②The existence of abundant hydroxyl functional groups improves the nanofiber The dispersion stability of the cellulose in the aqueous solution is conducive to the better dispersion of the nanocellulose in the polymer matrix, thereby modifying the performance of the water-based paint film; ③ The abundant hydroxyl groups facilitate the passage of the nanocellulose and the emulsion colloid polymer of the water-based paint "Hydrogen bonds" or "chemical bonds" between polar functional groups form stronger interactions, thereby better enhancing the performance of water-based paint films; ④ "brush"-shaped nanocellulose can form a dendritic bond with the polymer matrix , using the huge specific surface area and chemical/hydrogen bonding to enhance the molecular network structure of the polymer matrix, thereby theoretically improving the mechanical strength of the paint film; The specific surface area and mechanical strength of the paint film significantly improve the mechanical properties of the paint film, and through the conductive link formed by the lamellae, the paint film has certain functions such as thermal conductivity, electrical conductivity, and anti-ultraviolet aging resistance; The extraction step of nanocellulose simplifies the process flow; ⑦The hemicellulose is wrapped around the nanocellulose, and the structure is loose, which makes it easier to disperse the "hemicellulose-coated nanocellulose" when the nanocellulose is mechanically separated and extracted. ", less energy consumption, and avoids the "shear-induced short" problem of the nanocellulose molecular chain, which is beneficial to obtain nanocellulose with a higher aspect ratio, potentially increasing the specific surface area of nanocellulose, and then significantly enhancing the polymerization of the paint film. physical properties.
该方法能显著改善水性木器涂料的附着力、耐磨性、硬度、抗冲击性等机械性能,甚至赋予漆膜一定的导电、导热和抗紫外耐老化等功能性,其中附着力由改性前的III级提高到改性后的II级,耐磨性由改性前的40%质量损失率提高到改性后的10%~20%的质量损失率,拉伸强度由改性前的2.3MPa提高到改性后的3.5~4MPa,硬度由改性前的硬度B级提高到改性后的硬度HB~H级,抗冲击性由改性前的2.1J/m2的抗冲击韧性提高到改性后的2.8~3.5J/m2的抗冲击韧性,光泽度没有明显降低,电阻值可达到950~1200Ω,导热系数可达10~20w/m·k,黄变指数降低30%~45%。延长了水性木器涂料的使用寿命,拓宽了水性木器涂料的应用范围,提高了木材产品的附加值。This method can significantly improve the mechanical properties of waterborne wood coatings such as adhesion, wear resistance, hardness, impact resistance, etc., and even endow the paint film with certain functions such as electrical conductivity, thermal conductivity, and anti-ultraviolet and aging resistance. The grade III is increased to the grade II after modification, the wear resistance is increased from 40% mass loss rate before modification to 10%~20% mass loss rate after modification, and the tensile strength is increased from 2.3% before modification. MPa increased to 3.5-4MPa after modification, hardness increased from hardness B before modification to HB-H after modification, impact resistance increased from 2.1J/m 2 before modification impact toughness After modification, the impact toughness of 2.8~3.5J/m 2 , the gloss is not significantly reduced, the resistance value can reach 950~1200Ω, the thermal conductivity can reach 10~20w/m·k, and the yellowing index can be reduced by 30%~ 45%. It prolongs the service life of water-based wood coatings, broadens the application range of water-based wood coatings, and increases the added value of wood products.
本方法适用的水性漆种类:水性聚氨酯、水性聚氨酯改性丙烯酸酯、水性环氧树脂、水性环氧树脂改性丙烯酸酯等。Types of water-based paints applicable to this method: water-based polyurethane, water-based polyurethane-modified acrylate, water-based epoxy resin, water-based epoxy resin-modified acrylate, etc.
附图说明Description of drawings
图1为实施例1步骤二得到的二维还原石墨烯的扫描电镜图;Fig. 1 is the scanning electron microscope image of the two-dimensional reduced graphene obtained in embodiment 1 step 2;
图2为实施例1步骤二得到的含半纤维素的纳米纤维素复合石墨烯的透射电镜图;Fig. 2 is the transmission electron microscope image of the hemicellulose-containing nanocellulose composite graphene obtained in step 2 of Example 1;
图3为实施例2步骤一得到的二维石墨烯的扫描电镜图;Fig. 3 is the scanning electron microscope picture of the two-dimensional graphene that step 1 of embodiment 2 obtains;
图4为实施例2步骤二得到的含半纤维素的纳米纤维素复合石墨烯的透射电镜图。4 is a transmission electron microscope image of the hemicellulose-containing nanocellulose composite graphene obtained in step 2 of Example 2.
具体实施方式Detailed ways
本发明技术方案不局限于以下所列举具体实施方式,还包括各具体实施方式间的任意组合。The technical solutions of the present invention are not limited to the specific embodiments listed below, but also include any combination of specific embodiments.
