CN108958304A - A kind of First air leveling system and leveling method - Google Patents
A kind of First air leveling system and leveling method Download PDFInfo
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- CN108958304A CN108958304A CN201810907127.XA CN201810907127A CN108958304A CN 108958304 A CN108958304 A CN 108958304A CN 201810907127 A CN201810907127 A CN 201810907127A CN 108958304 A CN108958304 A CN 108958304A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D13/00—Control of linear speed; Control of angular speed; Control of acceleration or deceleration, e.g. of a prime mover
- G05D13/62—Control of linear speed; Control of angular speed; Control of acceleration or deceleration, e.g. of a prime mover characterised by the use of electric means, e.g. use of a tachometric dynamo, use of a transducer converting an electric value into a displacement
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P5/00—Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft
- G01P5/14—Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft by measuring differences of pressure in the fluid
- G01P5/16—Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft by measuring differences of pressure in the fluid using Pitot tubes, e.g. Machmeter
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Abstract
Description
技术领域technical field
本发明涉及电站锅炉技术领域,具体地说是一种一次风调平系统及调平方法。The invention relates to the technical field of power station boilers, in particular to a primary air leveling system and a leveling method.
背景技术Background technique
燃煤电厂锅炉热态启动前开展的一次风调平试验,主要工作是管道风速测量,并根据结果进行调整后再测量,直到一次风调平。测量结果对于机组运行和参数调整具有非常重要的意义。目前现场应用较多的方法:按照等截面法,由测试人员手持标准皮托管和膜盒表,依次测量磨煤机出口各个一次风管道内的风速。The primary wind leveling test carried out before the thermal start-up of the boiler in the coal-fired power plant is mainly to measure the wind speed of the pipeline, and adjust it according to the results before measuring until the primary wind leveling. The measurement results are very important for unit operation and parameter adjustment. At present, there are many methods used in the field: according to the equal section method, the testers hold standard pitot tubes and bellows meters, and measure the wind speed in each primary air duct at the outlet of the coal mill in sequence.
在实际测量过程中,存在着以下问题:In the actual measurement process, there are the following problems:
1.测量中定位极易出现偏差。现场作业条件较差,每个管道测量均需多次移动皮托管,由于皮托管重心不稳,而且皮托管全压孔在管道内的位置完全依靠测试人员肉眼观察和手工调整,易出现位置偏差。当皮托管全压孔位置不在风速来流方向上或垂直方向位置不正确时,测量结果偏差较大。1. Positioning is prone to deviation during measurement. The on-site working conditions are poor, and the pitot tube needs to be moved several times for each pipeline measurement. Since the center of gravity of the pitot tube is unstable, and the position of the full pressure hole of the pitot tube in the pipeline is completely dependent on the tester's naked eye observation and manual adjustment, position deviation is prone to occur . When the position of the full pressure hole of the pitot tube is not in the direction of the wind speed or the vertical position is incorrect, the deviation of the measurement result is large.
2.人工作业强度大,时间长,高空作业2. Manual work is intensive, takes a long time, and works at heights
电站锅炉配有多台磨煤机,一次风测试工作量大,手工调整皮托管需要测试人员在现场工作的劳动强度加大,既容易造成偏差,导致重复测量,且多次调整对不断加大工作量,现场恶劣的工作环境会降低人员和设备安全性。Power plant boilers are equipped with multiple coal mills, and the workload of primary wind testing is large. Manual adjustment of pitot tubes requires testers to work on-site with increased labor intensity. The workload and the harsh working environment on site will reduce the safety of personnel and equipment.
3.人工调整缩孔,偏差较大3. Manually adjust the shrinkage cavity, the deviation is large
管道风速测量后的调整过程,依靠手工作业容易造成偏差,加大测量工作量。The adjustment process after duct wind speed measurement relies on manual work to easily cause deviations and increase the measurement workload.
发明内容Contents of the invention
本发明的目的在于解决上述问题,提供一种一次风调平系统及调平方法,通过测点自动定位、测量数据处理、缩孔自动调整实现智能型一次风调平,减轻测试人员劳动强度,操作方法简单实用。The purpose of the present invention is to solve the above problems, provide a primary air leveling system and leveling method, realize intelligent primary air leveling through automatic positioning of measuring points, measurement data processing, and automatic adjustment of shrinkage cavity, and reduce the labor intensity of testers. The operation method is simple and practical.
