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CN108956057A - DBB valve leak detecting device - Google Patents

DBB valve leak detecting device Download PDF

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Publication number
CN108956057A
CN108956057A CN201811100547.3A CN201811100547A CN108956057A CN 108956057 A CN108956057 A CN 108956057A CN 201811100547 A CN201811100547 A CN 201811100547A CN 108956057 A CN108956057 A CN 108956057A
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CN
China
Prior art keywords
valve
dbb
shut
pressure
leak detecting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811100547.3A
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Chinese (zh)
Inventor
王梅松
冯志强
崔广伟
王建军
尉忠友
吴斌斌
邢勐
毕海鹏
张宝良
窦贺通
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Tianti Automation Equipment Co Ltd
China Petroleum and Chemical Corp
Original Assignee
Nanjing Tianti Automation Equipment Co Ltd
China Petroleum and Chemical Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Nanjing Tianti Automation Equipment Co Ltd, China Petroleum and Chemical Corp filed Critical Nanjing Tianti Automation Equipment Co Ltd
Priority to CN201811100547.3A priority Critical patent/CN108956057A/en
Publication of CN108956057A publication Critical patent/CN108956057A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
    • G01M3/2876Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for valves

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The invention discloses a kind of DBB valve leak detecting devices.The device includes DBB valve, pressure guiding pipe and intelligent pressure/differential transmitter, and DBB valve is connected with pipeline before a valve, and DBB valve has a valve chamber;One end of pressure guiding pipe is connected with pipeline before valve, and the other end is connected with valve chamber, and first shut-off valve and second shut-off valve are provided on pressure guiding pipe;Intelligent pressure/differential transmitter is connected with the first shut-off valve and the second shut-off valve;Wherein, on pressure guiding pipe, the first shut-off valve pipeline before valve, and the second shut-off valve is close to valve chamber.The setting and connection that DBB valve leak detecting device in the present invention passes through the equipment such as shut-off valve and intelligent differential pressure transmitter, it can monitor that there is a phenomenon where leak for DBB valve in time, realize the on-line checking of the airtightness to DBB valve, provide its technical conditions for being used for the work such as flow meter calibrating, it is ensured that DBB valve can be used smoothly.

Description

DBB阀泄漏检测装置DBB valve leak detection device

技术领域technical field

本发明涉及检测装置领域,特别涉及一种DBB阀泄漏检测装置。The invention relates to the field of detection devices, in particular to a DBB valve leakage detection device.

背景技术Background technique

DBB(double block and bleed)阀,即双关断双泄放阀,是一种具有双关断和泄放功能的旋塞阀。DBB阀的中间具有一个阀腔,在阀腔的两端设有均设有一个关断阀门,而在阀腔的中间部位上则设有一个旋塞,其中,关断阀门能够承受来自DBB阀的两端的压力,而旋塞则能够对阀腔的压力进行泄放。DBB (double block and bleed) valve, double block and double bleed valve, is a plug valve with double block and bleed function. There is a valve chamber in the middle of the DBB valve, a shut-off valve is provided at both ends of the valve chamber, and a cock is provided in the middle of the valve chamber, wherein the shut-off valve can withstand the pressure from the DBB valve. The pressure at both ends, while the cock can relieve the pressure in the valve cavity.

DBB阀在多个工业生产的领域中均具有较为广泛应用,比如用于对原油等进行计量的流量计的校准等方面。而在DBB阀的使用中,为了保证计量等工作的准确性和安全性,需要保证DBB阀始终保持良好的密闭性能,所以需要对其进行检测,以免其密闭性不足导致泄漏现象。而如果仅仅是在使用前对DBB阀进行检测,则往往难以保证其在使用中也能够随时保持密闭性,并且不会在受到压力的情况下发生泄漏现象,所以,只有设计对正在使用的DBB阀进行在线泄漏检测,确保能及时检测到泄漏现象的发生。才能保证计量等工作的顺利进行。DBB valves are widely used in many fields of industrial production, such as the calibration of flowmeters used to measure crude oil and the like. In the use of DBB valves, in order to ensure the accuracy and safety of metering and other work, it is necessary to ensure that the DBB valves always maintain good airtight performance, so it needs to be tested to avoid leakage caused by insufficient airtightness. However, if the DBB valve is only tested before use, it is often difficult to ensure that it can maintain airtightness at any time during use, and will not leak under pressure. Therefore, only the design of the DBB in use On-line leakage detection of the valve ensures that the occurrence of leakage can be detected in time. In order to ensure the smooth progress of measurement and other work.

发明内容Contents of the invention

为解决上述问题,本发明提供了一种DBB阀泄漏检测装置。In order to solve the above problems, the present invention provides a DBB valve leakage detection device.