具体实施方式一:本实施方式纳米纤维素分散石墨烯化学改性水性木器涂料的方法,包括以下步骤:Embodiment 1: The method of nanocellulose dispersed graphene chemically modified water-based wood coating of the present embodiment includes the following steps:
一、含半纤维素的纳米纤维素水分散液的制备:1. Preparation of hemicellulose-containing nanocellulose aqueous dispersion:
将纤维素原料依次进行抽提处理和去木质素处理,得到综纤维素,然后进行机械预处理或化学机械混合预处理,得到含半纤维素的纳米纤维素水分散液;The cellulose raw material is sequentially subjected to extraction treatment and delignification treatment to obtain holocellulose, and then to mechanical pretreatment or chemical-mechanical mixing pretreatment to obtain a hemicellulose-containing nanocellulose aqueous dispersion;
所述的机械预处理,具体操作步骤如下:The described mechanical pretreatment, the specific operation steps are as follows:
①将综纤维素中加入去离子水至综纤维素的质量分数为0.1%~0.3%;①Add deionized water to the holocellulose until the mass fraction of the holocellulose is 0.1%-0.3%;
②然后用600bar的高压均质机械处理30~40min,即得含半纤维素的纳米纤维素水分散液,其中半纤维素占综纤维素质量的20%~30%;②Then use 600bar high-pressure homogenizing mechanical treatment for 30-40min to obtain a nanocellulose aqueous dispersion containing hemicellulose, in which hemicellulose accounts for 20%-30% of the mass of hemocellulose;
所述的化学机械混合预处理,具体操作步骤如下:Described chemical mechanical mixing pretreatment, specific operation steps are as follows:
①将综纤维素中加入去离子水至综纤维素的质量分数为0.1%~0.3%,然后依次加入溴化钠和TEMPO试剂,然后在磁力搅拌下,以2.5~3mL/min的加入速度加入次氯酸钠,再调节pH值为10~10.5,持续反应至pH值不发生变化;其中溴化钠质量为综纤维素质量的12%~13%,TEMPO试剂的质量为综纤维素质量的1%~2%,次氯酸钠的质量为综纤维素质量的25%~35%;①Add deionized water to the holocellulose until the mass fraction of holocellulose is 0.1%-0.3%, then add sodium bromide and TEMPO reagent in turn, and then add at a rate of 2.5-3mL/min under magnetic stirring Sodium hypochlorite, then adjust the pH value to 10-10.5, and continue the reaction until the pH value does not change; the mass of sodium bromide is 12%-13% of the mass of holocellulose, and the mass of TEMPO reagent is 1%-1% of the mass of holocellulose 2%, the quality of sodium hypochlorite is 25% to 35% of the quality of holocellulose;
②经抽滤、水洗后,再加入去离子水和亚氯酸钠,调节pH值至4~5,然后在70~80℃磁力搅拌1~2h,经抽滤、水洗,得到羧基化纤维素;其中去离子水和综纤维素的质量比为(95~105):3,亚氯酸钠的质量为综纤维素质量的25%~35%;②After suction filtration and water washing, add deionized water and sodium chlorite to adjust the pH value to 4-5, then magnetically stir at 70-80°C for 1-2 hours, filter and wash with water to obtain carboxylated cellulose ; wherein the mass ratio of deionized water and holocellulose is (95~105): 3, and the quality of sodium chlorite is 25%~35% of the quality of holocellulose;
③然后重新配成0.1%~0.3%的羧基化纤维素水分散液,再经14000~16000rpm的高速搅拌机机械分散20~30min,制得含半纤维素的纳米纤维素水分散液,其中半纤维素占综纤维素质量的10%~20%;③ Then reconstitute 0.1%-0.3% carboxylated cellulose aqueous dispersion, and then mechanically disperse it by a high-speed mixer at 14,000-16,000 rpm for 20-30 minutes to obtain a hemicellulose-containing nanocellulose aqueous dispersion, in which the hemicellulose is dispersed. The cellulose accounts for 10% to 20% of the quality of the holocellulose;
二、纳米纤维素稳定分散石墨烯:2. Nanocellulose stably dispersed graphene:
①将石墨烯或还原石墨烯置于步骤一得到的含半纤维素的纳米纤维素水分散液中,于14000~16000rpm高速搅拌条件下机械分散1~20min,再于900~1100W超声条件下分散1~20min,得到均匀分散的纳米纤维素/石墨烯水分散液;其中石墨烯或还原石墨烯为含半纤维素的纳米纤维素水分散液质量的0.1%~0.3%;①Place graphene or reduced graphene in the hemicellulose-containing nanocellulose aqueous dispersion obtained in step 1, mechanically disperse it under high-speed stirring at 14000-16000 rpm for 1-20 minutes, and then disperse under 900-1100W ultrasonic conditions 1 to 20 minutes to obtain a uniformly dispersed nanocellulose/graphene aqueous dispersion; wherein the graphene or reduced graphene is 0.1% to 0.3% of the mass of the hemicellulose-containing nanocellulose aqueous dispersion;
②然后将纳米纤维素/石墨烯水分散液在600~1000rpm的搅拌条件下加热,蒸发水分,得到质量浓度为10%~20%的水分散液,然后往水分散液中加入丙酮,使丙酮占水分散液体积的30%~40%,然后在400~600W超声条件下分散1~20min,再8000~10000rpm离心得到沉淀物;②Then the nanocellulose/graphene aqueous dispersion is heated under stirring conditions of 600~1000rpm to evaporate the water to obtain an aqueous dispersion with a mass concentration of 10%~20%, and then add acetone to the aqueous dispersion to make the acetone Account for 30% to 40% of the volume of the aqueous dispersion, then disperse for 1 to 20 minutes under 400 to 600W ultrasonic conditions, and then centrifuge at 8000 to 10000 rpm to obtain a precipitate;
③往沉淀物中加入丙酮,然后在500~600W超声条件下分散1~20min,再于8000~9000rpm离心得到沉淀物;其中沉淀物与丙酮的质量比为1:(9~11);3. Add acetone to the precipitate, then disperse under 500~600W ultrasonic conditions for 1~20min, and then centrifuge at 8000~9000rpm to obtain the precipitate; wherein the mass ratio of the precipitate to acetone is 1:(9~11);
④重复步骤③5~6次,然后向沉淀物中加入丙酮,得到沉淀物的丙酮分散液,固含量为20%~25%;④ Repeat step ③ for 5 to 6 times, then add acetone to the precipitate to obtain an acetone dispersion of the precipitate with a solid content of 20% to 25%;
三、纳米纤维素分散石墨烯原位化学改性水性木器漆:3. In-situ chemical modification of nanocellulose-dispersed graphene water-based wood paint:
①将异佛尔酮二异氰酸酯和步骤二得到的沉淀物的丙酮分散液混合后搅拌均匀,然后加热至65~70℃反应1~2h;① Mix isophorone diisocyanate and the acetone dispersion of the precipitate obtained in step 2, stir evenly, and then heat to 65~70℃ for 1~2h;
②然后向反应体系中加入聚丙二醇-2000,保持65~70℃反应1.5~2h;②Then add polypropylene glycol-2000 to the reaction system, keep 65~70℃ and react for 1.5~2h;
③将质量浓度为15%~25%的1,4-丁二醇的丙酮溶液滴加到反应体系中,控制1,4-丁二醇的丙酮溶液的滴加速度使体系温度控制在70-80℃,反应1.5~2h;③ Add the acetone solution of 1,4-butanediol with a mass concentration of 15% to 25% into the reaction system dropwise, and control the dropping speed of the acetone solution of 1,4-butanediol to control the temperature of the system at 70-80 ℃, the reaction is 1.5~2h;
④将二羟甲基丙酸用N-甲基吡咯烷酮溶解,然后加入到反应体系中,控制反应温度为65~75℃,用丙酮控制反应溶液的粘度低于100mPa·S,反应3.5~4h;④ Dissolve dimethylolpropionic acid with N-methylpyrrolidone, then add it to the reaction system, control the reaction temperature to be 65-75°C, use acetone to control the viscosity of the reaction solution to be lower than 100mPa·S, and react for 3.5-4h;
⑤将三乙胺加入到反应体系中,中和反应15~20min;⑤Add triethylamine into the reaction system, and neutralize the reaction for 15~20min;
⑥然后用高速分散机分散反应溶液,得到含半纤维素的纳米纤维素分散石墨烯原位化学改性水性聚氨酯乳液,即为纳米纤维素分散石墨烯化学改性水性木器涂料。⑥ Then disperse the reaction solution with a high-speed disperser to obtain an in-situ chemically modified water-based polyurethane emulsion containing hemicellulose-containing nanocellulose-dispersed graphene, which is a nano-cellulose-dispersed graphene chemically modified waterborne wood coating.
