CN108972028A - A kind of CNC milling machine machining multiple degrees of freedom Auxiliary support - Google Patents
A kind of CNC milling machine machining multiple degrees of freedom Auxiliary support Download PDFInfo
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- CN108972028A CN108972028A CN201811002683.9A CN201811002683A CN108972028A CN 108972028 A CN108972028 A CN 108972028A CN 201811002683 A CN201811002683 A CN 201811002683A CN 108972028 A CN108972028 A CN 108972028A
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Abstract
一种数控铣床机械加工多自由度辅助支撑,包括Y字形支撑、圆柱滚轮、定位销、螺柱销、顶杆、基座、顶丝,Y字形支撑呈Y形,两边均匀分布有多个对称的孔,装配定位销、圆柱滚轮,Y字形支撑下端有销孔,顶杆上端呈U字形,两侧有销孔,Y字形支撑通过螺柱销与顶杆固定,并可以绕螺柱销转动,顶杆与基座固定连接。
A multi-degree-of-freedom auxiliary support for CNC milling machine machining, including Y-shaped supports, cylindrical rollers, positioning pins, stud pins, ejector rods, bases, and jacking screws. The Y-shaped supports are Y-shaped, and there are multiple symmetrical There are pin holes at the lower end of the Y-shaped support, and the upper end of the ejector rod is U-shaped, with pin holes on both sides. The Y-shaped support is fixed with the ejector rod through the stud pin and can rotate around the stud pin. , the ejector rod is fixedly connected with the base.
Description
技术领域technical field
本发明涉及一种数控铣床机械加工多自由度辅助支撑。The invention relates to a multi-degree-of-freedom auxiliary support for mechanical processing of a numerical control milling machine.
背景技术Background technique
在铣床上加工锥类零件时,经常采用一端用万能转向台分度头四爪夹紧,另一端用尾座顶尖顶紧的装夹方法,较长的零件中间部位还应该用千斤顶等辅助装置进行支撑。对于要求垂直表面加工的锥类零件,由于外形带角度,另一端不便使用尾座顶尖顶紧。这时可以在尾部使用千斤顶等辅助支撑装置进行支撑固定,来防止加工时切削量大、走刀时间长,零件受切削力发生让刀、变形、震动等情况。普通的千斤顶,不能顶锥面或是点接触造成锥面损伤。如果想在数控铣床或加工中心上使用普通的千斤顶作为辅助支撑,只能在曲面上预留平台,最后在加工完成后将平台去掉,这样就增加了加工工序,浪费时间,而且在平台处会产生接刀痕,同时又不能避免千斤顶在加工过程中松动或位移。一般的辅助支撑所使用的千斤顶,顶杆上端是平面或V形面,只能点或线接触,顶杆上端不能旋转角度,加工锥类零件易发生位移,也没有滚动机构不能实现加工中心的四轴联动加工。When processing cone parts on a milling machine, one end is often clamped with four claws of the universal steering table indexing head, and the other end is clamped with the top of the tailstock. The middle part of the longer part should also be equipped with auxiliary devices such as jacks. support. For conical parts that require vertical surface processing, due to the angled shape, it is inconvenient to use the tailstock center to tighten the other end. At this time, auxiliary support devices such as jacks can be used to support and fix the tail to prevent the large amount of cutting during processing, the long time of cutting, and the parts being subjected to cutting forces to cause cutting, deformation, vibration, etc. Ordinary jacks cannot push against the cone or point contact to cause damage to the cone. If you want to use an ordinary jack as an auxiliary support on a CNC milling machine or machining center, you can only reserve a platform on the curved surface, and finally remove the platform after the processing is completed, which increases the processing procedure and wastes time. The tool mark is generated, and at the same time, the loosening or displacement of the jack during the processing cannot be avoided. The jack used for general auxiliary support has a flat or V-shaped upper end of the ejector rod, which can only be in point or line contact. Four-axis simultaneous machining.
发明内容Contents of the invention
本发明解决的技术问题是:克服现有技术的不足,提供了一种数控铣床机械加工多自由度辅助支撑,克服现有机床辅助支撑用千斤顶的缺点,可以实现支撑角度可180°自由调节,带锁紧装置能用于不同直径和锥度的圆柱、圆锥等回转体类零件的辅助支撑设备,接触面贴合好,刚性较高、适合长时间切削运动,可以提高零件的加工刚性。The technical problem solved by the present invention is: to overcome the deficiencies of the prior art, to provide a multi-degree-of-freedom auxiliary support for CNC milling machine machining, to overcome the shortcomings of the existing jack for auxiliary support of machine tools, and to realize that the support angle can be freely adjusted by 180°, The locking device can be used as an auxiliary support device for rotating parts such as cylinders and cones with different diameters and tapers. The contact surface fits well and has high rigidity. It is suitable for long-term cutting movements and can improve the processing rigidity of the parts.
