CN108970995A - A kind of drying integrated equipment of tealeaves screening - Google Patents
A kind of drying integrated equipment of tealeaves screening Download PDFInfo
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- CN108970995A CN108970995A CN201811047770.6A CN201811047770A CN108970995A CN 108970995 A CN108970995 A CN 108970995A CN 201811047770 A CN201811047770 A CN 201811047770A CN 108970995 A CN108970995 A CN 108970995A
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- 238000012216 screening Methods 0.000 title claims abstract description 31
- 238000001035 drying Methods 0.000 title claims abstract description 28
- 239000000428 dust Substances 0.000 claims description 7
- 238000002955 isolation Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 210000000481 breast Anatomy 0.000 claims 1
- 241001122767 Theaceae Species 0.000 abstract description 64
- 238000012545 processing Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000035622 drinking Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明公开了一种茶叶筛选烘干一体化设备,包括箱体,所述箱体的顶部一端通过螺栓连接有进料斗,且进料斗的两侧内壁之间通过轴承连接有水平设置的转动杆,所述转动杆的圆周外壁通过螺栓连接有等距离分布的分散杆,所述箱体靠近进料斗的一侧顶部通过螺栓连接有进风管,且进风管的内部中间通过螺栓连接有风机,所述箱体的内部通过弹簧连接有倾斜设置的矩形支架。本发明,将茶叶的筛选和烘干放在同一个设备中进行处理,可以简化茶叶的生产步骤,茶叶筛选烘干一体化进行,减少茶叶转移次数,降低茶叶在加工过程中的损耗,降低人力物力的消耗,同时,显著的提高茶叶处理效率,为茶农们带来良好的经济效益。
The invention discloses an integrated equipment for tea screening and drying, which comprises a box body, a feeding hopper is connected to one end of the top of the box body through bolts, and a horizontally arranged hopper is connected between the inner walls of both sides of the feeding hopper through bearings. Rotating rod, the outer wall of the rotating rod is connected with dispersing rods equidistantly distributed by bolts, the top of the side of the box close to the feed hopper is connected with an air inlet pipe by bolts, and the inner middle of the air inlet pipe is connected by bolts A fan is connected, and a rectangular bracket arranged obliquely is connected to the inside of the box through a spring. In the present invention, the screening and drying of tea leaves are processed in the same equipment, which can simplify the production steps of tea leaves, integrate the screening and drying of tea leaves, reduce the number of transfers of tea leaves, reduce the loss of tea leaves in the process of processing, and reduce manpower. At the same time, it significantly improves the tea processing efficiency and brings good economic benefits to tea farmers.
Description
技术领域technical field
本发明涉及茶叶加工技术领域,尤其涉及一种茶叶筛选烘干一体化设备。The invention relates to the technical field of tea processing, in particular to an integrated tea screening and drying equipment.
背景技术Background technique
茶,灌木或小乔木,嫩枝无毛,叶革质,长圆形或椭圆形,先端钝或尖锐,基部楔形,上面发亮,下面无毛或初时有柔毛,是中国特有的一种著名饮品,遍销海内外,中国历史上有很长的饮茶纪录,已经无法确切地查明到底是在什么年代了,很多人认为饮茶就是中国人首创的,世界上其他地方的饮茶习惯、种植茶叶的习惯都是直接或间接地从中国传过去的,茶叶的品种多样,同时茶叶的品质也有许多不同。Tea, a shrub or a small tree, with glabrous twigs, leathery leaves, oblong or oval, blunt or sharp apex, wedge-shaped base, shiny upper, glabrous or pilose at the beginning, is a famous drink unique to China , sold all over the world, there is a long record of tea drinking in Chinese history, and it is impossible to find out exactly what age it was. Many people think that drinking tea was first created by the Chinese. The tea drinking habits in other parts of the world, The habit of growing tea has been directly or indirectly passed down from China. There are various varieties of tea, and the quality of tea also varies.