具体实施方式二:本实施方式与具体实施方式一不同的是:步骤一中所述抽提处理的具体步骤为:Embodiment 2: The difference between this embodiment and Embodiment 1 is that the specific steps of the extraction process described in Step 1 are:
将纤维素原料粉碎成90~120目粉末,然后进行苯醇抽提处理10~12h;所述苯醇为甲苯和无水乙醇按体积比2:1组成的混合物。其它与具体实施方式一相同。The cellulose raw material is pulverized into 90-120 mesh powder, and then subjected to phenyl alcohol extraction treatment for 10-12 hours; the phenyl alcohol is a mixture of toluene and anhydrous ethanol in a volume ratio of 2:1. Others are the same as the first embodiment.
具体实施方式三:本实施方式与具体实施方式一不同的是:步骤一中所述去木质素处理的具体步骤为:Embodiment 3: The difference between this embodiment and Embodiment 1 is that the specific steps of the delignification treatment described in Step 1 are:
①将抽提处理后的纤维素粉末浸入质量浓度为1%~1.2%的亚氯酸钠溶液中,用冰醋酸调节溶液pH值到4~5,再在75~80℃恒温水浴锅中磁力加热搅拌1~1.5h;① Immerse the extracted cellulose powder in a sodium chlorite solution with a mass concentration of 1% to 1.2%, adjust the pH of the solution to 4 to 5 with glacial acetic acid, and then place the solution in a constant temperature water bath at 75 to 80 °C by magnetic force. Heating and stirring for 1~1.5h;
②将步骤①得到的纤维素粉末浸入质量浓度为1%~1.2%的亚氯酸钠溶液中,用冰醋酸调节溶液pH值到4~5,再在75~80℃恒温水浴锅中磁力加热搅拌1~1.5h;② Immerse the cellulose powder obtained in step ① into a sodium chlorite solution with a mass concentration of 1% to 1.2%, adjust the pH of the solution to 4 to 5 with glacial acetic acid, and then magnetically heat it in a constant temperature water bath at 75 to 80°C Stir for 1~1.5h;
③重复步骤②5~6次,使木质素基本去除,然后将得到的液体用布氏漏斗进行过滤、洗涤,直至过滤液呈中性,最后得到综纤维素。其它与具体实施方式一相同。③ Repeat step ② 5 to 6 times to basically remove lignin, then filter and wash the obtained liquid with a Buchner funnel until the filtrate is neutral, and finally obtain holocellulose. Others are the same as the first embodiment.
具体实施方式四:本实施方式与具体实施方式一不同的是:步骤一中所述去木质素处理的具体步骤为:Embodiment 4: The difference between this embodiment and Embodiment 1 is that the specific steps of the delignification treatment described in Step 1 are:
将抽提处理后的纤维素粉末浸入质量浓度为30%~35%的双氧水溶液中,加入硅酸镁,在室温下磁力搅拌48~52h,使木质素基本去除;然后将得到的液体用布氏漏斗进行过滤、洗涤,直至过滤液呈中性,最后得到综纤维素;其中硅酸镁的质量为双氧水溶液质量的1%~1.5%。其它与具体实施方式一相同。Immerse the extracted cellulose powder in a hydrogen peroxide solution with a mass concentration of 30% to 35%, add magnesium silicate, and stir magnetically for 48 to 52 hours at room temperature to basically remove lignin; Filtration and washing are carried out in the funnel until the filtrate is neutral, and finally the holocellulose is obtained; wherein the mass of the magnesium silicate is 1% to 1.5% of the mass of the hydrogen peroxide solution. Others are the same as the first embodiment.
具体实施方式五:本实施方式与具体实施方式一不同的是:步骤一中所述的纤维素原料为粒度为100目以上的生物质原料粉末。其它与具体实施方式一相同。Embodiment 5: The difference between this embodiment and Embodiment 1 is that the cellulose raw material described in Step 1 is a biomass raw material powder with a particle size of 100 mesh or more. Others are the same as the first embodiment.
具体实施方式六:本实施方式与具体实施方式五不同的是:所述生物质原料粉末为木材粉末、农作物秸秆粉末、废旧纸张、树叶或韧皮纤维原料。其它与具体实施方式五相同。Embodiment 6: The difference between this embodiment and Embodiment 5 is that the biomass raw material powder is wood powder, crop straw powder, waste paper, leaves or bast fiber raw materials. Others are the same as the fifth embodiment.
具体实施方式七:本实施方式与具体实施方式一不同的是:步骤二中所述还原石墨烯的制备方法具体为:Embodiment 7: The difference between this embodiment and Embodiment 1 is that the preparation method of the reduced graphene described in Step 2 is specifically:
将氧化石墨烯置于碘化氢溶液中,室温放置20min~30min,然后依次用水和乙醇交替洗涤3~5次,其中水洗每次1~10min,乙醇洗每次1~10min,得到还原石墨烯。其它与具体实施方式一相同。The graphene oxide is placed in a hydrogen iodide solution, placed at room temperature for 20 to 30 minutes, and then washed alternately with water and ethanol for 3 to 5 times, wherein the water is washed for 1 to 10 minutes each time, and the ethanol is washed for 1 to 10 minutes each time to obtain reduced graphene. . Others are the same as the first embodiment.
