CN108966562A - A kind of volume packet number of space partition zone multi-panel layout adopts power control cabinet - Google Patents
A kind of volume packet number of space partition zone multi-panel layout adopts power control cabinet Download PDFInfo
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- CN108966562A CN108966562A CN201811114437.2A CN201811114437A CN108966562A CN 108966562 A CN108966562 A CN 108966562A CN 201811114437 A CN201811114437 A CN 201811114437A CN 108966562 A CN108966562 A CN 108966562A
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- 238000005192 partition Methods 0.000 title claims abstract description 14
- 238000012423 maintenance Methods 0.000 claims abstract description 16
- 238000004891 communication Methods 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 14
- 238000013480 data collection Methods 0.000 claims description 8
- 239000004677 Nylon Substances 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000002955 isolation Methods 0.000 abstract description 4
- 238000006073 displacement reaction Methods 0.000 abstract 2
- 238000004804 winding Methods 0.000 abstract 2
- 239000012141 concentrate Substances 0.000 abstract 1
- 230000017525 heat dissipation Effects 0.000 description 6
- 238000009423 ventilation Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000020169 heat generation Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000007418 data mining Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0217—Mechanical details of casings
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0217—Mechanical details of casings
- H05K5/0234—Feet; Stands; Pedestals, e.g. wheels for moving casing on floor
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0247—Electrical details of casings, e.g. terminals, passages for cables or wiring
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Abstract
Description
技术领域technical field
本发明涉及数据采集技术领域，尤其涉及一种空间分区多面布局的卷包数采电控柜。The invention relates to the technical field of data acquisition, in particular to an electrical control cabinet for digital data acquisition in rolls with spatial partition and multi-face layout.
背景技术Background technique
目前，在卷烟制造中，数据采集技术应用广泛，卷包设备上外置扩展的数据采集与相关管控单元较多，如辅料管控单元、辅料消耗采集单元、参数报警单元等。目前每个数据采集单元有其独立的电控柜，分布于卷包设备各处。由于卷包设备上可利用扩展的空间有限，导致某些数采电控柜受条件所限，安装的位置与布局方式不便于检修维护，也不美观，同时有限的设备空间已无法满足日益增长的数采单元扩展需求。At present, in cigarette manufacturing, data acquisition technology is widely used, and there are many external extended data acquisition and related control units on the packaging equipment, such as auxiliary material control unit, auxiliary material consumption acquisition unit, parameter alarm unit, etc. At present, each data acquisition unit has its own independent electric control cabinet, which is distributed throughout the packaging equipment. Due to the limited expansion space available on the roll-packed equipment, some data acquisition electric control cabinets are limited by conditions. The installation location and layout are not convenient for maintenance and are not beautiful. At the same time, the limited equipment space can no longer meet the growing demand. The data acquisition unit expansion requirements.
发明内容Contents of the invention
本发明的目的是提供一种空间分区多面布局的卷包数采电控柜，能够提高电控柜的空间利用率，实现将多个数据采集单元集中部署于单个电控柜中，从而节省设备空间，使整体布局美观且方便安装与维修，以满足后续数采单元的扩展需求。The purpose of the present invention is to provide a roll-to-pack data collection electric control cabinet with multi-faceted layout in space partition, which can improve the space utilization rate of the electric control cabinet and realize the centralized deployment of multiple data acquisition units in a single electric control cabinet, thereby saving equipment Space, so that the overall layout is beautiful and easy to install and maintain, so as to meet the expansion requirements of subsequent data acquisition units.