本发明解决其技术问题所采取的技术方案是:The technical scheme that the present invention solves its technical problem to take is:
一种一次风调平系统,包括管道、压差测量装置和缩孔自动调节装置,所述压差测量装置包括皮托管、压力计和驱动皮托管升降的第一驱动机构,皮托管上端与压力计连接,皮托管下端深入到管道内;所述缩孔自动调节装置包括可调缩孔板和驱动可调缩孔板转动的第二驱动机构,可调缩孔板位于管道内,可调缩孔板与管道内壁配合。A primary air leveling system, including a pipeline, a differential pressure measuring device and an automatic shrinkage cavity adjustment device, the differential pressure measuring device includes a pitot tube, a pressure gauge and a first drive mechanism for driving the pitot tube up and down, the upper end of the pitot tube is in contact with the pressure The lower end of the pitot tube goes deep into the pipeline; the shrinkage hole automatic adjustment device includes an adjustable shrinkage hole plate and a second drive mechanism that drives the adjustable shrinkage hole plate to rotate, the adjustable shrinkage hole plate is located in the pipeline, and the adjustable shrinkage hole plate The orifice fits with the inner wall of the pipe.
进一步地,皮托管与管道之间设有第一安装架,第一安装架安装到管道上,皮托管与第一安装架之间滑动连接。Further, a first installation frame is provided between the Pitot tube and the pipeline, the first installation frame is installed on the pipeline, and the Pitot tube and the first installation frame are slidably connected.
进一步地,皮托管上设有锁紧套,锁紧套由两个半圆环组成,锁紧套的半圆环一端铰接,锁紧套的半圆环另一端可拆卸连接,锁紧套铰接一端设有平面,平面上设有齿条;Further, a locking sleeve is provided on the Pitot tube, and the locking sleeve is composed of two semicircular rings, one end of the semicircular ring of the locking sleeve is hinged, the other end of the semicircular ring of the locking sleeve is detachably connected, and the locking sleeve is hinged A plane is provided at one end, and a rack is provided on the plane;
所述第一驱动机构包括第一伺服电机,第一伺服电机通过支撑架安装在第一安装架内,第一伺服电机输出端设有齿轮,齿轮与齿条啮合。The first drive mechanism includes a first servo motor, the first servo motor is installed in the first installation frame through a support frame, a gear is provided at the output end of the first servo motor, and the gear meshes with the rack.
进一步地,管道上端设有开口,皮托管下端穿过开口,皮托管与开口之间设有第一密封环,所述开口内壁上设有台阶,第一密封环位于台阶上,第一密封环上端设有用于压紧第一密封环的盖板;Further, the upper end of the pipeline is provided with an opening, the lower end of the Pitot tube passes through the opening, a first sealing ring is provided between the Pitot tube and the opening, a step is provided on the inner wall of the opening, the first sealing ring is located on the step, and the first sealing ring The upper end is provided with a cover plate for pressing the first sealing ring;
盖板由两个半圆环组成,盖板端面呈圆弧形。The cover plate is composed of two semicircular rings, and the end face of the cover plate is arc-shaped.
进一步地,所述可调缩孔板包括圆形部和连杆,管道法兰连接处设有凹槽,圆形部位于管道内,连杆穿过凹槽。Further, the adjustable shrinkage plate includes a circular part and a connecting rod, a groove is provided at the flange connection of the pipe, the circular part is located in the pipe, and the connecting rod passes through the groove.
进一步地,所述连杆与凹槽之间设有第二密封环,连杆上位于凹槽两端的位置均设有挡板。Further, a second sealing ring is provided between the connecting rod and the groove, and baffles are provided on the connecting rod at both ends of the groove.
进一步地,所述第二驱动机构包括第二伺服电机,第二伺服电机与管道之间设有第二安装架,第二安装架安装到管道上,第二伺服电机输出端与连杆连接。Further, the second drive mechanism includes a second servo motor, a second mounting frame is provided between the second servo motor and the pipe, the second mounting frame is mounted on the pipe, and the output end of the second servo motor is connected to the connecting rod.