在茶叶的加工过程中,茶叶的筛选和干燥是两个重要的步骤,目前,茶农们在将茶叶进行筛选后,进行烘干处理,需要用到不同的处理设备,同时,在处理过程中,需要将茶叶进行转移,增加了茶叶处理的损耗,这种分散的处理方式占用大量的人力物力,降低茶叶生产的效率。In the process of tea processing, tea screening and drying are two important steps. At present, tea farmers need to use different processing equipment after screening and drying tea. At the same time, in the process of processing, It is necessary to transfer the tea leaves, which increases the loss of tea processing. This decentralized processing method takes up a lot of manpower and material resources and reduces the efficiency of tea production.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种茶叶筛选烘干一体化设备。The purpose of the present invention is to solve the shortcomings in the prior art, and propose an integrated tea screening and drying equipment.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种茶叶筛选烘干一体化设备,包括箱体,所述箱体的顶部一端通过螺栓连接有进料斗,且进料斗的两侧内壁之间通过轴承连接有水平设置的转动杆,所述转动杆的圆周外壁通过螺栓连接有等距离分布的分散杆,所述箱体靠近进料斗的一侧顶部通过螺栓连接有进风管,且进风管的内部中间通过螺栓连接有风机,所述箱体的内部通过弹簧连接有倾斜设置的矩形支架,且矩形支架的顶部通过螺栓连接有筛选网板,所述筛选网板的顶部通过螺栓连接有等距离分布的凸条,所述矩形支架的底部两侧均通过螺栓连接有振动电机,所述箱体的另一侧中部通过螺栓连接有抽风机,且抽风机的进风口通过螺栓连接有隔离网板,抽风机的出风口端螺纹连接有集尘网罩,所述箱体的两端顶部均通过螺栓连接有观察窗,所述箱体的两端中部均通过螺栓连接有倾斜设置的维修门,所述箱体的一侧内壁通过螺栓连接有温度传感器,所述箱体的底部四角均通过螺栓连接有支撑柱。An integrated equipment for screening and drying tea, comprising a box body, a feeding hopper is connected to one end of the top of the box body through bolts, and a horizontally arranged rotating rod is connected between the inner walls of both sides of the feeding hopper through bearings. The outer wall of the rotation rod is connected with equidistant distribution rods through bolts, the top of the box near the feed hopper is connected with an air inlet pipe through bolts, and the inner middle of the air inlet pipe is connected with a fan through bolts. The inside of the box body is connected with a rectangular support arranged obliquely through a spring, and the top of the rectangular support is connected with a screening screen plate through bolts, and the top of the screening screen plate is connected with convex strips distributed equidistantly through bolts. Both sides of the bottom of the bracket are connected with a vibrating motor by bolts, and the middle part of the other side of the box is connected with an exhaust fan by bolts, and the air inlet of the exhaust fan is connected with an isolation mesh plate by bolts, and the air outlet end of the exhaust fan is threaded. It is connected with a dust collection net cover, and the top of both ends of the box are connected with observation windows by bolts, and the middle parts of both ends of the box are connected with inclined maintenance doors by bolts, and the inner wall of one side of the box is The temperature sensor is connected by bolts, and the four corners of the bottom of the box are connected with support columns by bolts.
优选的,所述进料斗的一侧通过螺栓连接有驱动电机,且驱动电机的输出轴通过变速器与转动杆传动连接。Preferably, a drive motor is connected to one side of the feed hopper through bolts, and the output shaft of the drive motor is connected to the rotating rod through a transmission.
优选的,所述进风管的进风口处通过螺栓连接有除尘网兜,且进风管的内部位于风机出风口位置通过螺栓连接有空气加热器。Preferably, the air inlet of the air inlet pipe is connected with a dust removal net by bolts, and the inside of the air inlet pipe is located at the air outlet of the fan and is connected with an air heater by bolts.
优选的,所述箱体的底部内壁通过直线导轨连接有收集盘,且收集盘位于筛选网板的下方。Preferably, the bottom inner wall of the box body is connected with a collection pan through a linear guide rail, and the collection pan is located below the screening screen.
优选的,所述箱体的一侧底部开设有矩形通槽,且矩形通槽的内部通过搭扣锁连接有封盖,封盖的一侧通过螺栓与收集盘连接。Preferably, a rectangular through-slot is opened at the bottom of one side of the box, and a cover is connected to the inside of the rectangular through-slot through a hasp lock, and one side of the cover is connected to the collecting tray through bolts.