本发明采用的技术方案为：The technical scheme adopted in the present invention is:
一种空间分区多面布局的卷包数采电控柜，包括箱体本体框架结构和设置在箱体本体框架结构上的电控柜前门、电控柜后门、电控柜左侧板、电控柜右侧板、底板和顶盖，所述的底板和顶盖分别固定在箱体本体框架结构的底部和顶部，电控柜前门和电控柜后门分别铰接在箱体本体框架结构的前面和后面，电控柜左侧板和右侧板分别可拆卸连接在箱体本体框架结构的左面和右面；还包括前安装板、后安装板、排线井和排线井侧板，所述的前安装板靠近箱体本体框架结构的前面，后安装板和排线井靠近箱体本体框架结构的后面，且排线井固定在箱体本体框架结构的后侧面上，排线井底部预留主进线孔，用于线缆从底部进入；所述的前安装板和后安装板相互平行设置，且二者底部均垂直安装于底板上的同时与箱体本体框架结构的电控柜左侧板、电控柜右侧板垂直间隙设置，所述的排线井侧板固定设置在前安装板和后安装板之间；An electric control cabinet for volume data mining with a multi-faceted layout of space partitions, including a box body frame structure and an electric control cabinet front door, an electric control cabinet rear door, an electric control cabinet left panel, and an electric control cabinet arranged on the box body frame structure. The right side panel, the bottom panel and the top cover of the cabinet, the bottom panel and the top cover are respectively fixed on the bottom and top of the frame structure of the box body, the front door of the electric control cabinet and the back door of the electric control cabinet are respectively hinged on the front and the top of the frame structure of the box body In the back, the left side panel and the right side panel of the electric control cabinet are detachably connected to the left side and the right side of the frame structure of the box body; The front mounting plate is close to the front of the frame structure of the box body, the rear mounting plate and the cable well are close to the back of the frame structure of the box body, and the cable well is fixed on the rear side of the frame structure of the box body, and the bottom of the cable well is reserved The main inlet hole is used for cables to enter from the bottom; the front mounting plate and the rear mounting plate are arranged parallel to each other, and the bottoms of the two are vertically installed on the bottom plate and are connected to the left side of the electric control cabinet with the frame structure of the box body. The vertical gap between the side plate and the right side plate of the electric control cabinet is set, and the side plate of the cable well is fixed between the front mounting plate and the rear mounting plate;
所述的排线井侧板为L型直角板，所述的L型直角板的一个固定面与后安装板7相垂直，且此固定面上设置有网络接入孔、通讯接入孔；排线井侧板的另一个固定面与前安装板平行，且设置有电接入孔、强电接入孔。The side plate of the cable well is an L-shaped right-angle plate, a fixed surface of the L-shaped right-angled plate is perpendicular to the rear mounting plate 7, and the fixed surface is provided with a network access hole and a communication access hole; The other fixed surface of the side plate of the cable well is parallel to the front mounting plate, and is provided with electrical access holes and strong electrical access holes.
网络接入孔中设置有网口插接头，通讯接入孔中设置有通讯线插接头，电接入孔、强电接入孔中设置有航空插头。The network access hole is provided with a network port plug connector, the communication access hole is provided with a communication line plug connector, and the electric access hole and the strong current access hole are provided with aviation plugs.
箱体本体框架结构的底板上开设有第一通孔，第一通孔内固定设置有进风风扇。A first through hole is opened on the bottom plate of the frame structure of the box body, and an air intake fan is fixedly arranged in the first through hole.
排线井侧板8上开设有第二通孔，第二通孔内固定设置有出风风扇。A second through hole is opened on the side plate 8 of the cable well, and an air outlet fan is fixedly arranged in the second through hole.
前安装板的两面分别设置有第一安装孔和第一安装架，分别用于安装电路板和弱电模块；后安装板的两面分别设置有第二安装孔和第二安装架，分别用于安装网络、通讯相关模块和电源。The two sides of the front mounting plate are respectively provided with a first mounting hole and a first mounting frame, which are respectively used for mounting the circuit board and the weak current module; the two sides of the rear mounting plate are respectively provided with a second mounting hole and a second mounting frame, which are used for mounting Network, communication related modules and power supply.
电控柜前门的上沿倒角上设置有梯形缺失部，使电控柜前门的上沿倒角与相邻卷包设备外观具有统一的尺寸和角度。The upper edge chamfer of the front door of the electric control cabinet is provided with a trapezoidal missing part, so that the upper edge chamfer of the front door of the electric control cabinet has a uniform size and angle with the appearance of the adjacent rolling equipment.