一种一次风调平方法,利用所述的一次风调平系统,其特征是,其步骤包括:A primary wind leveling method, using the primary wind leveling system, is characterized in that the steps include:
1)利用单片机对管道进行分层,并利用皮托管和压力计对每一层进行压差测量;1) Use a single-chip microcomputer to layer the pipeline, and use pitot tubes and pressure gauges to measure the pressure difference of each layer;
2)压力计将测得的动压传输到单片机,单片机进行数据处理即得ΔP,ΔP的单位为Pa;2) The pressure gauge transmits the measured dynamic pressure to the single-chip microcomputer, and the single-chip microcomputer performs data processing to obtain ΔP, and the unit of ΔP is Pa;
3)单片机根据计算结果给出的调整方案,缩孔自动调整装置调节管道风速;3) According to the adjustment plan given by the calculation result, the single-chip microcomputer adjusts the wind speed of the pipeline by the shrinkage cavity automatic adjustment device;
4)重复上述步骤进行测量,直至管道风速同层偏差符合要求。4) Repeat the above steps to measure until the deviation of the same layer of pipeline wind speed meets the requirements.
进一步地,步骤1)中,管道压差测量的具体步骤为:Further, in step 1), the specific steps of pipeline differential pressure measurement are:
A将装置安装到管道上;A Install the device on the pipeline;
B系统初始化,使得皮托管全压孔位于管道底部位置;System B is initialized so that the full pressure hole of the pitot tube is located at the bottom of the pipe;
C单片机控制第一伺服电机启动,第一伺服电机驱动皮托管向上移动并记录移动距离,直到皮托管移动到管道顶部,记移动距离为h,h的单位为mm;C single-chip microcomputer controls the first servo motor to start, the first servo motor drives the pitot tube to move upwards and records the moving distance until the pitot tube moves to the top of the pipeline, record the moving distance as h, and the unit of h is mm;
D将移动距离传输到单片机,再记皮托管管径为d,d的单位为mm,单片机计算管道直径为D=h+2d,D的单位为mm;D transmits the moving distance to the single-chip microcomputer, and then records the pipe diameter of the pitot tube as d, and the unit of d is mm, and the single-chip computer calculates the pipeline diameter as D=h+2d, and the unit of D is mm;
E单片机针对管道直径根据网格法等截面的划分原则确定测点,得出各测点距离;The single-chip microcomputer determines the measuring points according to the division principle of the grid method and other sections according to the diameter of the pipeline, and obtains the distance of each measuring point;
F单片机第一伺服电机启动,驱动皮托管向下移动至各个测点,利用压力计进行动压测量与传输,压力计每测量一个即传输到单片机进行记录,直到记录所有管道每个测点数据完成;F The first servo motor of the single-chip microcomputer is started, and the pitot tube is driven to move down to each measuring point, and the pressure gauge is used for dynamic pressure measurement and transmission. Every time the pressure gauge measures one, it is transmitted to the single-chip microcomputer for recording, until the data of each measuring point of all pipelines is recorded Finish;
G进行大气温度测量,将测量结果输入到单片机中,根据大气温度得出空气密度ρ,ρ的单位为Kg/m3。G measures the atmospheric temperature, inputs the measurement result into the single-chip microcomputer, and obtains the air density ρ according to the atmospheric temperature, and the unit of ρ is Kg/m 3 .
进一步地,步骤2)中单片机利用公式进行计算,v的单位为m/s,进行平均后得到管道风速。Further, in step 2) single-chip microcomputer utilizes formula For calculation, the unit of v is m/s, and the duct wind speed is obtained after averaging.
按照燃烧器分层对管道进行分类,将同层管道风速放在一起进行比较,得到同层管道风速平均值,并得到每个管道风速的偏差值,当每个管道与其同层平均值的偏差值均小于5%时,可不做调整;当偏差值超过±5%时,则必须进行调整。Classify the pipes according to the layers of the burner, compare the wind speed of the same layer pipes together, get the average wind speed of the same layer pipes, and get the deviation value of the wind speed of each pipe, when the deviation of each pipe from the average value of the same layer When the values are less than 5%, no adjustment is required; when the deviation exceeds ±5%, adjustment must be made.