本发明的技术解决方案是:一种数控铣床机械加工多自由度辅助支撑,包括Y字形支撑、圆柱滚轮、定位销、螺柱销、顶杆、基座、顶丝,其中:The technical solution of the present invention is: a multi-degree-of-freedom auxiliary support for CNC milling machine machining, including a Y-shaped support, cylindrical rollers, positioning pins, stud pins, ejector rods, bases, and jacking screws, wherein:
Y字形支撑呈Y形,两边均匀分布有n个对称的孔,装配定位销、圆柱滚轮,Y字形支撑下端有销孔,顶杆上端呈U字形,两侧有销孔,Y字形支撑通过螺柱销与顶杆固定,并可以绕螺柱销转动,顶杆与基座间隙配合连接。The Y-shaped support is Y-shaped, with n symmetrical holes evenly distributed on both sides. It is assembled with positioning pins and cylindrical rollers. There are pin holes at the lower end of the Y-shaped support. The upper end of the ejector rod is U-shaped. The column pin is fixed with the ejector pin and can rotate around the stud pin, and the ejector pin is connected with the base with clearance fit.
所述的圆柱滚轮为中心有通孔的圆柱形,材料选用黄铜,圆柱滚轮的圆柱外形与圆柱或圆锥表面呈线接触并不破坏零件表面,中心通孔装入定位销后与Y字形支撑连接。The cylindrical roller is cylindrical with a through hole in the center, and the material is brass. The cylindrical shape of the cylindrical roller is in line contact with the surface of the cylinder or cone without damaging the surface of the part. connect.
还包括顶丝,基座侧面开有顶丝孔,安装顶丝防止顶杆转动。It also includes a top wire, and a top wire hole is opened on the side of the base, and the top wire is installed to prevent the ejector rod from rotating.
所述的基座底面开有减阻槽,基座底板侧面有固定槽用于与机床连接,侧面有提高基座的刚性的筋。The bottom surface of the base is provided with drag-reducing grooves, the side of the bottom plate of the base is provided with fixing grooves for connecting with the machine tool, and the sides are provided with ribs to improve the rigidity of the base.
还包括锁紧螺母、黄铜调节螺母,锁紧螺母、黄铜调节螺母均为圆形,外圆上设有网纹滚花,内孔为与顶杆配合的梯形螺纹,黄铜调节螺母可以调节顶杆顶出高度,锁紧螺母可以锁死黄铜调节螺母、顶杆。It also includes lock nuts and brass adjusting nuts, both of which are circular, with textured knurling on the outer circle, and a trapezoidal thread in the inner hole that matches the ejector rod. The brass adjusting nut can Adjust the ejection height of the ejector rod, and the lock nut can lock the brass adjusting nut and the ejector rod.
一种数控铣床机械加工多自由度辅助支撑方法,包括如下步骤:A multi-degree-of-freedom auxiliary support method for CNC milling machine machining, comprising the following steps:
(1)将移动基座靠近支撑位置,根据支撑位置直径选择圆柱滚轮的销孔位置,装入圆柱滚轮、定位销,调节Y字形支撑与待加工零件的相对角度;(1) Bring the mobile base close to the support position, select the pin hole position of the cylindrical roller according to the diameter of the support position, install the cylindrical roller and positioning pin, and adjust the relative angle between the Y-shaped support and the part to be processed;
(2)转动黄铜调节螺母调节顶杆顶出高度,使圆柱滚轮外圆与待加工零件表面贴合,拧紧螺柱销及螺母固定Y字形支撑相对待加工零件的角度,同时拧紧锁紧螺母固定顶杆的顶出高度,将基座与机床工作台固定。(2) Turn the brass adjusting nut to adjust the ejection height of the ejector rod, so that the outer circle of the cylindrical roller fits the surface of the part to be processed, tighten the stud pin and the nut to fix the angle of the Y-shaped support relative to the part to be processed, and tighten the lock nut at the same time Fix the ejection height of the ejector rod, and fix the base and the machine table.