箱体本体框架结构的底部还设置有四个可调尼龙脚支撑，其可调范围在90-150mm，可根据现场情况调节移动，以满足不同设备的安装尺寸与位置差异。The bottom of the frame structure of the box body is also equipped with four adjustable nylon feet, the adjustable range of which is 90-150mm, and the movement can be adjusted according to the site conditions to meet the installation size and position differences of different equipment.
电控柜前门和电控柜后门分别铰链铰接在箱体本体框架结构的前面和后面，所述的铰链采用CL209-1锌合金亮铬，使电控柜前门和电控柜后门可开角度为150度，以便于装配和检修。The front door of the electric control cabinet and the rear door of the electric control cabinet are respectively hinged to the front and rear of the frame structure of the box body. The hinges are made of CL209-1 zinc alloy bright chrome, so that the front door of the electric control cabinet and the rear door of the electric control cabinet can be opened at an angle of 150 degrees for easy assembly and overhaul.
本发明电控柜可直接放置于地面，安装方便，可满足不同设备的安装需求；通过电控柜前门、电控柜后门铰接，侧板可拆卸的设置，实现了本发明的三侧维修的模式，方便装配与维修；同时通过设置L型的排线井侧板从而合理优化功能分区，采用空间隔离的方式，多面布局，排线方便，可将多个数据采集单元集中部署于电控柜中，提高电控柜空间利用率；进一步的排线通风排线井，通风采用底部通风的隐式布局、外形美观；节省了设备空间，使设备整体布局美观，进而满足卷包设备后续数采单元的扩展需求。The electric control cabinet of the present invention can be placed directly on the ground, easy to install, and can meet the installation requirements of different equipment; the front door of the electric control cabinet, the rear door of the electric control cabinet are hinged, and the side panels are detachable, realizing the three-side maintenance of the present invention. Mode, convenient for assembly and maintenance; at the same time, by setting the L-shaped cable well side plate to rationally optimize the functional partition, adopt the space isolation method, multi-faceted layout, convenient cable arrangement, and multiple data acquisition units can be centrally deployed in the electric control cabinet Among them, the space utilization rate of the electric control cabinet is improved; further, the ventilation of the cables is arranged in the well, and the ventilation adopts the implicit layout of the bottom ventilation, which has a beautiful appearance; saves the space of the equipment, makes the overall layout of the equipment beautiful, and then meets the requirements of the follow-up data collection of the rolling equipment. The expansion needs of the unit.
附图说明Description of drawings
图1为本发明所述箱体本体框架结构的结构示意图；Fig. 1 is the structural representation of box body frame structure of the present invention;
图2为本发明的前侧门结构透视图；Fig. 2 is a perspective view of the front side door structure of the present invention;
图3为本发明后侧面结构透视图；Fig. 3 is a perspective view of the rear side structure of the present invention;
图4为本发明顶面内部结构俯视图。Fig. 4 is a plan view of the internal structure of the top surface of the present invention.
具体实施方式Detailed ways
如图1、2和3所示，本发明包括箱体本体框架结构1和设置在箱体本体框架结构1上的电控柜前门2、电控柜后门3、电控柜左侧板4、电控柜右侧板17、底板和顶盖，所述的底板和顶盖分别固定在箱体本体框架结构1的底部和顶部，电控柜前门2和电控柜后门3分别铰接在箱体本体框架结构1的前面和后面，电控柜左侧板4和右侧板分别可拆卸连接在箱体本体框架结构1的左面和右面；所述的电控柜前门2和电控柜后门3分别铰链铰接在箱体本体框架结构1的前面和后面，所述的铰链采用CL209-1锌合金亮铬，使电控柜前门和电控柜后门可开角度为150度，以便于装配和检修。As shown in Figures 1, 2 and 3, the present invention includes a box body frame structure 1 and an electric control cabinet front door 2 arranged on the box body frame structure 1, an electric control cabinet rear door 3, an electric control cabinet left side panel 4, The right side plate 17 of the electric control cabinet, the bottom plate and the top cover, the bottom plate and the top cover are respectively fixed on the bottom and top of the box body frame structure 1, the front door 2 of the electric control cabinet and the rear door 3 of the electric control cabinet are respectively hinged on the box body The front and rear of the body frame structure 1, the left side panel 4 and the right side panel of the electric control cabinet are respectively detachably connected to the left and right sides of the box body frame structure 1; the electric control cabinet front door 2 and the electric control cabinet rear door 3 The hinges are respectively hinged on the front and back of the frame structure 1 of the box body. The hinges are made of CL209-1 zinc alloy bright chrome, so that the front door of the electric control cabinet and the rear door of the electric control cabinet can be opened at an angle of 150 degrees, which is convenient for assembly and maintenance. .