根据本发明的一个方面,提供了一种DBB阀泄漏检测装置,包括According to one aspect of the present invention, a DBB valve leakage detection device is provided, comprising

DBB阀,DBB阀与一根阀前管线相连接,并且DBB阀具有一个阀腔;A DBB valve, the DBB valve is connected to a valve front pipeline, and the DBB valve has a valve cavity;

引压管,引压管的一端与阀前管线相连接,另一端与阀腔相连接,并且在引压管上设置有一个第一截止阀和一个第二截止阀;A pressure introduction pipe, one end of the pressure introduction pipe is connected to the pipeline in front of the valve, and the other end is connected to the valve cavity, and a first stop valve and a second stop valve are arranged on the pressure introduction pipe;

智能压差变送器,智能压差变送器与第一截止阀和第二截止阀均相连接;An intelligent differential pressure transmitter, the intelligent differential pressure transmitter is connected to both the first shut-off valve and the second shut-off valve;

其中,在引压管上,第一截止阀靠近阀前管线,而第二截止阀靠近阀腔。Wherein, on the pressure introduction pipe, the first stop valve is close to the pipeline before the valve, while the second stop valve is close to the valve chamber.

本发明中的DBB阀泄漏检测装置通过截止阀和智能差压变送器等设备的设置和连接,能够及时监测到DBB阀发生泄漏的现象,实现了对DBB阀的密闭性的在线检测,提供了其用于流量计校准等工作的技术条件,确保DBB阀能够顺利使用。The DBB valve leakage detection device in the present invention can monitor the leakage phenomenon of the DBB valve in time through the setting and connection of equipment such as the stop valve and the intelligent differential pressure transmitter, and realizes the online detection of the airtightness of the DBB valve, providing The technical conditions for its use in flowmeter calibration and other work are guaranteed to ensure that the DBB valve can be used smoothly.

在一些实施方式中,阀腔上设有一个旋塞,而在阀腔的相对的两端均设有一个关断阀门。由此,明确了DBB阀的具体结构,其能够实现双关断和泄放功能。In some embodiments, a cock is provided on the valve chamber, and a shut-off valve is provided at opposite ends of the valve chamber. Thus, the specific structure of the DBB valve is clarified, which can realize the double shut-off and release functions.

在一些实施方式中,第一截止阀为V-127型,而第二截止阀为V-128型。由此,设置了第一截止阀和第二截止阀的型号,可以根据需要选择合适的各截止阀,以起到相应的效果。In some embodiments, the first shutoff valve is a V-127 type and the second shutoff valve is a V-128 type. Thus, the models of the first cut-off valve and the second cut-off valve can be set, and appropriate cut-off valves can be selected according to needs to achieve corresponding effects.

在一些实施方式中,智能压差变送器上安装有一个三阀组,第一截止阀与三阀组的负端相连接,而第二截止阀与三阀组的正端相连接。由此,通过使用三阀组能够实现将第一截止阀和第二截止阀均与智能压差变送器相连接,并且设置了其连接方式,使智能压差变送器能够检测第一截止阀和第二截止阀之间的压差。In some embodiments, a three-valve group is installed on the smart differential pressure transmitter, the first stop valve is connected to the negative end of the three-valve group, and the second stop valve is connected to the positive end of the three-valve group. Therefore, by using the three-valve group, both the first cut-off valve and the second cut-off valve can be connected to the intelligent differential pressure transmitter, and the connection method is set so that the intelligent differential pressure transmitter can detect the first cut-off The pressure difference between the valve and the second shut-off valve.

在一些实施方式中,智能压差变送器还与一个压差指示器相连接。由此,通过压差指示器能够对智能压差变送器所检测到的第一截止阀和第二截止阀之间的压差进行显示。In some embodiments, the smart differential pressure transmitter is also connected to a differential pressure indicator. Thus, the differential pressure between the first shut-off valve and the second shut-off valve detected by the intelligent differential pressure transmitter can be displayed through the differential pressure indicator.

在一些实施方式中,还包括一个手动泄压装置,其中,手动泄压装置能够对阀腔进行泄压。由此,可以手动操作对阀腔进行泄压以及对压差进行检测,从而检测DBB阀是否发生泄漏,并且判断智能压差变送器所检测的结构的准确性。In some embodiments, a manual pressure relief device is also included, wherein the manual pressure relief device can release the pressure of the valve cavity. Thus, the pressure relief of the valve cavity and the detection of the differential pressure can be performed manually, so as to detect whether the DBB valve leaks, and judge the accuracy of the structure detected by the intelligent differential pressure transmitter.