优选的,所述箱体的底部一端通过螺栓连接有下料斗,且矩形支架的一端位于下料斗的内部。Preferably, one end of the bottom of the box is connected with a lower hopper through bolts, and one end of the rectangular bracket is located inside the lower hopper.
优选的,所述风机、空气加热器、抽风机、振动电机和驱动电机通过开关连接有PLC控制器,且温度传感器通过信号线与PLC控制器的信号输入端电性连接。Preferably, the fan, air heater, exhaust fan, vibration motor and drive motor are connected to a PLC controller through a switch, and the temperature sensor is electrically connected to the signal input end of the PLC controller through a signal line.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明提出的茶叶筛选烘干一体化设备,在茶叶放入进料斗的内部,驱动电机带动转动杆和分散杆转动,将茶叶进行分散,茶叶分散均匀的落入箱体的内部,使得茶叶与风机和空气加热器产生的热气流充分接触,提高茶叶烘干效率,同时,可以利用气流将茶叶表面的浮灰吹走,提高茶叶的品质。1. In the tea screening and drying integrated equipment proposed by the present invention, the tea leaves are placed inside the feeding hopper, and the driving motor drives the rotating rod and the dispersion rod to rotate to disperse the tea leaves, and the tea leaves are evenly dispersed and fall into the inside of the box. Make the tea fully contact with the hot airflow generated by the fan and air heater, improve the drying efficiency of the tea, and at the same time, use the airflow to blow away the floating ash on the surface of the tea, improving the quality of the tea.
2.本发明提出的茶叶筛选烘干一体化设备,茶叶落入到筛选网板上,振动电机带动筛选网板振动,可以将茶叶中的杂质进行筛除,同时,茶叶在振动过程中,茶叶需要依次通过等距离分布的凸条,利用凸条的落差,使得茶叶摊铺更加均匀,提高筛选的效率,同时使得茶叶与热气流充分接触,进一步提高烘干效率。2. In the tea screening and drying integrated equipment proposed by the present invention, the tea leaves fall onto the screening screen, and the vibration motor drives the screening screen to vibrate, which can screen out the impurities in the tea leaves. At the same time, the tea leaves are shaken during the vibration process. It is necessary to pass through the convex strips distributed at equal distances one by one, and use the drop of the convex strips to make the tea spread more evenly, improve the efficiency of screening, and at the same time make the tea leaves fully contact with the hot air flow, further improving the drying efficiency.
3.本发明提出的茶叶筛选烘干一体化设备,将茶叶的筛选和烘干放在同一个设备中进行处理,可以简化茶叶的生产步骤,茶叶筛选烘干一体化进行,减少茶叶转移次数,降低茶叶在加工过程中的损耗,降低人力物力的消耗,同时,显著的提高茶叶处理效率,为茶农们带来良好的经济效益。3. The tea screening and drying integrated equipment proposed by the present invention puts the screening and drying of tea leaves in the same equipment for processing, which can simplify the production steps of tea leaves, integrate tea screening and drying, and reduce the number of tea transfers. Reduce the loss of tea in the process of processing, reduce the consumption of manpower and material resources, and at the same time, significantly improve the efficiency of tea processing, bringing good economic benefits to tea farmers.
附图说明Description of drawings
图1为本发明提出的一种茶叶筛选烘干一体化设备的剖视结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of a tea screening and drying integrated equipment proposed by the present invention;
图2为本发明提出的一种茶叶筛选烘干一体化设备的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of a tea screening and drying integrated equipment proposed by the present invention;
图3为本发明提出的一种茶叶筛选烘干一体化设备的侧视结构示意图。Fig. 3 is a side view structural schematic diagram of an integrated equipment for tea screening and drying proposed by the present invention.