具体实施方式八:本实施方式与具体实施方式一不同的是:步骤三的改性过程中进行不断搅拌。其它与具体实施方式一相同。Embodiment 8: The difference between this embodiment and Embodiment 1 is that continuous stirring is performed during the modification process in step 3. Others are the same as the first embodiment.
具体实施方式九:本实施方式与具体实施方式一不同的是:在步骤三得到的乳液中还继续加入水性丙烯酸酯乳液,得到共混水性聚氨酯丙烯酸酯乳液。其它与具体实施方式一相同。Embodiment 9: The difference between this embodiment and Embodiment 1 is that water-based acrylate emulsion is continued to be added to the emulsion obtained in step 3 to obtain a blended water-based polyurethane acrylate emulsion. Others are the same as the first embodiment.
具体实施方式十:本实施方式与具体实施方式一不同的是:步骤三中异佛尔酮二异氰酸酯、步骤二得到的沉淀物的丙酮分散液、聚丙二醇-2000、1,4-丁二醇的丙酮溶液、二羟甲基丙酸、三乙胺的质量比为(50~60):(10~20):(45~60):(15~20):(5~8):(3~5)。其它与具体实施方式一相同。Embodiment 10: The difference between this embodiment and Embodiment 1 is that the isophorone diisocyanate in step 3, the acetone dispersion of the precipitate obtained in step 2, polypropylene glycol-2000, 1,4-butanediol The mass ratio of acetone solution, dimethylolpropionic acid and triethylamine is (50~60):(10~20):(45~60):(15~20):(5~8):(3 ~5). Others are the same as the first embodiment.
下面对本发明的实施例做详细说明,以下实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方案和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. The following embodiments are implemented on the premise of the technical solutions of the present invention, and provide detailed embodiments and specific operation processes, but the protection scope of the present invention is not limited to the following implementations example.
实施例1:Example 1:
本实施例纳米纤维素分散石墨烯化学改性水性木器涂料的方法,包括以下步骤:The method for the nanocellulose dispersed graphene chemically modified water-based wood coating of the present embodiment comprises the following steps:
一、含半纤维素的纳米纤维素水分散液的制备:将纤维素原料依次进行抽提处理、去木质素处理,得到综纤维素纤维,然后进行机械预处理,得到含半纤维素的纳米纤维素水分散液;1. Preparation of hemicellulose-containing nanocellulose aqueous dispersion: The cellulose raw materials are sequentially extracted and delignified to obtain hemocellulose fibers, and then mechanically pretreated to obtain hemicellulose-containing nanofibers. Cellulose aqueous dispersion;
步骤一中所述抽提处理的具体步骤为:The specific steps of the extraction process described in step 1 are:
将纤维素原料粉碎成100目粉末,然后进行苯醇抽提处理10h。所述苯醇是由甲苯和无水乙醇按体积比2:1组成的。The cellulose raw material was pulverized into 100 mesh powder, and then extracted with benzene alcohol for 10 hours. The phenyl alcohol is composed of toluene and absolute ethanol in a volume ratio of 2:1.
步骤一中所述去木质素处理的具体步骤为:The concrete steps of delignification treatment described in step 1 are:
①将抽提处理后的纤维素粉末浸入质量浓度为1%的亚氯酸钠溶液中,用冰醋酸调节溶液pH值到4.5,再在75℃恒温水浴锅中磁力加热搅拌1h;① Immerse the extracted cellulose powder in a sodium chlorite solution with a mass concentration of 1%, adjust the pH of the solution to 4.5 with glacial acetic acid, and then magnetically heat and stir in a constant temperature water bath at 75°C for 1 hour;
②将步骤①得到的纤维素粉末浸入质量浓度为1%的亚氯酸钠溶液中,用冰醋酸调节溶液pH值到4.5,再在75℃恒温水浴锅中磁力加热搅拌1h;② Immerse the cellulose powder obtained in step ① in a sodium chlorite solution with a mass concentration of 1%, adjust the pH value of the solution to 4.5 with glacial acetic acid, and then magnetically heat and stir in a constant temperature water bath at 75°C for 1 hour;
③重复步骤②5次,使木质素基本去除,然后将得到的液体用布氏漏斗进行过滤、洗涤,直至过滤液呈中性,最后得到综纤维素;③ Repeat step ② 5 times to basically remove lignin, then filter and wash the obtained liquid with a Buchner funnel until the filtrate is neutral, and finally obtain holocellulose;
步骤一中所述的机械预处理,具体操作步骤如下:For the mechanical pretreatment described in step 1, the specific operation steps are as follows:
①将综纤维素加入250mL的烧杯中,加入去离子水至综纤维素的质量分数为0.3%;①Put the holocellulose into a 250mL beaker, and add deionized water until the mass fraction of the holocellulose is 0.3%;
②然后用600bar的高压均质机械处理30min,即得含半纤维素的纳米纤维素水分散液,其中半纤维素占综纤维素质量的25%;②Then use 600bar high-pressure homogenization machine for 30min to obtain the nanocellulose aqueous dispersion containing hemicellulose, in which hemicellulose accounts for 25% of the quality of the holocellulose;
步骤一中所述的纤维素原料为粒度为100目以上的木材粉末。The cellulose raw material described in step 1 is wood powder with a particle size of 100 mesh or more.