附图说明Description of drawings

图1为本发明一实施方式的DBB阀泄漏检测装置的电路图。FIG. 1 is a circuit diagram of a DBB valve leakage detection device according to an embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

图1示意性地显示了根据本发明的一种实施方式的DBB阀泄漏检测装置的电路。如图1所示,该装置作用于一个DBB阀1,该DBB阀1具有一个阀腔11,而在阀腔11上设有一个旋塞12,其中旋塞12优选为楔形的旋塞12;而在阀腔11的相对的两端均设有一个关断阀门13,由此,该DBB阀1能够实现双关断和泄放功能。此外,DBB阀1与一根阀前管线10相连接,而阀前管线10位于DBB阀1的前方,即所要计量的介质在管道内进行流动时,会先经过阀前管线10,然后再经过DBB阀1。Fig. 1 schematically shows a circuit of a DBB valve leakage detection device according to an embodiment of the present invention. As shown in Figure 1, this device acts on a DBB valve 1, and this DBB valve 1 has a valve chamber 11, and is provided with a cock 12 on the valve chamber 11, and wherein cock 12 is preferably wedge-shaped cock 12; Both opposite ends of the chamber 11 are provided with a shut-off valve 13, whereby the DBB valve 1 can realize double shut-off and discharge functions. In addition, the DBB valve 1 is connected to a pre-valve pipeline 10, and the pre-valve pipeline 10 is located in front of the DBB valve 1, that is, when the medium to be measured flows in the pipeline, it will first pass through the pre-valve pipeline 10, and then pass through the DBB valve 1.

在阀前管线10和DBB阀1之间还设有一根引压管2,引压管2的其中一端与阀前管线10相连接,另一端与DBB阀1的阀腔11相连接。而在引压管2上设置有两个截止阀,分别设为第一截止阀3和第二截止阀4,其中,第一截止阀3的型号优选为V-127型,其在引压管2上的位置更加靠近阀前管线10;而第二截止阀4的型号优选为V-123型,其在引压管2上的位置更加靠近阀腔11。A pressure introduction pipe 2 is also provided between the pre-valve pipeline 10 and the DBB valve 1 , one end of the pressure introduction pipe 2 is connected to the pre-valve pipeline 10 , and the other end is connected to the valve cavity 11 of the DBB valve 1 . And two cut-off valves are arranged on the pressure introduction pipe 2, respectively set as the first cut-off valve 3 and the second cut-off valve 4, wherein, the model of the first cut-off valve 3 is preferably V-127 type, and it is in the pressure introduction pipe 2 is closer to the pre-valve pipeline 10; and the model of the second shut-off valve 4 is preferably V-123 type, and its position on the pressure introduction pipe 2 is closer to the valve chamber 11.

第一截止阀3和第二截止阀4还均与一个智能压差变送器5相连接,而在智能压差变送器5上安装有一个三阀组,其中,第一截止阀3与三阀组的负端相连接,而第二截止阀4与三阀组的正端相连接。此外,智能压差变送器5还与一个压差指示器51相连接。智能压差变送器5能够经由三阀组接收到分别从第一截止阀3和第二截止阀4处传递来的压力,从而检测出压差,并由压差指示器51进行显示。The first cut-off valve 3 and the second cut-off valve 4 are also connected with an intelligent differential pressure transmitter 5, and a three-valve group is installed on the intelligent differential pressure transmitter 5, wherein the first cut-off valve 3 and The negative ends of the three valve groups are connected, and the second cut-off valve 4 is connected with the positive ends of the three valve groups. In addition, the intelligent differential pressure transmitter 5 is also connected with a differential pressure indicator 51 . The intelligent differential pressure transmitter 5 can receive the pressure transmitted from the first shut-off valve 3 and the second shut-off valve 4 respectively via the three-valve group, thereby detecting the differential pressure and displaying it by the differential pressure indicator 51 .

此外,还可以在适当的位置设一个手动泄压装置,而操作手动泄压装置能够对DBB阀1的阀腔11进行泄压,从而根据此时的压差进一步判断DBB阀1是否发生泄漏。In addition, a manual pressure relief device can also be provided at an appropriate position, and the operation of the manual pressure relief device can relieve the pressure of the valve cavity 11 of the DBB valve 1, so as to further judge whether the DBB valve 1 leaks according to the pressure difference at this time.

在使用该检测装置时,将第一截止阀3和第二截止阀4设为全开,而三阀组的取压阀设为全开,平衡阀则设为关闭,此时如果将DBB阀1打开,则其阀腔11与阀前管线10的压力一致,智能压差变送器5所检测到的压差值近似为0kPa。When using this detection device, set the first cut-off valve 3 and the second cut-off valve 4 to fully open, while the pressure-receiving valve of the three-valve group is set to fully open, and the balance valve is set to close. At this time, if the DBB valve 1 is opened, the valve cavity 11 is consistent with the pressure of the pre-valve pipeline 10, and the pressure difference detected by the intelligent differential pressure transmitter 5 is approximately 0kPa.