还包括前安装板6、后安装板7、排线井16和排线井侧板8，所述的排线井侧板8为L型直角板，所述的L型直角板的一个固定面与后安装板7相垂直，且此固定面上设置有网络接入孔、通讯接入孔；排线井侧板8的另一个固定面与前安装板平行，且设置有电接入孔、强电接入孔；所述的网络接入孔中设置有网口插接头12，通讯接入孔中设置有通讯线插接头13，电接入孔、强电接入孔中设置有航空插头14。It also includes a front mounting plate 6, a rear mounting plate 7, a cable well 16 and a side plate 8 of the cable well, the side plate 8 of the cable well is an L-shaped right-angle plate, and a fixed surface of the L-shaped right-angle plate It is perpendicular to the rear mounting plate 7, and the fixed surface is provided with network access holes and communication access holes; the other fixed surface of the cable well side plate 8 is parallel to the front mounting plate, and is provided with electrical access holes, Strong electric access hole; the network access hole is provided with a network port plug connector 12, the communication access hole is provided with a communication line plug connector 13, and the electric access hole and the strong electric access hole are provided with aviation plugs 14.
所述的前安装板6靠近箱体本体框架结构的前面，后安装板7安装板和排线井16靠近箱体本体框架结构的后面，且排线井16固定在箱体本体框架结构的后侧面上，所述的前安装板6和后安装板7安装板相互平行设置，且二者底部均垂直安装于底板上的同时与箱体本体框架结构的电控柜左侧板、电控柜右侧板垂直间隙设置，所述的排线井侧板8固定设置在前安装板6和后安装板7之间；前安装板6靠近电控柜前侧，后安装板7和排线井16靠近电控柜后侧，其中排线井16位于后侧角落；本发明机柜内部采用空间隔离分区的方式，各空间由前安装板、6后安装板7、排线井侧板8隔开，各安装板垂直安装于箱体底板，与箱体左右侧板间留有间隙以保证气路通畅；前安装板6靠近电控柜前侧，后安装板7和排线井靠近电控柜后侧，其中排线井侧板8位于后侧角落；The front mounting plate 6 is close to the front of the frame structure of the box body, the rear mounting plate 7 mounting plate and the cable well 16 are close to the back of the frame structure of the box body, and the cable well 16 is fixed on the back of the frame structure of the box body On the side, the front mounting plate 6 and the rear mounting plate 7 mounting plates are arranged parallel to each other, and the bottoms of the two are vertically installed on the bottom plate while being connected to the left side panel of the electric control cabinet and the electric control cabinet of the box body frame structure. The vertical gap of the right side plate is set, and the side plate 8 of the cable well is fixedly arranged between the front mounting plate 6 and the rear mounting plate 7; the front mounting plate 6 is close to the front side of the electric control cabinet, and the rear mounting plate 7 and the cable well 16 is close to the rear side of the electric control cabinet, wherein the cable well 16 is located at the rear corner; the interior of the cabinet of the present invention adopts the method of space isolation and partition, and each space is separated by the front mounting plate, 6 rear mounting plate 7, and the side plate 8 of the cable well , each mounting plate is vertically installed on the bottom plate of the box body, and there is a gap between the left and right side plates of the box body to ensure smooth air passage; the front mounting plate 6 is close to the front side of the electric control cabinet, and the rear mounting plate 7 and the cable well are close to the electric control cabinet The rear side, wherein the cable well side plate 8 is located at the rear corner;