进一步地,步骤3)中,单片机控制第二伺服电机启动,第二伺服电机驱动可调缩孔板转动进行风速调节。Further, in step 3), the single-chip microcomputer controls the start of the second servo motor, and the second servo motor drives the adjustable shrinkage plate to rotate to adjust the wind speed.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明设有压差测量装置和缩孔自动调节装置,通过压差测量装置测量管道压差,并将信号传递给单片机,通过单片机进行风道风速计算,并计算每个管道风速的偏差值,之后根据据算结果,单片机控制缩孔自动调节装置进行风速调节,实现了对锅炉冷态试验一次风调平,测量只需试验人员安装,过程中不需要人员的任何参与,简单方便,降低了劳动强度;不需要依靠测试人员肉眼观察和手工调整皮托管位置,通过单片机控制伺服电机的方式,定位准确,缩孔调节装置调节准确。1. The present invention is equipped with a differential pressure measuring device and an automatic adjustment device for shrinkage cavity. The differential pressure measuring device measures the differential pressure of the pipeline, and transmits the signal to the single-chip microcomputer, and calculates the wind speed of the air duct through the single-chip microcomputer, and calculates the deviation of the wind speed of each pipeline Afterwards, according to the calculation results, the single-chip microcomputer controls the shrinkage cavity automatic adjustment device to adjust the wind speed, and realizes the primary air leveling of the boiler cold test. The measurement only needs to be installed by the test personnel, and does not require any participation of personnel during the process. It is simple and convenient. The labor intensity is reduced; there is no need to rely on testers to observe with the naked eye and manually adjust the position of the pitot tube, and the servo motor is controlled by a single-chip microcomputer, so that the positioning is accurate and the shrinkage cavity adjustment device is adjusted accurately.
2、本发明管道上端设有开口,皮托管下端穿过开口,皮托管与开口之间设有第一密封环,第一密封环起到密封管道与皮托管的作用,防止管道内的风泄露,影响一次风调平。2. The upper end of the pipeline of the present invention is provided with an opening, the lower end of the Pitot tube passes through the opening, and a first sealing ring is provided between the Pitot tube and the opening, and the first sealing ring plays the role of sealing the pipeline and the Pitot tube to prevent the wind in the pipeline from leaking , affecting primary wind leveling.
3、本发明开口内壁上设有台阶,第一密封环位于台阶上,第一密封环上端设有用于压紧第一密封环的盖板,盖板和台阶能够防止第一密封环随皮托管上下移动,可靠性好;盖板由两个半圆环组成,盖板通螺钉固定在管道上,不会与皮托管产生干涉,方便安装。3. There is a step on the inner wall of the opening of the present invention, the first sealing ring is located on the step, and the upper end of the first sealing ring is provided with a cover plate for pressing the first sealing ring. The cover plate and the steps can prevent the first sealing ring from following the pitot tube. It moves up and down with good reliability; the cover plate is composed of two semi-circular rings, and the cover plate is fixed on the pipe through screws, which will not interfere with the pitot tube and is convenient for installation.
4、本发明连杆与凹槽之间设有第二密封环,连杆上位于凹槽两端的位置均设有挡板,连杆在凹槽内转动,并且连杆带动圆形部转动,从而调节管道内的风速,挡板能防止连杆轴向移动,圆形部不会与管道内壁之间产生磨损,增加使用寿命与调节精度;第二密封环能够防止杂物进入管道内,安全环保。4. A second sealing ring is provided between the connecting rod and the groove of the present invention, and baffles are provided on the connecting rod at both ends of the groove, the connecting rod rotates in the groove, and the connecting rod drives the circular part to rotate, In order to adjust the wind speed in the pipe, the baffle can prevent the connecting rod from moving axially, and the circular part will not wear with the inner wall of the pipe, which increases the service life and adjustment accuracy; the second sealing ring can prevent debris from entering the pipe, ensuring safety Environmental friendly.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings on the premise of not paying creative work.