本发明与现有技术相比的优点在于:The advantage of the present invention compared with prior art is:
(1)本发明采用Y字形支撑,Y字形支撑能够调节角度,使圆柱滚轮与圆柱或圆锥表面垂直接触,符合力学原理,具有分散切削力的作用,提高加工强度、刚性;(1) The present invention adopts a Y-shaped support, and the Y-shaped support can adjust the angle, so that the cylindrical roller is in vertical contact with the cylindrical or conical surface, which conforms to the principle of mechanics, has the effect of dispersing the cutting force, and improves the processing strength and rigidity;
(2)本发明通过调节Y字形支撑上均匀分布在两侧的圆柱滚轮的上下位置,能够实现对不同直径和锥度的圆柱面和圆锥面进行支撑;(2) The present invention can support cylindrical surfaces and conical surfaces of different diameters and tapers by adjusting the upper and lower positions of the cylindrical rollers evenly distributed on both sides on the Y-shaped support;
(3)本发明中与待加工零件接触部位采用圆柱滚轮,可以绕定位销转动,能够滚动支撑零件,支持数控机床的四轴联动;(3) In the present invention, cylindrical rollers are used in the contact part with the parts to be processed, which can rotate around the positioning pins, can roll and support the parts, and support the four-axis linkage of the CNC machine tool;
(4)本发明通过顶杆和调节螺母及锁紧螺母,可以调节支撑高度并能够锁死,可以支撑不同中心高和不同直径的圆柱面和圆锥面;(4) The present invention can adjust the support height and lock it through the push rod, the adjusting nut and the locking nut, and can support cylindrical surfaces and conical surfaces with different center heights and different diameters;
(5)本发明顶杆上有贯通的键槽与基座上顶丝配合,在通过黄铜调节螺母调节顶杆上下位移时,防止顶杆自转;(5) There is a through keyway on the ejector rod of the present invention to cooperate with the top screw on the base, and when the vertical displacement of the ejector rod is adjusted through the brass adjusting nut, the ejector rod is prevented from rotating;
(6)本发明基座与机床连接的底面开有槽子,减小了摩擦阻力,便于在机床上移动,调节位置;(6) There are grooves on the bottom surface where the base of the present invention is connected to the machine tool, which reduces frictional resistance and facilitates movement and position adjustment on the machine tool;
(7)本发明基座底板侧面开有固定槽,通过固定槽可以与机床联接固定。减小零件加工过程中的的震动,提高刚性,防止发生的松动和位移。(7) The side of the bottom plate of the base of the present invention is provided with a fixing groove, which can be connected and fixed with the machine tool through the fixing groove. Reduce vibration during parts processing, improve rigidity, and prevent loosening and displacement.
附图说明Description of drawings
图1为千斤顶装配主视图;Figure 1 is a front view of the jack assembly;
图2为千斤顶装配左视图;Figure 2 is a left view of the jack assembly;
图3为V字支撑主视图、左视图;Fig. 3 is a front view and a left view of the V-shaped support;
图4为顶杆主视图、俯视图;Figure 4 is a front view and a top view of the ejector pin;
图5为基座三视图;Fig. 5 is three views of the base;
图6为不同档位示意图;Figure 6 is a schematic diagram of different gears;
其中:1为Y字形支撑,2为圆柱滚轮,3为定位销,4为螺柱销,5为顶杆,6为锁紧螺母,7为黄铜调节螺母,8为基座,9为顶丝。Among them: 1 is the Y-shaped support, 2 is the cylindrical roller, 3 is the positioning pin, 4 is the stud pin, 5 is the ejector rod, 6 is the lock nut, 7 is the brass adjustment nut, 8 is the base, 9 is the top Silk.
具体实施方式Detailed ways
本发明克服现有技术的不足,提供了一种数控铣床机械加工多自由度辅助支撑,克服现有机床辅助支撑用千斤顶的缺点,可以实现支撑角度可180°自由调节,带锁紧装置能用于不同直径和锥度的圆柱、圆锥等回转体类零件的辅助支撑设备,接触面贴合好,刚性较高、适合长时间切削运动,可以提高零件的加工刚性。The present invention overcomes the deficiencies of the prior art and provides a multi-degree-of-freedom auxiliary support for CNC milling machine machining. Auxiliary support equipment for rotating parts such as cylinders and cones with different diameters and tapers. The contact surface fits well, and the rigidity is high. It is suitable for long-term cutting movements and can improve the processing rigidity of the parts.