所述的所述箱体本体框架结构的底板上开设有第一通孔，第一通孔内固定设置有进风风扇10。所述的排线井侧板8上开设有第二通孔，第二通孔内固定设置有出风风扇9。由于内部集成元器件较多发热量大，散热方面考虑两个80*80风扇，电控柜外箱体底部开孔安装进风风扇，可减少灰尘的堆积，排线井侧板开孔安装出风风扇，合理安排气流通路，提高散热率；整体排线、通风采用了隐式布局，外形美观。A first through hole is opened on the bottom plate of the frame structure of the box body, and an air intake fan 10 is fixedly arranged in the first through hole. The side plate 8 of the cable well is provided with a second through hole, and an air outlet fan 9 is fixedly arranged in the second through hole. Due to the large number of internal integrated components and large heat generation, two 80*80 fans are considered for heat dissipation. The bottom of the outer box of the electric control cabinet is opened to install the air intake fan, which can reduce the accumulation of dust. The side plate of the cable well is opened to install the air outlet. The fan arranges the air flow path reasonably to improve the heat dissipation rate; the overall wiring and ventilation adopt a hidden layout, and the appearance is beautiful.
排线井16底部预留主进线孔15，线缆从底部进入；由于内部集成元器件较多发热量大，散热方面考虑两个80*80风扇9、10，电控柜外箱体1底部开孔安装进风风扇10，可减少灰尘的堆积，排线井侧板8开孔安装出风风扇9，合理安排气流通路，提高散热率；The main cable entry hole 15 is reserved at the bottom of the cable well 16, and the cables enter from the bottom; due to the large number of internal integrated components and large heat generation, two 80*80 fans 9 and 10 are considered for heat dissipation, and the bottom of the outer box 1 of the electric control cabinet The air inlet fan 10 is installed in the hole, which can reduce the accumulation of dust, and the air outlet fan 9 is installed in the side plate 8 of the cable well, so that the air flow path is arranged reasonably and the heat dissipation rate is improved;
前安装板6两面用于安装电路板和控制器等弱电模块；后安装板7正面安装网络和通讯相关模块，背面安装电源等相关模块；各安装板预留安装孔和安装架11，可根据实际需要扩展线槽和支架The two sides of the front mounting plate 6 are used to install weak current modules such as circuit boards and controllers; the rear mounting plate 7 is equipped with network and communication-related modules on the front, and power supply and other related modules on the back; Expansion trunking and brackets are actually required
电气元件布局于各安装板两面，可利用安装面积较大，安装板预留安装孔和安装架11，可根据实际需要扩展线槽和支架；前安装板两面用于安装电路板和控制器等弱电模块；后安装板正面安装网络和通讯相关模块，背面安装电源等相关模块；安装板的背面安装故障率和检修率低的模块，正面安装应用性功能模块，便于维护；排线井侧板为直角面，与后安装板相连一面预留网络接入孔、通讯接入孔，采用网口插接头12、通讯线插接头13实现外部接入，排线井侧板与前安装板平行一面预留弱电接入孔、强电接入孔，采用航空插头14等方式接入外部线缆，减少柜内走线，进一步节省空间且便于后期维护。The electrical components are arranged on both sides of each mounting plate, and the available installation area is relatively large. The mounting plate has reserved mounting holes and mounting frames 11, which can expand the wire slots and brackets according to actual needs; the two sides of the front mounting plate are used to install circuit boards and controllers, etc. Weak current module; install network and communication-related modules on the front of the rear mounting plate, and power supply and other related modules on the back; install modules with low failure rate and maintenance rate on the back of the mounting plate, and install application function modules on the front for easy maintenance; the side panel of the cable well It is a right-angled surface, and the side connected to the rear mounting plate is reserved for network access holes and communication access holes. The network port plug connector 12 and the communication line plug connector 13 are used to realize external access. The side plate of the cable well is parallel to the front mounting plate Reserve weak current access holes and strong current access holes, and use aviation plugs 14 to connect external cables to reduce wiring in the cabinet, further saving space and facilitating later maintenance.