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明压差测量装置剖视图;Fig. 2 is a sectional view of the differential pressure measuring device of the present invention;
图3为图2中H处局部放大图;Fig. 3 is a partial enlarged view of H in Fig. 2;
图4为本发明锁紧套结构示意图;Fig. 4 is a schematic structural diagram of a locking sleeve of the present invention;
图5为本发明盖板结构示意图;Fig. 5 is a schematic diagram of the structure of the cover plate of the present invention;
图6为本发明盖板主视图;Fig. 6 is the front view of the cover plate of the present invention;
图7为本发明缩孔自动调节装置剖视图;Fig. 7 is a cross-sectional view of the shrinkage cavity automatic adjustment device of the present invention;
图8为图7中I处局部放大图;Fig. 8 is a partial enlarged view of I place in Fig. 7;
图9为本发明可调缩孔板结构示意图。Fig. 9 is a schematic diagram of the structure of the adjustable shrinkage hole plate of the present invention.
图中:管道1,皮托管2,压力计3,第一安装架4,锁紧套5,平面6,齿条7,第一伺服电机8,支撑架9,齿轮10,开口11,第一密封环12,盖板13,半圆环14,可调缩孔板15,圆形部16,连杆17,凹槽18,第二密封环19,挡板20,第二伺服电机21,第二安装架22。In the figure: pipe 1, pitot tube 2, pressure gauge 3, first mounting frame 4, locking sleeve 5, plane 6, rack 7, first servo motor 8, support frame 9, gear 10, opening 11, first Seal ring 12, cover plate 13, semi-circular ring 14, adjustable shrinkage hole plate 15, circular part 16, connecting rod 17, groove 18, second seal ring 19, baffle plate 20, second servo motor 21, first Two mounting brackets 22.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明中的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described The embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
如图1和图7所示,一种一次风调平系统,包括管道1、压差测量装置和缩孔自动调节装置,所述压差测量装置包括皮托管2、压力计3和驱动皮托管2升降的第一驱动机构,皮托管2上端的全压接口和静压接口分别与压力计3连接,压力计3通导线与单片机连接,压力计3将不同测点测得的动态传输到单片机,皮托管2下端深入到管道1内;所述缩孔自动调节装置包括可调缩孔板15和驱动可调缩孔板15转动的第二驱动机构,可调缩孔板15位于管道1内,可调缩孔板15与管道1内壁配合。As shown in Figures 1 and 7, a primary air leveling system includes a pipeline 1, a differential pressure measuring device and an automatic shrinkage cavity adjustment device, and the differential pressure measuring device includes a pitot tube 2, a pressure gauge 3 and a driving pitot tube 2. The first driving mechanism for lifting, the full pressure interface and the static pressure interface on the upper end of the pitot tube 2 are respectively connected to the pressure gauge 3, and the pressure gauge 3 is connected to the single-chip microcomputer through a wire, and the pressure gauge 3 transmits the dynamics measured by different measuring points to the single-chip microcomputer , the lower end of the pitot tube 2 goes deep into the pipeline 1; the shrinkage hole automatic adjustment device includes an adjustable shrinkage hole plate 15 and a second drive mechanism that drives the adjustable shrinkage hole plate 15 to rotate, and the adjustable shrinkage hole plate 15 is located in the pipeline 1 , the adjustable shrinkage hole plate 15 cooperates with the inner wall of the pipeline 1 .
如图2所示,皮托管2与管道1之间设有第一安装架4,第一安装架4通过抱箍安装到管道1上,皮托管2与第一安装架4之间滑动连接,第一安装架4上下两端面设有开口,皮托管2穿过第一安装架4上下两端面上的开口,皮托管2上下两端与第一安装架4上下两端面之间设有密封圈。As shown in Figure 2, a first mounting frame 4 is provided between the pitot tube 2 and the pipeline 1, the first mounting frame 4 is installed on the pipeline 1 through a hoop, and the pitot tube 2 and the first mounting frame 4 are slidably connected, The upper and lower ends of the first mounting frame 4 are provided with openings, the pitot tube 2 passes through the openings on the upper and lower ends of the first mounting frame 4, and a sealing ring is arranged between the upper and lower ends of the pitot tube 2 and the upper and lower ends of the first mounting frame 4. .