如图1所示为是千斤顶装配主视图,如图2所示为千斤顶装配左视图,本发明包括Y字形支撑1、圆柱滚轮2、定位销3、螺柱销4、顶杆5、锁紧螺母6、黄铜调节螺母7、基座8、顶丝9,其中:As shown in Figure 1, it is the front view of the jack assembly, and as shown in Figure 2, it is the left view of the jack assembly. Nut 6, brass adjusting nut 7, base 8, top screw 9, wherein:
如图3(a)、(b)所示为Y字形支撑主视图、左视图;Y字形支撑1呈Y形,上端有6个孔,均匀分布在两边,用于装配定位销3及圆柱滚轮2,定位销3穿过不同高低的孔,实现对不同直径的锥和圆柱进行支撑,当圆锥或圆柱支撑部位直径较大时可以用靠上的两个孔,当圆锥或圆柱支撑部位直径较小时可以用靠下面的孔;Y字形支撑1下端有一销孔,用于通过螺柱销4与顶杆5连接固定,Y字形支撑1可以绕着螺柱销4转动,便于调节使圆柱滚轮2与待加工零件表面贴合,调节好角度后可以拧紧螺柱销4固定,圆柱滚轮2为圆柱形,中心有孔,材料选用硬度较低、耐磨性较高的黄铜,圆柱滚轮2的圆柱外形可以很好的与圆柱或圆锥表面呈线接触,并且不会破坏零件表面,其中心孔用于装入定位销3与Y字形支撑连接,并且可以随着待加工零件的转动而转动。Figure 3 (a), (b) shows the front view and left view of the Y-shaped support; the Y-shaped support 1 is Y-shaped, with 6 holes on the upper end, evenly distributed on both sides, for assembling the positioning pin 3 and the cylindrical roller 2. The positioning pin 3 passes through holes of different heights to support cones and cylinders of different diameters. When the diameter of the support part of the cone or cylinder is large, the upper two holes can be used. When the diameter of the support part of the cone or cylinder is large There is a pin hole at the lower end of the Y-shaped support 1, which is used to connect and fix the stud pin 4 with the push rod 5. The Y-shaped support 1 can rotate around the stud pin 4, which is convenient for adjustment to make the cylindrical roller 2 It fits with the surface of the part to be processed. After adjusting the angle, you can tighten the stud pin 4 to fix it. The cylindrical roller 2 is cylindrical with a hole in the center. The material is brass with low hardness and high wear resistance. The shape of the cylinder can be in good line contact with the surface of the cylinder or cone without damaging the surface of the part. Its central hole is used to install the positioning pin 3 to connect with the Y-shaped support, and can rotate with the rotation of the part to be processed.
如图4(a)、(b)所示为顶杆主视图、俯视图,顶杆5上端呈U字形,两侧有销孔,用于通过螺柱销4与Y字形支撑1连接固定,下端为梯形螺纹,梯形螺纹强度高,能够承受较高的支撑力,梯形螺纹螺距大,能够高效的调节顶杆5顶出高度,在梯形螺纹处侧面开有键槽,顶丝9顶入键槽,防止顶杆5转动。Figure 4(a) and (b) show the front view and top view of the ejector rod, the upper end of the ejector rod 5 is U-shaped, and there are pin holes on both sides, which are used to connect and fix the Y-shaped support 1 through the stud pin 4, and the lower end It is a trapezoidal thread, the strength of the trapezoidal thread is high, and it can withstand high supporting force. Push rod 5 rotates.
如图5所示为基座三视图,基座8底面面积较大,支撑稳定,底面开有减阻槽,减小了底面与机床间的接触面积,减小摩擦阻力,便于在机床上调节位置,基座8侧面开有槽,便于通过螺杆与机床连接。同时由于其面积较大,也可以通过压板压到机床上,基座8内径与顶杆5梯形螺纹大径配合,防止顶杆5顶出后晃动,其侧面有一顶丝孔用于安装顶丝9防止顶杆5转动,基座8侧面有能够提高基座8的刚性的筋。Figure 5 shows the three views of the base. The base 8 has a large bottom surface, stable support, and a drag-reducing groove on the bottom surface, which reduces the contact area between the bottom surface and the machine tool, reduces frictional resistance, and facilitates adjustment on the machine tool. Position, base 8 side has groove, is convenient to be connected with machine tool by screw rod. At the same time, due to its large area, it can also be pressed onto the machine tool through the pressure plate. The inner diameter of the base 8 is matched with the large diameter of the trapezoidal thread of the ejector rod 5 to prevent the ejector rod 5 from shaking after being ejected. There is a top thread hole on the side for installing the top thread. 9 prevent the push rod 5 from rotating, and there are ribs on the side of the base 8 that can improve the rigidity of the base 8.