本发明小中所述的电控柜前门的上沿倒角上设置有提醒缺失不，使电控柜前门的上沿倒角与相邻卷包设备外观具有统一的尺寸和角度。The chamfer on the upper edge of the front door of the electric control cabinet described in the present invention is provided with a reminder, so that the chamfer on the upper edge of the front door of the electric control cabinet has a uniform size and angle with the appearance of the adjacent rolling equipment.
进一步的所述的箱体本体框架结构的底部还设置有四个可调尼龙脚支撑，其可调范围在90-150mm，可根据现场情况调节移动，以满足不同设备的安装尺寸与位置差异。Further, the bottom of the frame structure of the box body is also provided with four adjustable nylon feet, the adjustable range of which is 90-150mm, and the movement can be adjusted according to the site conditions to meet the installation size and position differences of different equipment.
本发明适用于所有卷包机型，以ZJ17-ZB45机型为例，如图1所示，本发明包括电控柜外箱体1、电控柜前门2、电控柜后门3、可拆卸左侧板4，可进行前、后、左侧三面维护；电控柜前后门2、3采用新型铰链，门可开150度，以便于装配和检修；前门2上沿倒角15mm*45°，采用与相邻卷包设备外观统一的尺寸和角度；电控柜箱体1采用非固定安装，底部支撑采用四个可调尼龙脚5（可调范围在90-150mm），可根据现场情况调节移动，以满足不同设备的安装尺寸与位置差异。The present invention is applicable to all roll-packing models, taking the ZJ17-ZB45 model as an example, as shown in Figure 1, the present invention includes an outer box 1 of the electric control cabinet, a front door 2 of the electric control cabinet, a rear door 3 of the electric control cabinet, a detachable The left side panel 4 can be maintained on the front, rear and left sides; the front and rear doors 2 and 3 of the electric control cabinet adopt new hinges, and the doors can be opened 150 degrees to facilitate assembly and maintenance; the upper edge of the front door 2 is chamfered 15mm*45° , using the same size and angle as the appearance of the adjacent roll-packing equipment; the electric control cabinet box 1 adopts non-fixed installation, and the bottom support adopts four adjustable nylon feet 5 (adjustable range is 90-150mm), which can be adjusted according to the site conditions Adjust the movement to meet the installation size and position differences of different equipment.
如图1——4所示，本发明机柜内部采用空间隔离分区的方式，各空间由前安装板6、后安装板7、排线井侧板8隔开，各安装板垂直安装于外箱体1的底板，与可拆卸左侧板4、右侧板17间留有间隙，保证气路通畅；前安装板6靠近电控柜前侧，后安装板7和排线井16靠近电控柜后侧，其中排线井16位于后侧角落；As shown in Figures 1-4, the interior of the cabinet of the present invention adopts the method of space isolation and partition, and each space is separated by a front mounting plate 6, a rear mounting plate 7, and a cable well side plate 8, and each mounting plate is vertically installed on the outer box There is a gap between the bottom plate of body 1 and the detachable left side plate 4 and right side plate 17 to ensure smooth air passage; the front mounting plate 6 is close to the front side of the electric control cabinet, and the rear mounting plate 7 and cable well 16 are close to the electric control The rear side of the cabinet, where the wiring well 16 is located at the rear corner;
电气元件布局于各安装板两面，在ZJ17-ZB45机型应用时，柜体1尺寸为480*565*480（长宽高），有效使用安装面积可达0.82平方米，安装面积大，各安装板预留安装孔和安装架11，可根据实际需要扩展线槽和支架；前安装板6两面用于安装电路板和控制器等弱电模块；后安装板7正面安装网络和通讯相关模块，背面安装电源等相关模块；安装板6、7的背面安装故障率和检修率低的模块，正面安装应用性功能模块，便于维护；排线井侧板8为直角面，与后安装板7相连的一面预留网络接入孔、通讯接入孔，采用网口插接头12、通讯线插接头13实现外部接入，排线井侧板8与前安装板平行的一面预留弱电接入孔、强电接入孔，采用航空插头14等方式接入外部线缆，减少柜内走线，进一步节省空间且便于后期维护。