如图2和图4所示,皮托管2上设有锁紧套5,锁紧套5由两个半圆环组成,锁紧套5的半圆环一端铰接,锁紧套5的半圆环另一端可拆卸连接,锁紧套5铰接一端设有平面6,平面6上设有齿条7;As shown in Figure 2 and Figure 4, the pitot tube 2 is provided with a locking sleeve 5, the locking sleeve 5 is composed of two semi-circular rings, one end of the semi-circular ring of the locking sleeve 5 is hinged, and the semi-circular ring of the locking sleeve 5 The other end of the ring is detachably connected, and the hinged end of the locking sleeve 5 is provided with a plane 6, and a rack 7 is provided on the plane 6;
如图1和图2所示,所述第一驱动机构包括第一伺服电机8,第一伺服电机8通过支撑架9安装在第一安装架4内,第一伺服电机8输出端设有齿轮10,齿轮10与齿条7啮合。使用时,皮托管2安装到第一安装架4内,首先将锁紧套5抱紧到皮托管2上,锁紧套5可拆卸一端通过螺栓锁紧,并使得齿条7和齿轮10啮合,将皮托管2下端深入到管道1内,将第一安装架4通过抱箍固定在管道1上,在安装时要使得皮托管2全压孔处于垂直初始状态,即全压孔处于管道风速来流方向。As shown in Figures 1 and 2, the first drive mechanism includes a first servo motor 8, the first servo motor 8 is installed in the first installation frame 4 through a support frame 9, and the output end of the first servo motor 8 is provided with a gear 10, the gear 10 meshes with the rack 7. When in use, the Pitot tube 2 is installed in the first mounting frame 4, and the locking sleeve 5 is firstly hugged onto the Pitot tube 2, and the detachable end of the locking sleeve 5 is locked by a bolt, and the rack 7 and the gear 10 are meshed , put the lower end of Pitot tube 2 deep into the pipeline 1, and fix the first mounting bracket 4 on the pipeline 1 through the hoop. When installing, make the full pressure hole of Pitot tube 2 be in the vertical initial state, that is, the full pressure hole is at the pipeline wind speed Incoming direction.
如图3和图5所示,管道1上端设有开口11,皮托管2下端穿过开口11,皮托管2与开口11之间设有第一密封环12,第一密封环12采用耐热填充材料,所述开口11内壁上设有台阶,第一密封环12位于台阶上,第一密封环12上端设有用于压紧第一密封环12的盖板13;盖板13和台阶能够防止第一密封环12随皮托管2上下移动,更好的密封管道,可靠性好。As shown in Figure 3 and Figure 5, the upper end of the pipe 1 is provided with an opening 11, the lower end of the Pitot tube 2 passes through the opening 11, and a first sealing ring 12 is provided between the Pitot tube 2 and the opening 11, and the first sealing ring 12 is made of heat-resistant Filling material, the inner wall of the opening 11 is provided with a step, the first sealing ring 12 is located on the step, and the upper end of the first sealing ring 12 is provided with a cover plate 13 for compressing the first sealing ring 12; the cover plate 13 and the step can prevent The first sealing ring 12 moves up and down along with the pitot tube 2 to better seal the pipeline and has good reliability.
如图6所示,盖板13由两个半圆环14组成,盖板13通螺钉固定在管道上,方便安装,不会与皮托管2产生干涉,盖板13端面呈圆弧形,能够更好的与管道1外圆柱面贴合。As shown in Figure 6, the cover plate 13 is composed of two semi-circular rings 14. The cover plate 13 is fixed on the pipeline by screws, which is convenient for installation and will not interfere with the Pitot tube 2. The end surface of the cover plate 13 is arc-shaped, which can Better fit with the outer cylindrical surface of the pipe 1.
如图8和图9所示,所述可调缩孔板15包括圆形部16和连杆17,可调缩孔板15位于管道1法兰连接处,管道1法兰连接处设有凹槽18,圆形部16位于管道1内,连杆17穿过凹槽18。As shown in Figures 8 and 9, the adjustable shrinkage plate 15 includes a circular portion 16 and a connecting rod 17, the adjustable shrinkage plate 15 is located at the flange connection of the pipeline 1, and the flange connection of the pipeline 1 is provided with a concave The groove 18, the circular part 16 is located in the pipe 1, and the connecting rod 17 passes through the groove 18.