锁紧螺母6、黄铜调节螺母7均为圆形,其外圆上有便于手拧的网纹滚花,其内孔均为与顶杆5配合的梯形螺纹。拧动黄铜调节螺母7可以调节顶杆5顶出高度。拧紧锁紧螺母6可以锁死黄铜调节螺母7及顶杆5,防止零件加工时震动使其松动。The locking nut 6 and the brass adjusting nut 7 are circular, and there are textured knurlings on the outer circle that are convenient for hand-tightening, and the inner holes are trapezoidal threads that cooperate with the push rod 5 . Turning the brass adjustment nut 7 can adjust the ejection height of the ejector rod 5 . Tighten lock nut 6 and can lock brass adjusting nut 7 and push rod 5, vibration makes it loose during preventing parts processing.
如图6所示为不同档位示意图;在顶杆5上有一Y字形支撑1,支撑1可以绕顶杆5上螺柱销4进行180°自由调节并锁死,以便与任何角度的锥类零件贴合。Y字形支撑1上装有两个圆柱滚轮2,圆柱滚轮2能够与圆柱体或圆锥体很好的接触,圆柱滚轮2能够通过定位销3及Y字形支撑1上的销孔进行上下位置调节,更换档位,以便适应不同直径的圆柱或圆锥。顶杆与基座间有键槽与顶丝9配合,防止顶杆5转动。顶杆5与基座8间有黄铜调节螺母7,黄铜调节螺母7与顶杆5间为螺纹连接,转动黄铜调节螺母7可以调节顶杆5顶出高度。在黄铜调节螺母7上面有锁紧螺母6,在高度调节好后,拧紧锁紧螺母6,高度即固定。基座8上开有可以插入螺杆的槽,可以通过T型槽螺母与机床连接固定。在与机床连接的基座底面上,开有槽子,减小了底面与机床间的摩擦力,便于调节位置过程中在机床上移动。As shown in Figure 6, it is a schematic diagram of different gear positions; there is a Y-shaped support 1 on the ejector rod 5, and the support 1 can be freely adjusted and locked at 180° around the stud pin 4 on the ejector rod 5, so as to be compatible with any angle of the cone Parts fit. Two cylindrical rollers 2 are installed on the Y-shaped support 1. The cylindrical rollers 2 can be in good contact with the cylinder or cone. The cylindrical rollers 2 can be adjusted up and down through the positioning pin 3 and the pin hole on the Y-shaped support 1. Gears to accommodate cylinders or cones of different diameters. There is a keyway between the push rod and the base to cooperate with the jackscrew 9 to prevent the push rod 5 from rotating. There is a brass adjusting nut 7 between the ejector rod 5 and the base 8, and the brass adjusting nut 7 and the ejector rod 5 are threaded. Rotating the brass adjusting nut 7 can adjust the ejection height of the ejector rod 5. Lock nut 6 is arranged above brass adjustment nut 7, after height is adjusted, tighten lock nut 6, height promptly fixes. Have the groove that can insert screw rod on the base 8, can be connected and fixed with machine tool by T-slot nut. On the bottom surface of the base connected with the machine tool, there is a groove, which reduces the friction between the bottom surface and the machine tool, and facilitates movement on the machine tool during position adjustment.
下面举例说明具体操作方式:The following example illustrates the specific operation method:
先确定零件的支撑位置,移动基座8靠近支撑位置。根据零件支撑位置直径大小选择圆柱滚轮2上合适的销孔位置,装入圆柱滚轮2及定位销3,调节Y字形支撑1与待加工零件的相对角度,同时转动黄铜调节螺母7调节顶杆5顶出高度,使圆柱滚轮2外圆与待加工零件表面贴合,拧紧螺柱销4及螺母固定Y字形支撑1相对待加工零件的角度,同时拧紧锁紧螺母6固定顶杆5的顶出高度,防止松动。用螺杆通过底板上连接槽或用压板将基座8与机床工作台固定。即可以开始对待加工零件进行加工。First determine the supporting position of the part, and move the base 8 close to the supporting position. Select the appropriate pin hole position on the cylindrical roller 2 according to the diameter of the part support position, install the cylindrical roller 2 and the positioning pin 3, adjust the relative angle between the Y-shaped support 1 and the part to be processed, and turn the brass adjustment nut 7 to adjust the ejector rod 5 Ejection height, so that the outer circle of the cylindrical roller 2 fits the surface of the part to be processed, tighten the stud pin 4 and the nut to fix the angle of the Y-shaped support 1 relative to the part to be processed, and tighten the lock nut 6 to fix the top of the ejector rod 5 out of height to prevent loosening. Fix the base 8 and the machine tool workbench with a screw through the connecting groove on the base plate or with a pressing plate. That is, you can start processing the parts to be processed.
本发明说明书中未作详细描述的内容属本领域技术人员的公知技术。The content that is not described in detail in the description of the present invention belongs to the well-known technology of those skilled in the art.
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