而当DBB阀1关闭时,其阀腔11则为密封腔,旋塞12随着阀门的关闭向下密封,阀腔11内的介质受到挤压但无法进行泄放,由此,阀腔11与阀前管线10之间的压差将逐渐增大,而智能压差变送器5所检测到的压差值也逐渐变高,则可判断为DBB阀1的密封性能良好;而如果DBB阀1发生泄漏,则阀腔11内的介质不再受到压力,从而会逐渐恢复到受挤压前,并在压差的作用下进行泄放,而智能压差变送器5所检测到的压差值则会逐渐变小,甚至下降到零,则可判断为DBB阀1发生泄漏。When the DBB valve 1 is closed, its valve cavity 11 is a sealed cavity, and the cock 12 is sealed downward with the closing of the valve. The medium in the valve cavity 11 is squeezed but cannot be released. Therefore, the valve cavity 11 and The pressure difference between the pipelines 10 before the valve will gradually increase, and the pressure difference detected by the intelligent differential pressure transmitter 5 will also gradually increase, it can be judged that the sealing performance of the DBB valve 1 is good; and if the DBB valve 1 1 if leakage occurs, the medium in the valve chamber 11 will no longer be under pressure, so it will gradually return to before being squeezed, and will be released under the action of the pressure difference, while the pressure detected by the intelligent differential pressure transmitter 5 The difference will gradually decrease, even drop to zero, then it can be judged that the DBB valve 1 is leaking.

如果在使用该检测装置的过程中,认为其判断结果可能不正确,则可以操作打开手动泄压装置对DBB阀1的阀腔11进行泄压,并在泄压完后关闭手动泄压装置,然后观察压差指示器51所显示的压差,如果DBB阀1的密封性能良好,此时所显示的压差应该为保持为负值,而如果压差逐渐上升甚至直到趋近于零,则可判断为DBB阀1发生泄漏。If in the process of using the detection device, it is considered that the judgment result may be incorrect, you can operate and open the manual pressure relief device to relieve the pressure on the valve cavity 11 of the DBB valve 1, and close the manual pressure relief device after the pressure relief is completed. Then observe the differential pressure shown by the differential pressure indicator 51. If the sealing performance of the DBB valve 1 is good, the differential pressure displayed should be maintained at a negative value, and if the differential pressure gradually increases or even approaches zero, then It can be judged that DBB valve 1 is leaking.

以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。What have been described above are only some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, and these all belong to the protection scope of the present invention.

Claims (6)

1.DBB valve leak detecting device, it is characterised in that: including
DBB valve (1), the DBB valve (1) are connected with pipeline (10) before a valve, and the DBB valve (1) has one A valve chamber (11);
Pressure guiding pipe (2), wherein one end of the pressure guiding pipe (2) are connected with pipeline (10) before the valve, the other end and the valve Chamber (11) is connected, and first shut-off valve (3) and second shut-off valve (4) are provided on the pressure guiding pipe (2);
Intelligent pressure/differential transmitter (5), the intelligent pressure/differential transmitter (5) and first shut-off valve (3) and second cut-off Valve (4) is connected;
Wherein, on the pressure guiding pipe (2), pipeline (10) before the close valve of first shut-off valve (3), and described second section Only valve (4) is close to the valve chamber (11).
2. DBB valve leak detecting device according to claim 1, it is characterised in that: the valve chamber (11) is equipped with one Cock (12), and a Shuttoff Valve (13) is equipped at the opposite both ends of the valve chamber (11).
3. DBB valve leak detecting device according to claim 1, it is characterised in that: first shut-off valve (3) is V- 127 types, and second shut-off valve (4) is V-128 type.
4. DBB valve leak detecting device according to claim 1, it is characterised in that: on the intelligent pressure/differential transmitter (5) Three valve groups are provided with, first shut-off valve (3) is connected with the negative terminal of three valve group, and second shut-off valve (4) it is connected with the anode of three valve group.
5. DBB valve leak detecting device according to claim 1, it is characterised in that: the intelligent pressure/differential transmitter (5) is also It is connected with a pressure difference indicator (51).
6. DBB valve leak detecting device according to claim 1, it is characterised in that: it further include a manual operation pressure relief device, Wherein, the manual operation pressure relief device can carry out pressure release to the valve chamber (11).
CN201811100547.3A 2018-09-20 2018-09-20 DBB valve leak detecting device Pending CN108956057A (en)

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Application publication date: 20181207