如图8和图9所示,所述连杆17与凹槽18之间设有第二密封环19,连杆17上位于凹槽18两端的位置均设有挡板20。连杆17在凹槽18内转动,并且连杆17带动圆形部16转动,从而调节进风流量,调节管道内的风速,挡板20能防止连杆17轴向移动,圆形部16不会与管道1内壁之间产生磨损,第二密封环19能够防止杂物进入管道内,安全环保。As shown in FIG. 8 and FIG. 9 , a second sealing ring 19 is provided between the connecting rod 17 and the groove 18 , and baffles 20 are provided on the connecting rod 17 at both ends of the groove 18 . The connecting rod 17 rotates in the groove 18, and the connecting rod 17 drives the circular part 16 to rotate, thereby adjusting the air flow rate and the wind speed in the pipeline. The baffle plate 20 can prevent the connecting rod 17 from moving axially, and the circular part 16 does not There will be wear between the inner wall of the pipeline 1, and the second sealing ring 19 can prevent sundries from entering the pipeline, which is safe and environmentally friendly.
如图7所示,所述第二驱动机构包括第二伺服电机21,第二伺服电机21与管道1之间设有第二安装架22,第二安装架22安装到管道1上,第二伺服电机21输出端通过联轴器与连杆17连接。As shown in Figure 7, the second drive mechanism includes a second servo motor 21, a second mounting bracket 22 is arranged between the second servo motor 21 and the pipeline 1, the second mounting bracket 22 is installed on the pipeline 1, and the second The output end of the servo motor 21 is connected with the connecting rod 17 through a coupling.
第一伺服电机8、第二伺服电机21和压力计3均通过导线与单片机连接,通过单片机控制第一伺服电机8和第二伺服电机21的启闭,压力计3将测得不同测点的动压压差传递到单片机,计算不同测点的风速,进行平均后算得管道风速的平均值。The first servo motor 8, the second servo motor 21 and the pressure gauge 3 are all connected with the single-chip microcomputer by wires, and the opening and closing of the first servo motor 8 and the second servo motor 21 are controlled by the single-chip microcomputer, and the pressure gauge 3 will measure different measurement points. The dynamic pressure difference is transmitted to the single-chip microcomputer to calculate the wind speed of different measuring points, and after averaging, the average value of the pipeline wind speed is calculated.
一种一次风调平方法,利用所述的一次风调平系统,其步骤包括:A primary air leveling method, using the primary air leveling system, the steps include:
1)利用单片机对管道进行分层,并利用皮托管和压力计对每一层进行压差测量;1) Use a single-chip microcomputer to layer the pipeline, and use pitot tubes and pressure gauges to measure the pressure difference of each layer;
2)压力计将测得的动压传输到单片机,单片机进行数据处理即得ΔP,ΔP的单位为Pa;2) The pressure gauge transmits the measured dynamic pressure to the single-chip microcomputer, and the single-chip microcomputer performs data processing to obtain ΔP, and the unit of ΔP is Pa;
3)单片机根据计算结果给出的调整方案,缩孔自动调整装置调节管道风速;3) According to the adjustment plan given by the calculation result, the single-chip microcomputer adjusts the wind speed of the pipeline by the shrinkage cavity automatic adjustment device;
4)重复上述步骤进行测量,直至管道风速同层偏差符合要求,既同层平均值的偏差值均小于5%。4) Repeat the above steps to measure until the deviation of the same layer of pipeline wind speed meets the requirements, that is, the deviation of the average value of the same layer is less than 5%.
步骤1)中,管道压差测量的具体步骤为:In step 1), the specific steps of pipeline differential pressure measurement are:
A将装置安装到每个管道上,按照管道顺序进行标号,并使皮托管处于垂直初始位置,即皮托管全压孔大致处于管道风速来流方向。A Install the device on each pipe, mark the pipes in sequence, and make the pitot tube in the vertical initial position, that is, the full pressure hole of the pitot tube is roughly in the direction of the wind speed of the pipe.