二、纳米纤维素稳定分散石墨烯:2. Nanocellulose stably dispersed graphene:
①用市售的氧化石墨烯置于市售的碘化氢溶液中,室温放置20min,然后依次用水和乙醇交替洗涤3次,每次水洗10min,每次乙醇洗10min,得到还原的石墨烯;将还原石墨烯置于步骤一得到的含半纤维素的纳米纤维素水分散液中,于15000rpm高速搅拌条件下机械分散20min,再于1000W超声条件下分散20min,得到均匀分散的纳米纤维素/石墨烯水分散液;其中石墨烯或还原石墨烯为含半纤维素的纳米纤维素水分散液质量的0.1%;1. Place commercially available graphene oxide in a commercially available hydrogen iodide solution, place at room temperature for 20 minutes, and then alternately wash with water and ethanol for 3 times, each time for 10 minutes, and each for 10 minutes with ethanol to obtain reduced graphene; The reduced graphene is placed in the hemicellulose-containing nanocellulose aqueous dispersion obtained in step 1, mechanically dispersed for 20min under high-speed stirring at 15000rpm, and then dispersed for 20min under 1000W ultrasonic conditions to obtain uniformly dispersed nanocellulose/ Graphene aqueous dispersion; wherein graphene or reduced graphene is 0.1% of the mass of the hemicellulose-containing nanocellulose aqueous dispersion;
②然后将纳米纤维素/石墨烯水分散液在600rpm的搅拌条件下加热,蒸发水分,得到质量浓度为15%的水分散液,然后往水分散液中加入丙酮,使丙酮占水分散液体积的30%,然后在500W超声条件下分散20min,再8000rpm离心得到沉淀物;②Then the nanocellulose/graphene aqueous dispersion was heated under stirring conditions of 600 rpm to evaporate the water to obtain an aqueous dispersion with a mass concentration of 15%, and then acetone was added to the aqueous dispersion to make acetone occupy the volume of the aqueous dispersion 30%, then dispersed under 500W ultrasonic conditions for 20min, and then centrifuged at 8000rpm to obtain a precipitate;
③往沉淀物中加入丙酮,然后在500W超声条件下分散20min,再于8000rpm离心得到沉淀物;其中沉淀物与丙酮的质量比为1:10;3. Add acetone to the precipitate, then disperse under 500W ultrasonic conditions for 20min, and then centrifuge at 8000rpm to obtain the precipitate; wherein the mass ratio of the precipitate and acetone is 1:10;
④重复步骤③5次,然后向沉淀物中加入丙酮,得到沉淀物的丙酮分散液,固含量为25%;④ Repeat step ③ 5 times, then add acetone to the precipitate to obtain the acetone dispersion of the precipitate, and the solid content is 25%;
三、纳米纤维素分散石墨烯原位化学改性水性木器漆:3. In-situ chemical modification of nanocellulose-dispersed graphene water-based wood paint:
①称取56g异佛尔酮二异氰酸酯和10ml步骤二得到沉淀物的丙酮分散液,搅拌均匀后倒入带有搅拌器、冷凝管的干燥的四口烧瓶中,加热至65℃反应1h;①Weigh 56g of isophorone diisocyanate and 10ml of the acetone dispersion of the precipitate obtained in step 2, stir evenly, pour it into a dry four-necked flask with a stirrer and a condenser, and heat it to 65°C for 1 hour;
②称取50g聚丙二醇-2000,加入到上述反应体系中,保持65℃反应1.5h;②Weigh 50g of polypropylene glycol-2000, add it to the above reaction system, keep it at 65℃ for 1.5h;
③称取总质量为17g的1,4-丁二醇的丙酮溶液,其中含1,4-丁二醇10.5g,然后缓慢滴加到反应溶液中,控制丙酮的滴加速度使体系温度控制在75℃,反应1.5h;③Weigh the acetone solution of 1,4-butanediol with a total mass of 17g, which contains 10.5g of 1,4-butanediol, and then slowly add it dropwise to the reaction solution, and control the rate of addition of acetone so that the temperature of the system is controlled at 75°C, react for 1.5h;
④称取5.8g二羟甲基丙酸并用少量的N-甲基吡咯烷酮溶解,加入到反应溶液中,控制反应温度在70℃,用丙酮控制反应溶液的粘度低于100mPa·S,反应3.5h;④Weigh 5.8g of dimethylolpropionic acid and dissolve it with a small amount of N-methylpyrrolidone, add it to the reaction solution, control the reaction temperature at 70°C, use acetone to control the viscosity of the reaction solution to be lower than 100mPa·S, and react for 3.5h ;
⑤称取4.3g三乙胺加入到反应体系中,中和反应15min;⑤ Weigh 4.3g of triethylamine and add it to the reaction system, and neutralize it for 15min;
⑥用高速分散机分散上述液体,得到含半纤维素的纳米纤维素分散石墨烯原位化学改性水性聚氨酯乳液。⑥ Disperse the above-mentioned liquid with a high-speed disperser to obtain an in-situ chemically modified water-based polyurethane emulsion containing hemicellulose-containing nanocellulose-dispersed graphene.
图1是实施例1步骤二得到的还原石墨烯的SEM图,图2为实施例1步骤二得到的纳米纤维素复合石墨烯的SEM图,可知,得到的二维石墨烯片层边长大于50um,纳米纤维素直径在100nm以下,长度大于50um,高长径比的纳米纤维素均匀分布在石墨烯片层上,很好包覆调控了石墨烯的表面属性,为后续增强改性漆膜奠定了基础。Fig. 1 is the SEM image of the reduced graphene obtained in step 2 of embodiment 1, Fig. 2 is the SEM image of the nanocellulose composite graphene obtained in step 2 of embodiment 1, it can be known that the obtained two-dimensional graphene sheet side length is greater than 50um, the diameter of nanocellulose is less than 100nm, the length is greater than 50um, the nanocellulose with high aspect ratio is evenly distributed on the graphene sheet, and the surface properties of graphene are well coated and controlled, which is the subsequent enhancement and modification of the paint film. Foundation.