The electrical components are arranged on both sides of each installation board. When the ZJ17-ZB45 model is used, the size of the cabinet body 1 is 480*565*480 (length, width and height), and the effective use of the installation area can reach 0.82 square meters. The installation area is large, and each installation Mounting holes and mounting brackets 11 are reserved on the board, and wire slots and brackets can be expanded according to actual needs; both sides of the front mounting board 6 are used to install weak current modules such as circuit boards and controllers; Install power supply and other related modules; install modules with low failure rate and maintenance rate on the back of the installation boards 6 and 7, and install application function modules on the front for easy maintenance; The network access hole and communication access hole are reserved on one side, and the network port plug connector 12 and the communication line plug connector 13 are used to realize external access. The strong current access hole adopts the aviation plug 14 to connect to the external cable, which reduces the wiring in the cabinet, further saves space and facilitates later maintenance.
本发明的排线井16底部预留主进线孔15，线缆从底部进入；由于内部集成元器件较多发热量大，散热方面考虑两个80*80风扇9、10，电控柜外箱体1底部开孔安装进风风扇10，可减少灰尘的堆积，排线井侧板8开孔安装出风风扇9，合理安排气流通路，提高散热率；整体排线、通风采用了隐式布局，外形美观。The bottom of the cable well 16 of the present invention reserves the main cable entry hole 15, and the cables enter from the bottom; due to the large number of internal integrated components and large heat generation, two 80*80 fans 9 and 10 are considered in terms of heat dissipation, and the outer box of the electric control cabinet The air intake fan 10 is installed in the bottom opening of the body 1, which can reduce the accumulation of dust. The air outlet fan 9 is installed in the 8 openings of the side plate of the cable well, and the air flow path is reasonably arranged to improve the heat dissipation rate; the overall wiring and ventilation adopt an implicit layout ,nice appearance.
采用以上具体实施方式，可将ZJ17-ZB45卷包机组的辅料管控单元、辅料消耗采集单元、参数报警单元等集中部署于电控柜中，且仍有空余空间，采用上述结构后，本发明有益效果在于：电控柜可直接放置于地面，安装方便，可满足不同设备的安装需求；通过三侧维修的模式，方便装配与维修；通过合理优化功能分区，采用空间隔离的方式，多面布局，排线方便，可将多个数据采集单元集中部署于电控柜中，提高电控柜空间利用率；排线通风采用隐式布局、外形美观；节省了设备空间，使设备整体布局美观，进而满足卷包设备后续数采单元的扩展需求。本发明适用于所有卷包机型，以上所述仅用以说明本发明的技术方案而非限制。Using the above specific implementation mode, the auxiliary material control unit, auxiliary material consumption acquisition unit, parameter alarm unit, etc. of the ZJ17-ZB45 wrapping unit can be centrally deployed in the electric control cabinet, and there is still free space. After adopting the above structure, the present invention is beneficial The effect is: the electric control cabinet can be placed directly on the ground, which is easy to install and can meet the installation requirements of different equipment; through the three-side maintenance mode, it is convenient for assembly and maintenance; The wiring is convenient, and multiple data acquisition units can be centrally deployed in the electric control cabinet to improve the space utilization rate of the electric control cabinet; the wiring ventilation adopts a hidden layout, and the appearance is beautiful; the equipment space is saved, and the overall layout of the equipment is beautiful. To meet the expansion requirements of the follow-up data acquisition unit of the package equipment. The present invention is applicable to all roll-to-wrap models, and the above description is only used to illustrate the technical solution of the present invention rather than limit it.
Claims (8)
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