图中:1支撑柱、2箱体、3收集盘、4封盖、5进风管、6除尘网兜、7风机、8空气加热器、9进料斗、10分散杆、11转动杆、12观察窗、13温度传感器、14隔离网板、15抽风机、16集尘网罩、17下料斗、18筛选网板、19矩形支架、20振动电机、21凸条、22维修门。In the figure: 1 supporting column, 2 box body, 3 collecting tray, 4 cover, 5 air inlet pipe, 6 dust removal net bag, 7 fan, 8 air heater, 9 feeding hopper, 10 dispersion rod, 11 rotating rod, 12 Observation window, 13 temperature sensor, 14 isolation screen, 15 exhaust fan, 16 dust collection net cover, 17 lower hopper, 18 screening screen, 19 rectangular bracket, 20 vibration motor, 21 raised bar, 22 maintenance door.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-3,一种茶叶筛选烘干一体化设备,包括保温材料制成的箱体2,箱体2的顶部一端通过螺栓连接有进料斗9,且进料斗9的两侧内壁之间通过轴承连接有水平设置的转动杆11,转动杆11的圆周外壁通过螺栓连接有等距离分布的分散杆10,箱体2靠近进料斗的一侧顶部通过螺栓连接有进风管5,且进风管5的内部中间通过螺栓连接有风机7,箱体2的内部通过弹簧连接有倾斜设置的矩形支架19,且矩形支架19的顶部通过螺栓连接有筛选网板18,筛选网板18的顶部通过螺栓连接有等距离分布的凸条21,矩形支架19的底部两侧均通过螺栓连接有振动电机20,箱体2的另一侧中部通过螺栓连接有抽风机15,且抽风机15的进风口通过螺栓连接有隔离网板14,隔离网板14的孔径小于茶叶的尺寸,抽风机15的出风口端螺纹连接有集尘网罩16,箱体2的两端顶部均通过螺栓连接有保温玻璃制成的观察窗12,箱体2的两端中部均通过螺栓连接有倾斜设置的维修门22,且维修门22与矩形支架19相匹配,箱体2的一侧内壁通过螺栓连接有温度传感器13,箱体2的底部四角均通过螺栓连接有支撑柱1。Referring to Figures 1-3, an integrated equipment for tea screening and drying includes a box body 2 made of heat-insulating material. The top end of the box body 2 is connected with a feeding hopper 9 by bolts, and the inner walls on both sides of the feeding hopper 9 There is a rotating rod 11 arranged horizontally through bearings, and the outer wall of the rotating rod 11 is connected with equidistant distribution rods 10 by bolts, and the top of the side of the box 2 close to the feed hopper is connected with an air inlet pipe 5 by bolts. , and the inner middle of the air inlet pipe 5 is connected with a fan 7 by bolts, the inside of the box body 2 is connected with a rectangular bracket 19 arranged obliquely by a spring, and the top of the rectangular bracket 19 is connected with a screening screen 18 by bolts, and the screening screen The top of 18 is connected with convex strips 21 equidistantly distributed by bolts, the bottom both sides of the rectangular support 19 are connected with vibrating motor 20 by bolts, and the other side middle part of casing 2 is connected with exhaust fan 15 by bolts, and the exhaust fan The air inlet of 15 is connected with isolation screen 14 by bolts, and the aperture of isolation screen 14 is smaller than the size of tea leaves, and the air outlet end of exhaust fan 15 is threadedly connected with dust collection net cover 16, and the two ends tops of box body 2 are all connected by bolts. The observation window 12 made of heat-insulating glass is connected, and the middle part of both ends of the box body 2 is connected with an oblique maintenance door 22 by bolts, and the maintenance door 22 matches the rectangular bracket 19, and the inner wall of one side of the box body 2 is connected by bolts. A temperature sensor 13 is connected, and the four corners of the bottom of the box body 2 are connected with support columns 1 by bolts.