将实施例1得到的纳米纤维素分散石墨烯化学改性水性木器涂料和未改性的木器涂料以120g/m2的喷涂量通过喷涂方式分别施加到枫木表面,在30℃下干燥72h后,得到实施例一得到的纳米纤维素分散石墨烯化学改性水性木器涂料漆膜和未改性的木器涂料漆膜,按照国标GBT-17657-2013《人造板及饰面人造板理化性能试验方法》测试两种漆膜的力学性能、光泽度。结果表明,实施例1得到的纳米纤维素分散石墨烯化学改性水性木器涂料漆膜的硬度由改性前的B级提高到HB级,耐磨性由改性前的40%质量损失率提高到改性后的15%的质量损失率,附着力由改性前的III级提高到改性后的II级,抗冲击韧性由改性前的2.1J/m2提高到改性后的3.5J/m2,拉伸强度由改性前的2.3MPa提高到改性后的3.7MPa,光泽度由86.2仅下降到78.5,漆膜具有一定的导电(电阻值1100Ω)、导热(导热系数达15w/m.k)和抗紫外耐老化(黄变指数降低35%)功能;而作为对照,用纯纳米纤维素分散石墨烯改性水性木器涂料漆膜的硬度由改性前的B级提高B~HB级,耐磨性由改性前的40%质量损失率提高到改性后的35%的质量损失率,附着力由改性前的III级提高到改性后的III~II级,抗冲击韧性由改性前的2.1J/m2提高到改性后的2.6J/m2,拉伸强度由改性前的2.3MPa提高到改性后的2.9MPa,光泽度由86.2%仅下降到82%,漆膜具有一定的导电(电阻值1820Ω)、导热(导热系数达14w/m.k)和抗紫外耐老化(黄变指数降低46%)功能,表明用含半纤维素的纳米纤维素分散石墨烯的方法可有效改善水性木器涂料的综合性能,较纯纳米纤维素分散石墨烯改性水性木器漆的综合效果更好。The nanocellulose-dispersed graphene chemically modified water-based wood coating and the unmodified wood coating obtained in Example 1 were applied to the maple surface by spraying with a spraying amount of 120 g /m , respectively, and dried at 30 ° C for 72 h. , obtain the nano-cellulose dispersed graphene chemically modified water-based wood paint paint film and the unmodified wood paint paint film obtained in Example 1, according to the national standard GBT-17657-2013 "wood-based panel and decorative wood-based panel physical and chemical properties test method. 》Test the mechanical properties and gloss of the two paint films. The results show that the hardness of the nanocellulose-dispersed graphene chemically modified water-based wood coating paint film obtained in Example 1 is improved from the B level before modification to the HB level, and the wear resistance is improved from the 40% mass loss rate before modification. To a mass loss rate of 15% after modification, the adhesion was improved from grade III before modification to grade II after modification, and the impact toughness was improved from 2.1J/m 2 before modification to 3.5 after modification. J/m 2 , the tensile strength is increased from 2.3MPa before modification to 3.7MPa after modification, the gloss is only decreased from 86.2 to 78.5, the paint film has certain electrical conductivity (resistance value 1100Ω), thermal conductivity (thermal conductivity up to 15w/mk) and anti-ultraviolet and anti-aging (yellow index is reduced by 35%); and as a control, the hardness of the water-based wood paint film modified with pure nanocellulose dispersed graphene is increased from the B level before modification by B~ Grade HB, the wear resistance is increased from 40% mass loss rate before modification to 35% mass loss rate after modification, and the adhesion is increased from grade III before modification to grade III-II after modification. Impact toughness increased from 2.1J/m 2 before modification to 2.6J/m 2 after modification, tensile strength increased from 2.3MPa before modification to 2.9MPa after modification, and gloss decreased only from 86.2% To 82%, the paint film has certain electrical conductivity (resistance value 1820Ω), thermal conductivity (thermal conductivity up to 14w/mk) and anti-ultraviolet and aging resistance (46% reduction in yellow index), indicating that the use of hemicellulose-containing nanocellulose The method of dispersing graphene can effectively improve the comprehensive performance of water-based wood coatings, and the comprehensive effect of graphene-modified water-based wood coatings is better than that of pure nanocellulose dispersed graphene.
实施例2:Example 2:
本实施例纳米纤维素分散石墨烯化学改性水性木器涂料的方法,包括以下步骤:The method for the nanocellulose dispersed graphene chemically modified water-based wood coating of the present embodiment comprises the following steps:
一、含半纤维素的纳米纤维素水分散液的制备:将纤维素原料依次进行抽提处理、去木质素处理,得到综纤维素纤维,然后进行化学机械混合预处理,得到含半纤维素的纳米纤维素水分散液;1. Preparation of hemicellulose-containing nanocellulose aqueous dispersion: the cellulose raw materials are sequentially extracted and delignified to obtain hemocellulose fibers, and then chemical-mechanical mixing pretreatment is performed to obtain hemicellulose-containing The nanocellulose aqueous dispersion;
步骤一中所述抽提处理的具体步骤为:The specific steps of the extraction process described in step 1 are:
将纤维素原料粉碎成100目粉末,然后进行苯醇抽提处理10h。所述苯醇是由甲苯和无水乙醇按体积比2:1组成的。The cellulose raw material was pulverized into 100 mesh powder, and then extracted with benzene alcohol for 10 hours. The phenyl alcohol is composed of toluene and absolute ethanol in a volume ratio of 2:1.
步骤一中所述去木质素处理的具体步骤为:The concrete steps of delignification treatment described in step 1 are:
将抽提处理后的纤维素粉末浸入质量浓度为30%的双氧水溶液中,加入硅酸镁(用硅酸镁作稳定剂),在室温下磁力搅拌48h,使木质素基本去除;然后将得到的液体用布氏漏斗进行过滤、洗涤,直至过滤液呈中性,最后得到综纤维素;其中硅酸镁的质量为双氧水溶液质量的1%。Immerse the extracted cellulose powder in a hydrogen peroxide solution with a mass concentration of 30%, add magnesium silicate (using magnesium silicate as a stabilizer), and stir magnetically for 48 hours at room temperature to basically remove lignin; then the obtained The obtained liquid is filtered and washed with a Buchner funnel until the filtrate is neutral, and finally the holocellulose is obtained; wherein the mass of magnesium silicate is 1% of the mass of the hydrogen peroxide solution.