B系统初始化,使得皮托管全压孔位于管道底部位置;System B is initialized so that the full pressure hole of the pitot tube is located at the bottom of the pipe;
C单片机控制第一伺服电机启动,第一伺服电机驱动皮托管向上移动并记录移动距离,直到皮托管移动到管道顶部,记移动距离为h,h的单位为mm;C single-chip microcomputer controls the first servo motor to start, the first servo motor drives the pitot tube to move upwards and records the moving distance until the pitot tube moves to the top of the pipeline, record the moving distance as h, and the unit of h is mm;
D将移动距离传输到单片机,再记皮托管管径为d,d的单位为mm,单片机计算管道直径为D=h+2d,D的单位为mm;D transmits the moving distance to the single-chip microcomputer, and then records the pipe diameter of the pitot tube as d, and the unit of d is mm, and the single-chip computer calculates the pipeline diameter as D=h+2d, and the unit of D is mm;
E单片机针对管道直径根据网格法等截面的划分原则确定测点,得出各测点距离,根据电站锅炉磨煤机管径,一般可设置八个测点;The single-chip microcomputer determines the measuring points according to the division principle of the grid method and other sections according to the diameter of the pipeline, and obtains the distance of each measuring point. According to the pipe diameter of the coal mill of the power plant boiler, eight measuring points can generally be set;
F单片机第一伺服电机启动,驱动皮托管向下移动至各个测点,利用压力计进行动压测量与传输,压力计每测量一个即传输到单片机进行记录,直到记录所有管道每个测点数据完成;F The first servo motor of the single-chip microcomputer is started, and the pitot tube is driven to move down to each measuring point, and the pressure gauge is used for dynamic pressure measurement and transmission. Every time the pressure gauge measures one, it is transmitted to the single-chip microcomputer for recording, until the data of each measuring point of all pipelines is recorded Finish;
G进行大气温度测量,将测量结果输入到单片机中,根据大气温度得出空气密度ρ,ρ的单位为Kg/m3。G measures the atmospheric temperature, inputs the measurement result into the single-chip microcomputer, and obtains the air density ρ according to the atmospheric temperature, and the unit of ρ is Kg/m 3 .
步骤2)中单片机利用公式进行计算,v的单位为m/s,进行平均后得到管道风速。In step 2), the single-chip microcomputer utilizes the formula For calculation, the unit of v is m/s, and the duct wind speed is obtained after averaging.
按照燃烧器分层对管道进行分类,将同层管道风速放在一起进行比较,得到同层管道风速平均值,并得到每个管道风速的偏差值。当每个管道与其同层平均值的偏差值均小于5%时,可不做调整;当偏差值超过±5%时,则必须进行调整。如下表所示。Classify the ducts according to the layers of the burner, and compare the wind speeds of the same-layer ducts together to obtain the average wind speed of the same-layer ducts and the deviation value of the wind speed of each duct. When the deviation of each pipeline from its average value of the same layer is less than 5%, no adjustment is required; when the deviation exceeds ±5%, adjustment must be made. As shown in the table below.
步骤3)中,单片机控制第二伺服电机21启动,第二伺服电机21驱动可调缩孔板15转动,其转动的角度根据调整方案的不同而不同。当同层风速偏差较大时,将该缩孔按照风速减小的方向调整,当偏差较小时,将该缩孔按照风速增大的方向调整,电厂缩孔调整方向可能不同,试验时要进行确认。当缩孔调整结束后,进行管道风速的再次测量,并记录数据,后检查风速偏差,当结果不符合要求时进行再次调整和测量。In step 3), the single-chip microcomputer controls the start of the second servo motor 21, and the second servo motor 21 drives the adjustable shrinkage plate 15 to rotate, and the rotation angle varies according to different adjustment schemes. When the wind speed deviation of the same layer is large, the shrinkage cavity should be adjusted in the direction of wind speed decrease; when the deviation is small, the shrinkage cavity should be adjusted in the direction of wind speed increase. confirm. After the shrinkage cavity adjustment is completed, re-measure the wind speed of the pipeline and record the data, then check the wind speed deviation, and adjust and measure again when the result does not meet the requirements.
本申请中所说的一次风调平是指将燃烧器同层的管道风速调节到偏差小于5%。The leveling of the primary air mentioned in this application refers to adjusting the wind speed of the pipeline on the same layer as the burner to a deviation of less than 5%.
在对本发明的描述中,需要说明的是,术语“左”、“右”、“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "left", "right", "upper" and "lower" are based on the orientations or positional relationships shown in the drawings, and are only for It is convenient to describe the present invention and simplify the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected, or electrically connected, directly connected, or indirectly connected through an intermediary, or internally connected between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
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Application publication date: 20181207 |