本发明中,进料斗9的一侧通过螺栓连接有驱动电机,且驱动电机的输出轴通过变速器与转动杆11传动连接,进风管5的进风口处通过螺栓连接有除尘网兜6,且进风管5的内部位于风机出风口位置通过螺栓连接有空气加热器8,箱体2的底部内壁通过直线导轨连接有收集盘3,且收集盘3位于筛选网板18的下方,箱体2的一侧底部开设有矩形通槽,且矩形通槽的内部通过搭扣锁连接有封盖4,封盖4的一侧通过螺栓与收集盘3连接,箱体2的底部一端通过螺栓连接有下料斗17,且矩形支架19的一端位于下料斗17的内部,风机7、空气加热器8、抽风机15、振动电机20和驱动电机通过开关连接有PLC控制器,且温度传感器13通过信号线与PLC控制器的信号输入端电性连接,PLC控制器和开关通过螺栓与箱体2的一侧连接。In the present invention, one side of the feed hopper 9 is connected with a drive motor by bolts, and the output shaft of the drive motor is connected to the rotating rod 11 through a transmission, and the air inlet of the air inlet pipe 5 is connected with a dust removal net bag 6 by bolts, and The inside of the air inlet pipe 5 is located at the air outlet of the fan and is connected with an air heater 8 by bolts. The bottom inner wall of the box body 2 is connected with a collection pan 3 through a linear guide rail, and the collection pan 3 is located below the screen plate 18. The box body 2 There is a rectangular channel at the bottom of one side, and the inside of the rectangular channel is connected with a cover 4 through a hasp lock, one side of the cover 4 is connected with the collecting tray 3 through bolts, and one end of the bottom of the box body 2 is connected with a Lower hopper 17, and one end of rectangular support 19 is positioned at the inside of lower hopper 17, blower fan 7, air heater 8, blower fan 15, vibrating motor 20 and drive motor are connected with PLC controller by switch, and temperature sensor 13 passes signal line It is electrically connected to the signal input end of the PLC controller, and the PLC controller and the switch are connected to one side of the box body 2 through bolts.
工作原理:在茶叶放入进料斗9的内部,驱动电机带动转动杆11和分散杆10转动,将茶叶进行分散,茶叶分散均匀的落入箱体2的内部,使得茶叶与风机7和空气加热器8产生的热气流充分接触,提高茶叶烘干效率,同时,可以利用气流将茶叶表面的浮灰吹走,夹带浮灰的气流通过抽风机15进入集尘网罩16中被捕集,茶叶落入到筛选网板18上,振动电机20带动筛选网板18振动,可以将茶叶中的杂质进行筛除,杂质落入收集盘3中,同时,茶叶在振动过程中,茶叶需要依次通过等距离分布的凸条21,利用凸条21的落差,使得茶叶摊铺更加均匀,提高筛选的效率,同时使得茶叶与热气流充分接触,干燥和筛选后的茶叶通过下料斗17落入收集盒中,工作人员可以通过观察窗12观察处理的进度和效果。Working principle: Put the tea leaves into the hopper 9, the drive motor drives the rotating rod 11 and the dispersing rod 10 to rotate, and the tea leaves are dispersed, and the tea leaves are evenly dispersed and fall into the inside of the box body 2, so that the tea leaves, the fan 7 and the air The hot air flow produced by the heater 8 is fully contacted to improve the drying efficiency of tea leaves. At the same time, the air flow can be used to blow away the floating ash on the surface of the tea leaves. Falling onto the screen plate 18, the vibration motor 20 drives the screen plate 18 to vibrate, and the impurities in the tea can be screened out, and the impurities fall into the collection tray 3. At the same time, during the vibration process of the tea, the tea needs to pass through the The convex strips 21 with distance distribution make use of the drop of the convex strips 21 to make the tea spread more evenly and improve the efficiency of screening, and at the same time make the tea leaves fully contact with the hot air flow, and the dried and screened tea leaves fall into the collection box through the lower hopper 17 , the staff can observe the progress and effect of the treatment through the observation window 12.
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solutions of the present invention and its Any equivalent replacement or change of the inventive concept shall fall within the protection scope of the present invention.
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CN110102474A (en) * | 2019-04-28 | 2019-08-09 | 益阳市旺泰茶业有限公司 | A kind of screening plant for tea processing |
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CN113333283A (en) * | 2021-06-23 | 2021-09-03 | 湖北瑞晟生物有限责任公司 | Fresh rose sieving mechanism |
CN113333283B (en) * | 2021-06-23 | 2023-02-10 | 湖北瑞晟生物有限责任公司 | Fresh rose petal sieving mechanism |
CN114431310A (en) * | 2022-02-09 | 2022-05-06 | 杨伟 | Tea dehydration device capable of drying tea dust uniformly |
CN114431310B (en) * | 2022-02-09 | 2023-12-15 | 平利县飞燕茶业有限公司 | Tea dewatering device capable of uniformly drying and removing tea dust |
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Application publication date: 20181211 |