步骤一中所述的化学机械混合预处理,具体操作步骤如下:The chemical-mechanical mixing pretreatment described in step 1, the specific operation steps are as follows:
①将综纤维素加入250mL的烧杯中,加入去离子水至综纤维素的质量分数为0.3%,然后依次加入溴化钠和TEMPO试剂,然后在磁力搅拌下,以2.5mL/min的加入速度加入次氯酸钠,再利用浓度为0.5mol/L的氢氧化钠调节pH值为10,持续反应至pH值不发生变化;其中溴化钠质量为综纤维素质量的12%.5%,TEMPO试剂的质量为综纤维素质量的1.25%,次氯酸钠的质量为综纤维素质量的30%;①Put the holocellulose into a 250mL beaker, add deionized water until the mass fraction of holocellulose is 0.3%, then add sodium bromide and TEMPO reagent in turn, and then under magnetic stirring, at a rate of 2.5mL/min Add sodium hypochlorite, and then use sodium hydroxide with a concentration of 0.5mol/L to adjust the pH value to 10, and continue the reaction until the pH value does not change; the mass of sodium bromide is 12%.5% of the mass of holocellulose, and the mass of TEMPO reagent The mass is 1.25% of the mass of the holocellulose, and the mass of the sodium hypochlorite is 30% of the mass of the holocellulose;
②经抽滤、水洗后,再加入去离子水和亚氯酸钠,用冰乙酸调节pH值至4.5,然后在70℃磁力搅拌1h,经抽滤、水洗,得到羧基化纤维素;其中去离子水和综纤维素的质量比为100:3,亚氯酸钠的质量为综纤维素质量的30%;②After suction filtration and water washing, deionized water and sodium chlorite were added, and the pH value was adjusted to 4.5 with glacial acetic acid, and then magnetically stirred at 70 °C for 1 hour, and the carboxylated cellulose was obtained by suction filtration and water washing; The mass ratio of ionized water and holocellulose is 100:3, and the mass of sodium chlorite is 30% of the mass of holocellulose;
③然后重新配成0.3%的羧基化纤维素水分散液,再经15000rpm的高速搅拌机机械分散20min,制得含半纤维素的纳米纤维素水分散液,其中半纤维素占综纤维素质量的18%。③ Then reconstitute 0.3% carboxylated cellulose aqueous dispersion, and then mechanically disperse it by a high-speed mixer at 15,000 rpm for 20 minutes to obtain a hemicellulose-containing nanocellulose aqueous dispersion, in which hemicellulose accounts for 30% of the total cellulose mass. 18%.
步骤一中所述的纤维素原料为粒度为100目以上的麦秸秆粉末。The cellulose raw material described in the first step is wheat straw powder with a particle size of more than 100 meshes.
二、纳米纤维素稳定分散石墨烯:2. Nanocellulose stably dispersed graphene:
①将市售的石墨烯置于步骤一得到的含半纤维素的纳米纤维素水分散液中,于15000rpm高速搅拌条件下机械分散20min,再于1000W超声条件下分散20min,得到均匀分散的纳米纤维素/石墨烯水分散液;其中石墨烯或还原石墨烯为含半纤维素的纳米纤维素水分散液质量的0.1%;①Place commercially available graphene in the hemicellulose-containing nanocellulose aqueous dispersion obtained in step 1, mechanically disperse it under high-speed stirring at 15,000 rpm for 20 minutes, and then disperse it under 1,000 W ultrasonic conditions for 20 minutes to obtain uniformly dispersed nano- Cellulose/graphene aqueous dispersion; wherein graphene or reduced graphene is 0.1% of the mass of the hemicellulose-containing nanocellulose aqueous dispersion;
②然后将纳米纤维素/石墨烯水分散液在600rpm的搅拌条件下加热,蒸发水分,得到质量浓度为15%的水分散液,然后往水分散液中加入丙酮,使丙酮占水分散液体积的30%,然后在500W超声条件下分散20min,再8000rpm离心得到沉淀物;②Then the nanocellulose/graphene aqueous dispersion was heated under stirring conditions of 600 rpm to evaporate the water to obtain an aqueous dispersion with a mass concentration of 15%, and then acetone was added to the aqueous dispersion to make acetone occupy the volume of the aqueous dispersion 30%, then dispersed under 500W ultrasonic conditions for 20min, and then centrifuged at 8000rpm to obtain a precipitate;
③往沉淀物中加入丙酮,然后在500W超声条件下分散20min,再于8000rpm离心得到沉淀物;其中沉淀物与丙酮的质量比为1:10;3. Add acetone to the precipitate, then disperse under 500W ultrasonic conditions for 20min, and then centrifuge at 8000rpm to obtain the precipitate; wherein the mass ratio of the precipitate and acetone is 1:10;
④重复步骤③5次,然后向沉淀物中加入丙酮,得到沉淀物的丙酮分散液,固含量为25%;④ Repeat step ③ 5 times, then add acetone to the precipitate to obtain the acetone dispersion of the precipitate, and the solid content is 25%;
三、纳米纤维素分散石墨烯原位化学改性水性木器漆:3. In-situ chemical modification of nanocellulose-dispersed graphene water-based wood paint:
①称取56g异佛尔酮二异氰酸酯和10ml步骤二得到沉淀物的丙酮分散液,搅拌均匀后倒入带有搅拌器、冷凝管的干燥的四口烧瓶中,加热至65℃反应1h;①Weigh 56g of isophorone diisocyanate and 10ml of the acetone dispersion of the precipitate obtained in step 2, stir evenly, pour it into a dry four-necked flask with a stirrer and a condenser, and heat it to 65°C for 1 hour;
②称取50g聚丙二醇-2000,加入到上述反应体系中,保持65℃反应1.5h;②Weigh 50g of polypropylene glycol-2000, add it to the above reaction system, keep it at 65℃ for 1.5h;
③称取总质量为17g的1,4-丁二醇的丙酮溶液,其中含1,4-丁二醇10.5g,然后缓慢滴加到反应溶液中,控制丙酮的滴加速度使体系温度控制在75℃,反应1.5h;③Weigh the acetone solution of 1,4-butanediol with a total mass of 17g, which contains 10.5g of 1,4-butanediol, and then slowly add it dropwise to the reaction solution, and control the rate of addition of acetone so that the temperature of the system is controlled at 75°C, react for 1.5h;
④称取5.8g二羟甲基丙酸并用少量的N-甲基吡咯烷酮溶解,加入到反应溶液中,控制反应温度在70℃,用丙酮控制反应溶液的粘度低于100mPa·S,反应3.5h;④Weigh 5.8g of dimethylolpropionic acid and dissolve it with a small amount of N-methylpyrrolidone, add it to the reaction solution, control the reaction temperature at 70°C, use acetone to control the viscosity of the reaction solution to be lower than 100mPa·S, and react for 3.5h ;
⑤称取4.3g三乙胺加入到反应体系中,中和反应15min;⑤ Weigh 4.3g of triethylamine and add it to the reaction system, and neutralize it for 15min;
⑥用高速分散机分散上述液体,得到含半纤维素的纳米纤维素分散石墨烯原位化学改性水性聚氨酯乳液。⑥ Disperse the above-mentioned liquid with a high-speed disperser to obtain an in-situ chemically modified water-based polyurethane emulsion containing hemicellulose-containing nanocellulose-dispersed graphene.
⑦在⑥得到的乳液中按固含量1:1的比例继续加入水性丙烯酸酯乳液,得到共混水性聚氨酯丙烯酸酯乳液。⑦ Continue adding water-based acrylate emulsion to the emulsion obtained in ⑥ according to the ratio of solid content of 1:1 to obtain a blended water-based polyurethane acrylate emulsion.
图3是实施例2步骤二得到的还原石墨烯的SEM图,图4为实施例2步骤二得到的纳米纤维素复合石墨烯的SEM图。可知,得到的二维石墨烯片层边长大于500um,纳米纤维素直径在100nm以下,长度大于10um,高长径比的纳米纤维素均匀分布在石墨烯片层上,很好包覆调控了石墨烯的表面属性,为后续增强改性漆膜奠定了基础。FIG. 3 is the SEM image of the reduced graphene obtained in the second step of Example 2, and FIG. 4 is the SEM image of the nanocellulose composite graphene obtained in the second step of Example 2. It can be seen that the side length of the obtained two-dimensional graphene sheet is greater than 500um, the diameter of the nanocellulose is less than 100nm, the length is greater than 10um, and the nanocellulose with high aspect ratio is evenly distributed on the graphene sheet, which is well coated and controlled. The surface properties of graphene lay the foundation for the subsequent enhancement of the modified paint film.
将实施例2得到的纳米纤维素分散石墨烯化学改性水性木器涂料和未改性的木器涂料以120g/m2的喷涂量通过喷涂方式分别施加到枫木表面,在30℃下干燥72h后,得到实施例二得到的纳米纤维素分散石墨烯化学改性水性木器涂料漆膜和未改性的木器涂料漆膜;按照国标GBT-17657-2013《人造板及饰面人造板理化性能试验方法》测试两种漆膜的力学性能、光泽度。结果表明,实施例2得到的纳米纤维素分散石墨烯化学改性水性木器涂料漆膜的硬度由改性前的B级提高到HB级,耐磨性由改性前的40%质量损失率提高到改性后的18%的质量损失率,附着力由改性前的III级提高到改性后的II级,抗冲击韧性由改性前的2.1J/m2提高到改性后的3.3J/m2,拉伸强度由改性前的2.3MPa提高到改性后的3.5MPa,光泽度由86.2仅下降到77,漆膜具有一定的导电(电阻值1200Ω)、导热(导热系数达14w/m.k)和抗紫外耐老化(黄变指数降低37%)功能;而作为对照,用纯纳米纤维素分散石墨烯改性水性木器涂料漆膜的硬度由改性前的B级提高B~HB级,耐磨性由改性前的40%质量损失率提高到改性后的35%的质量损失率,附着力由改性前的III级提高到改性后的III~II级,抗冲击韧性由改性前的2.1J/m2提高到改性后的2.6J/m2的抗冲击韧性,拉伸强度由改性前的2.3MPa提高到改性后的2.9MPa,光泽度由86.2%仅下降到82%,漆膜具有一定的导电(电阻值1820Ω)、导热(导热系数达14w/m.k)和抗紫外耐老化(黄变指数降低46%)功能,表明用含半纤维素的纳米纤维素分散石墨烯的方法可有效改善水性木器涂料的综合性能,较纯纳米纤维素分散石墨烯改性水性木器漆的综合效果更好。The nanocellulose-dispersed graphene chemically modified water-based wood coating and the unmodified wood coating obtained in Example 2 were applied to the maple surface by spraying with a spraying amount of 120g/m , respectively, and after drying at 30 ° C for 72h , obtain the nano-cellulose dispersed graphene chemically modified water-based wood paint paint film and unmodified wood paint paint film obtained in Example 2; 》Test the mechanical properties and gloss of the two paint films. The results show that the hardness of the nanocellulose-dispersed graphene chemically modified water-based wood coating paint film obtained in Example 2 is increased from the B level before the modification to the HB level, and the wear resistance is increased from the 40% mass loss rate before the modification. To the mass loss rate of 18% after modification, the adhesion is improved from the level III before modification to the level II after modification, and the impact toughness is increased from 2.1J /m2 before modification to 3.3 after modification. J/m 2 , the tensile strength increased from 2.3MPa before modification to 3.5MPa after modification, and the gloss decreased from 86.2 to 77. The paint film had certain electrical conductivity (resistance value 1200Ω) and thermal conductivity (thermal conductivity reached 14w/mk) and anti-ultraviolet and anti-aging (yellow index is reduced by 37%); and as a control, the hardness of the water-based wood paint film modified with pure nanocellulose dispersed graphene is increased from the B level before modification by B~ Grade HB, the wear resistance is increased from 40% mass loss rate before modification to 35% mass loss rate after modification, and the adhesion is increased from grade III before modification to grade III-II after modification. The impact toughness is increased from 2.1J /m2 before modification to 2.6J/m2 after modification, the tensile strength is increased from 2.3MPa before modification to 2.9MPa after modification, and the gloss is increased by 86.2% only dropped to 82%, the paint film has certain electrical conductivity (resistance value 1820Ω), thermal conductivity (thermal conductivity up to 14w/mk) and anti-ultraviolet and anti-aging (yellow index reduced by 46%) functions, indicating that hemicellulose-containing The nanocellulose-dispersed graphene method can effectively improve the comprehensive performance of water-based wood coatings, which is better than the comprehensive effect of pure nano-cellulose-dispersed graphene modified water-based wood coatings.
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